CN209549355U - A high-efficiency mixing device for water reducing agent - Google Patents
A high-efficiency mixing device for water reducing agent Download PDFInfo
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- CN209549355U CN209549355U CN201821941301.4U CN201821941301U CN209549355U CN 209549355 U CN209549355 U CN 209549355U CN 201821941301 U CN201821941301 U CN 201821941301U CN 209549355 U CN209549355 U CN 209549355U
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- 238000002156 mixing Methods 0.000 title claims abstract description 75
- 239000003638 chemical reducing agent Substances 0.000 title claims abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 22
- 239000007788 liquid Substances 0.000 claims abstract description 22
- 239000007787 solid Substances 0.000 claims abstract description 18
- 238000000227 grinding Methods 0.000 claims abstract description 14
- 239000007769 metal material Substances 0.000 claims abstract description 4
- 238000007599 discharging Methods 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 22
- 238000000034 method Methods 0.000 abstract description 7
- 238000010298 pulverizing process Methods 0.000 abstract description 4
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 239000011343 solid material Substances 0.000 abstract 1
- 238000003756 stirring Methods 0.000 description 14
- 239000002184 metal Substances 0.000 description 5
- 239000004568 cement Substances 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920001732 Lignosulfonate Polymers 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- NVVZQXQBYZPMLJ-UHFFFAOYSA-N formaldehyde;naphthalene-1-sulfonic acid Chemical compound O=C.C1=CC=C2C(S(=O)(=O)O)=CC=CC2=C1 NVVZQXQBYZPMLJ-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
Landscapes
- Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及混合装置,具体为一种减水剂的高效混合装置。The utility model relates to a mixing device, in particular to a high-efficiency mixing device for a water reducer.
背景技术Background technique
减水剂是一种在维持混凝土坍落度基本不变的条件下,能减少拌合用水量的混凝土外加剂。大多属于阴离子表面活性剂,有木质素磺酸盐、萘磺酸盐甲醛聚合物等。加入混凝土拌合物后对水泥颗粒有分散作用,能改善其工作性,减少单位用水量,改善混凝土拌合物的流动性,或减少单位水泥用量,节约水泥。Water reducer is a concrete admixture that can reduce the amount of mixing water while maintaining the slump of concrete basically unchanged. Most of them are anionic surfactants, such as lignosulfonate, naphthalenesulfonate formaldehyde polymer, etc. After being added to the concrete mixture, it can disperse the cement particles, improve its workability, reduce the unit water consumption, improve the fluidity of the concrete mixture, or reduce the unit cement consumption and save cement.
现有的减水剂混合缸只是进行简单的混合搅拌,容易混合不均匀、混合效率低,从而降低产品的质量。The existing water reducer mixing tank only performs simple mixing and stirring, which is prone to uneven mixing and low mixing efficiency, thereby reducing the quality of the product.
实用新型内容Utility model content
本实用新型提供一种减水剂的高效混合装置,有效解决了上述混合不均匀、混合效率低的问题。The utility model provides a high-efficiency mixing device for water reducing agents, which effectively solves the above-mentioned problems of uneven mixing and low mixing efficiency.
为实现上述目的,本实用新型提供如下技术方案:包括混合缸,所述混合缸包括研磨装置、搅拌装置、振动装置、加热装置、进料端和出料端;所述研磨装置包括第一定位板、第一电机和滚轮;所述第一电机穿插于所述混合缸的顶板;所述滚轮与所述第一电机连接;所述第一定位板位于所述滚轮下方且与所述混合缸的侧壁保持一定角度向下方倾斜;所述搅拌装置位于所述第一定位板下方;所述搅拌装置包括第二定位板、第二电机、转轴和桨叶;所述第二定位板垂直固定在所述混合缸侧壁;所述第二电机穿插于所述第二定位板;所述转轴与所述第二电机连接;所述桨叶分布在所述转轴表面;所述振动装置位于所述混合缸侧壁;所述加热装置镶嵌在所述混合缸内壁;所述进料端包括固体进料端和液体进料端;所述固体进料端位于所述混合缸顶部一侧;所述液体进料端位于所述混合缸顶部另一侧;所述出料端位于所述混合缸底部中间位置。In order to achieve the above object, the utility model provides the following technical solutions: comprising a mixing cylinder, the mixing cylinder includes a grinding device, a stirring device, a vibrating device, a heating device, a feed end and a discharge end; the grinding device includes a first positioning plate, a first motor and a roller; the first motor penetrates the top plate of the mixing cylinder; the roller is connected to the first motor; the first positioning plate is located below the roller and is connected to the mixing cylinder The side wall keeps a certain angle and slopes downward; the stirring device is located below the first positioning plate; the stirring device includes a second positioning plate, a second motor, a rotating shaft and paddles; the second positioning plate is vertically fixed On the side wall of the mixing cylinder; the second motor is inserted through the second positioning plate; the rotating shaft is connected to the second motor; the blades are distributed on the surface of the rotating shaft; the vibrating device is located on the The side wall of the mixing tank; the heating device is embedded in the inner wall of the mixing tank; the feed end includes a solid feed end and a liquid feed end; the solid feed end is located on the top side of the mixing tank; the The liquid feed end is located on the other side of the top of the mixing tank; the discharge end is located in the middle of the bottom of the mixing tank.
