CN209551773U - A robot joint variable stiffness module based on cam lever structure - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及机器人领域,尤其涉及一种基于凸轮式杠杆结构的机器人关节变刚度模块。The utility model relates to the field of robots, in particular to a robot joint variable stiffness module based on a cam-type lever structure.
背景技术Background technique
随着现代工业技术的高速发展,机器人的应用范围急剧扩展,人机协作日益密切。伴随着人机交互程度的不断深入,机器人的工作环境变得复杂及存在很大的不确定性,随时可能与周围环境中的物体、人发生碰撞,这对机器人的安全性提出了很高的要求。如机器人需根据外部环境与自身负载的变化动态调整关节刚度、机器人关节的主/被动柔性。因此,在协作机器人关节中加入高性能、结构紧凑的变刚度机构从而使机器人具有柔顺性已经成为协作机器人领域一个技术难点。所以急需一批优越的变刚度模块来促进协作机器人的不断向前发展。With the rapid development of modern industrial technology, the scope of application of robots has expanded dramatically, and human-machine collaboration has become increasingly close. With the continuous deepening of human-computer interaction, the working environment of the robot has become complex and has great uncertainty. It may collide with objects and people in the surrounding environment at any time, which poses a high challenge to the safety of the robot. Require. For example, the robot needs to dynamically adjust the joint stiffness and the active/passive flexibility of the robot joint according to the changes of the external environment and its own load. Therefore, it has become a technical difficulty in the field of collaborative robots to add a high-performance, compact variable stiffness mechanism to the joints of the collaborative robot to make the robot flexible. Therefore, there is an urgent need for a batch of superior variable stiffness modules to promote the continuous development of collaborative robots.
与此同时,机器人产业发展迅速,需求量大、设计周期长。因此模块化的设计思想在机器人领域越来越被大家采用,通过对机器人的常用功能从机构和控制上进行分解,形成多个具有独立功能的功能模块,通过重构,组成应用所需机器人构型。从而在一定程度上降低机器人的应用成本、加快研发速度及降低研发风险。At the same time, the robot industry is developing rapidly, with large demand and long design cycle. Therefore, the modular design idea is more and more adopted in the field of robotics. By decomposing the common functions of the robot from the mechanism and control, multiple functional modules with independent functions are formed. Through reconstruction, the robot structure required for the application is composed. type. Thus, to a certain extent, the application cost of robots can be reduced, the speed of research and development can be accelerated, and the risk of research and development can be reduced.
在变刚度方面,国内外研究者已经研制出了很多基于不同原理的变刚度机构。但现有的变刚度设计或多或少存在着一些不足,比如体积、重量较大,或通用性不高,或刚度调节范围小等。这样的话就很难应用到结构紧凑、质量需尽可能轻、刚度调节范围大的机器人关节中。In terms of variable stiffness, researchers at home and abroad have developed many variable stiffness mechanisms based on different principles. However, the existing variable stiffness design more or less has some shortcomings, such as large volume and weight, or low versatility, or small stiffness adjustment range. In this way, it is difficult to apply to robot joints with compact structure, light weight as possible, and large stiffness adjustment range.
如今现有的技术利用两对压缩弹簧及凸轮结构实现变刚度,通过凸轮被动改变弹簧的压缩量及电机主动改变弹簧压缩量来改变刚度。但是没有刚度放大结构导致刚度调节范围较小,采用了两对压缩弹簧也使得该变刚度旋转柔性关节的体积较大。Today's existing technology uses two pairs of compression springs and a cam structure to achieve variable stiffness. The cam passively changes the spring compression and the motor actively changes the spring compression to change the stiffness. However, there is no stiffness amplification structure, resulting in a small stiffness adjustment range, and the use of two pairs of compression springs also makes the volume of the variable stiffness rotating flexible joint larger.
因此,现有技术需要进一步改进和完善。Therefore, the prior art needs to be further improved and perfected.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供一种可以降低机器人关节的外部冲击、实现柔性驱动输出,同时提高机器人的鲁棒性及运行稳定性的基于凸轮式杠杆结构的机器人关节变刚度模块。The purpose of this utility model is to overcome the deficiencies of the prior art, and provide a robot joint variable robot based on a cam-type lever structure that can reduce the external impact of the robot joint, realize flexible drive output, and improve the robustness and operation stability of the robot. Stiffness module.
本实用新型的目的通过下述技术方案实现:The purpose of this utility model is achieved through the following technical solutions:
一种基于凸轮式杠杆结构的机器人关节变刚度模块,该变刚度模块主要包括输入部分、输出部分、以及刚度调节部分。所述输出部分设置在输入部分内。所述输入部分与输出部分之间设有轴承,以承受整个模块的非扭矩载荷,并使输入部分与输出部分可相对旋转。A robot joint variable stiffness module based on a cam-type lever structure, the variable stiffness module mainly includes an input part, an output part, and a stiffness adjustment part. The output section is disposed within the input section. A bearing is provided between the input part and the output part to bear the non-torque load of the whole module and make the input part and the output part relatively rotatable.
