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CN209580731U - A new type of CLT board with zigzag interlayer gluing - Google Patents

A new type of CLT board with zigzag interlayer gluing Download PDF

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CN209580731U
CN209580731U CN201920072198.2U CN201920072198U CN209580731U CN 209580731 U CN209580731 U CN 209580731U CN 201920072198 U CN201920072198 U CN 201920072198U CN 209580731 U CN209580731 U CN 209580731U
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grooves
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谢启芳
王凡
胡方正
张利朋
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Xian University of Architecture and Technology
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Abstract

一种锯齿状层间胶合方式的新型CLT板,所述新型CLT板由芯层和面层构成,且芯层和面层都带有相应的凹(凸)槽;CLT板一般都由奇数层面板胶合而成,中间芯层采用两面带有凸(凹)槽面板与相邻两面带有凹(凸)槽两边芯层贴合,以此种方式按照工程所需面板层数依次贴合,直至最后面层采用单边的凹(凸)槽与相邻芯层贴合;在此贴合过程中,使各相邻面板之间的凹槽与凸槽(凸槽与凹槽)嵌合一起,且各层面板间使用环氧树脂结构胶粘剂正交胶合在一起。本实用新型与现有的胶合方式相比具有以下优点:各层板之间采用凹凸槽嵌合,能够使板与板之间连接更紧密,不容易剥落,从而提高CLT板的整体性能。

A new type of CLT board with zigzag interlayer gluing, the new type of CLT board is composed of a core layer and a surface layer, and the core layer and the surface layer all have corresponding concave (convex) grooves; CLT boards are generally composed of odd layers The panels are glued together, and the middle core layer is laminated with the panels with convex (concave) grooves on both sides and the core layers on both sides with concave (convex) grooves on the adjacent two sides. In this way, the number of panels required by the project is pasted in sequence until the last layer is bonded to the adjacent core layer with a unilateral concave (convex) groove; during this bonding process, the grooves and convex grooves (convex grooves and grooves) between adjacent panels Fitted together, and the panels of each layer are glued together orthogonally with epoxy resin structural adhesive. Compared with the existing gluing method, the utility model has the following advantages: the embossed grooves are used between the layers of boards, which can make the connection between the boards tighter and not easy to peel off, thereby improving the overall performance of the CLT board.

Description

一种锯齿状层间胶合方式的新型CLT板A new type of CLT board with zigzag interlayer gluing

技术领域technical field

本发明属于土木与建筑技术领域,涉及建筑构件,特别涉及一种锯齿状层间胶合方式的新型CLT板。The invention belongs to the technical field of civil engineering and construction, and relates to building components, in particular to a novel CLT board in a zigzag interlayer glued mode.

背景技术Background technique

CLT面板在建筑结构中的应用与研究近年来一直受到国内外的青睐。CLT板是通过相邻面板间正交胶合而成,其在材料主次方向均具有相同的干缩湿涨性能,因此其尺寸稳定性是实木和其他胶合木横纹方向尺寸稳定性的12倍;由于其组胚的特殊性,其滚动剪切性能较低;与传统的轻型框架构建相比,CLT建筑构件的截面尺寸较大,燃烧时表面碳化形成绝热保护层,有效的提高了其在火灾中的承载能力;CLT可在工厂进行规模化生产与预制,并根据工程设计要求可加工成任意合适尺寸门窗洞口规格的楼面板、梁、柱和墙面板,这些构件可直接运至现场快速安装,大大缩短建筑的安装周期,并且是一种绿色环保的结构构件。对于现存应用较为普遍的CLT板结构,其强度利用率和其他的一些力学性能指标并不优越,且现在的胶合板大多数是直接将面板平铺胶合而成,在长时间的荷载作用下,胶合板的层与层之间的粘结性能大幅度下降,或产生剥落,影响结构的整体性能。The application and research of CLT panels in building structures has been favored at home and abroad in recent years. The CLT board is formed by orthogonal gluing between adjacent panels, and it has the same dry shrinkage and wet expansion performance in the primary and secondary directions of the material, so its dimensional stability is 12 times that of solid wood and other glued wood. ;Due to the particularity of its tissue embryo, its rolling shear performance is low; compared with the traditional light frame construction, the cross-sectional size of CLT building components is larger, and the surface carbonization forms an insulating protective layer during combustion, which effectively improves its performance in Bearing capacity in fire; CLT can be mass-produced and prefabricated in the factory, and can be processed into floor panels, beams, columns and wall panels of any suitable size, door and window opening specifications according to engineering design requirements, and these components can be directly transported to the site quickly The installation greatly shortens the installation period of the building, and is a green and environmentally friendly structural component. For the existing CLT board structure that is more commonly used, its strength utilization rate and some other mechanical performance indicators are not superior, and most of the current plywood is directly glued by laying the panels. Under the long-term load, the plywood The bonding performance between layers is greatly reduced, or peeling occurs, which affects the overall performance of the structure.

