CN209664996U - A kind of automatic beveling machine with flexible adjustment module - Google Patents
A kind of automatic beveling machine with flexible adjustment module Download PDFInfo
- Publication number
- CN209664996U CN209664996U CN201920315584.XU CN201920315584U CN209664996U CN 209664996 U CN209664996 U CN 209664996U CN 201920315584 U CN201920315584 U CN 201920315584U CN 209664996 U CN209664996 U CN 209664996U
- Authority
- CN
- China
- Prior art keywords
- bevelling
- component
- grinding wheel
- adjustment module
- flexible adjustment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000227 grinding Methods 0.000 claims abstract description 90
- 238000005498 polishing Methods 0.000 claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 24
- 230000033001 locomotion Effects 0.000 claims abstract description 14
- 239000000203 mixture Substances 0.000 claims abstract description 4
- 238000004140 cleaning Methods 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 239000007788 liquid Substances 0.000 claims description 9
- 230000033228 biological regulation Effects 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 8
- 239000000284 extract Substances 0.000 claims description 4
- 230000008859 change Effects 0.000 abstract description 7
- 230000002146 bilateral effect Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 22
- 230000008569 process Effects 0.000 description 18
- 230000006835 compression Effects 0.000 description 6
- 238000007906 compression Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000428 dust Substances 0.000 description 5
- 238000003754 machining Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 4
- 238000011010 flushing procedure Methods 0.000 description 4
- 230000006870 function Effects 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 230000003321 amplification Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 208000002925 dental caries Diseases 0.000 description 1
- 238000007688 edging Methods 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The utility model discloses a kind of automatic beveling machine with flexible adjustment module, the component that control system automatically controls on the air-actuated jaw crawl workbench in three axis mobile mechanisms is moved to bevelling station；Two motor control bevelling grinding wheels installed from the horizontal by 45 ° make rotating motion when polishing, the Y-axis control air-actuated jaw in three axle systems does round-trip linear motion simultaneously, rectangular component is set to rub back and forth on grinding wheel, change the distance of compressed spring when Z axis pushes, controllable suitable bevelling pressure, to control bevelling width, after completing a component processing, component is placed on rewinding station；Bevelling grinding wheel is two mutually perpendicular circular flat grinding wheel compositions, and two grinding wheels are orthogonal, and product is each at 45 ° with two grinding wheels, guarantee processing bevelling angle.The edge-falled machine of the utility model can realize automation, be used for rectangle component, can synchronize and carry out bilateral polishing, greatly improve working efficiency, reduce the processing intensity of staff.
Description
Technical field
The utility model belongs to component processing technique field, and in particular to a kind of falling automatically with flexible adjustment module
Side machine.
Background technique
Optical component or chip usually require to carry out grinding bevelling processing in process of production, outer peripheral to remove
Machining allowance and sharp corner angle.During traditional bevelling processing, hand-held component is generallyd use on bevelling grinding wheel
It is processed, using artificial bevelling time and effort consuming, inefficiency, and manual operation stability is poor, error is big, leads to same batch
Processing precision of products and consistency are poor, especially for some components for needing special angle bevelling.Existing sander
In polishing, stress point is single and cannot accurately control polishing pressure for device；The component relatively low for some mechanical strengths is beaten
If honed journey polishing pressure control improper the case where easilying lead to component breakage and scrapping, and milling tools also could be significantly
Abrasion leads to the very low precision and difficulty for also influencing to automatically control polishing of its service life.Processing for rectangle component needs
Want both sides to polish, in the prior art can not power simultaneously polish both sides, grinding efficiency is lower.
Chinese patent CN207358772U discloses a kind of automatic beveling machine, and the automatic beveling machine of the utility model is provided with
The pressing plate and placement plate that glass can be clamped automatically are clamped by the effect of hydraulic cylinder and the second cylinder, and are provided with pressure and are passed
Sensor and PLC controller can clamp glass, and guarantee that glass will not be caught broken, this ensure that glass during bevelling
It will not move, improve bevelling effect.But usable floor area is very narrow during the grinding process for the grinding wheel in the patent, it is easy to occur
It is seriously worn, leads to the very low precision and difficulty for also influencing to automatically control polishing of its service life.And it polishes only in the patent
When unilateral can only polish, efficiency is lower.
