CN209637930U - An oil pressure regulating and pulsation buffering device - Google Patents
An oil pressure regulating and pulsation buffering device Download PDFInfo
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- CN209637930U CN209637930U CN201920130257.7U CN201920130257U CN209637930U CN 209637930 U CN209637930 U CN 209637930U CN 201920130257 U CN201920130257 U CN 201920130257U CN 209637930 U CN209637930 U CN 209637930U
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- 230000010349 pulsation Effects 0.000 title claims abstract description 67
- 230000001105 regulatory effect Effects 0.000 title claims description 44
- 230000003139 buffering effect Effects 0.000 title claims description 17
- 239000000872 buffer Substances 0.000 claims abstract description 60
- 238000005192 partition Methods 0.000 claims abstract description 13
- 238000009434 installation Methods 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 2
- 239000003921 oil Substances 0.000 abstract description 87
- 239000000446 fuel Substances 0.000 abstract description 13
- 239000000295 fuel oil Substances 0.000 abstract description 3
- 238000013016 damping Methods 0.000 abstract 8
- 239000000243 solution Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 239000010729 system oil Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及发动机领域,具体涉及一种油压调节及脉动缓冲装置。The utility model relates to the field of engines, in particular to an oil pressure regulating and pulsation buffering device.
背景技术Background technique
发动机中的燃油压力调节器,是用来调节燃油压力的大小,受系统油压与进气支管(负压)的控制。它的作用是要自动保持整个油压系统的燃油压力为一定值,使供油总管内油压与进气支管压力只差为一定值,而现有的油压调节室由于回油装置及油压控制装置的设计问题经常会使燃油压力调节器中出现油压过大或过小的现象。此外,受油压调节腔的膜片运动及回油装置开闭等动作影响,供油系统燃油油压会产生一定的脉动和脉动噪声,不加以控制将会影响喷油控制的精确性。The fuel pressure regulator in the engine is used to adjust the fuel pressure, which is controlled by the system oil pressure and the intake manifold (negative pressure). Its function is to automatically maintain the fuel pressure of the entire oil pressure system at a certain value, so that the difference between the oil pressure in the oil supply main pipe and the pressure in the intake branch pipe is only a certain value. The design problem of the pressure control device often causes the oil pressure in the fuel pressure regulator to be too high or too low. In addition, affected by the diaphragm movement of the oil pressure regulating chamber and the opening and closing of the oil return device, the fuel oil pressure of the fuel supply system will produce certain pulsations and pulsation noises, which will affect the accuracy of fuel injection control if not controlled.
实用新型内容Utility model content
本实用新型针对现有技术的不足,从而提供一种既能调节油压又能缓冲油压脉动的装置,具体方案如下:The utility model aims at the deficiencies of the prior art, thereby providing a device that can not only regulate the oil pressure but also buffer the oil pressure pulsation, the specific scheme is as follows:
一种油压调节及脉动缓冲装置,包括一壳体,所述壳体内设有油压调节室和脉动缓冲室;An oil pressure regulating and pulsation buffering device, comprising a housing, the housing is provided with an oil pressure regulating chamber and a pulsation buffering chamber;
所述油压调节室内设有油压调节腔,所述油压调节腔包括所述壳体、隔板、第一膜片以及开设在所述壳体上的进油口和回油口;所述油压调节腔内还设有回油装置;所述油压调节室还包括空气室,所述空气室包括所述壳体、隔板、第一膜片以及开设在所述壳体上的真空接管;所述空气室内设有压力调节装置,所述压力调节装置包括对所述第一膜片施加一定弹性压力的第一弹性装置;An oil pressure adjustment chamber is provided in the oil pressure adjustment chamber, and the oil pressure adjustment chamber includes the housing, a partition, a first diaphragm, and an oil inlet and an oil return opening on the housing; An oil return device is also provided in the oil pressure regulating chamber; the oil pressure regulating chamber also includes an air chamber, and the air chamber includes the housing, a partition, a first diaphragm, and a valve set on the housing. a vacuum connection; a pressure regulating device is provided in the air chamber, and the pressure regulating device includes a first elastic device that applies a certain elastic pressure to the first diaphragm;