具体的,所述输入部分包括外壳和外壳轴承挡圈。所述外壳轴承挡圈设置在外壳上,与外壳固定连接。所述外壳内设有约束压簧及约束刚度调节支点的导槽。所述导槽位于外壳底部;所述外壳上设有必要的安装孔位及减轻结构。Specifically, the input part includes a casing and a bearing ring of the casing. The housing bearing retaining ring is arranged on the housing and is fixedly connected with the housing. The housing is provided with guide grooves for constraining compression springs and constraining rigidity adjustment fulcrums. The guide groove is located at the bottom of the shell; the shell is provided with necessary installation holes and lightening structures.
具体的,所述输出部分包括输出盘和输出盘轴承挡圈。所述输出盘设置在输出盘轴承挡圈内,与输出盘轴承挡圈同心设置。所述轴承设置在外壳内,其外圈与外壳轴承挡圈固定连接,内圈与输出盘轴承挡圈连接。Specifically, the output part includes an output disk and an output disk bearing retaining ring. The output disk is arranged in the output disk bearing retaining ring and concentrically arranged with the output disk bearing retaining ring. The bearing is arranged in the casing, its outer ring is fixedly connected with the casing bearing retaining ring, and its inner ring is connected with the output disk bearing retaining ring.
具体的,所述刚度调节部分包括压簧、凸轮式杠杆、滚针、压簧支座、压簧安装座、轴套、以及刚度调节支点。所述刚度调节支点固定在凸轮式杠杆上。所述凸轮式杠杆设置在外壳内并可绕刚度调节支点转动,其一端通过轴套与输出盘配合连接,使输出盘转动时带着凸轮式杠杆转动,另一端通过滚针与压簧抵接。所述滚针安装在压簧支座内,其底部卡设在导槽内,可在导槽内直线运动。所述压簧安装座固定在外壳内,所述压簧的一端固定在压簧安装座上,另一端与压簧支座抵接,迫使滚针抵住凸轮式杠杆。所述压簧与滚针成对布置在凸轮式杠杆两侧,且对称设置。Specifically, the stiffness adjustment part includes a compression spring, a cam lever, a needle roller, a compression spring support, a compression spring mounting seat, a shaft sleeve, and a stiffness adjustment fulcrum. The rigidity adjustment fulcrum is fixed on the cam type lever. The cam-type lever is set in the shell and can rotate around the rigidity adjustment fulcrum, one end of which is connected with the output disk through the bushing, so that the output disk rotates with the cam-type lever when rotating, and the other end contacts the compression spring through the needle . The needle roller is installed in the pressure spring support, and its bottom is clamped in the guide groove, and can move linearly in the guide groove. The mounting base of the compression spring is fixed in the shell, one end of the compression spring is fixed on the mounting base of the compression spring, and the other end abuts against the mounting base of the compression spring, forcing the needle roller to bear against the cam lever. The compression spring and the needle roller are arranged in pairs on both sides of the cam-type lever and arranged symmetrically.
进一步的,为了方便微调机器人关节的刚度,本实用新型所述刚度调节部分还包括刚度调节螺栓和滑块。所述滑块安装在与压簧轴向垂直的导槽内,并与刚度调节支点固定连接。所述刚度调节螺栓分别设置在滑块的前后两端,刚度调节螺栓的一端与滑块配合连接,另一端穿出外壳,并与外壳螺纹连接。Furthermore, in order to facilitate the fine-tuning of the stiffness of the robot joints, the stiffness adjustment part of the present invention also includes a stiffness adjustment bolt and a slider. The slider is installed in a guide groove perpendicular to the axial direction of the compression spring, and is fixedly connected with the stiffness adjustment fulcrum. The stiffness adjusting bolts are respectively arranged at the front and rear ends of the slider, one end of the stiffness adjusting bolt is connected with the slider, and the other end passes through the casing and is threadedly connected with the casing.
作为本实用新型的优选方案,为了使边刚度模块的调节更为线性,效果更好,本实用新型两个所述压簧在同一轴线上相对布置,并在初始位置时压簧具有相同的压缩量。As a preferred solution of the present utility model, in order to make the adjustment of the side stiffness module more linear and have a better effect, the two compression springs of the utility model are relatively arranged on the same axis, and the compression springs have the same compression in the initial position. quantity.
作为本实用新型的优选方案,为了提高刚度的微调效果,本实用新型所述刚度调节螺栓采用细牙螺栓,其螺距设为0.5毫米。As a preferred solution of the utility model, in order to improve the fine-tuning effect of the stiffness, the stiffness adjusting bolt described in the utility model adopts a fine thread bolt, and its pitch is set to 0.5 millimeters.
作为本实用新型的优选方案,为了进一步限制滚针和压簧的运动范围,使刚度的调节效果更好,本实用新型所述压簧支座的前端设为U形结构以卡住滚针并将滚针抵住凸轮式杠杆的外圆周面,后端设有凹陷并与压簧配合以限位压簧端部。As a preferred solution of the present utility model, in order to further limit the range of motion of the needle roller and the compression spring, so that the adjustment effect of the stiffness is better, the front end of the compression spring support in the utility model is set as a U-shaped structure to block the needle roller and Push the needle roller against the outer circumferential surface of the cam lever, and the rear end is provided with a depression and cooperates with the compression spring to limit the end of the compression spring.
进一步的,为了使刚度调节螺栓不凸出于外壳的外表面,影响机器人关节的活动范围,本实用新型所述刚度调节螺栓与外壳连接处设有便于隐藏调节支点的凹坑;所述凹坑的纵截面为矩形。Further, in order to prevent the stiffness adjusting bolt from protruding from the outer surface of the casing and affect the range of motion of the robot joint, the connection between the stiffness adjusting bolt and the casing of the utility model is provided with a pit for hiding the adjustment fulcrum; the pit The longitudinal section is rectangular.
本实用新型的工作过程和原理是:实际工作时,本实用新型所提供的变刚度模块主要应用在机器人关节中。变刚度模块的外壳通过螺栓安装在机器人关节的减速器输出端,输出盘通过螺栓与下一关节固定。当受到外界环境中的干扰或突然将负载加载到机器人上时,负载通过输出盘经凸轮式杠杆后传到压簧处并对负载的响应变柔顺,从而保护机器人不被破坏、提高机器人的运行稳定性等。在变刚度模块起作用时输出部分、刚度调节杠杆会相对于平衡位置发生一定角度的偏转,从而导致一个压簧压缩量增加,相对的另一个压簧的压缩量减少,通过压簧间产生的作用力平衡外负载。本实用新型还具有结构简单、操作方便、容易实施的优点。The working process and principle of the utility model are: during actual work, the variable stiffness module provided by the utility model is mainly used in robot joints. The shell of the variable stiffness module is installed on the output end of the reducer of the robot joint through bolts, and the output disk is fixed with the next joint through bolts. When the robot is disturbed by the external environment or the load is suddenly loaded on the robot, the load will be transmitted to the compression spring through the output disk through the cam lever and the response to the load will become soft, thereby protecting the robot from being damaged and improving the operation of the robot stability etc. When the variable stiffness module works, the output part and the stiffness adjustment lever will deflect at a certain angle relative to the equilibrium position, resulting in an increase in the compression of one compression spring, and a decrease in the compression of the other compression spring. The force balances the external load. The utility model also has the advantages of simple structure, convenient operation and easy implementation.
与现有技术相比,本实用新型还具有以下优点:Compared with the prior art, the utility model also has the following advantages:
(1)本实用新型所提供的基于凸轮式杠杆结构的机器人关节变刚度模块通过采用凸轮式杠杆与输出盘的两级放大作用,从而只需对抗弹簧提供小的刚度值就可以输出大的刚度值,因此可以减小整个变刚度模块的整体尺寸。(1) The robot joint variable stiffness module based on the cam-type lever structure provided by the utility model adopts the two-stage amplification effect of the cam-type lever and the output disc, so that it can output a large stiffness only by providing a small stiffness value against the spring value, so the overall size of the entire variable stiffness module can be reduced.
(2)本实用新型所提供的基于凸轮式杠杆结构的机器人关节变刚度模块设有的压簧可以缓存外部施加的载荷,从而可以降低机器人关节的外部冲击、实现柔性驱动输出,同时提高机器人的鲁棒性及运行稳定性。(2) The compression spring provided by the robot joint variable stiffness module based on the cam-type lever structure provided by the utility model can buffer the externally applied load, thereby reducing the external impact of the robot joint, realizing flexible drive output, and improving the robot's performance at the same time. robustness and operational stability.
(3)本实用新型所提供的基于凸轮式杠杆结构的机器人关节变刚度模块创新性的使用凸轮式杠杆结构,只需改变杠杆的支点位置就可以改变模块的刚度。因此可以极大地减少了变刚度机构的零件数量,从而做到结构紧凑、质量轻便,刚度调节范围大。(3) The robot joint variable stiffness module based on the cam-type lever structure provided by the utility model innovatively uses the cam-type lever structure, and the stiffness of the module can be changed only by changing the fulcrum position of the lever. Therefore, the number of parts of the variable stiffness mechanism can be greatly reduced, so that the structure is compact, the weight is light, and the stiffness adjustment range is large.
(4)本实用新型所提供的基于凸轮式杠杆结构的机器人关节变刚度模块采用了模块化的设计方法,从而在一定程度上降低了本实用新型的应用成本并可快速的应用到其他设备中。如在机器人关节中与传统减速器输出配合作用后就可以实现串联弹性驱动器的功能。(4) The robot joint variable stiffness module based on the cam-type lever structure provided by the utility model adopts a modular design method, thereby reducing the application cost of the utility model to a certain extent and can be quickly applied to other equipment . For example, after cooperating with the traditional reducer output in the robot joint, the function of the series elastic driver can be realized.
(5)本实用新型所提供的基于凸轮式杠杆结构的机器人关节变刚度模块通过采用螺距只有0.5毫米的细牙螺栓来调节杠杆的支点,既能保证刚度的微调性同时可以利用细牙螺纹的自锁性保证支点位置的不变性。(5) The variable stiffness module of the robot joint based on the cam-type lever structure provided by the utility model adjusts the fulcrum of the lever by using a fine-threaded bolt with a pitch of only 0.5 mm, which can not only ensure the fine-tuning of the stiffness but also use the fine-threaded thread The self-locking property ensures the invariance of the fulcrum position.
(6)本实用新型所提供的基于凸轮式杠杆结构的机器人关节变刚度模块通过改变支点的位置从而改变阻力臂与主力臂的比值,因此刚度值可以从零到无穷大。(6) The robot joint variable stiffness module based on the cam lever structure provided by the utility model changes the ratio of the resistance arm to the main force arm by changing the position of the fulcrum, so the stiffness value can be from zero to infinity.
附图说明Description of drawings
图1为本实用新型所提供的基于凸轮式杠杆结构的机器人关节变刚度模块的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the robot joint variable stiffness module based on the cam type lever structure provided by the utility model;
图2为本实用新型所提供的基于凸轮式杠杆结构的机器人关节变刚度模块的内部结构示意图;2 is a schematic diagram of the internal structure of the robot joint variable stiffness module based on the cam-type lever structure provided by the present invention;
图3为本实用新型所提供的基于凸轮式杠杆结构的机器人关节变刚度模块的局部结构示意图。Fig. 3 is a schematic diagram of the local structure of the robot joint variable stiffness module based on the cam-type lever structure provided by the present invention.
上述附图中的标号说明:Explanation of the labels in the above-mentioned accompanying drawings:
1-输入部分,2-输出部分,3-刚度调节部分,4-轴承,11-外壳,12-外壳轴承挡圈,21-输出盘,22-输出盘轴承挡圈,31-凸轮式杠杆,32-轴套,33-滚针,34-压簧支座,35-压簧,36-压簧安装座,37-刚度调节螺栓,38-滑块,39-刚度调节支点。1-input part, 2-output part, 3-stiffness adjustment part, 4-bearing, 11-housing, 12-housing bearing ring, 21-output disc, 22-output disc bearing retaining ring, 31-cam lever, 32-axle sleeve, 33-needle roller, 34-stage compression spring support, 35-stage compression spring, 36-stage compression spring mounting seat, 37-stiffness adjustment bolt, 38-slider, 39-stiffness adjustment fulcrum.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案及优点更加清楚、明确,以下参照附图并举实施例对本实用新型作进一步说明。In order to make the purpose, technical solution and advantages of the utility model more clear and definite, the utility model will be further described below with reference to the accompanying drawings and examples.
实施例1:Example 1:
如图1至图3所示,本实施例公开了一种基于凸轮式杠杆结构的机器人关节变刚度模块,该变刚度模块主要包括输入部分1、输出部分2、以及刚度调节部分3。所述输出部分2设置在输入部分1内。所述输入部分1与输出部分2之间设有轴承4,以承受整个模块的非扭矩载荷,并使输入部分1与输出部分2可相对旋转。As shown in FIGS. 1 to 3 , this embodiment discloses a robot joint variable stiffness module based on a cam-type lever structure. The variable stiffness module mainly includes an input part 1 , an output part 2 , and a stiffness adjustment part 3 . The output part 2 is arranged in the input part 1 . A bearing 4 is provided between the input part 1 and the output part 2 to bear the non-torque load of the whole module and make the input part 1 and the output part 2 relatively rotatable.
具体的,所述输入部分1包括外壳11和外壳轴承挡圈12。所述外壳轴承挡圈12设置在外壳11上,与外壳11固定连接。所述外壳11内设有约束压簧35及约束刚度调节支点39的导槽。所述导槽位于外壳11底部;所述外壳11上设有必要的安装孔位及减轻结构。Specifically, the input part 1 includes a housing 11 and a retaining ring 12 for housing bearings. The casing bearing retaining ring 12 is arranged on the casing 11 and is fixedly connected with the casing 11 . The housing 11 is provided with guide grooves for constraining the compression spring 35 and constraining the rigidity adjustment fulcrum 39 . The guide groove is located at the bottom of the casing 11; the casing 11 is provided with necessary mounting holes and lightening structures.
具体的,所述输出部分2包括输出盘21和输出盘轴承挡圈22。所述输出盘21设置在输出盘轴承挡圈22内,与输出盘轴承挡圈22同心设置。所述轴承4设置在外壳11内,其外圈与外壳轴承挡圈12固定连接,内圈与输出盘轴承挡圈22连接。Specifically, the output part 2 includes an output disk 21 and an output disk bearing retaining ring 22 . The output disk 21 is arranged in the output disk bearing retaining ring 22 and concentrically arranged with the output disk bearing retaining ring 22 . The bearing 4 is arranged in the casing 11 , its outer ring is fixedly connected with the casing bearing retaining ring 12 , and its inner ring is connected with the output disk bearing retaining ring 22 .
具体的,所述刚度调节部分3包括压簧35、凸轮式杠杆31、滚针33、压簧支座34、压簧安装座36、轴套32、以及刚度调节支点39。所述刚度调节支点39固定在凸轮式杠杆31上。所述凸轮式杠杆31设置在外壳11内并可绕刚度调节支点39转动,其一端通过轴套32与输出盘21配合连接,使输出盘21转动时带着凸轮式杠杆31转动,另一端通过滚针33与压簧35抵接。所述滚针33安装在压簧支座34内,其底部卡设在导槽内,可在导槽内直线运动。所述压簧安装座36固定在外壳11内,所述压簧35的一端固定在压簧安装座36上,另一端与压簧支座34抵接,迫使滚针33抵住凸轮式杠杆31。所述压簧35与滚针33成对布置在凸轮式杠杆31两侧,且对称设置。Specifically, the stiffness adjustment part 3 includes a compression spring 35 , a cam lever 31 , a needle roller 33 , a compression spring support 34 , a compression spring installation seat 36 , a bushing 32 , and a stiffness adjustment fulcrum 39 . The stiffness adjustment fulcrum 39 is fixed on the cam lever 31 . The cam lever 31 is arranged in the casing 11 and can rotate around the rigidity adjustment fulcrum 39, one end of which is connected with the output disk 21 through the bushing 32, so that the output disk 21 rotates with the cam lever 31 while the other end passes through The needle roller 33 is in contact with the compression spring 35 . The needle roller 33 is installed in the compression spring support 34, and its bottom is clamped in the guide groove, and can move linearly in the guide groove. The compression spring mounting seat 36 is fixed in the casing 11, one end of the compression spring 35 is fixed on the compression spring mounting seat 36, and the other end abuts against the compression spring support 34, forcing the needle roller 33 against the cam lever 31 . The compression spring 35 and the needle roller 33 are arranged in pairs on both sides of the cam lever 31 and arranged symmetrically.
进一步的,为了方便微调机器人关节的刚度,本实用新型所述刚度调节部分3还包括刚度调节螺栓37和滑块38。所述滑块38安装在与压簧35轴向垂直的导槽内,并与刚度调节支点39固定连接。所述刚度调节螺栓37分别设置在滑块38的前后两端,刚度调节螺栓37的一端与滑块38配合连接,另一端穿出外壳11,并与外壳11螺纹连接。Further, in order to facilitate the fine-tuning of the stiffness of the robot joints, the stiffness adjustment part 3 of the present invention also includes a stiffness adjustment bolt 37 and a slider 38 . The slider 38 is installed in a guide groove perpendicular to the axial direction of the compression spring 35 and is fixedly connected with the stiffness adjustment fulcrum 39 . The stiffness adjusting bolts 37 are respectively arranged at the front and rear ends of the slider 38 , one end of the stiffness adjusting bolt 37 is connected with the slider 38 , and the other end passes through the casing 11 and is threadedly connected with the casing 11 .
作为本实用新型的优选方案,为了使边刚度模块的调节更为线性,效果更好,本实用新型两个所述压簧35在同一轴线上相对布置,并在初始位置时压簧35具有相同的压缩量。As a preferred solution of the present utility model, in order to make the adjustment of the side stiffness module more linear and have a better effect, the two compression springs 35 of the utility model are relatively arranged on the same axis, and the compression springs 35 have the same the amount of compression.
作为本实用新型的优选方案,为了提高刚度的微调效果,本实用新型所述刚度调节螺栓37采用细牙螺栓,其螺距设为0.5毫米。As a preferred solution of the utility model, in order to improve the fine-tuning effect of the stiffness, the stiffness adjusting bolt 37 of the utility model adopts a fine thread bolt, and its pitch is set to 0.5 millimeters.
作为本实用新型的优选方案,为了进一步限制滚针33和压簧35的运动范围,使刚度的调节效果更好,本实用新型所述压簧支座34的前端设为U形结构以卡住滚针33并将滚针33抵住凸轮式杠杆31的外圆周面,后端设有凹陷并与压簧35配合以限位压簧35端部。As a preferred solution of the utility model, in order to further limit the range of motion of the needle roller 33 and the compression spring 35, so that the adjustment effect of the stiffness is better, the front end of the compression spring support 34 in the utility model is set as a U-shaped structure to block Roll the needle 33 and push the needle 33 against the outer peripheral surface of the cam lever 31 , the rear end is provided with a depression and cooperates with the compression spring 35 to limit the end of the compression spring 35 .