Chinese patent CN2018828U discloses a kind of Polygonal wafer grinder, comprising: acting pneumatic clamping jaw, for leading to
The blank for vacuumizing and accommodating and keeping the polygon chip to edging is crossed, can be enclosed rotatable around its axis；Pattern, according to polygon crystalline substance
The desired edge shape of piece finished product is made and is used as parent form, and the lower section of acting pneumatic clamping jaw is arranged in, same with acting pneumatic clamping jaw
Axis setting, and fixed relative to acting pneumatic clamping jaw；Grinding wheel, for being ground the chip blank；Roller is arranged below grinding wheel
And be coaxially disposed with grinding wheel, in grinding process, which is withstood on the pattern, so that grinding wheel comes according to the shape of the pattern
It is ground the chip blank；And adjustment mechanism, it is used to adjust the relative position between roller and pattern；Wherein it is coaxially disposed
Acting pneumatic clamping jaw and pattern and the grinding wheel and roller of coaxial arrangement between can relatively move.The Polygonal wafer grinder
Structure is simple, function is reliable and low cost.Fixed processing component can be facilitated using acting pneumatic clamping jaw in the patent, using more
A grinding wheel is polished, but can not accurately control polishing pressure during the grinding process, and it is flat for can not accurately controlling bevelling
Sliding 45° angle, and grinding wheel easily occurs wearing and then influencing grinding accuracy during the grinding process, in addition the device can not automate
Continuously multiple components are adsorbed, are moved, positioned and polished, bilateral beat can not be carried out simultaneously to rectangle component
Mill, working efficiency are still relatively low；Also be inconvenient to the bevelling processing for being applied to various sizes of component, need replacing roller and lean on
It mould and needs to readjust horizontal position and relocates.The device medium plain emery wheel contacts chip from side during the grinding process, brilliant
Piece and grinding wheel surrounding discontinuity, and since contact surface is relatively narrow, it is easy to cause grinding wheel to concentrate generation mill in contact range
Damage, the abrasion of grinding wheel can be very serious after big lots processed, causes the service life of grinding wheel very low, and is not easy to automation control
System, not can guarantee machining accuracy.
In addition present invention applicant has applied for a Chinese patent CN109333221A on October 26th, 2018, discloses
A kind of automatic beveling machine, control system automatically control the Pneumatic vacuum clamping jaw in three axis mobile mechanisms and draw first device on workbench
Part is moved in chamfering mould；Two motors drive component and chamfering mould to reversely rotate polishing component respectively, using adjusting when polishing
Pressing spring controls the size of pressure, and after completing a component processing, component returns to home position；The abradant surface of chamfering mould is
Hollow hemispherical；Multiple installation hole locations are reserved on the workbench, for installing different templates, template is equipped with according to one
Multiple die cavitys of set pattern rule arrangement are used for fixed placement component.The edge-falled machine of the invention can realize automation, greatly improve work
Make efficiency, reduces the processing intensity of staff；It can control suitable pressure using pressure spring；The chamfering mould of spherical structure can
Guarantee product chamfering present 45 °, stress more evenly and bevelling more evenly.The patent is mainly used for adding for round component
Work, and cannot be used for rectangle component while carrying out bilateral polishing.
Summary of the invention
The utility model is directed to above-mentioned status, it is intended to which at least one of solution prior art problem designs a kind of with elasticity
The automatic beveling machine of adjustment module is applicable to rectangle component while carrying out bilateral polishing, can replace traditional edge-falled machine, reduce
The processing intensity of staff improves processing quality and efficiency；Polish pressure controllable and polishing range it is big, will not generate concentration mill
Damage, can greatly prolong the service life of bevelling mould.