所述脉动缓冲室内设有脉动缓冲腔和缓冲装置;所述脉动缓冲腔包括所述壳体、隔板和安装在所述壳体和所述隔板之间的两块第二膜片,所述隔板上设有连接所述油压调节腔和所述脉动缓冲腔的通油孔,所述通油孔位于所述脉动缓冲腔的一端设有止回阀;所述脉动缓冲腔的壳体上设有出油口;所述缓冲装置用来缓冲所述脉动缓冲腔内的脉动冲击,所述缓冲装置包括分别设在所述脉动缓冲腔上下两侧的两个缓冲室,所述缓冲室包括第二膜片和壳体,所述壳体上设有透气孔,所述缓冲室内设有对所述第二膜片施加一定弹性压力的第二弹性装置。A pulsation buffer chamber and a buffer device are provided in the pulsation buffer chamber; the pulsation buffer chamber includes the housing, a partition and two second diaphragms installed between the housing and the partition, the An oil through hole connecting the oil pressure regulating chamber and the pulsation buffer chamber is provided on the separator, and a check valve is provided at one end of the oil through hole located at the pulsation buffer chamber; the shell of the pulsation buffer chamber There is an oil outlet on the body; the buffer device is used to buffer the pulsation impact in the pulsation buffer chamber, and the buffer device includes two buffer chambers respectively arranged on the upper and lower sides of the pulsation buffer chamber. The chamber includes a second diaphragm and a casing, the casing is provided with a vent hole, and the buffer chamber is provided with a second elastic device for exerting a certain elastic pressure on the second diaphragm.
基于上述,所述回油装置包括一针阀,所述针阀包括阀针和阀体,所述阀针包括把手和针状密封轴。Based on the above, the oil return device includes a needle valve, the needle valve includes a valve needle and a valve body, and the valve needle includes a handle and a needle-shaped sealing shaft.
基于上述,所述把手的一端通过阀针座安装在所述第一膜片上,所述针状密封轴安装在所述把手的另一端,所述阀体安装在所述回油口上。Based on the above, one end of the handle is installed on the first diaphragm through the valve needle seat, the needle-shaped sealing shaft is installed on the other end of the handle, and the valve body is installed on the oil return port.
基于上述,所述第一弹性装置包括贯穿并螺接在所述壳体上的调节螺钉,所述调节螺钉包括位于壳体外部的调节端和位于壳体内部的安装端,所述安装端与一弹性件的一端固定安装在一起,所述弹性件的另一端与所述第一膜片固定安装,所述弹性件处于挤压状态。Based on the above, the first elastic device includes an adjusting screw that penetrates and is screwed on the housing, and the adjusting screw includes an adjusting end located outside the housing and an installation end located inside the housing, and the installation end is connected to the housing. One end of an elastic member is fixedly installed together, the other end of the elastic member is fixedly installed with the first diaphragm, and the elastic member is in a squeezed state.
基于上述,所述弹性件包括与所述安装端安装在一起的基座和一端安装在所述基座上的若干根弹簧,所述弹簧的另一端与所述第一膜片固定安装。Based on the above, the elastic member includes a base installed with the installation end and several springs with one end installed on the base, and the other end of the spring is fixedly installed with the first diaphragm.
基于上述,所述第二弹性装置包括一端安装在所述壳体内侧,另一端与所述第二膜片固定安装的若干对反向弹簧,所述弹簧对所述第二膜片施加一定压力。Based on the above, the second elastic device includes several pairs of reverse springs with one end installed inside the housing and the other end fixedly installed with the second diaphragm, and the springs exert a certain pressure on the second diaphragm .
基于上述,所述脉冲缓冲装置的出油口处设有过滤装置。Based on the above, a filter device is provided at the oil outlet of the pulse buffer device.
基于上述,所述过滤装置包括一滤网。Based on the above, the filter device includes a filter screen.