进一步的,为了使刚度调节螺栓37不凸出于外壳11的外表面,影响机器人关节的活动范围,本实用新型所述刚度调节螺栓37与外壳11连接处设有便于隐藏调节支点的凹坑;所述凹坑的纵截面为矩形。Further, in order to prevent the stiffness adjusting bolt 37 from protruding from the outer surface of the casing 11 and affect the range of motion of the robot joints, the connection between the stiffness adjusting bolt 37 and the casing 11 of the present invention is provided with a pit for hiding the adjustment fulcrum; The longitudinal section of the pit is rectangular.
本实用新型的工作过程和原理是:实际工作时,本实用新型所提供的变刚度模块主要应用在机器人关节中。变刚度模块的外壳11通过螺栓安装在机器人关节的减速器输出端,输出盘21通过螺栓与下一关节固定。当受到外界环境中的干扰或突然将负载加载到机器人上时,负载通过输出盘21经凸轮式杠杆31后传到压簧35处并对负载的响应变柔顺,从而保护机器人不被破坏、提高机器人的运行稳定性等。在变刚度模块起作用时输出部分2、刚度调节杠杆会相对于平衡位置发生一定角度的偏转,从而导致一个压簧35压缩量增加,相对的另一个压簧35的压缩量减少,通过压簧35间产生的作用力平衡外负载。本实用新型还具有结构简单、操作方便、容易实施的优点。The working process and principle of the utility model are: during actual work, the variable stiffness module provided by the utility model is mainly used in robot joints. The casing 11 of the variable stiffness module is installed on the output end of the reducer of the robot joint through bolts, and the output disc 21 is fixed with the next joint through bolts. When the robot is disturbed by the external environment or the load is suddenly loaded on the robot, the load passes through the output plate 21 and the cam lever 31 to the compression spring 35, and the response to the load becomes soft, thereby protecting the robot from being damaged and improving stability of the robot, etc. When the variable stiffness module works, the output part 2 and the stiffness adjustment lever will deflect at a certain angle relative to the equilibrium position, resulting in an increase in the compression of one compression spring 35, and a decrease in the compression of the other compression spring 35. Through the compression spring The force generated between 35 balances the external load. The utility model also has the advantages of simple structure, convenient operation and easy implementation.
实施例2:Example 2:
图1至图3所示,本实施例公开了一种基于凸轮式杠杆结构的机器人关节变刚度模块,包括输入部分1、输出部分2及刚度调节部分3。刚度调节部分3包括压簧35、凸轮式杠杆31及刚度调节支点39;凸轮式杠杆31绕刚度调节支点39转动,并且其一端与输出盘21配合、另一端与压簧35配合。当外界负载加载到变刚度模块的输出盘21上时,经过凸轮式杠杆31的作用传到压簧35处,此时压簧在外力的作用下发生压缩并使得凸轮式杠杆31偏转一个角度,由于凸轮式杠杆31的角度的变化从而最终导致输出盘21发生偏转。这个过程的就等价于当变刚度模块受到一定的扭矩载荷时,尤其是一些突然出现的载荷,经过变刚度模块的作用压簧35会产生一个对应的力来抵抗载荷的突然变化从而使得对载荷的响应变柔顺。在一定的外负载下,当模块的刚度值大时,输出盘21的偏转角度值较小。相反,当模块的刚度值小时,输出盘21的偏转角度值就会较大,其对应的载荷响应效果也会较好。正是因为这个过程提高了机器人的鲁棒性及运行稳定性,实现机器人关节的柔顺性。输入部分1与输出部分2之间设有轴承4以承受整个模块的非扭矩载荷并使输入部分1与输出部分2可以相对旋转。通过轴承4的作用过滤掉非扭矩载荷,保证只有扭矩载荷加载到变刚度关节中。As shown in FIGS. 1 to 3 , this embodiment discloses a robot joint stiffness variable module based on a cam-type lever structure, including an input part 1 , an output part 2 and a stiffness adjustment part 3 . The stiffness adjustment part 3 includes a compression spring 35, a cam lever 31 and a stiffness adjustment fulcrum 39; When the external load is loaded on the output disk 21 of the variable stiffness module, it is transmitted to the compression spring 35 through the action of the cam lever 31. At this time, the compression spring is compressed under the action of the external force and the cam lever 31 is deflected by an angle. The output disk 21 is finally deflected due to the change of the angle of the cam lever 31 . This process is equivalent to when the variable stiffness module is subject to a certain torque load, especially some sudden loads, the compression spring 35 will produce a corresponding force to resist the sudden change of the load through the action of the variable stiffness module, so that the The response to the load becomes smoother. Under a certain external load, when the stiffness of the module is large, the deflection angle of the output disc 21 is small. On the contrary, when the stiffness of the module is small, the deflection angle of the output disk 21 will be large, and the corresponding load response effect will be good. It is precisely because of this process that the robustness and operational stability of the robot are improved, and the compliance of the robot joints is realized. A bearing 4 is provided between the input part 1 and the output part 2 to bear the non-torque load of the whole module and enable the input part 1 and the output part 2 to rotate relatively. The non-torque load is filtered out through the function of the bearing 4 to ensure that only the torque load is loaded into the joint with variable stiffness.
在本实用新型的具体技术方案中,所述输入部分1包括模块外壳11及轴承挡圈12,在外壳1上设有约束压簧及约束刚度调节支点的导槽,同时在外壳1上设有必要的安装孔位及减轻结构。通过导槽的作用将压簧35、及刚度调节支点39限制其在一条直线上做往复运动。输出部分2包括输出盘21及轴承挡圈22。轴承4分别通过轴承挡圈固定在外壳11及输出盘21上。In the specific technical solution of the present utility model, the input part 1 includes a module casing 11 and a bearing retaining ring 12, and the casing 1 is provided with guide grooves for constraining the compression spring and the fulcrum for constraining the stiffness adjustment, and at the same time, the casing 1 is provided with Necessary installation holes and lightening structures. The compression spring 35 and the rigidity adjustment fulcrum 39 are limited to reciprocating motion on a straight line by the action of the guide groove. The output part 2 includes an output disc 21 and a bearing retaining ring 22 . The bearing 4 is respectively fixed on the housing 11 and the output disk 21 through the bearing retaining ring.
在本实用新型的具体技术方案中,两个压簧35在同一轴线上相对布置并在初始位置时压簧35具有相同的压缩量。通过采用两个压簧相对布置的方式,并具有相同压缩量使得机构可以自动回到平和点,与单一压簧35的方案相比刚度值也会提高一倍。压簧35的一端固定有安装座36,压簧安装座36再固定在外壳11上以保证压簧35的位置;压簧35的另一端也固定有一个限制压簧只能在外壳导槽中运动的压簧支座34,并且在压簧支座34上设有滚针33安装孔。在这部分中采用的导槽及滚针的设计,充分的压缩了结构的空间,保证了整个变刚度模块的紧凑型。In the specific technical solution of the utility model, the two compression springs 35 are arranged oppositely on the same axis, and the compression springs 35 have the same compression amount in the initial position. By adopting the way that two compression springs are arranged oppositely and have the same compression amount so that the mechanism can automatically return to the peaceful point, compared with the solution of a single compression spring 35, the rigidity value will also be doubled. One end of stage clip 35 is fixed with mount 36, stage clip mount 36 is fixed on the casing 11 again to ensure the position of stage clip 35; The moving compression spring support 34 is provided with a needle roller 33 installation hole on the compression spring support 34 . The design of guide groove and needle roller used in this part fully compresses the space of the structure and ensures the compactness of the entire variable stiffness module.
在本实用新型的具体技术方案中,凸轮式杠杆31一端与输出部分2配合处采用了轴套32,另一端与压簧35配合处采用了滚针33。杠杆的一端设有凸台与输出盘21的孔配合,中间通过轴套32减小摩擦;另一端的凸轮与安装在支座34孔中的滚针33接触配合。轴套的设计也是本技术方案中较优的一种设计,在保证输出盘21与凸轮式杠杆31设有的凸台之间可顺畅转动,同时也提高了承载能力。In the specific technical solution of the present utility model, a shaft sleeve 32 is used at the position where one end of the cam lever 31 cooperates with the output part 2 , and a needle roller 33 is used at the position where the other end of the cam lever 31 cooperates with the compression spring 35 . One end of the lever is provided with a boss to cooperate with the hole of the output disk 21, and the friction is reduced through the shaft sleeve 32 in the middle; the cam at the other end is in contact with the needle roller 33 installed in the hole of the support 34. The design of the shaft sleeve is also a better design in this technical solution, which ensures smooth rotation between the output disk 21 and the boss provided on the cam lever 31, and also improves the carrying capacity.
在本实用新型的具体技术方案中,刚度调节螺栓39是安装在滑块38上并且其位置是可以通过手动的形式进行调节。滑块38安装在外壳11导槽中,滑块38的位置通过两个细牙螺栓37调节并固定位置。通过采用0.5mm螺距的细牙螺栓,调节螺栓旋转一圈对应刚度调节螺栓39才移动0.5mm,保证了刚度调节的微调性。同时由于细牙螺纹间的配合具有自锁性,因此可以保证刚度调节螺栓39在工作时不发生以变化。In a specific technical solution of the present invention, the stiffness adjusting bolt 39 is installed on the slider 38 and its position can be adjusted manually. The slide block 38 is installed in the guide groove of the casing 11, and the position of the slide block 38 is adjusted and fixed by two fine thread bolts 37. By adopting fine thread bolts with a pitch of 0.5mm, the stiffness adjustment bolt 39 can only move 0.5mm when the adjustment bolt rotates one turn, which ensures the fine-tuning of the stiffness adjustment. Simultaneously, because the cooperation between the fine pitch threads has self-locking property, it can ensure that the stiffness adjusting bolt 39 does not change during operation.
参照图1至图3,需要进一步说明的是,实际工作时,该模块主要应用在机器人关节中。变刚度模块的外壳11通过螺栓安装在机器人关节的减速器输出端,输出盘21通过螺栓与下一关节固定。当受到外界环境中的干扰或突然将负载加载到机器人上时,负载通过输出盘21经凸轮式杠杆31后传到压簧35处并对负载的响应变柔顺,从而保护机器人不被破坏、提高机器人的运行稳定性等。在变刚度模块起作用时输出部分2、刚度调节杠杆31会相对于平衡位置发生一定角度的偏转,从而导致一个压簧35压缩量增加,相对的另一个压簧35的压缩量减少,通过压簧35间产生的作用力平衡外负载。Referring to Fig. 1 to Fig. 3, it needs to be further explained that, in actual work, this module is mainly used in robot joints. The casing 11 of the variable stiffness module is installed on the output end of the reducer of the robot joint through bolts, and the output disc 21 is fixed with the next joint through bolts. When the robot is disturbed by the external environment or the load is suddenly loaded on the robot, the load passes through the output plate 21 and the cam lever 31 to the compression spring 35, and the response to the load becomes soft, thereby protecting the robot from being damaged and improving stability of the robot, etc. When the variable stiffness module works, the output part 2 and the stiffness adjustment lever 31 will deflect at a certain angle relative to the equilibrium position, thereby causing the compression of one compression spring 35 to increase, and the compression of the other compression spring 35 to decrease. The active force generated between the springs 35 balances the external load.
需要进一步说明的是,在本实施例的技术方案中,当需要调节机器人刚度时可以通过旋转两个细牙螺栓37,将滑块38调节到合适的位置从而使模块刚度达到自己所需值,然后将两个细牙螺栓37拧紧保证滑块38的位置不会发生变化。It should be further explained that, in the technical solution of this embodiment, when the robot rigidity needs to be adjusted, the slider 38 can be adjusted to a proper position by rotating the two fine-threaded bolts 37 so that the module rigidity can reach its desired value. Then two fine thread bolts 37 are tightened to ensure that the position of the slide block 38 will not change.
在设计时,需注意的是,压簧的数量不应局限于实施例中的两根,其他数量也是可行的,考虑到尽可能使结构紧凑,实施例中的两根压簧是比较合适的,如果需要增大负载,可以考虑增加压簧的条数;在刚度调节方式中,实施例中同样考虑到尽可能使结构紧凑采用的是手动形式,在尺寸要求不是很高时完全可以采用电动的形式进行刚度的调节。When designing, it should be noted that the number of compression springs should not be limited to the two in the embodiment, other numbers are also feasible, considering making the structure as compact as possible, the two compression springs in the embodiment are more suitable , if it is necessary to increase the load, consider increasing the number of compression springs; in the stiffness adjustment method, the embodiment also considers making the structure as compact as possible and adopts the manual form, and it is completely possible to use electric when the size requirement is not very high. The form of stiffness adjustment.
需要说明的是,图1至图3所示的实施例只是本实用新型所介绍的一个优选实施例,本领域技术人员在此基础上,完全可以设计出更多的实施例。对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其他实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是与本文所公开的原理和新颖性特点相一致的最宽范围。It should be noted that the embodiment shown in Fig. 1 to Fig. 3 is only a preferred embodiment introduced by the utility model, and those skilled in the art can design more embodiments on the basis of this. The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but the broadest scope consistent with the principles and novel features disclosed herein.
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications and substitutions made without departing from the spirit and principle of the present utility model , combination, and simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.
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CN112092008A (en) * | 2020-09-16 | 2020-12-18 | 哈尔滨工业大学 | A compact modular variable stiffness joint |
CN112757277A (en) * | 2021-01-07 | 2021-05-07 | 之江实验室 | Variable-rigidity flexible joint |
CN113334424A (en) * | 2021-06-24 | 2021-09-03 | 北京航空航天大学 | Robot safety joint device based on variable stiffness principle |
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CN112092008A (en) * | 2020-09-16 | 2020-12-18 | 哈尔滨工业大学 | A compact modular variable stiffness joint |
CN112757277A (en) * | 2021-01-07 | 2021-05-07 | 之江实验室 | Variable-rigidity flexible joint |
CN113334424A (en) * | 2021-06-24 | 2021-09-03 | 北京航空航天大学 | Robot safety joint device based on variable stiffness principle |
CN113334424B (en) * | 2021-06-24 | 2022-07-19 | 北京航空航天大学 | Robot safety joint device based on variable stiffness principle |
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