The implementation of the utility model are as follows: a kind of automatic beveling machine with flexible adjustment module, including control system,
Motor, bevelling grinding wheel, three axis mobile mechanisms, flexible adjustment module, air-actuated jaw and workbench；The air-actuated jaw is mounted on
In flexible adjustment module, flexible adjustment module is connect with the Z axis of three axis mobile mechanisms；Component to be processed is rectangular patch,
Bevelling grinding wheel is made of two orthogonal circular flat grinding wheels, and two grinding wheels are respectively by two orthogonal bevelling motors
Drive rotation；The control system controls the component on the air-actuated jaw crawl workbench in three axis mobile mechanisms, and will
Component is moved to bevelling station, and does round-trip linear motion by controlling air-actuated jaw by the Y-axis in three Axle mould groups, makes member
Friction carries out polishing component to device back and forth on two bevelling grinding wheels, after completing a component processing, then controls pneumatic clamping
Component is placed on rewinding station by pawl.
The utility model has the control system of the automatic beveling machine of flexible adjustment module by computer, control software and control
Case composition processed, can be used the process control of numerical control G code, using the control good processing program of software editing, then pass through computer
Various G codes are converted by data, control component carries out the mechanical movements such as straight line or circular arc, realizes automation, greatly improve
Working efficiency reduces the processing intensity of staff；The structure of similar numerically-controlled machine tool can be used in three axis mobile mechanisms, passes through control
Ballscrew moves back and forth, and provides motion control, stability with higher and goes slick reliable, while being able to achieve displacement essence
Really control；Component is clamped by air-actuated jaw, air-actuated jaw is connect with flexible adjustment module, can be by changing spring line footpath
The size of bevelling pressure is adjusted, the spring of different length is also can choose, touches bevelling grinding wheel when workbench Z axis moves down
When, the depth of control Z axis decline, compressed spring provides an anti-active force compression product and directly connects by it with bevelling grinding wheel
Touching controls the decrement of spring according to the descending depth of workbench Z axis, controls pressure size, is controlled and is closed by pressure spring
Suitable polishing pressure can guarantee the quality and precision of bevelling, can also extend the service life of bevelling grinding wheel.Can be by control
System control Z axis descending depth maintains a setting value and polishes, due to the variation of bevelling in the downward bruting process of product, bullet
Spring decrement and slowly become smaller therewith to product pressure, until spring restores to unpressed state, pressure spring no longer applies
Pressure is no longer contacted to product, product with bevelling grinding wheel, and polishing stops, therefore controls specific Z axis descending depth when polishing
The control to bevelling depth can be realized with pressure spring, and product does the movement velocity to move along a straight line back and forth at this time and descending depth is true
After fixed, the control to the bevelling time can be completed.Another kind polishing control method is to control workbench Z axis by control system
Continue slowly to decline during the grinding process, product made to remain that contact is polished with bevelling grinding wheel, by control the time and
Rotating wheel realizes the control to bevelling depth.
Cylindrical sheets grinding wheel is arranged as milling tool in the utility model, is processed to rectangular component, bevelling
The contact point group of component and bevelling grinding wheel is in alignment when polishing, two bevelling grinding wheel asymmetric buffs, relatively traditional grinding wheel
For unilateral stress more evenly using the cylindrical sheets grinding wheel stress of the utility model, uniform bevelling may be implemented.Pass through Y-axis
It moves back and forth, considerably increases the contact area of product and bevelling mould in the course of work, and stress is more evenly, extend bevelling grinding wheel
Service life, can big batch automated production for a long time, because of bevelling abrasion of grinding wheel and machining accuracy will not be influenced.
Preferably, two bevelling motors it is orthogonal and with horizontal plane installation at 45 °, two bevelling grinding wheels are also orthogonal
And with horizontal plane installation at 45 °.
Preferably, the component lower plane and plane on bevelling grinding wheel are at 45 °.
Preferably, the bevelling grinding wheel is cylindrical sheets, and cylinder upper surface is working face, and lower surface is by keyway and falls
The connection of side motor.
Motor and the grinding wheel installation of above-mentioned preferred embodiment and connection type simple and stable are more convenient fixed component, and make
Both sides stress is more evenly, it is ensured that the chamfering of component is presented 45 °.