优选地,所述混合缸还设有温度计。不同的原料需要不同温度条件下进行混合,温度计方便随时监测混合缸内的温度。Preferably, the mixing tank is also provided with a thermometer. Different raw materials need to be mixed under different temperature conditions, and the thermometer is convenient to monitor the temperature in the mixing tank at any time.
优选地,所述第一定位板与第二定位板设有挡板连接。第一定位板与第二定位板留有空隙,挡板可以防止原料进入,起到了环保高效的作用。Preferably, the first positioning plate and the second positioning plate are connected by a baffle. There is a gap between the first positioning plate and the second positioning plate, and the baffle plate can prevent raw materials from entering, thus playing the role of environmental protection and high efficiency.
优选地,所述桨叶为推进式叶片,且为金属材质。推进式叶片运行平稳,搅拌效果良好,金属材质更加耐用可靠。Preferably, the blades are propeller blades made of metal. The propeller blades run smoothly, the mixing effect is good, and the metal material is more durable and reliable.
优选地,所述混合缸外侧设有降噪板。混合缸在作业时,由于机械与原料的碰撞会发出较大的噪音,降噪板使噪音大大降低。Preferably, a noise reduction plate is provided outside the mixing cylinder. When the mixing cylinder is working, it will make a lot of noise due to the collision between the machine and the raw material, and the noise reduction plate can greatly reduce the noise.
优选地,所述降噪板下方设有底轮。可对一种减水剂的高效混合装置进行方便快捷的移动。Preferably, bottom wheels are provided under the noise reduction board. A high-efficiency mixing device for a water reducer can be easily and quickly moved.
优选地,所述振动装置具体为气动振动器。气动振动器体积小、故障少、安全节能,还可随意调整振动频率和振幅。Preferably, the vibrating device is specifically a pneumatic vibrator. The pneumatic vibrator is small in size, less in failure, safe and energy-saving, and can adjust the vibration frequency and amplitude at will.
优选地,所述加热装置为加热片。加热片升温迅速,热效率高,加热均匀,可通过控制电阻轻易控制温度。Preferably, the heating device is a heating chip. The heating sheet heats up quickly, with high thermal efficiency and uniform heating, and the temperature can be easily controlled by controlling the resistance.
优选地,所述液体进料端处设有过滤网。过滤网对液体原料进行一种过滤除杂的预处理。Preferably, a filter screen is provided at the liquid feed end. The filter screen performs a pretreatment of filtering and removing impurities on the liquid raw material.
与现有技术相比,本实用新型的有益效果:本实用新型的研磨装置对固体原料进行粉碎处理,为下一步的混合提供便利,搅拌装置将包括液体与固体所有原料进行搅拌混合,且金属材质的推进式叶片加快了对原料的粉碎混合,加热装置为混合的环境创造便利整个过程实现了对减水剂的混合均匀且混合效率高。Compared with the prior art, the utility model has the beneficial effects: the grinding device of the utility model crushes the solid raw materials, which provides convenience for the next step of mixing, and the stirring device stirs and mixes all raw materials including liquid and solid, and the metal The propelling blades of the material speed up the pulverization and mixing of raw materials, and the heating device creates convenience for the mixing environment. The whole process realizes the uniform mixing of the water reducing agent and high mixing efficiency.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为一种减水剂的高效混合装置。Figure 1 is a high-efficiency mixing device for water reducer.
其中,1、混合缸;11、研磨装置;111、第一电机;112、滚轮;113、第一定位板;12、搅拌装置;121、第一电机;122、第二定位板;123、转轴;124、桨叶;13、振动装置;14、加热装置;15、进料端;151、固体进料端;152、液体进料端;152a、过滤网;16、出料端;17、温度计;18、挡板;19、降噪板;20、底轮。Among them, 1. mixing cylinder; 11. grinding device; 111. first motor; 112. roller; 113. first positioning plate; 12. stirring device; 121. first motor; 122. second positioning plate; 123. rotating shaft ; 124, paddle; 13, vibration device; 14, heating device; 15, feed end; 151, solid feed end; 152, liquid feed end; 152a, filter screen; 16, discharge end; 17, thermometer ; 18, baffle plate; 19, noise reduction plate; 20, bottom wheel.
具体实施方式Detailed ways
下面将对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
下面将结合附图来描述本实用新型的具体实施方式。Specific embodiments of the present utility model will be described below in conjunction with the accompanying drawings.
