CN209614001U - A kind of efficient heat forming equipment - Google Patents
A kind of efficient heat forming equipment Download PDFInfo
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- CN209614001U CN209614001U CN201822190684.2U CN201822190684U CN209614001U CN 209614001 U CN209614001 U CN 209614001U CN 201822190684 U CN201822190684 U CN 201822190684U CN 209614001 U CN209614001 U CN 209614001U
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- workbench
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- forming
- work station
- forming station
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- 238000010438 heat treatment Methods 0.000 claims abstract description 60
- 230000007246 mechanism Effects 0.000 claims description 11
- 230000003028 elevating effect Effects 0.000 claims description 10
- 238000001816 cooling Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 238000009413 insulation Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000011449 brick Substances 0.000 description 4
- 239000000498 cooling water Substances 0.000 description 4
- 230000009970 fire resistant effect Effects 0.000 description 4
- 238000004321 preservation Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000001965 increasing effect Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000002937 thermal insulation foam Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000010583 slow cooling Methods 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
- 230000001550 time effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model discloses a kind of efficient heat forming equipments, including No.1 heating platform, gantry base and two workbench, there are two to work station and forming station for setting in gantry base, two are respectively that No.1 waits for work station and No. two to work station to work station, the No.1 that forming station is located at waits for work station and No. two between work station, No.1 heating platform is movably set at forming station, workbench includes the mobile platform being movably arranged in gantry base and No. two heating platforms being installed on mobile platform, one of workbench travels to and fro between No.1 and waits for work station and forming station, another workbench travels to and fro between No. two to work station and forming station.One workbench one within which to work station, another workbench is in forming station or another waits for work station.When workbench is at work station, heat shield is covered on the workbench can be preheated or be cooled down to the part on No. two heating platforms.
Description
[technical field]
The utility model relates to a kind of efficient heat forming equipments, belong to forming machine field.
[background technique]
For producing the heat forming equipment of aerospace vehicle sheet metal component, maximum heating temperature may be up to 950 DEG C, these metal plates
The characteristics of golden part is that batch wide in variety is small, and production is needed by parts to be processed lifting, heating and heat preservation, forming cooling etc.
Process, general part production at least need 24 hours.The especially duration the parts to be processed heating and heat preservation the step for
It is very long, and in this step host usually all in standby mode.Currently, to meet production requirement, general main engine plants
It is all by increasing this means of hot forming lathe quantity.And the cost of general thermoforming press be it is relatively high, equipment is again
It is constantly in heating and heat preservation to cool down this process, energy consumption cost is also relatively high.
[utility model content]
A kind of working efficiency is provided the technical problem to be solved by the utility model is to overcome the deficiencies in the prior art
Higher efficient heat forming equipment.
Above-mentioned technical problem is solved, the utility model adopts the following technical solution:
A kind of efficient heat forming equipment, including No.1 heating platform, gantry base and two workbench, in gantry base
Setting there are two to work station and forming station, two to work station be respectively No.1 wait for work station and No. two to work station, at
The No.1 that shape station is located at waits for work station and No. two to which between work station, No.1 heating platform is movably set at forming station, work
It include the mobile platform being movably arranged in gantry base and No. two heating platforms being installed on mobile platform as platform, wherein
One workbench travels to and fro between No.1 and waits for work station and forming station, another workbench travels to and fro between No. two to work station and forming work
Position.
The utility model has the following beneficial effects:
One workbench one within which to work station, another workbench is in forming station or another waits for work
Station.When workbench is at work station, covered on the workbench heat shield can on No. two heating platforms to
Processing part is preheated or is cooled down.And when workbench is at forming station, it can be by the way that No.1 heating platform be leaned on
Nearly No. two heating platforms carry out the heating and heat preservation of parts to be processed on the table, aftertable it is mobile from forming station
It is cooled down to idle to work station, another waits for that the workbench at work station is then moved to forming station and is heated.With
This realizes that No.1 heating platform is in running order always, rather than standby mode, and corresponding energy consumption waste is reduced, and works at the same time effect
Rate is increased, and especially compared to for multiple devices, equipment cost also has significant decrease, and space utilization rate also obtains pole
Big promotion.