对于以上面临的问题,国内外学者也进行了较多的研究。其研究的方向大多可分为以下几个方面。第一个方面,研究层与层之间胶合所使用的胶粘剂的种类,如采用环氧树脂胶粘剂或者酚醛树脂胶粘剂等其他的胶粘剂,虽然其胶粘剂稳定性都较好,但是其有害物质(如甲醛)含量较高且不经济,并且时间过长,也易容易出现老化现象,使层与层之间容易脱落。第二个方面,胶合过程中,在层与层之间设置一层特殊的结合层,例如有些学者在层与层之间添加一层或者多层FRP,虽然其可以增加CLT板的整体性能,但是造价过高。第三个方面,在相邻层板间设置一种嵌固装置,例如有些学者在相邻面板的相邻面都设置相对应的凹槽,在对应的凹槽之间设置钢筋,使相邻层面板牢固的结合在一起,虽然其方法能够有效的克服层与层之间的脱离,但是其胶合工艺和设计过程较为复杂,且不经济。Scholars at home and abroad have also conducted a lot of research on the above problems. Most of its research directions can be divided into the following aspects. The first aspect is to study the type of adhesive used for bonding between layers, such as other adhesives such as epoxy resin adhesive or phenolic resin adhesive. Although the stability of the adhesive is good, its harmful substances (such as formaldehyde) ) content is high and uneconomical, and if the time is too long, it is also prone to aging phenomenon, which makes it easy to fall off between layers. In the second aspect, during the gluing process, a special bonding layer is set between the layers. For example, some scholars add one or more layers of FRP between the layers, although it can increase the overall performance of the CLT board. But the cost is too high. The third aspect is to install a kind of embedding device between adjacent laminates. For example, some scholars set corresponding grooves on the adjacent surfaces of adjacent panels, and set steel bars between the corresponding grooves so that adjacent Layer panels are firmly combined, although the method can effectively overcome the detachment between layers, but its gluing process and design process are relatively complicated and uneconomical.

发明内容Contents of the invention

为了克服上述现有技术的缺点,本发明的目的在于提供一种锯齿状层间胶合方式的新型CLT板,既能保证在长期荷载作用下防止胶合板层与层之间的剥离,又能使胶合工艺和设计过程简化,且经济环保。In order to overcome the above-mentioned shortcoming of prior art, the object of the present invention is to provide a kind of novel CLT board of zigzag interlayer gluing mode, can guarantee to prevent peeling between plywood layer and layer under long-term load, can make gluing again The process of crafting and design is simplified, and it is economical and environmentally friendly.

为了实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:

一种锯齿状层间胶合方式的新型CLT板,包括上面层1、下面层3和芯层板2,所述芯层板2为一层或者多层;A new type of CLT board with zigzag interlayer gluing method, comprising an upper layer 1, a lower layer 3 and a core board 2, the core board 2 is one or more layers;

当为一层时,其上表面设置有若干凸槽一6,下表面设置有若干凸槽二5,所述上面层1的下表面设置有能与所述凸槽一6匹配嵌合的凹槽一7,下面层3的上表面设置有能与所述凸槽二5匹配嵌合的凹槽二4;When it is one layer, its upper surface is provided with several convex grooves 6, and the lower surface is provided with several convex grooves 5, and the lower surface of the upper layer 1 is provided with a concave that can be matched and fitted with the convex groove 1. Groove 1 7, the upper surface of the lower layer 3 is provided with a groove 2 4 capable of matching and fitting with the convex groove 2 5;