Preferably, the flexible adjustment module is made of pressure spring, guide rod and support base, the support base side with
The Z axis of three axis mobile mechanisms connects, and is set on support base there are two pilot hole, two guide rod tops pass through pilot hole and guide rod
Lower part is connect with air-actuated jaw, and a pressure spring is arranged on each guide rod, can by the Z axis movement of three axis mobile mechanisms
Bevelling pressure is adjusted to control the decrement of pressure spring.Two guide rods and pressure regulation are used in the flexible adjustment module of this programme
Spring cooperation can facilitate the Z axis that clamping jaw is fixed on to three axis mobile mechanisms, and can be conveniently by adjusting the mobile control accurate of Z axis
Amount of spring compression and bevelling pressure.Guarantee guarantees positioning accuracy while meeting spring function.
Preferably, the workbench is equipped with the template in the multimode cave arranged according to certain rule, and multiple components are fixed
Point is placed in the die cavity of template.It is highly preferred that reserving multiple mounting holes on the workbench for installing different templates
To adapt to different size bevellings.Preferred scheme can be used for the component of the multiple same models of lots processed, improve processing efficiency,
Template is needed to change when needing replacing the component without model and being processed, can easily be fixed by reserved mounting hole,
Then select the program of different operations that different products just can be processed.
Preferably, the motor is that the driver connection control system of servo motor and servo motor carries out automatically controlling
Speed regulation；And bevelling motor is equipped with special switch and speed regulation knob.Using servo motor and by control system automation control,
Different revolving speeds may be selected in angle mould, and adjusts diameter and movement rate that component moves in a circle, by controlling run duration
Length, the revolving speed of motor, pressure size, control depth of chamfering, and further increase machining accuracy and efficiency.On bevelling motor
Equipped with special switch and speed regulation knob, in production engineering, if worker has found that bevelling depth is bigger than normal or adjustable economize on electricity less than normal
Machine revolving speed is finely adjusted.
Preferably, the air-actuated jaw connects solenoid valve by cylinder；The solenoid valve connection control system is for controlling
The elastic state of air-actuated jaw.This programme can automation control clamping jaw elastic state, guarantee fixed in transfer and process
Or component is unclamped, guarantee processing stability and precision.
Preferably, the bevelling grinding wheel is arranged above cleaning case, and cleaning case is equipped with the flushing liquor for shower grinding wheel
Pipeline, water pump extract cleaning solution and by flushing-liquid pipe by water shower on grinding wheel, electrically operated valve is set in flushing-liquid pipe,
Electrically operated valve is controlled by control system.Control system automatically controls the unlatching of electrically operated valve in this programme, automatic using flushing liquor
Bevelling grinding wheel is rinsed, the abrasive dust generated in bruting process is rinsed, keeps buffed surface more smooth, dust is also reduced and waves, improve workshop
Environment.Cleaning solution after cleaning automatically falls into the cleaning case of lower section, reusable.
The automatic beveling machine with flexible adjustment module of the utility model has the advantage that
(1) bevelling grinding wheel is symmetrically installed, and is allowed by bevelling component stress more evenly；It can be used for the bilateral same of rectangle component
When polish, improve working efficiency.
