CN209659962U - A straw returning machine blade - Google Patents
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- CN209659962U CN209659962U CN201920372108.1U CN201920372108U CN209659962U CN 209659962 U CN209659962 U CN 209659962U CN 201920372108 U CN201920372108 U CN 201920372108U CN 209659962 U CN209659962 U CN 209659962U
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- 239000010902 straw Substances 0.000 title claims abstract description 35
- 230000000694 effects Effects 0.000 abstract description 10
- 238000005520 cutting process Methods 0.000 abstract description 7
- 239000002689 soil Substances 0.000 description 14
- 241001063191 Elops affinis Species 0.000 description 4
- 235000002756 Erythrina berteroana Nutrition 0.000 description 4
- 238000010009 beating Methods 0.000 description 4
- HKPHPIREJKHECO-UHFFFAOYSA-N butachlor Chemical compound CCCCOCN(C(=O)CCl)C1=C(CC)C=CC=C1CC HKPHPIREJKHECO-UHFFFAOYSA-N 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 240000006394 Sorghum bicolor Species 0.000 description 1
- 235000011684 Sorghum saccharatum Nutrition 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 244000098338 Triticum aestivum Species 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000009313 farming Methods 0.000 description 1
- 230000035558 fertility Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000009331 sowing Methods 0.000 description 1
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- Threshing Machine Elements (AREA)
Abstract
本实用新型涉及一种秸秆还田机刀片,包括主刀轴、刀架、刀柄和刀片组,所述刀架固定设置在主刀轴上,所述刀柄的两端分别通过销轴铰接刀架和刀片组,并通过开口销固定;所述刀片组包括直刀片和两个弯刀片,所述弯刀片设置于直刀片的两侧,所述弯刀片的前端设有弧形刀尖,所述弧形刀尖朝远离直刀片的两侧弯曲,直刀片和弯刀片的刀刃方向都朝向工作方向。本实用新型能够减少刀片的打土现象,秸秆粉碎与破茬的效果好,还田效率高,同时刀片的更换更加方便。
The utility model relates to a straw returning machine blade, comprising a main knife shaft, a knife holder, a knife handle and a blade group, the knife holder is fixedly arranged on the main knife shaft, and the two ends of the knife handle are respectively hinged to the knife holder through a pin shaft and a blade set, and fixed by cotter pins; the blade set includes a straight blade and two curved blades, the curved blades are arranged on both sides of the straight blade, and the front end of the curved blade is provided with an arc-shaped tip, the The curved tip is curved towards the sides away from the straight blade, and the direction of the cutting edge of both the straight blade and the curved blade is towards the working direction. The utility model can reduce the soil-breaking phenomenon of the blades, has good effects of straw crushing and stubble breaking, high field return efficiency, and more convenient replacement of the blades.
Description
技术领域technical field
本实用新型涉及一种秸秆还田机刀片,属于耕种机械设备领域。The utility model relates to a blade of a straw returning machine, which belongs to the field of farming machinery and equipment.
背景技术Background technique
秸秆还田是目前我国推广循环农业的重要措施之一,具有省去人们用于清运秸秆的大量劳作,节省劳动力,增加土壤的有机质,大幅度提高粮食产量等优点,对于节省能源、培肥地力、减少污染等大有裨益,于是秸秆还田的质量就成了主要问题,这除了与还田机配套的动力外,大部分还田机由于其刀片设计的不合理而直接影响到了还田机秸秆粉碎的程度或是还田机的工作效率。因此,还田机刀片的设计是一个很重要的因素。Straw returning to the field is one of the important measures to promote circular agriculture in my country at present. It has the advantages of saving a lot of labor for cleaning and transporting straw, saving labor, increasing the organic matter of the soil, and greatly increasing grain production. Soil fertility and pollution reduction are of great benefit, so the quality of straw returning to the field has become the main problem. In addition to the power matched with the field returning machine, most of the field returning machines directly affect the field due to the unreasonable blade design. The degree of straw crushing or the working efficiency of the returning machine. Therefore, the design of the returning machine blade is a very important factor.