当为多层时,最上层芯层板2的上表面设置有若干凸槽一6,最下层芯层板2的下表面设置有若干凸槽二5,相邻层芯层板2之间以凹凸槽嵌合连接,所述上面层1的下表面设置有能与所述凸槽一6匹配嵌合的凹槽一7,下面层3的上表面设置有能与所述凸槽二5匹配嵌合的凹槽二4。When it is multi-layer, the upper surface of the uppermost core board 2 is provided with some convex grooves 16, and the lower surface of the lowermost core board 2 is provided with some convex grooves 25, between adjacent layer core boards 2 Concave-convex groove fitting connection, the lower surface of the upper layer 1 is provided with a groove one 7 that can match and fit with the convex groove one 6, and the upper surface of the lower layer 3 is provided with a groove that can match the convex groove two 5. Fitting groove two 4.

所述芯层板2采用速生木材,如杨树或者柳木,所述上面层板1和下面层板3采用铁杉木,并与芯层板2正交胶合构成CLT板。The core board 2 is made of fast-growing wood, such as poplar or willow, and the upper board 1 and the lower board 3 are made of hemlock, and are glued orthogonally with the core board 2 to form a CLT board.

所述上面层板1与芯层板2之间,相邻层芯层板2之间,以及芯层板2与下面层板3之间,包括各凹凸槽之间,均采用环氧树脂结构胶粘剂正交胶合在一起,即各相邻层的纤维方向相互垂直,并通过加压,来增加构件的稳定性和整体性。Between the upper laminate 1 and the core laminate 2, between the adjacent core laminates 2, and between the core laminate 2 and the lower laminate 3, including between the concave and convex grooves, epoxy resin structure is adopted. The adhesive is glued together orthogonally, that is, the fiber directions of adjacent layers are perpendicular to each other, and the stability and integrity of the component are increased by applying pressure.

所述的上面层板1、下面层板3和芯层板2是根据构件尺寸需要,选择合适数量和尺寸的规格木材组合而成。The upper laminate 1, the lower laminate 3 and the core laminate 2 are formed by selecting appropriate quantity and size of specification wood according to the size of the components.

所述凸槽二5和凸槽一6可以采用任何合适的形状,相对应的凹槽二4和凹槽一7的形状也相应发生变化,只需保证各自对应的凹槽和凸槽能够完全嵌合在一起。即,无论凹凸槽采用什么形状,相邻芯层板2之间的凸槽与凹槽以及芯层板2与上下面层之间的凸槽与凹槽均应嵌合在一起。The convex groove 2 5 and the convex groove 1 6 can adopt any suitable shape, and the shapes of the corresponding groove 2 4 and the groove 1 7 also change accordingly, only need to ensure that the respective corresponding grooves and convex grooves can be completely fit together. That is, no matter what shape the concave-convex groove adopts, the convex grooves and grooves between adjacent core boards 2 and the convex grooves and grooves between the core board 2 and the upper and lower layers should be fitted together.

所述凸槽二5和凸槽一6和相对应的凹槽二4和凹槽一7的形状可以根据工程需要和加工便捷性来确定。可根据工程需要和构件承载力的需求来调整速生木材面板层数。The shapes of the second convex groove 5 and the first convex groove 6 and the corresponding groove two 4 and the first groove 7 can be determined according to engineering requirements and processing convenience. The number of layers of fast-growing wood panels can be adjusted according to engineering needs and component bearing capacity requirements.

所述凸槽二5和凸槽一6和相对应的凹槽二4和凹槽一7是根据构件尺寸和承载力需要来确定其相对应的几何尺寸大小。The corresponding geometric dimensions of the second convex groove 5 and the first convex groove 6 and the corresponding groove two 4 and the first groove 7 are determined according to the component size and bearing capacity requirements.