(2) air-actuated jaw moves back and forth, and increases grinding wheel contact area, improves grinding wheel service life；
(3) have the function of flexible adjustment, by the mobile control accurate bevelling pressure of three axis mobile mechanism Z axis, avoid product
It crushes, weighs wounded；
(4) various ways control bevelling width (changes length, changes spring line footpath, adjust Z axis feeding, change and
Side motor speed), adapt to different process requirements；
(5) bevelling grinding wheel angle and revolving speed are adjustable, and bevelling depth is controllable, and bevelling uniformity is more preferable；
(6) automation bevelling is realized, worker only needs to pick and place component, reduces the processing intensity of staff；
(7) reserved template mounting hole is, it can be achieved that various sizes of component bevelling quick change；
(8) three axis Serve Motor Controls, G code programming, repetitive positioning accuracy is high, and reaction is fast, easy to operate；
(9) side Bian Jiagong is cleaned, and is reduced influence of the dust to workshop condition, is improved working environment；
(10) ejected wash water flows back into cleaning case, then is released and continued with by water pump, saves water；
Detailed description of the invention
Fig. 1 is the schematic perspective view of the automatic beveling machine with flexible adjustment module of the utility model embodiment 1；
Fig. 2 is that the part-structure amplification of the automatic beveling machine with flexible adjustment module of the utility model embodiment 1 is shown
It is intended to；
Fig. 3 is the working principle diagram of elastic adjustment module in the automatic beveling machine of the utility model embodiment 1；
Fig. 4 is that the part-structure of bevelling module in the automatic beveling machine of the utility model embodiment 1 amplifies three-dimensional structure diagram；
Fig. 5 is that bevelling stone is former in the automatic beveling machine with flexible adjustment module of the utility model embodiment 1
Manage top view；
Fig. 6 is the bevelling simplified schematic diagram of component in automatic beveling machine；
The meaning of each main appended drawing reference in figure are as follows: 1, air-actuated jaw；2, flexible adjustment module；3, three axis mobile mechanism；
4, bevelling motor；5, bevelling grinding wheel；6, workbench；7, cleaning case；8, template；9, component；10, pressure spring；11, water
Slot；13, pilot hole；14, support base.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific attached drawing described herein is only used to explain this
Utility model is not used to limit the utility model.Based on specific embodiment of the present invention, those of ordinary skill in the art
Every other technical solution obtained without making creative work belongs to the model of the utility model protection
It encloses.
It is in the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", " perpendicular
Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only
For ease of description the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have it is specific
Orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.
Embodiment 1
As shown in Fig. 1 to 6, the rectangular automatic beveling machine with flexible adjustment of the present embodiment includes: including air-actuated jaw
1, flexible adjustment module 2, three axis mobile mechanisms 3, bevelling motor 4, bevelling grinding wheel 5, workbench 6, cleaning case 7, template 8 and
Control system.
The air-actuated jaw 1 is mounted in flexible adjustment module 2, the Z axis of flexible adjustment module 2 and three axis mobile mechanisms 3
Connection；Component 9 to be processed is rectangular patch, and bevelling grinding wheel 5 is by two orthogonal circles with horizontal plane installation at 45 °
Shape flat-faced wheel composition, two grinding wheels drive rotation by two orthogonal bevelling motors 4 respectively；Two bevelling motors are mutual
It is vertical and with horizontal plane installation at 45 °；It is flat that the control system controls the crawl work of air-actuated jaw 1 in three axis mobile mechanisms 3
Component 9 on platform 6, and component 9 is moved to bevelling station, and by controlling pneumatic clamping by the Y-axis in three Axle mould groups
Pawl 1 does round-trip linear motion, and making component 9, friction carries out polishing component back and forth on two bevelling grinding wheels 5, completes a member
After device fabrication, then controls three axis mobile mechanisms 3 and drive air-actuated jaw 1 that component 9 is moved to rewinding station, air-actuated jaw 1
Component 9 is unclamped, the work of a circulation is completed.The air-actuated jaw connects solenoid valve by cylinder；The solenoid valve connection
Control system is used to control the elastic state of air-actuated jaw.
As a preferred solution, 7 top of cleaning case is arranged in the bevelling grinding wheel 5, also sets up sink 11 below grinding wheel,
Cleaning case is equipped with the flushing-liquid pipe for shower grinding wheel, and water pump extracts cleaning solution and water shower is existed by flushing-liquid pipe
On bevelling grinding wheel 5, electrically operated valve is set, electrically operated valve is controlled by control system in flushing-liquid pipe.Control system automatically controls
The unlatching of electrically operated valve rinses the abrasive dust generated in bruting process, makes buffed surface more using flushing liquor auto-flushing bevelling grinding wheel
It is smooth, it also reduces dust and waves, improve workshop condition.Cleaning solution after cleaning automatically falls into the sink 11 of lower section, the water of sink
It is extracted out by water pump reusable.
Component lower plane and plane on bevelling grinding wheel are at 45 ° in bruting process；Bevelling motor 4 drives bevelling grinding wheel 5 to hold
Continuous rotation, water pump built in cleaning case 7 persistently extract water for cleaning leaching on bevelling grinding wheel, and after cleaning, water flows back to lower section automatically
Cleaning case 7 reuses.