还田机刀片是秸秆还田机的主要工作部件。刀片的形状和参数对还田机的工作质量及功率消耗有很大影响。为适应对粉碎各类作物秸秆的需要 ,近年来国内研制了多种型式的刀片,大致可归纳为三类:The straw returning machine blade is the main working part of the straw returning machine. The shape and parameters of the blade have a great influence on the working quality and power consumption of the returning machine. In order to meet the needs of crushing various crop straws, various types of blades have been developed in China in recent years, which can be roughly classified into three categories:
L型刀片,由于刀片与秸秆相接处部分较为锋利,但是加工较为单薄,因此,刀片磨损快,强度不高;在田间作业时,由于刀片加工形状为 L 型,若碰到石头等硬物也容易被损坏且刀片的维修困难;L-shaped blade, because the part where the blade meets the straw is sharp, but the processing is relatively thin, so the blade wears quickly and the strength is not high; when working in the field, because the blade is processed in an L-shaped shape, if it touches hard objects such as stones It is also easily damaged and the maintenance of the blade is difficult;
锤爪型刀片,其强度大、耐磨损、并且寿命长。该刀具适应性强,对稻麦类的软秸秆和玉米、高梁等硬秸秆均具有良好的粉碎性能,但由于它在旋转时的能量贮存大,因此常用于大中型秸秆还田机上,使得该刀片的使用推广有了一定的局限性;Hammer-claw type blade, which is strong, wear-resistant and has a long service life. The cutter has strong adaptability, and has good crushing performance on soft straw of rice and wheat and hard straw such as corn and sorghum. However, due to its large energy storage during rotation, it is often used on large and medium-sized straw returning machines. There are certain limitations in the use and promotion of blades;
直刀式刀片,由三个直刀片、一个横向刀片与套管组焊而成,所以当其中刀片损坏后更换成本高且加工困难。The straight blade is welded by three straight blades, one horizontal blade and the sleeve, so when the blade is damaged, the replacement cost is high and the processing is difficult.
此外,传统刀具还存在一项主要问题,只能切碎秸秆而不能入土破茬,土地还需要再次翻耕才能播种,还田效果比较差,相应的整地功耗大。In addition, there is still a major problem with traditional knives. They can only chop straw and cannot dig into the soil to break stubble. The land needs to be plowed again before sowing.
实用新型内容Utility model content
为了解决上述技术问题,本实用新型提供一种秸秆还田机刀片,该秸秆还田机刀片通过三段式的刀片结构,能够减少刀片的打土现象,秸秆粉碎与破茬的效果好,还田效率高,同时刀片的更换更加方便。In order to solve the above-mentioned technical problems, the utility model provides a blade of a straw returning machine. The blade of the straw returning machine adopts a three-stage blade structure, which can reduce the phenomenon of cutting the soil of the blade, and the effect of straw crushing and stubble breaking is good. The field efficiency is high, and the replacement of the blade is more convenient.
本实用新型的技术方案如下:一种秸秆还田机刀片,包括主刀轴、刀架、刀柄和刀片组,所述刀架固定设置在主刀轴上,所述刀柄的两端分别通过销轴铰接刀架和刀片组,并通过开口销固定;The technical scheme of the utility model is as follows: a blade of a straw returning machine includes a main knife shaft, a knife holder, a knife handle and a blade group, the knife holder is fixedly arranged on the main knife shaft, and the two ends of the knife handle are respectively connected by pins. The shaft hinges the knife holder and the blade group, and is fixed by cotter pins;
所述刀片组包括直刀片和两个弯刀片,所述弯刀片设置于直刀片的两侧,所述弯刀片的前端设有弧形刀尖,所述弧形刀尖朝远离直刀片的两侧弯曲,直刀片和弯刀片的刀刃方向都朝向工作方向;所述直刀片和所述弯刀片的刃边为锯齿状刃边。The blade set includes a straight blade and two curved blades, the curved blades are arranged on both sides of the straight blade, the front end of the curved blade is provided with an arc-shaped tip, and the arc-shaped tip faces away from the two sides of the straight blade. The side is curved, and the cutting edges of the straight blade and the curved blade are all facing the working direction; the edge of the straight blade and the curved blade are serrated edge.
进一步地,所述刀柄上设置有多个的插销孔。Further, the handle is provided with a plurality of pin holes.
进一步地,所述的刀柄为双层结构,使得直刀片和两个弯刀片之间通过刀柄产生一定间距。Further, the handle is a double-layer structure, so that there is a certain distance between the straight blade and the two curved blades through the handle.