与现有技术相比,本发明的有益效果是:本发明的一种锯齿状层间胶合方式的新型CLT板,胶合板各层之间采用槽口进行贴合,增加了板与板之间结合的牢固性,从而提高了CLT板的整体性,并且其胶合工艺和设计过程简单,经济环保。Compared with the prior art, the beneficial effect of the present invention is: a new type of CLT board with zigzag interlayer gluing method of the present invention, each layer of the plywood is bonded by notches, which increases the bonding between the boards. The firmness of the board improves the integrity of the CLT board, and its gluing process and design process are simple, economical and environmentally friendly.

附图说明Description of drawings

图1是本发明由三层木规格材胶合而成的CLT构件示意图。Fig. 1 is a schematic diagram of a CLT component of the present invention which is formed by gluing three layers of wood-gauge lumber.

图2是本发明由五层木规格材胶合而成的CLT构件示意图。Fig. 2 is a schematic diagram of a CLT member of the present invention glued with five layers of timber gauges.

图3是本发明芯层板示意图(带有凸槽)。Fig. 3 is a schematic diagram of the core board of the present invention (with convex grooves).

图4是本发明芯层板示意图(带有凹槽)。Fig. 4 is a schematic diagram of the core board of the present invention (with grooves).

图5是本发明面层板示意图。Fig. 5 is a schematic diagram of the facing board of the present invention.

图6是本发明采用梯形界面槽口的构件示意图。Fig. 6 is a schematic diagram of a component adopting a trapezoidal interface notch in the present invention.

注明:为了便于观察,故特将各相邻层面板拉开一定的距离。Note: In order to facilitate observation, the panels of adjacent layers are separated by a certain distance.

具体实施方式Detailed ways

下面结合附图和实施例详细说明本发明的实施方式。The implementation of the present invention will be described in detail below in conjunction with the drawings and examples.

实施例1Example 1

如图1所示,一种锯齿状层间胶合方式的新型CLT板,为三层木规格材胶合而成的CLT构件,包括一层上面层板1、一层下面层板3和一层芯层板2。芯层板2采用速生木材杨木,上面层板1和下面层板3采用铁杉木,并与芯层板2正交胶合构成CLT板。As shown in Figure 1, a new type of CLT board with zigzag interlayer glueing method is a CLT member made of three layers of wood-gauge lumber glued together, including an upper layer 1, a lower layer 3 and a core Laminate 2. The core board 2 is made of poplar, a fast-growing wood, and the upper board 1 and the lower board 3 are made of hemlock, and are glued orthogonally with the core board 2 to form a CLT board.

其中,如图3所示,芯层板2的上表面设置有若干凸槽一6,下表面设置有若干凸槽二5。Wherein, as shown in FIG. 3 , the upper surface of the core board 2 is provided with several convex grooves 1 6 , and the lower surface is provided with several convex grooves 2 5 .

如图5所示,上面层板1的下表面设置有能与凸槽一6匹配嵌合的凹槽一7,下面层板3的上表面设置有能与凸槽二5匹配嵌合的凹槽二4。As shown in Figure 5, the lower surface of the upper laminate 1 is provided with a groove one 7 that can be matched and fitted with the convex groove one 6, and the upper surface of the lower laminate 3 is provided with a concave groove that can be matched and fitted with the convex groove two 5 Slot two 4.

上面层板1、芯层板2、下面层板3上的凹凸槽相对,相邻层之间均采用环氧树脂结构胶粘剂正交胶合在一起,并通过加压,来增加构件的稳定性和整体性。The concave and convex grooves on the upper laminate 1, the core laminate 2, and the lower laminate 3 are opposite, and the adjacent layers are glued together with epoxy resin structural adhesive orthogonally, and pressurized to increase the stability and stability of the components. Wholeness.

上述凹凸槽的分布均沿梁(板)长方向布置。The distribution of the above-mentioned concave-convex grooves is arranged along the long direction of the beam (slab).

实施例2Example 2

如图2所示,一种锯齿状层间胶合方式的新型CLT板,为五层木规格材胶合而成的CLT构件,包括一层上面层板1、一层下面层板3和三层芯层板2。芯层板2采用速生木材杨木,上面层板1和下面层板3采用铁杉木。As shown in Figure 2, a new type of CLT board with zigzag interlayer gluing is a CLT member made of five layers of wood-gauge lumber glued together, including an upper layer 1, a lower layer 3 and three cores Laminate 2. The core layer board 2 is made of poplar, a fast-growing wood, and the upper layer board 1 and the lower layer board 3 are made of hemlock.