4 setting angle of bevelling motor is 45 ± 5 ° adjustable, and 45 ° are determined in debugging process and is fastened: bevelling electricity
Machine is mounted on fixed frame, and fixed frame is mounted in fixed plate, is positioned by a pin, and fixed frame and motor rotate to when adjusting machine
To the i.e. available screw locking of required angle.
The motor is that the driver connection control system of servo motor and servo motor carries out automatically controlling speed regulation；And
Bevelling motor 4 is equipped with special switch and speed regulation knob.In production engineering, if worker has found that bevelling depth is bigger than normal or less than normal
Bevelling motor speed is adjusted to be finely adjusted.
The bevelling grinding wheel is cylindrical sheets, and cylinder upper surface is working face, and lower surface passes through keyway and bevelling motor
Connection.
As shown in figure 3, the flexible adjustment module is made of pressure spring 10, guide rod and support base 14, the support
Seat side connect with the Z axis of three axis mobile mechanisms 3, set on support base 14 there are two pilot hole 13, two guide rod tops pass through
Pilot hole 13, and guide rod topmost connects a fixture nut.Pilot hole is set as counterbore form, and counterbore upper end aperture is big,
Lower end aperture is small, and the outer diameter of fixture nut is greater than counterbore lower end aperture, is less than counterbore upper end aperture.Fixture nut initial bit set
It can prevent guide rod from sliding in counterbore upper end.Guide rod lower end is connect with air-actuated jaw, and one is arranged on each guide rod
Pressure spring adjusts bevelling pressure by the mobile decrement that can control pressure spring of the Z axis of three axis mobile mechanisms.Three axis move
When the Z axis of motivation structure 3 moves down the compression of pressure spring 10, guide rod is risen by the pilot hole 13 of support base 14, is protected with this
Card guarantees positioning accuracy while meeting spring function.The spring that different line footpaths can be installed, also can choose different length
Spring, or depth change amount of spring compression is moved down by controlling workbench Z axis, to control pressure size；Control is suitably beaten
Mill pressure can guarantee the quality and precision of bevelling, can also extend the service life of bevelling grinding wheel.
Specifically, control system is made of computer, control software and control cabinet, and the program control of numerical control G code can be used
Then system converts various G codes for data by computer, controls component using the control good processing program of software editing
The mechanical movements such as straight line or circular arc are carried out, automation is realized, greatly improves working efficiency, reduce the processing intensity of staff；
The structure of similar numerically-controlled machine tool can be used in three axis mobile mechanisms, is moved back and forth by controlling ballscrew, provides motion control, have
It higher stability and goes slick reliable, while being able to achieve displacement and accurately controlling；Component, gas are adsorbed by air-actuated jaw
Dynamic claw is connect with flexible adjustment module, can be adjusted the size of bevelling pressure by changing spring line footpath, also be can choose
The spring of different length, when workbench Z axis, which moves down, touches bevelling grinding wheel, the depth of control Z axis decline, compressed spring
It provides an anti-active force compression product directly to contact by it with bevelling grinding wheel, according to the descending depth control of workbench Z axis
The decrement of spring processed controls pressure size, and the quality of bevelling can be guaranteed by controlling suitable polishing pressure by pressure spring
And precision, the service life of bevelling grinding wheel can also be extended.Z axis descending depth can be controlled by control system maintain a setting
Value is polished, and is slowly become therewith due to the variation of bevelling in the downward bruting process of product, amount of spring compression and to product pressure
Small, until spring restores to unpressed state, pressure spring no longer applies pressure to product, and product no longer connects with bevelling grinding wheel
Touching, polishing stop, therefore when polishing control specific Z axis descending depth and pressure spring can realize control to bevelling depth
The control to the bevelling time can be completed after product does the movement velocity to move along a straight line back and forth and descending depth determination at this time in system.
Another kind polishing control method is to control workbench Z axis by control system to continue slowly to decline during the grinding process, makes to produce
Product remain that contact is polished with bevelling grinding wheel, and the control to bevelling depth is realized by control time and rotating wheel
System.