本实用新型具有如下有益效果:The utility model has the following beneficial effects:
1.鞭式结构有利于缓冲,减少打土现象;与相比螺栓连接,通过销轴铰接刀柄和刀架,使得刀片具有更好的灵活性,当刀具碰到石块或土壤较硬的情况下,三节式刀片组相比较传统的两节式更有利于减少碰撞对刀片的影响,减少损耗,使拖拉机前进时受到更小的阻力,也避免了刀具打土从而降低还田效率;1. The whip structure is good for buffering and reducing the phenomenon of soil beating; compared with the bolt connection, the handle and the knife holder are hinged through the pin shaft, so that the blade has better flexibility. When the knife hits rocks or hard soil Under certain circumstances, compared with the traditional two-section blade set, the three-section blade set is more conducive to reducing the impact of collision on the blade, reducing wear and tear, making the tractor suffer less resistance when moving forward, and avoiding the cutter from beating the soil, thereby reducing the efficiency of returning to the field;
2.具有更好的灭茬效果;刀具的弯曲结构使得刀具在转动时随机具做平移运动,合成运动为余摆线运动,而其水平分速度较高的区段,位于秸秆五股茬的分布区域内;刀具以“三节鞭”式的抽打方式作用于秸秆根茬,对根茬进行充分砍切破碎;2. It has a better stubble removal effect; the curved structure of the cutter makes the cutter move randomly when it rotates, and the synthetic motion is trochoidal motion, and the section with a higher horizontal division speed is located in the distribution of the five strands of straw. In the area; the knife acts on the stubble of the straw in a "three-section whip" style, and fully cuts and breaks the stubble;
3.具有更强的砍切破碎效果;每个刀片采用弯刀式刀片,相比较直刀式刀片,弯刀具有更强的砍切力,与秸秆解除时为斜切,作用力更强,破碎效果更好。刀具刃口部分以切线形式入土,有助于减少阻力,并且可以提高还田机刀片末端的线速度。刀尖采用上扬式刀尖,是最佳的砍劈型刀尖,不容易损坏。刀刃带有波浪形锯齿,具有增大压强的作用,使得秸秆粉碎与破茬更容易,并且不会在作业时卡住;3. It has a stronger chopping and crushing effect; each blade adopts a machete blade. Compared with a straight blade, the machete has a stronger cutting force. The crushing effect is better. The cutting edge part of the knife enters the soil in a tangential form, which helps to reduce resistance and can increase the linear speed at the end of the returning machine blade. The tip of the knife adopts a raised tip, which is the best tip for chopping and chopping, and is not easy to damage. The blade has wavy serrations, which can increase the pressure, making straw crushing and stubble breaking easier, and will not get stuck during operation;
4.通过销轴和开口销的设计,在维修时能很方别的拆卸销轴,并且只需要将销轴进行拆卸即可完成对破损刀片组和刀柄的更换。4. Through the design of the pin shaft and cotter pin, the pin shaft can be easily disassembled during maintenance, and only the pin shaft needs to be disassembled to complete the replacement of the damaged blade set and tool handle.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的正视图;Fig. 2 is the front view of the utility model;
图3为本实用新型的侧视图;Fig. 3 is a side view of the utility model;
图中附图标记表示为:The reference signs in the figure represent:
1、主刀轴;1. Main cutter shaft;
2、刀架;2. Knife holder;
3、刀柄;31、销孔;3. Knife handle; 31. Pin hole;
4、刀片组;41、直刀片;42、弯刀片;4. Blade group; 41. Straight blade; 42. Curved blade;
5、销轴;51、开口销。5, bearing pin; 51, cotter pin.
具体实施方式Detailed ways
下面结合附图和具体实施例来对本实用新型进行详细的说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
参见图1-图3,一种秸秆还田机刀片,包括主刀轴1、刀架2、刀柄3和刀片组4,所述刀架2固定设置在主刀轴1上,所述刀柄3的两端分别通过销轴5铰接刀架2和刀片组4,并通过开口销51固定;Referring to Figures 1-3, a blade of a straw returning machine includes a main knife shaft 1, a knife holder 2, a knife handle 3 and a blade group 4, the knife holder 2 is fixedly arranged on the main knife shaft 1, and the knife handle 3 The two ends of the knife rest 2 and the blade group 4 are respectively hinged by the pin shaft 5, and fixed by the cotter pin 51;
所述刀片组4包括直刀片41和两个弯刀片42,所述弯刀片42设置于直刀片41的两侧,所述弯刀片42的前端设有弧形刀尖,所述弧形刀尖朝远离直刀片41的两侧弯曲,直刀片41和弯刀片42的刀刃方向都朝向工作方向;所述直刀片41和所述弯刀片42的刃边为锯齿状刃边。Described blade group 4 comprises straight blade 41 and two curved blades 42, and described curved blade 42 is arranged on the both sides of straight blade 41, and the front end of described curved blade 42 is provided with arc tip, and described arc tip Curved toward the two sides away from the straight blade 41, the blade directions of the straight blade 41 and the curved blade 42 are all facing the working direction; the edge of the straight blade 41 and the curved blade 42 are serrated edge.