本实用新型相对现有技术具有实质性特点和进步,具体地说,本实用新型具有以下优点:Compared with the prior art, the utility model has substantive characteristics and progress, specifically, the utility model has the following advantages:
1、本实用新型中采用针阀作为油压调节腔内的回油装置,针阀包括阀针和阀体,阀针与油压调节腔内的膜片连接在一起,阀体与壳体上的回油口安装在一起;常态下,针阀处于闭合状态,当油压升高时,油压调节腔内的膜片受油压影响产生浮动,阀针也随之移动,针阀逐渐打开,油压调节腔内的燃油便从阀体流出,使的油压处于一个稳定值,油压控制也更加灵敏。1. In this utility model, a needle valve is used as the oil return device in the oil pressure regulating chamber. The needle valve includes a valve needle and a valve body. The valve needle is connected with the diaphragm in the oil pressure regulating chamber. The oil return ports are installed together; under normal conditions, the needle valve is in a closed state. When the oil pressure rises, the diaphragm in the oil pressure regulating chamber is affected by the oil pressure to float, and the valve needle also moves accordingly, and the needle valve gradually opens. , the fuel in the oil pressure regulating chamber flows out from the valve body, so that the oil pressure is at a stable value, and the oil pressure control is more sensitive.
2、本实用新型中,脉动缓冲室内设有脉动缓冲腔和缓冲装置,其中缓冲装置中通过若干对对脉动缓冲腔施加有弹性压力的反向弹簧对脉动缓冲腔内的油压脉动进行缓冲,这种结构设计既避免了脉动缓冲室受弹簧共振的影响,同时也提高了对油压脉动的缓冲效果。2. In the utility model, a pulsation buffer chamber and a buffer device are provided in the pulsation buffer chamber, wherein the buffer device buffers the oil pressure pulsation in the pulsation buffer chamber through several pairs of reverse springs that exert elastic pressure on the pulsation buffer chamber. This structural design not only avoids the influence of spring resonance on the pulsation buffer chamber, but also improves the buffering effect on oil pressure pulsation.
附图说明Description of drawings
图1是本实用新型的内部结构示意图。Fig. 1 is a schematic diagram of the internal structure of the utility model.
图中:1. 壳体;2. 隔板;3. 油压调节腔;4. 空气室;5. 调节螺钉; 6. 基座;7.真空接管;8. 阀针座;9. 进油口;10. 膜片座;11. 弹簧;12. 反向弹簧;13. 脉动缓冲腔;14. 阀针;15.阀体;16. 回油口;17. 通油孔;18. 止回阀;19. 滤网;20. 出油口; 21. 透气孔;22. 第一膜片;23. 第二膜片。In the figure: 1. shell; 2. diaphragm; 3. oil pressure regulating chamber; 4. air chamber; 5. adjusting screw; 6. base; 7. vacuum connection; 8. needle seat; 9. oil inlet 10. Diaphragm seat; 11. Spring; 12. Reverse spring; 13. Pulsation buffer chamber; 14. Valve needle; 15. Valve body; 16. Oil return port; 17. Oil hole; 18. Check Valve; 19. filter screen; 20. oil outlet; 21. air hole; 22. first diaphragm; 23. second diaphragm.
具体实施方式Detailed ways
下面通过具体实施方式,对本实用新型的技术方案做进一步的详细描述。The technical solutions of the present invention will be further described in detail through specific implementation methods below.
如图1所示,本实用新型提供一种油压调节及脉动缓冲装置,包括一壳体1,所述壳体1内设有用来调节油压的油压调节室和用来对油压脉动进行缓冲的脉动缓冲室两部分。As shown in Figure 1, the utility model provides an oil pressure regulating and pulsation buffering device, which includes a housing 1, and the housing 1 is provided with an oil pressure regulating chamber for adjusting the oil pressure and for controlling the oil pressure pulsation. The pulsation is buffered in two parts of the buffer chamber.
其中,所述油压调节室内设有油压调节腔3,所述油压调节腔3包括所述壳体1、隔板2、第一膜片22以及开设在所述壳体1上的进油口9和回油口16。Wherein, the oil pressure regulating chamber is provided with an oil pressure regulating chamber 3, and the oil pressure regulating chamber 3 includes the casing 1, the partition plate 2, the first diaphragm 22 and the inlet opening on the casing 1. Oil port 9 and oil return port 16.
在油压调节腔3内还设有回油装置;所述回油装置包括一针阀,所述针阀包括阀针14和阀体15,所述阀针14包括把手和针状密封轴。所述把手的一端通过阀针座8安装在所述第一膜片22上,所述针状密封轴安装在所述把手的另一端,针状密封轴在常态下与阀体15的通孔贴合在一起,而所述阀体15安装在所述回油口16上。An oil return device is also provided in the oil pressure regulating chamber 3; the oil return device includes a needle valve, the needle valve includes a valve needle 14 and a valve body 15, and the valve needle 14 includes a handle and a needle-shaped sealing shaft. One end of the handle is installed on the first diaphragm 22 through the valve needle seat 8, and the needle-shaped sealing shaft is installed on the other end of the handle. The needle-shaped sealing shaft is connected to the through hole of the valve body 15 under normal conditions Fit together, and the valve body 15 is installed on the oil return port 16 .
所述油压调节室还包括空气室4,所述空气室4包括所述壳体1、隔板2、第一膜片22以及开设在所述壳体1上的真空接管7。The oil pressure regulating chamber also includes an air chamber 4 , and the air chamber 4 includes the casing 1 , the partition plate 2 , the first diaphragm 22 and the vacuum connection 7 provided on the casing 1 .
所述空气室4内设有压力调节装置,所述压力调节装置包括对所述第一膜片22施加一定弹性压力的第一弹性装置。所述第一弹性装置包括贯穿并螺接在所述壳体1上的调节螺钉5,所述调节螺钉5包括位于壳体1外部的调节端和位于壳体1内部的安装端,所述安装端与一弹性件的一端固定安装在一起,所述弹性件的另一端与所述第一膜片22固定安装。A pressure regulating device is provided inside the air chamber 4 , and the pressure regulating device includes a first elastic device that exerts a certain elastic pressure on the first diaphragm 22 . The first elastic device includes an adjusting screw 5 that passes through and is screwed on the housing 1. The adjusting screw 5 includes an adjusting end located outside the housing 1 and an installation end located inside the housing 1. The installation end The end is fixedly installed with one end of an elastic member, and the other end of the elastic member is fixedly installed with the first diaphragm 22 .
为便于安装使用,所述弹性件包括与所述安装端安装在一起的基座6和一端安装在所述基座6上的若干根弹簧11,所述弹簧11的另一端与所述第一膜片22固定安装。For ease of installation and use, the elastic member includes a base 6 installed together with the installation end and several springs 11 installed on the base 6 at one end, and the other end of the spring 11 is connected to the first Diaphragm 22 is fixedly installed.
常态下,所述弹性件处于挤压状态,对所述第一膜片22施加有一定压力,以此来设定油压调节腔3内的油压;通过转动所述调节端,可以改变弹性件的挤压状态,即改变油压调节腔3内的油压设定值。Under normal conditions, the elastic member is in a squeezed state, and a certain pressure is applied to the first diaphragm 22 to set the oil pressure in the oil pressure adjustment chamber 3; by rotating the adjustment end, the elasticity can be changed. The extrusion state of the parts, that is, change the oil pressure setting value in the oil pressure regulating chamber 3.
需要注意的是,真空接管7与节气门连接,当节气门开度较小时,进气管连同空气室4为高真空度的低气压,膜片克服弹簧11力上移,阀针14也上移将针阀开启,燃油回流;当节气门开度较大时,进气管连同空气室4为具有低真空度的高气压,膜片在气压和弹簧11力共同作用下向下移动,针阀下移逐渐闭合。针阀在逐渐开启或闭合过程中可实现对回油量的精确控制。It should be noted that the vacuum connection pipe 7 is connected to the throttle valve. When the throttle valve opening is small, the intake pipe and the air chamber 4 are under high vacuum and low pressure. The diaphragm moves up against the force of the spring 11, and the valve needle 14 also moves up. Open the needle valve to return the fuel; when the throttle valve opening is large, the intake pipe and the air chamber 4 are high pressure with low vacuum, and the diaphragm moves downward under the joint action of the air pressure and the force of the spring 11, and the needle valve moves downward. gradually close. The needle valve can realize precise control of the oil return volume during the gradual opening or closing process.
脉动缓冲室内设有脉动缓冲腔13和缓冲装置;所述脉动缓冲腔13包括所述壳体1、隔板2和安装在所述壳体1和所述隔板2之间的两块第二膜片23,所述隔板2上设有连接所述油压调节腔3和所述脉动缓冲腔13的通油孔17,所述通油孔17位于所述脉动缓冲腔13的一端设有止回阀18,通过这种结构设计,燃油只能从油压调节腔3向脉动缓冲腔13单向流动。A pulsation buffer chamber 13 and a buffer device are arranged in the pulsation buffer chamber; the pulsation buffer chamber 13 includes the housing 1 , a partition 2 and two second Diaphragm 23, the separator 2 is provided with an oil through hole 17 connecting the oil pressure regulating chamber 3 and the pulsation buffer chamber 13, and the oil through hole 17 is located at one end of the pulsation buffer chamber 13. The check valve 18, through this structural design, the fuel can only flow in one direction from the oil pressure regulating chamber 3 to the pulsation buffering chamber 13.
所述脉动缓冲腔13上的壳体1上设有出油口20;所述缓冲装置用来缓冲所述脉动缓冲腔13内的脉动冲击,所述缓冲装置包括分别设在所述脉动缓冲腔13上下两侧的两个缓冲室,所述缓冲室包括第二膜片23和壳体1,所述壳体1上设有连接大气压的透气孔21,所述缓冲室内设有对所述第二膜片23施加一定弹性压力的第二弹性装置。The housing 1 on the pulsation buffer chamber 13 is provided with an oil outlet 20; the buffer device is used to buffer the pulsation impact in the pulsation buffer chamber 13, and the buffer device includes 13 Two buffer chambers on the upper and lower sides, the buffer chamber includes a second diaphragm 23 and a housing 1, the housing 1 is provided with a vent hole 21 connected to the atmospheric pressure, and the buffer chamber is provided with a The second elastic means that the two diaphragms 23 apply a certain elastic pressure.
所述第二弹性装置包括一端安装在所述壳体1内侧,另一端通过膜片座10与所述第二膜片23固定安装的若干对反向弹簧12,所述弹簧对所述第二膜片23施加一定压力,通过反向弹簧12对油压脉动进行缓冲,既避免了脉动缓冲室受弹簧共振的影响,同时也对油压脉动起到了更好的缓冲作用。The second elastic device includes one end installed on the inner side of the housing 1, and the other end fixedly installed with the second diaphragm 23 through the diaphragm seat 10. The diaphragm 23 exerts a certain pressure, and the reverse spring 12 buffers the oil pressure pulsation, which not only avoids the influence of the spring resonance on the pulsation buffer chamber, but also plays a better buffering effect on the oil pressure pulsation.
另外,在脉冲缓冲装置的出油口20处设有过滤装置,包括一滤网19,用来过滤燃油内存在的杂质。In addition, a filter device is provided at the oil outlet 20 of the pulse buffer device, including a filter screen 19 for filtering impurities in the fuel.
使用时,燃油从进油口9进入油压调节腔3,在压力调节装置的作用下,油压调节腔3内的油压具有一定压力,并通过通油孔17进入脉动缓冲腔13,经缓冲后的燃油从出油口20流出进行燃烧。When in use, the fuel enters the oil pressure regulating chamber 3 from the oil inlet 9, and under the action of the pressure regulating device, the oil pressure in the oil pressure regulating chamber 3 has a certain pressure, and enters the pulsation buffer chamber 13 through the oil through hole 17, and passes through The buffered fuel flows out from the oil outlet 20 for combustion.
最后应当说明的是:以上实施例仅用以说明本实用新型的技术方案而非对其限制;尽管参照较佳实施例对本实用新型进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本实用新型的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本实用新型技术方案的精神,其均应涵盖在本实用新型请求保护的技术方案范围当中。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model and not to limit it; although the utility model has been described in detail with reference to the preferred embodiment, those of ordinary skill in the art should understand that: still The specific implementation of the utility model can be modified or some technical features can be equivalently replaced; without departing from the spirit of the technical solution of the utility model, all of them should be included in the scope of the technical solution claimed by the utility model.
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Cited By (1)
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CN109681362A (en) * | 2019-01-25 | 2019-04-26 | 河南科技学院 | A kind of oil pressure adjusts and pulsation damping device |
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Cited By (1)
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CN109681362A (en) * | 2019-01-25 | 2019-04-26 | 河南科技学院 | A kind of oil pressure adjusts and pulsation damping device |
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GR01 | Patent grant | ||
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191115 Termination date: 20210125 |