其中,如图3所示,最上层芯层板2的上表面设置有若干凸槽一6,最下层芯层板2的下表面设置有若干凸槽二5。Wherein, as shown in FIG. 3 , the upper surface of the uppermost core board 2 is provided with several convex grooves 1 6 , and the lower surface of the lowermost core board 2 is provided with several convex grooves 2 5 .

而相邻层芯层板2之间仍以凹凸槽结构结合在一起,可以某层芯层板2上下表面均为凸槽,而其相邻的芯层板2上下表面均为凹槽,如图4所示,也可某层芯层板2上或下表面为凸槽,另一表面为凹槽,而其相邻的芯层板2表面也做相应改动。And the adjacent layer core boards 2 are still combined together with the concave-convex groove structure, the upper and lower surfaces of a certain layer of core boards 2 are convex grooves, and the upper and lower surfaces of the adjacent core boards 2 are grooves, such as As shown in Fig. 4, the upper or lower surface of a certain layer of core board 2 may be a convex groove, and the other surface may be a groove, and the adjacent surface of the core board 2 may also be modified accordingly.

如图5所示,上面层板1的下表面设置有能与凸槽一6匹配嵌合的凹槽一7,下面层板3的上表面设置有能与凸槽二5匹配嵌合的凹槽二4。As shown in Figure 5, the lower surface of the upper laminate 1 is provided with a groove one 7 that can be matched and fitted with the convex groove one 6, and the upper surface of the lower laminate 3 is provided with a concave groove that can be matched and fitted with the convex groove two 5 Slot two 4.

上面层板1、各芯层板2、下面层板3上的凹凸槽相对,相邻层之间均采用环氧树脂结构胶粘剂正交胶合在一起,并通过加压,来增加构件的稳定性和整体性。The concave-convex grooves on the upper laminate 1, each core laminate 2, and the lower laminate 3 are opposite, and the adjacent layers are glued together with epoxy resin structural adhesive orthogonally, and the stability of the components is increased by applying pressure. and wholeness.

本发明中,上面层1、下面层3和芯层板2均需根据构件尺寸需要,选择合适数量和尺寸的规格木材。In the present invention, the upper layer 1, the lower layer 3 and the core board 2 all need to select appropriate quantity and size of specification wood according to the size of the components.

本发明中,凸槽二5和凸槽一6可以采用任何合适的形状,相对应的凹槽二4和凹槽一7的形状也相应发生变化,只需保证各自对应的凹槽和凸槽能够完全嵌合在一起,可以根据工程需要和加工便捷性来确定,如图6所示的梯形界面槽口形式。即,无论凹凸槽采用什么形状,相邻芯层板2之间的凸槽与凹槽以及芯层板2与上下面层之间的凸槽与凹槽均应嵌合在一起。凸槽二5和凸槽一6和相对应的凹槽凹槽二4和凹槽一7根据构件尺寸和承载力需要来确定其相对应的几何尺寸大小。In the present invention, convex groove 2 5 and convex groove 1 6 can adopt any suitable shape, and the shapes of corresponding groove 2 4 and groove 1 7 also change accordingly, only need to ensure that the respective corresponding grooves and convex grooves It can be completely fitted together, which can be determined according to engineering needs and processing convenience, such as the trapezoidal interface notch form shown in Figure 6 . That is, no matter what shape the concave-convex groove adopts, the convex grooves and grooves between adjacent core boards 2 and the convex grooves and grooves between the core board 2 and the upper and lower layers should be fitted together. Convex groove 2 5 and convex groove 1 6 and corresponding groove groove 2 4 and groove 1 7 determine their corresponding geometric dimensions according to component size and bearing capacity requirements.