本实用新型的工作原理为:将主刀轴1固定在还田机的转轴上,主刀轴1随还田机的转轴转动,带动刀架2、刀柄3和刀片组进行旋转;通过刀片组4的锯齿状刃边对秸秆根茬进行砍切工作;在碰到硬质土壤或石块时,刀片组4与刀柄3因为通过销轴5铰接的原因会及时弹开,完成缓冲。The working principle of the utility model is as follows: the main cutter shaft 1 is fixed on the rotating shaft of the field returning machine, and the main cutter shaft 1 rotates with the rotating shaft of the field returning machine, driving the knife holder 2, the knife handle 3 and the blade group to rotate; through the blade group 4 The saw-toothed edge of the blade cuts and cuts the straw stubble; when encountering hard soil or stones, the blade set 4 and the knife handle 3 will bounce off in time due to the hinged pin 5 to complete the buffer.
本实用新型所提供的一种秸秆还田机刀片,具备以下有益效果:The blade of a straw returning machine provided by the utility model has the following beneficial effects:
1.鞭式结构有利于缓冲,减少打土现象;与相比螺栓连接,通过销轴5铰接刀柄3和刀架2,使得刀片具有更好的灵活性,当刀具碰到石块或土壤较硬的情况下,三节式刀片组相比较传统的两节式更有利于减少碰撞对刀片的影响,减少损耗,使拖拉机前进时受到更小的阻力,也避免了刀具打土从而降低还田效率;1. The whip structure is good for buffering and reducing the phenomenon of soil beating; compared with the bolt connection, the handle 3 and the tool holder 2 are hinged through the pin shaft 5, so that the blade has better flexibility. When the tool hits stones or soil In the hard case, compared with the traditional two-section blade set, the three-section blade set is more conducive to reducing the impact of collision on the blade, reducing wear and tear, making the tractor suffer less resistance when moving forward, and avoiding the tool from beating the soil, thus reducing the return to the field. efficiency;
2.具有更好的灭茬效果;刀具的弯曲结构使得刀具在转动时随机具做平移运动,合成运动为余摆线运动,而其水平分速度较高的区段,位于秸秆五股茬的分布区域内;刀具以“三节鞭”式的抽打方式作用于秸秆根茬,对根茬进行充分砍切破碎;2. It has a better stubble removal effect; the curved structure of the cutter makes the cutter move randomly when it rotates, and the synthetic motion is trochoidal motion, and the section with a higher horizontal division speed is located in the distribution of the five strands of straw. In the area; the knife acts on the stubble of the straw in a "three-section whip" style, and fully cuts and breaks the stubble;
3.具有更强的砍切破碎效果;每个刀片采用弯刀式刀片,相比较直刀式刀片,弯刀具有更强的砍切力,与秸秆解除时为斜切,作用力更强,破碎效果更好。刀具刃口部分以切线形式入土,有助于减少阻力,并且可以提高还田机刀片末端的线速度。刀尖采用上扬式刀尖,是最佳的砍劈型刀尖,不容易损坏。刀刃带有波浪形锯齿,具有增大压强的作用,使得秸秆粉碎与破茬更容易,并且不会在作业时卡住;3. It has a stronger chopping and crushing effect; each blade adopts a machete blade. Compared with a straight blade, the machete has a stronger cutting force. The crushing effect is better. The cutting edge part of the knife enters the soil in a tangential form, which helps to reduce resistance and can increase the linear speed at the end of the returning machine blade. The tip of the knife adopts a raised tip, which is the best tip for chopping and chopping, and is not easy to damage. The blade has wavy serrations, which can increase the pressure, making straw crushing and stubble breaking easier, and will not get stuck during operation;
4.通过销轴5和开口销51的设计,在维修时能很方别的拆卸销轴5,并且只需要将销轴5进行拆卸即可完成对破损刀片组4和刀柄3的更换。4. Through the design of the pin shaft 5 and the cotter pin 51, the pin shaft 5 can be easily disassembled during maintenance, and only the pin shaft 5 needs to be disassembled to complete the replacement of the damaged blade set 4 and the handle 3.
进一步地,所述刀柄3上设置有多个的插销孔31。Further, the handle 3 is provided with a plurality of pin holes 31 .
由上述描述可知,通过设置多个的插销孔31,能够自由调节刀具的长度,适应不同的地形,保证了秸秆粉碎效果,减少刀具打土的现象。It can be known from the above description that by providing a plurality of pin holes 31, the length of the knife can be freely adjusted to adapt to different terrains, ensuring the straw crushing effect and reducing the phenomenon of the knife hitting the soil.
进一步地,所述的刀柄3为双层结构,使得直刀片41和两个弯刀片42之间通过刀柄3产生一定间距。Further, the handle 3 is a double-layer structure, so that a certain distance is formed between the straight blade 41 and the two curved blades 42 through the handle 3 .
由上述描述可知,通过双层刀柄3结构的设置,能够使直刀片41和弯刀片42之间有一定的间隔,避免了直刀片41和弯刀片42之间距离过近降低了工作效率,影响秸秆还田的效果。As can be seen from the above description, through the arrangement of the double-layer knife handle 3 structure, a certain interval can be made between the straight blade 41 and the curved blade 42, so as to avoid that the distance between the straight blade 41 and the curved blade 42 is too close to reduce the working efficiency. Affect the effect of straw returning to the field.
实施例一Embodiment one
如图1-图3所示的一种秸秆还田机刀片,包括主刀轴1、刀架2、刀柄3和刀片组4,所述刀架2固定设置在主刀轴1上,所述刀柄3的两端分别通过销轴5铰接刀架2和刀片组4,并通过开口销51固定;所述刀片组4包括直刀片41和两个弯刀片42,所述弯刀片42设置于直刀片41的两侧,所述弯刀片42的前端设有弧形刀尖,所述弧形刀尖朝远离直刀片41的两侧弯曲,直刀片41和弯刀片42的刀刃方向都朝向工作方向;;所述直刀片41和所述弯刀片42的刃边为锯齿状刃边;所述刀柄3上设置有多个的插销孔31;所述的刀柄3为双层结构,使得直刀片41和两个弯刀片42之间通过刀柄3产生一定间距。As shown in Figures 1-3, a straw returning machine blade includes a main knife shaft 1, a knife holder 2, a knife handle 3 and a blade group 4, the knife holder 2 is fixed on the main knife shaft 1, and the knife The two ends of the handle 3 are respectively hinged to the knife rest 2 and the blade set 4 through pin shafts 5, and are fixed by cotter pins 51; the blade set 4 includes a straight blade 41 and two curved blades 42, and the curved blade 42 is arranged on the Both sides of the blade 41, the front end of the curved blade 42 is provided with an arc-shaped knife point, and the arc-shaped knife point is bent toward the two sides away from the straight blade 41, and the blade directions of the straight blade 41 and the curved blade 42 are all towards the working direction ; The edge of the straight blade 41 and the curved blade 42 is a serrated edge; the handle 3 is provided with a plurality of pin holes 31; the handle 3 is a double-layer structure, so that the straight A certain distance is produced between the blade 41 and the two bent blades 42 by the handle 3 .
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above is only an embodiment of the utility model, and does not limit the patent scope of the utility model. Any equivalent structure or equivalent process conversion made by using the utility model specification and accompanying drawings, or directly or indirectly used in other Related technical fields are all included in the patent protection scope of the present utility model in the same way.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115104423A (en) * | 2021-03-18 | 2022-09-27 | 魏少江 | A heavy-duty single-shaft hydraulic weed shredder mounted on a vehicle |
CN117501966A (en) * | 2023-12-23 | 2024-02-06 | 黑龙江省农业机械工程科学研究院牡丹江分院 | Corn stalk returning crushing equipment |
CN118696694A (en) * | 2024-08-30 | 2024-09-27 | 洛阳理工学院 | A flexible cutter system for a lawn mower and a control method thereof |
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2019
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115104423A (en) * | 2021-03-18 | 2022-09-27 | 魏少江 | A heavy-duty single-shaft hydraulic weed shredder mounted on a vehicle |
CN117501966A (en) * | 2023-12-23 | 2024-02-06 | 黑龙江省农业机械工程科学研究院牡丹江分院 | Corn stalk returning crushing equipment |
CN117501966B (en) * | 2023-12-23 | 2024-04-16 | 黑龙江省农业机械工程科学研究院牡丹江分院 | Corn stalk returning crushing equipment |
CN118696694A (en) * | 2024-08-30 | 2024-09-27 | 洛阳理工学院 | A flexible cutter system for a lawn mower and a control method thereof |
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