The edge-falled machine of the present embodiment can be used for the processing of rectangle component (rectangular component), as illustrated in figures 4-5, processing
When process can both sides simultaneously carry out bevelling improve working efficiency, and due in bruting process component do round-trip linear motion,
Side stone region (polishing contact area) is larger, forms a circular ring shape, so that polishing is more evenly, it is not easy to wear.Extend
The service life of bevelling grinding wheel, can long period big batch automated production, improve working efficiency, and will not be ground because of chamfering mould
Damage and influence machining accuracy.It is arranged by reasonable angle, it is ensured that both sides chamfering is 45 ° as shown in Figure 6.
As a preferred embodiment, the workbench 6 is equipped with the template 8 in the multimode cave arranged according to certain rule,
Multiple component fixed points are placed in the die cavity of template.It is different for installing that multiple mounting holes are reserved on the workbench 6
Template adapts to different size bevellings.The edge-falled machine of the present embodiment can be used for the rectangle component of multiple sizes, improve processing
Efficiency only needs to change template when the component that replacement does not have to model is processed, and can easily be consolidated by reserved mounting hole
It is fixed, then select the program of different operations that different products just can be processed.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (10)
1. a kind of automatic beveling machine with flexible adjustment module, which is characterized in that including control system, motor, bevelling grinding wheel,
Three axis mobile mechanisms, flexible adjustment module, air-actuated jaw and workbench；The air-actuated jaw is mounted on flexible adjustment module
On, flexible adjustment module is connect with the Z axis of three axis mobile mechanisms；Component to be processed is rectangular patch, and bevelling grinding wheel is by two
A orthogonal circular flat grinding wheel composition, two grinding wheels drive rotation by two orthogonal bevelling motors respectively；Institute
The component on the air-actuated jaw crawl workbench in three axis mobile mechanisms of control system control is stated, and component is moved to
Bevelling station, and round-trip linear motion is done by controlling air-actuated jaw by the Y-axis in three Axle mould groups, so that component is fallen at two
Friction carries out polishing component back and forth on the grinding wheel of side, after completing a component processing, then controls air-actuated jaw and puts component
It sets in rewinding station.
2. the automatic beveling machine according to claim 1 with flexible adjustment module, which is characterized in that two bevelling motors
It is orthogonal and with horizontal plane installation at 45 °；Two bevelling grinding wheels it is also orthogonal and with horizontal plane installation at 45 °.
3. the automatic beveling machine according to claim 1 with flexible adjustment module, which is characterized in that component lower plane
It is at 45 ° with plane on bevelling grinding wheel.
4. the automatic beveling machine according to claim 1 with flexible adjustment module, which is characterized in that the bevelling grinding wheel
For cylindrical sheets, cylinder upper surface is working face, and lower surface is connect by keyway with bevelling motor.
5. the automatic beveling machine according to claim 1 with flexible adjustment module, which is characterized in that the flexible adjustment
Module is made of pressure spring, guide rod and support base, and the support base side is connect with the Z axis of three axis mobile mechanisms, support
It is set on seat there are two pilot hole, two guide rod tops are across pilot hole and guide rod lower end is connect with air-actuated jaw, each lead
It is arranged with a pressure spring on bar, passes through the mobile decrement tune that can control pressure spring of the Z axis of three axis mobile mechanisms
Save bevelling pressure.
6. the automatic beveling machine according to claim 1 with flexible adjustment module, which is characterized in that the workbench
It is equipped with the template in the multimode cave arranged according to certain rule, multiple component fixed points are placed in the die cavity of template.
7. the automatic beveling machine according to claim 6 with flexible adjustment module, which is characterized in that the workbench
On reserve multiple mounting holes for installing different templates to adapt to different size bevellings.
8. according to claim 1 to 7 described in any item automatic beveling machines with flexible adjustment module, which is characterized in that institute
It states the driver connection control system that motor is servo motor and servo motor and carries out automatically controlling speed regulation；And on bevelling motor
Equipped with special switch and speed regulation knob.