本发明的制作过程:首先将由速生木材制作而成的并且两面设置有若干凸槽的芯层板2平铺,再将带有相应若干凹槽的上面层板1垂直正交组胚平铺到芯层板2的上表面,使其凹槽与芯层板2上表面的凸槽都嵌合在一起,并用环氧树脂结构胶粘剂胶合在一起,然后将带有相应若干凹槽的下面层板3垂直正交组胚平铺到芯层板2的下表面,使其凹槽与芯层板2下表面的凸槽嵌合在一起,并且用环氧树脂结构胶粘剂胶合在一起,最后将构件用压机压制而成。The manufacturing process of the present invention: firstly spread the core plate 2 made of fast-growing wood and provided with several convex grooves on both sides, and then spread the vertical orthogonal group embryo of the upper layer plate 1 with corresponding several grooves on the The upper surface of the core board 2 is fitted with grooves and convex grooves on the upper surface of the core board 2, and glued together with epoxy resin structural adhesive, and then the lower board with corresponding grooves 3 The vertical orthogonal embryos are tiled on the lower surface of the core plate 2, and the grooves are fitted together with the convex grooves on the lower surface of the core plate 2, and glued together with epoxy resin structural adhesive, and finally the component Compressed with a press.

本发明的原理:本发明各层板之间采用凹凸槽嵌合,使各层面板间的接触面积更大,能够使板与板之间连接更紧密,而且相邻面板层之间由于凹凸槽的嵌固,使得面板层之间不易产生滑移,不容易剥落,从而提高CLT板的整体性能。The principle of the present invention: in the present invention, concave-convex grooves are used to fit each layer of the boards, so that the contact area between the panels of each layer is larger, and the connection between the boards can be made closer, and the concave-convex grooves between adjacent panel layers The embedding makes it difficult to slip and peel off between the panel layers, thereby improving the overall performance of the CLT board.

Claims (5)

1. a kind of novel C LT plate of zigzag interlayer gluing mode, including upper layer (1), cutting optimal (3) and middle layer plate (2), It is characterized in that, the middle layer plate (2) is one layer or multilayer;
When for one layer, upper surface is provided with several tongues one (6), and lower surface is provided with several tongues two (5), described above The lower surface of layer (1) is provided with groove one (7) that can be chimeric with tongue one (6) matching, the upper surface setting of cutting optimal (3) There is groove two (4) that can be chimeric with tongue two (5) matching;
When for multilayer, the upper surface of top layer's middle layer plate (2) is provided with several tongues one (6), under lowest level middle layer plate (2) Surface is provided with several tongues two (5), and adjacent layer middle layer plate is fitting to connection between (2) with tongue and groove, under the upper layer (1) Surface is provided with groove one (7) that can be chimeric with tongue one (6) matching, and the upper surface of cutting optimal (3) is provided with can be with institute State the chimeric groove two (4) of tongue two (5) matching.
2. the novel C LT plate of zigzag interlayer gluing mode according to claim 1, which is characterized in that the middle layer plate (2) Using fast growing wood, the upper layer (1) and cutting optimal (3) use hemlock.
3. the novel C LT plate of zigzag interlayer gluing mode according to claim 2, which is characterized in that the fast growing wood For poplar or willow.
4. the novel C LT plate of the zigzag interlayer gluing mode according to Claims 2 or 3, which is characterized in that each adjacent layer Machine direction is mutually perpendicular to.
5. the novel C LT plate of zigzag interlayer gluing mode according to claim 1, which is characterized in that the upper layer (1) Between middle layer plate (2), epoxy resin is all made of between adjacent middle layer plate (2) and between middle layer plate (2) and cutting optimal (3) Sqtructural adhesive is orthogonal glued together, and passes through pressurization, the stability and globality of Lai Zengjia component.
CN201920072198.2U 2019-01-16 2019-01-16 A new type of CLT board with zigzag interlayer gluing Active CN209580731U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109591402A (en) * 2019-01-16 2019-04-09 西安建筑科技大学 A kind of novel C LT plate of zigzag interlayer gluing mode
CN110886249A (en) * 2019-12-25 2020-03-17 南京林业大学 A lifting system for integrally dismantling a bridge beam and its construction method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109591402A (en) * 2019-01-16 2019-04-09 西安建筑科技大学 A kind of novel C LT plate of zigzag interlayer gluing mode
CN110886249A (en) * 2019-12-25 2020-03-17 南京林业大学 A lifting system for integrally dismantling a bridge beam and its construction method

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