Gantry base described in the utility model is equipped with positioning pin at forming station, and positioning pin exposes to gantry base,
The bottom of workbench is provided with positioning groove, and the guide to match with positioning pin shape is socketed in positioning groove, and workbench connects
It is connected to elevating mechanism, when workbench is stayed at forming station, the inner wall fitting of the outer wall and guide of positioning pin.
Guide surface is provided on the outer wall of positioning pin described in the utility model.
The clamp system of pressing workbench is provided with above forming station described in the utility model, workbench is stayed in into
When at shape station, workbench is pressed in gantry base by clamp system.
The edge of forming station described in the utility model is provided with block, is provided with backing plate on the side wall of workbench, when
When workbench is stayed at forming station, backing plate is between workbench and block.
It is described in the utility model to be provided with guide rail between work station and forming station, guide rail is located under mobile platform
Side, the bottom of mobile platform are provided with idler wheel, and idler wheel, which rolls, to be arranged on guide rail, and elevating mechanism is connect with guide rail.
Gantry base described in the utility model is movably set with fire door at forming station, when workbench is stopped to forming work
Position, No.1 heating platform, No. two heating platforms and fire door crowd around to form heating room, and gantry base is equipped at forming station and watches
Motor is taken, servo motor is connected with screw rod, nut is threaded on screw rod, and nut is installed on fire door, and screw rod rotation drives
Fire door translation.
Other features and advantages of the utility model will the detailed exposure in following specific embodiment, attached drawing.
[Detailed description of the invention]
The utility model is described further with reference to the accompanying drawing:
Fig. 1 is that the utility model embodiment workbench is located at schematic diagram of main cross-sectional structure when at forming station；
Enlarged structure schematic diagram at X in Fig. 2 bitmap 1；
Fig. 3 is the utility model embodiment workbench bottom schematic view of the front view；
Fig. 4 is the utility model embodiment double-workbench heat forming equipment schematic perspective view.
[specific embodiment]
The technical solution of the utility model embodiment is explained below with reference to the attached drawing of the utility model embodiment and
Illustrate, but following embodiments are only the preferred embodiment of the utility model, and not all.Based on the implementation example in the implementation mode,
Those skilled in the art's obtained other embodiments without making creative work, belong to the utility model
Protection scope.
In the following description, occur term "inner", "outside", "upper", "lower", the indicating positions such as "left", "right" or
Positional relationship description embodiment merely for convenience and simplified description, rather than the device or element of indication or suggestion meaning must
There must be specific orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.
Embodiment:
Referring to Fig. 1-4, embodiment shows a kind of double-workbench heat forming equipments, including No.1 heating platform A3, machine
Frame pedestal D and two workbench.
Wherein, two workbench are respectively No.1 workbench and No. two workbench H, No.1 workbench and No. two workbench H
Structure is identical.
Workbench includes mobile platform A1 and No. two heating platform A2 being installed on mobile platform A1.Mobile platform A1
It is movably installed on gantry base D, drives No. two heating platform A2 to move on gantry base D by mobile platform A1.
It is provided on gantry base D to work station and forming station G, No.1 heating platform A3 is movably set in forming station
At G.Be placed with parts to be processed on No. two heating platform A2, No. two heating platform A2 travelled to and fro between under mobile platform A1 drive to
To transport parts to be processed between work station and forming station G.Gantry base D is at forming station G front, rear, left and right four
Direction is each provided with a fire door A6.All fire door A6 can move linearly in the horizontal direction, while forward and backward fire door A6
It can also move linearly along the vertical direction, mobile platform A1 is moved along the longitudinal direction, and forward and backward fire door A6 is moved up and down to shifting
No. two heating platform A2 on moving platform A1 step down.