9. according to claim 1 to 7 described in any item automatic beveling machines with flexible adjustment module, which is characterized in that institute
It states air-actuated jaw and solenoid valve is connected by cylinder；The solenoid valve connection control system is used to control the elastic shape of air-actuated jaw
State.
10. according to claim 1 to 7 described in any item automatic beveling machines with flexible adjustment module, which is characterized in that institute
It states bevelling grinding wheel to be arranged above cleaning case, cleaning case is equipped with the flushing-liquid pipe for shower grinding wheel, and water pump extracts cleaning
Liquid and by flushing-liquid pipe by water shower on grinding wheel, electrically operated valve is set in flushing-liquid pipe, and electrically operated valve is by control
System control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920315584.XU CN209664996U (en) | 2019-03-13 | 2019-03-13 | A kind of automatic beveling machine with flexible adjustment module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920315584.XU CN209664996U (en) | 2019-03-13 | 2019-03-13 | A kind of automatic beveling machine with flexible adjustment module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209664996U true CN209664996U (en) | 2019-11-22 |
Family
ID=68571302
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920315584.XU Expired - Fee Related CN209664996U (en) | 2019-03-13 | 2019-03-13 | A kind of automatic beveling machine with flexible adjustment module |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209664996U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114434253A (en) * | 2022-02-24 | 2022-05-06 | 苏州东辉光学有限公司 | Automatic system suitable for optical prism beveling |
| CN115026693A (en) * | 2022-06-15 | 2022-09-09 | 深圳顺络电子股份有限公司 | Automatic polishing equipment and automatic polishing method for precision test assembly |
-
2019
- 2019-03-13 CN CN201920315584.XU patent/CN209664996U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114434253A (en) * | 2022-02-24 | 2022-05-06 | 苏州东辉光学有限公司 | Automatic system suitable for optical prism beveling |
| CN114434253B (en) * | 2022-02-24 | 2023-11-14 | 苏州东辉光学有限公司 | Automatic system suitable for optical prism beveling |
| CN115026693A (en) * | 2022-06-15 | 2022-09-09 | 深圳顺络电子股份有限公司 | Automatic polishing equipment and automatic polishing method for precision test assembly |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US6419443B2 (en) | Glass product machining apparatus | |
| CN204673400U (en) | Abnormity material hypotenuse or periphery machining tool | |
| CN209664996U (en) | A kind of automatic beveling machine with flexible adjustment module | |
| CN110977716A (en) | A multi-station turret horizontal grinder | |
| CN220051121U (en) | High-precision numerically controlled grinder for linear guide rail sliding block | |
| CN212095576U (en) | Automatic grinding equipment for single crystal cutter | |
| CN110815046A (en) | Thread grinder with dresser and main shaft integrally assembled | |
| CN110774104A (en) | Floating polishing equipment for non-circular parts | |
| CN211491066U (en) | Multifunctional sliding trimmer | |
| CN103111924A (en) | Multipurpose surface grinder | |
| CN101125412A (en) | Grinding and cutting method for disk like part end face groove | |
| US5010692A (en) | Polishing device | |
| CN202528061U (en) | Grinding wheel dresser for numerically controlled guide-way grinder | |
| CN105150104A (en) | Device and method for finishing centreless grinding wheels | |
| CN209256530U (en) | A kind of cylindrical part end face grinding device | |
| CN109366286B (en) | A kind of automatic beveling machine with chamfer bevel mould | |
| CN205438221U (en) | Novel numerical control wheel Truing machine | |
| CN109333221B (en) | A kind of automatic beveling machine | |
| KR200412773Y1 (en) | Simultaneous 3-axis control of universal tool grinder | |
| CN209648355U (en) | A kind of automatic beveling machine with arc pendulum module | |
| CN216883179U (en) | Head walking type follow-up grinding machine suitable for processing inner and outer curves | |
| CN207431940U (en) | A kind of stone polishing system | |
| CN210678043U (en) | Rubber roller excircle size fine grinding mechanism | |
| CN209811894U (en) | Peripheral grinding machine | |
| CN103433850B (en) | A kind of restoring on line method of air bag polishing tool |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191122 Termination date: 20210313 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |