CN209554379U - Continuous dosing unit for aerobic composting - Google Patents
Continuous dosing unit for aerobic composting Download PDFInfo
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- CN209554379U CN209554379U CN201822275781.1U CN201822275781U CN209554379U CN 209554379 U CN209554379 U CN 209554379U CN 201822275781 U CN201822275781 U CN 201822275781U CN 209554379 U CN209554379 U CN 209554379U
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Abstract
本实用新型涉及好氧堆肥工艺技术领域,公开了一种用于好氧堆肥的连续性配料装置,包括料仓,所述料仓的下料口与输送机的进料口连通,所述输送机的一端设有第一动力电机,所述第一动力电机驱动所述输送机的螺旋轴转动;还包括控制器,所述控制器与所述第一动力电机连接,用以调节所述第一动力电机的转速。料仓的下料口与输送机的进料口连通,实现料仓内的物料的连续输送,保证配料的连续性;控制器与第一动力电机连接,按照物料配比调节第一动力电机的转速,避免了配料性质的波动性,发酵过程无需后续调节,无渗滤液产生,降低臭气浓度,堆肥产品质量稳定,整个好氧发酵工艺减少了人为的参与,提高生产效率,节省劳动力。
The utility model relates to the technical field of aerobic composting technology, and discloses a continuous batching device for aerobic composting, which includes a silo, the feeding port of the silo communicates with the feeding port of a conveyor, and the conveying One end of the machine is provided with a first power motor, and the first power motor drives the screw shaft of the conveyor to rotate; it also includes a controller, which is connected with the first power motor to adjust the first power motor. The rotational speed of a power motor. The feeding port of the silo is connected with the feeding port of the conveyor to realize the continuous conveying of the materials in the silo and ensure the continuity of ingredients; the controller is connected with the first power motor and adjusts the first power motor according to the material ratio. The rotation speed avoids the fluctuation of the ingredients. The fermentation process does not need subsequent adjustments, no leachate is produced, the odor concentration is reduced, and the quality of the compost product is stable. The entire aerobic fermentation process reduces human participation, improves production efficiency, and saves labor.
Description
技术领域technical field
本实用新型涉及好氧堆肥工艺技术领域,特别是涉及一种用于好氧堆肥的连续性配料装置。The utility model relates to the technical field of aerobic composting, in particular to a continuous batching device for aerobic composting.
背景技术Background technique
好氧堆肥的过程,是有机物好氧发酵的过程,同时也是大量好氧微生物生长繁殖的过程,该过程中需要对物料进行预处理,多种物料进行配比,调整物料的有机质、碳氮比、含水率、孔隙度、总养分等指标,以满足好氧发酵的物料性质。The process of aerobic composting is a process of aerobic fermentation of organic matter, and it is also a process of growth and reproduction of a large number of aerobic microorganisms. In this process, it is necessary to pretreat the materials, mix various materials, and adjust the organic matter and carbon-nitrogen ratio of the materials. , water content, porosity, total nutrients and other indicators to meet the material properties of aerobic fermentation.
现有物料配比多采用人工、铲车进行配比,配比后,物料性质波动较大、好氧发酵工艺过程调整难度大、二次污染严重(臭气、渗滤液)、产品质量差异较大,造成资源浪费,效率低下、物料性质与工艺不匹配。The existing material proportioning is mostly carried out by hand or forklift. After proportioning, the properties of the material fluctuate greatly, the adjustment of the aerobic fermentation process is difficult, the secondary pollution is serious (odor, leachate), and the product quality is relatively different. Large, resulting in waste of resources, low efficiency, mismatch between material properties and processes.
实用新型内容Utility model content
(一)要解决的技术问题(1) Technical problems to be solved
本实用新型的目的是提供一种用于好氧堆肥的连续性配料装置,以解决现有配料性质波动大,产品质量差异大,效率低的问题。The purpose of the utility model is to provide a continuous batching device for aerobic composting to solve the problems of large fluctuations in batching properties, large product quality differences and low efficiency.
(二)技术方案(2) Technical solutions
为了解决上述技术问题,本实用新型提供一种用于好氧堆肥的连续性配料装置,包括料仓,所述料仓的下料口与输送机的进料口连通,所述输送机的一端设有第一动力电机,所述第一动力电机驱动所述输送机的螺旋轴转动;In order to solve the above technical problems, the utility model provides a continuous batching device for aerobic composting, including a silo, the feeding port of the silo communicates with the feeding port of the conveyor, and one end of the conveyor A first power motor is provided, and the first power motor drives the screw shaft of the conveyor to rotate;
还包括控制器,所述控制器与所述第一动力电机连接,用以调节所述第一动力电机的转速。A controller is also included, the controller is connected with the first power motor and used for adjusting the rotation speed of the first power motor.
其中,所述料仓内设有破拱机,用以使所述料仓内的物料连续下滑。Wherein, an arch breaker is provided in the silo to make the materials in the silo slide down continuously.