No.1 heating platform A3 is movably arranged on along the vertical direction at forming station G.When No. two heating platform A2 be located at
When at shape station G, No.1 heating platform A3 is moved down, No.1 heating platform A3, No. two heating platform A2 and four fire door A6
It crowds around to form heating room, No.1 heating platform A3 is along the vertical direction close to No.1 heating platform A3 and and No.1 heating platform A3 mono-
Rise and heating room heated, and fire door A6 is cooperated to be kept the temperature, at the same to the parts to be processed on No.1 heating platform A3 into
Row compacting, makes parts to be processed become fabricated part.No.1 heating platform A3 rises from heating ceiling portion and leaves heating after the completion
Room, while movable door A6, workbench are moved to from forming station G and cover heat shield progress Slow cooling to work station.Similarly
Workbench first can cover heat shield to work station, be preheated by No. two heating platform A2 to parts to be processed, Zhi Houqu
Lower heat shield, the parts to be processed on No. two heating platform A2 are sent to forming station G by mobile platform A1, cooperate No.1 heated flat
Platform A3 is heated, and is then returned and is cooled down to work station.Heat shield is kept the temperature in warm, in cooling procedure
In prevented fabricated part is external from crossing intense radiant heat and preventing fabricated part rapid cooling.
Room temperature is heated in forming process and reaches as high as 950 DEG C, in order to reduce or avoid to heat in forming process
Influence of the indoor high temperature to mobile platform A1, No. two sides adjacent with mobile platform A1 heating platform A2 are provided with heat-insulated cooling
System.
Heat-insulated cooling system include thermal insulation fire-resistant brick A4 and cooling water plate A5, No. two heating platform A2, thermal insulation fire-resistant brick A4,
Cooling water plate A5 and mobile platform A1 are set gradually from top to bottom.In forming process, to adding while thermal insulation fire-resistant brick A4 load-bearing
It is kept the temperature inside hot cell, reduces the indoor heat transmitted to mobile platform A1 of heating.Cooling water plate A5 intermediate distribution has circulation
Water route, and by forcing cooling-cycle apparatus to cool down the cooling water in circulation waterway, circulation waterway access reversal valve connects
The case where entering tap water to prevent to force cooling-cycle apparatus failure, the temperature of mobile platform A1 is reduced by above structure, is made
Mobile platform A1 is in room temperature state as far as possible.
Similarly, thermal insulation fire-resistant brick A4 is also equipped at the top of No.1 heating platform A3, to guarantee A3 pairs of No.1 heating platform
The heat insulation effect in ceiling portion is heated when oven heats.It is also connected with sliding block A7 on No.1 heating platform A3 simultaneously, by sliding block A7
No.1 heating platform A3 is driven to move up and down at forming station G.
Three-section type heating pipe can be used as heat source in No.1 heating platform A3 and No. two heating platform A2.
The translation mode of fire door A6 is as follows in the present embodiment: gantry base D is equipped at forming station G by motor cabinet
Servo motor, servo motor are connected with screw rod, and nut is threaded on screw rod, and nut is installed on fire door A6, servo motor
Screw rod rotation is driven, to be converted into the linear motion of nut, drives fire door A6 translation.Screw rod and nut cooperate, and realize fire door
The accurate control of the shift position A6.When motor shaft torque exceeds or reach critical value, can be sent a signal to by torque sensor
The controller of servo motor is controlled, screw rod is controlled, so that fire door A6 stops mobile or falls back a small distance, avoids fire door A6
Excessive compression between inside heat insulation foam and No.1 heating platform A3, to increase the service life of heat insulation foam.
Furthermore post rod mechanism such as Chinese patent CN201810884081.4 can also be installed on workbench in the present embodiment,
The fabricated part completed in forming station G compacting to be jacked up from the surface mobile platform A1.
In the present embodiment to work station altogether there are two, two are respectively that No.1 waits for work station E and No. two to work to work station
The No.1 that station F, forming station G is located at wait for work station E and No. two between work station F, No.1 wait for work station E, forming station G and
No. two to work station F, a straight line is arranged along the longitudinal direction.
No.1 workbench travels to and fro between No.1 by the mobile platform A1 of its own and waits for work station E and forming station G, No. two works
Make platform H and travels to and fro between No. two to work station F and forming station G by the mobile platform A1 of its own.When No.1 workbench is located at one
Number it can switch in forming station G and No. two to position between work station F to work station E, No. two workbench H.As No. two workbench H
Positioned at No. two to work station F, No.1 workbench can wait for that position switches between work station E in forming station G and No.1.
By taking No.1 workbench as an example, the part on No.1 workbench waits for being preheated or being cooled down at work station E in No.1, and two
Part on number workbench H can carry out heating and thermal insulation at forming station G, can also No. two to preheating at work station F or
It is cooling.Part on No.1 workbench in No.1 after the completion of work station E is preheated, if the part on No. two workbench H is located at two
Number cooling to work station F, then the part on No.1 workbench can go to forming station G to be heated, zero on No.1 workbench
After the completion of part heating, No.1 can be retracted and wait for cooling down at work station E, on No.1 workbench during heat parts, No. two workbench H
Upper part completes cooling and next batch part warm to work station F at No. two.
By the above-mentioned course of work, the existing hot former of separate unit is compared, the double-workbench heat forming equipment of this implementation is about
Its 2.5 times working efficiency.
In order to ensure locating effect of the workbench at forming station G, gantry base D is equipped with fixed at forming station G
Position pin B3, positioning pin B3 exposes to gantry base D, and the bottom of workbench is provided with positioning groove, be socketed in positioning groove with
The guide B4 that positioning pin B3 shape matches.Workbench is connected with the elevating mechanism for being lifted workbench, when workbench is run
To positioning pin B3, elevating mechanism makes workbench cross positioning pin B3, until positioning pin B3 exposes the part alignment pin of gantry base D
B4 is covered, then the decline of elevating mechanism control workbench, positioning pin B3 exposes the outer wall and guide B4 in gantry base D outer portion
Inner wall fitting, table positions are stopped to forming station G.
Positioning pin B3 is dismounted by screw on gantry base D, and the end of positioning pin B3 is exposed at outside gantry base D, pin
B4 is covered to dismount by taper pin in positioning groove.Since guide B4 in use process and positioning pin B3 are frequently separated and are positioned, because
This guide B4 and positioning pin B3 are easily damaged, furthermore in order to guarantee that guide B4 and positioning pin B3 locating effect, guide B4 are working
The position of position and positioning pin B3 on gantry base D on platform needs to fix, the side dismounted thus using screw and taper pin
Formula meets above-mentioned requirements simultaneously.
In order to enable guide B4 is easier to entangle positioning pin B3 during workbench decline, positioning pin B3's is outer in the present embodiment
Guide surface B5 is provided on wall, guide surface B5 is generally inclined-plane or arc surface, and positioning pin B3 is easier to slide under the effect of gravity
In guide B4.Simultaneously in order to guarantee the levelness of workbench, the clamping machine of pressing workbench is provided with above forming station G
Structure.Clamp system further presses the workbench for being in forming station G, so that positioning pin B3 is reported as precisely as possible to be inserted in guide
B4, and workbench and gantry base D are bonded.Clamp system can select oil cylinder.
The edge of forming station G is provided with block B1, and backing plate B2 is provided on the side wall of workbench.With No.1 workbench
For, still there is certain level speed when the guide B4 of No.1 workbench entangles positioning pin B3, gear is hit by backing plate B2 at this time
Block B1 is buffered, and No.1 workbench horizontal velocity is made to be zeroed, finally make backing plate B2 be located at No.1 workbench and block B1 it
Between
By taking No.1 workbench as an example, No.1 waits for being provided with guide rail between work station E and forming station G, and guide rail is located at No.1
Below the mobile platform A1 of workbench, the bottom mobile platform A1 of No.1 workbench is provided with idler wheel C1, and idler wheel C1 rolls setting
On guide rail, elevating mechanism is connect with guide rail, and then is connect with No.1 workbench.Corresponding No.1 workbench is realized by guide rail
The switching of the position between work station E and forming station G and reciprocal is waited in No.1.Elevating mechanism is mentioned by lift rail height
It rises No.1 workbench and waits for height at work station E in No.1, so that No.1 workbench is slightly above the height of positioning pin B3, No.1 work
During platform waits for that work station E goes to forming station G from No.1, No.1 workbench crosses guide B4 until guide B4 is directed at guide
B4, No.1 workbench falls under elevating mechanism effect at this time, realizes guide B4 and positioning pin B3 alignment positioning, No.1 workbench
Horizontal velocity be zeroed by block B1 fit strip B2.
The bottom of No.1 workbench is equipped with motor C2, shaft coupling C3 and gear C 4, motor C2 by shaft coupling C3 with
Gear C 4 connects, and gear C 4 is fixed with idler wheel C1.
Above description is only a specific implementation of the present invention, but the protection scope of the utility model is not limited to
In this, being familiar with the those skilled in the art should be understood that the utility model includes but is not limited to attached drawing and specific embodiment party above
Content described in formula.The modification of any function and structure principle without departing from the utility model is intended to be included in claims
Range in.
Claims (7)
1. a kind of efficient heat forming equipment, it is characterised in that: including No.1 heating platform, gantry base and two workbench,
Setting is there are two to work station and forming station in gantry base, two to work station be respectively No.1 wait for work station and No. two to
Work station, the No.1 that forming station is located at wait for work station and No. two to which between work station, No.1 heating platform is movably set in forming
At station, workbench includes the mobile platform being movably arranged in gantry base and No. two heating being installed on mobile platform
Platform, one of workbench travel to and fro between No.1 and wait for work station and forming station, another workbench travels to and fro between No. two to work work
Position and forming station.
2. efficient heat forming equipment according to claim 1, it is characterised in that: the gantry base is pacified at forming station
Equipped with positioning pin, positioning pin exposes to gantry base, and the bottom of workbench is provided with positioning groove, be socketed in positioning groove with
The guide that positioning pin shape matches, workbench is connected with elevating mechanism, when workbench is stayed at forming station, positioning pin
The fitting of the inner wall of outer wall and guide.
3. efficient heat forming equipment according to claim 2, it is characterised in that: be provided with and lead on the outer wall of the positioning pin
To face.
4. efficient heat forming equipment according to claim 2, it is characterised in that: be provided with above the forming station by
The clamp system of workbench is pressed, when workbench is stayed at forming station, workbench is pressed in gantry base by clamp system.
5. the efficient heat forming equipment according to Claims 2 or 3 or 4, it is characterised in that: the edge of the forming station
It is provided with block, is provided with backing plate on the side wall of workbench, when workbench stays at forming station, backing plate is located at workbench
Between block.
6. efficient heat forming equipment according to claim 2, it is characterised in that: described between work station and forming station
It is provided with guide rail, guide rail is located at the lower section of mobile platform, and the bottom of mobile platform is provided with idler wheel, and idler wheel, which rolls, to be arranged in guide rail
On, elevating mechanism is connect with guide rail.
7. efficient heat forming equipment according to claim 1, it is characterised in that: the gantry base is living at forming station
Dynamic to be provided with fire door, when workbench is stopped to forming station, No.1 heating platform, No. two heating platforms and fire door, which crowd around to be formed, to be added
Hot cell, gantry base are equipped with servo motor at forming station, and servo motor is connected with screw rod, is threaded with spiral shell on screw rod
Mother, nut are installed on fire door, and screw rod rotation drives fire door translation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822190684.2U CN209614001U (en) | 2018-12-25 | 2018-12-25 | A kind of efficient heat forming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822190684.2U CN209614001U (en) | 2018-12-25 | 2018-12-25 | A kind of efficient heat forming equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209614001U true CN209614001U (en) | 2019-11-12 |
Family
ID=68446996
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822190684.2U Active CN209614001U (en) | 2018-12-25 | 2018-12-25 | A kind of efficient heat forming equipment |
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| Country | Link |
|---|---|
| CN (1) | CN209614001U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109702097A (en) * | 2018-12-25 | 2019-05-03 | 湖州机床厂有限公司 | A kind of efficient heat forming equipment |
-
2018
- 2018-12-25 CN CN201822190684.2U patent/CN209614001U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109702097A (en) * | 2018-12-25 | 2019-05-03 | 湖州机床厂有限公司 | A kind of efficient heat forming equipment |
| CN109702097B (en) * | 2018-12-25 | 2024-01-02 | 湖州机床厂有限公司 | Efficient thermoforming equipment |
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