其中,所述破拱机包括倾斜设置在所述料仓内的搅拌轴,所述搅拌轴的一端可转动的安装在所述料仓的侧壁上,所述搅拌轴的另一端与第二动力电机连接。Wherein, the arch breaker includes a stirring shaft obliquely arranged in the silo, one end of the stirring shaft is rotatably installed on the side wall of the silo, and the other end of the stirring shaft is connected to the second Power motor connection.
其中,所述第二动力电机与所述控制器连接,用以调节所述第二动力电机的转速。Wherein, the second power motor is connected to the controller for adjusting the rotation speed of the second power motor.
其中,所述搅拌轴上设有螺旋桨叶。Wherein, the stirring shaft is provided with propeller blades.
其中,所述第二动力电机通过第二减速机与所述搅拌轴驱动连接。Wherein, the second power motor is drivingly connected to the stirring shaft through a second reducer.
其中,所述第一动力电机通过第一减速机与所述螺旋轴驱动连接。Wherein, the first power motor is drivingly connected to the screw shaft through a first reducer.
其中,所述输送机设置两个螺旋轴,两个所述螺旋轴相向转动。Wherein, the conveyor is provided with two screw shafts, and the two screw shafts rotate in opposite directions.
其中,所述输送机的出料口与传送装置连接。Wherein, the discharge port of the conveyor is connected with the conveying device.
其中,还包括支架,所述料仓、所述输送机和所述控制器均设置在所述支架上。Wherein, a bracket is also included, and the storage bin, the conveyor and the controller are all arranged on the bracket.
(三)有益效果(3) Beneficial effects
本实用新型提供的一种用于好氧堆肥的连续性配料装置,料仓的下料口与输送机的进料口连通,实现料仓内的物料的连续输送,保证配料的连续性;控制器与第一动力电机连接,按照物料配比调节第一动力电机的转速,避免了配料性质的波动性,发酵过程无需后续调节,无渗滤液产生,降低臭气浓度,堆肥产品质量稳定,整个好氧发酵工艺减少了人为的参与,提高生产效率,节省劳动力。The utility model provides a continuous batching device for aerobic composting. The feeding port of the hopper is connected with the feeding port of the conveyor to realize the continuous delivery of the materials in the hopper and ensure the continuity of the batching; control The device is connected with the first power motor, and the speed of the first power motor is adjusted according to the material ratio, which avoids the volatility of the ingredients, does not require subsequent adjustments during the fermentation process, does not produce leachate, reduces the concentration of odor, and the quality of compost products is stable. The aerobic fermentation process reduces human participation, improves production efficiency and saves labor.
附图说明Description of drawings
图1为本实用新型实施例用于好氧堆肥的连续性配料装置的结构示意图。Fig. 1 is a schematic structural diagram of a continuous batching device for aerobic composting according to an embodiment of the present invention.
图中,1:料仓;2:破拱机;3:输送机;4:出料口;5:支架;6:第一动力电机;7:第一减速机;8:第二动力电机;9:第二减速机;10:控制器。In the figure, 1: silo; 2: arch breaker; 3: conveyor; 4: outlet; 5: bracket; 6: first power motor; 7: first reducer; 8: second power motor; 9: second reducer; 10: controller.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
此外,在本实用新型的描述中,除非另有说明,“多个”、“多根”、“多组”的含义是两个或两个以上,“若干个”、“若干根”、“若干组”的含义是一个或一个以上。In addition, in the description of the present utility model, unless otherwise specified, the meanings of "multiple", "multiple roots" and "multiple groups" are two or more, "several", "several roots", "several "Several groups" means one or more than one.
如图1所示,本实用新型实施例提供一种用于好氧堆肥的连续性配料装置,包括料仓1,用以储存物料,可根据添加量的不同设置具体尺寸,结构强度高、使用寿命长。料仓1安装在支架5的上侧,防止料仓1晃动,保证安装强度。As shown in Figure 1, the embodiment of the utility model provides a continuous batching device for aerobic composting, including a silo 1 for storing materials, and the specific size can be set according to the amount of addition. long life. The feed bin 1 is installed on the upper side of the support 5 to prevent the feed bin 1 from shaking and ensure the installation strength.
其中,料仓1内设有破拱机2,用以实现物料连续下滑,不积料。具体的,破拱机2包括倾斜设置在料仓1内的搅拌轴,减小料仓1内的物料对搅拌轴的压力,提高使用可靠性。搅拌轴的一端可转动的安装在料仓1的侧壁上,另一端与第二动力电机8连接。搅拌轴上沿其长度方向均匀布置多个桨叶,第二动力电机8通过第二减速机9与搅拌轴连接,实现对料仓1内的物料不断搅拌,防止堵塞。Among them, the arch breaker 2 is installed in the silo 1 to realize the continuous decline of materials without accumulation of materials. Specifically, the arch breaking machine 2 includes a stirring shaft arranged obliquely in the silo 1, so as to reduce the pressure of the materials in the silo 1 on the stirring shaft and improve the reliability of use. One end of the stirring shaft is rotatably installed on the side wall of the feed bin 1, and the other end is connected with the second power motor 8. A plurality of paddles are evenly arranged on the stirring shaft along its length direction, and the second power motor 8 is connected with the stirring shaft through the second reducer 9, so as to continuously stir the materials in the silo 1 and prevent clogging.
进一步的,料仓1的下料口与输送机3的进料口连通,输送机3的出料口4与传送装置连接,实现将物料输送至传送装置上。具体的,输送机3的一端设有第一动力电机6,第一动力电机6通过第一减速机7驱动输送机3的螺旋轴转动,实现将物料由进料口输送至出料口4处,保证物料的连续输送。Further, the feeding port of the silo 1 is connected with the feeding port of the conveyor 3, and the discharging port 4 of the conveyor 3 is connected with the conveying device, so as to transfer the material to the conveying device. Specifically, one end of the conveyor 3 is provided with a first power motor 6, and the first power motor 6 drives the screw shaft of the conveyor 3 to rotate through the first reducer 7, so that the material is transported from the feed port to the discharge port 4. , to ensure the continuous delivery of materials.
其中,输送机3、第一动力电机6和第一减速机7均安装在支架5上,本实施例中,输送机3为双轴螺旋输送机,内设两个螺旋轴,且两个螺旋轴相向转动,有自清洁功能,保证物料的输送效率,防止拥堵输送机3。出料口4、输送机3与物料接触部位均采用不锈钢304材质,具有耐腐蚀、强度高、使用寿命长的特点。Among them, the conveyor 3, the first power motor 6 and the first reducer 7 are all installed on the bracket 5. In this embodiment, the conveyor 3 is a double-shaft screw conveyor with two screw shafts inside, and the two screw shafts The shafts rotate in opposite directions and have a self-cleaning function to ensure the conveying efficiency of materials and prevent congestion of the conveyor 3. The contact parts between the discharge port 4 and the conveyor 3 and the material are all made of stainless steel 304, which has the characteristics of corrosion resistance, high strength and long service life.
进一步的,还包括控制器10,控制器10分别与第一动力电机6和第一减速机7、第二动力电机8和第二减速机9连接,根据物料配比需要调节相应的转速和扭矩,进而控制物料的输送量。控制器10安装在支架5上。Further, it also includes a controller 10, the controller 10 is respectively connected with the first power motor 6 and the first speed reducer 7, the second power motor 8 and the second speed reducer 9, and adjusts the corresponding speed and torque according to the material ratio , and then control the amount of material conveyed. The controller 10 is installed on the bracket 5 .
本实施例用于好氧堆肥的连续性配料装置:This embodiment is used for the continuous batching device of aerobic composting:
根据物料的配料比,向控制器输入第一动力电机和第一减速机、第二动力电机和第二减速机的转速和扭矩的设定参数,第二动力电机和第二减速机按照设定参数驱动搅拌轴转动,防止料仓内的物料堵塞,保证物料的连续下滑;第一动力电机和第一减速机按照设定参数驱动两个螺旋轴相向转动,实现物料的输送量符合配比要求。According to the batching ratio of the material, input the setting parameters of the speed and torque of the first power motor and the first reducer, the second power motor and the second reducer to the controller, and the second power motor and the second reducer are set according to the set parameters. The parameters drive the stirring shaft to rotate to prevent the material in the silo from clogging and ensure the continuous decline of the material; the first power motor and the first reducer drive the two screw shafts to rotate in opposite directions according to the set parameters, so that the conveying volume of the material meets the ratio requirements .
实际工艺中包括多个用于好氧堆肥的连续性配料装置,分别用以输送不同物料,实现多种物料的连续性和均匀性配料。The actual process includes multiple continuous batching devices for aerobic composting, which are used to transport different materials respectively to achieve continuous and uniform batching of various materials.
本实用新型提供的一种用于好氧堆肥的连续性配料装置,料仓的下料口与输送机的进料口连通,实现料仓内的物料的连续输送,保证配料的连续性;控制器与第一动力电机连接,按照物料配比调节第一动力电机的转速,避免了配料性质的波动性,发酵过程无需后续调节,无渗滤液产生,降低臭气浓度,堆肥产品质量稳定,整个好氧发酵工艺减少了人为的参与,提高生产效率,节省劳动力。The utility model provides a continuous batching device for aerobic composting. The feeding port of the hopper is connected with the feeding port of the conveyor to realize the continuous delivery of the materials in the hopper and ensure the continuity of the batching; control The device is connected with the first power motor, and the speed of the first power motor is adjusted according to the material ratio, which avoids the volatility of the ingredients, does not require subsequent adjustments during the fermentation process, does not produce leachate, reduces the concentration of odor, and the quality of compost products is stable. The aerobic fermentation process reduces human participation, improves production efficiency and saves labor.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
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