图1示出了一种减水剂的高效混合装置,包括混合缸1,所述混合缸1包括研磨装置11、搅拌装置12、振动装置13、加热装置14、进料端15和出料端16;所述研磨装置11包括第一定位板113、第一电机111和滚轮112;所述第一电机111穿插于所述混合缸1的顶板;所述滚轮112与所述第一电机111连接;所述第一定位板113位于所述滚轮112下方且与所述混合缸1的侧壁保持一定角度向下方倾斜;所述搅拌装置12位于所述第一定位板113下方;所述搅拌装置12包括第二定位板122、第二电机121、转轴123和桨叶124;所述第二定位板122垂直固定在所述混合缸1侧壁;所述第二电机121穿插于所述第二定位板122;所述转轴123与所述第二电机121连接;所述桨叶124分布在所述转轴123表面;所述振动装置13位于所述混合缸1侧壁;所述加热装置14镶嵌在所述混合缸1内壁;所述进料端15包括固体进料端151和液体进料端152;所述固体进料端151位于所述混合缸1顶部一侧;所述液体进料端152位于所述混合缸1顶部另一侧;所述出料端16位于所述混合缸1底部中间位置。Figure 1 shows a high-efficiency mixing device for water reducer, including a mixing cylinder 1, which includes a grinding device 11, a stirring device 12, a vibrating device 13, a heating device 14, a feed end 15 and a discharge end 16. The grinding device 11 includes a first positioning plate 113, a first motor 111 and a roller 112; the first motor 111 is inserted into the top plate of the mixing cylinder 1; the roller 112 is connected to the first motor 111 ; The first positioning plate 113 is located below the roller 112 and tilts downward at a certain angle with the side wall of the mixing cylinder 1; the stirring device 12 is located below the first positioning plate 113; the stirring device 12 includes a second positioning plate 122, a second motor 121, a rotating shaft 123 and a paddle 124; the second positioning plate 122 is vertically fixed on the side wall of the mixing cylinder 1; the second motor 121 is inserted into the second Positioning plate 122; the rotating shaft 123 is connected to the second motor 121; the blades 124 are distributed on the surface of the rotating shaft 123; the vibrating device 13 is located on the side wall of the mixing cylinder 1; the heating device 14 is embedded On the inner wall of the mixing cylinder 1; the feed end 15 includes a solid feed end 151 and a liquid feed end 152; the solid feed end 151 is located at the top side of the mixing cylinder 1; the liquid feed end 152 is located on the other side of the top of the mixing cylinder 1; the discharge end 16 is located in the middle of the bottom of the mixing cylinder 1.
进一步的,所述混合缸还设有温度计17。不同的原料需要不同温度条件下进行混合,温度计17方便随时监测混合缸内的温度。Further, the mixing cylinder is also provided with a thermometer 17 . Different raw materials need to be mixed under different temperature conditions, and the thermometer 17 is convenient for monitoring the temperature in the mixing tank at any time.
进一步的,所述第一定位板113与第二定位板122设有挡板18连接。第一定位板113与第二定位板122留有空隙,挡板18可以防止原料进入,起到了环保高效的作用。Further, the first positioning plate 113 and the second positioning plate 122 are connected by a baffle plate 18 . There is a gap between the first positioning plate 113 and the second positioning plate 122, and the baffle plate 18 can prevent raw materials from entering, which plays an environmentally friendly and efficient role.
进一步的,所述桨叶124为推进式叶片,且为金属材质。推进式叶片运行平稳,搅拌效果良好,金属材质更加耐用可靠。Further, the paddle 124 is a propelling blade made of metal. The propeller blades run smoothly, the mixing effect is good, and the metal material is more durable and reliable.
进一步的,所述混合缸1外侧设有降噪板19。混合缸1在作业时,由于机械与原料的碰撞会发出较大的噪音,降噪板19使噪音大大降低。Further, a noise reduction plate 19 is provided outside the mixing cylinder 1 . When the mixing cylinder 1 is in operation, due to the collision between machinery and raw materials, it will make a lot of noise, and the noise reduction plate 19 greatly reduces the noise.
进一步的,所述降噪板19下方设有底轮20。可对一种减水剂的高效混合装置进行方便快捷的移动。Further, bottom wheels 20 are provided under the noise reduction board 19 . A high-efficiency mixing device for a water reducer can be easily and quickly moved.
进一步的,所述振动装置13具体为气动振动器。气动振动器体积小、故障少、安全节能,还可随意调整振动频率和振幅。Further, the vibrating device 13 is specifically a pneumatic vibrator. The pneumatic vibrator is small in size, less in failure, safe and energy-saving, and can adjust the vibration frequency and amplitude at will.
进一步的,所述加热装置14为加热片。加热片升温迅速,热效率高,加热均匀,可通过控制电阻轻易控制温度。Further, the heating device 14 is a heating chip. The heating sheet heats up quickly, with high thermal efficiency and uniform heating, and the temperature can be easily controlled by controlling the resistance.
进一步的,所述液体进料端152处设有过滤网152a。过滤网151a对液体原料进行一种过滤除杂的预处理。Further, a filter screen 152a is provided at the liquid feed end 152 . The filter screen 151a performs a pretreatment of filtering and removing impurities on the liquid raw material.
本实用新型工作方式或工作原理:由于制作减水剂的原料包括固体和液体,固体原料从固体进料端151投入,研磨装置11对体积较大块的固体原料进行研磨粉碎的预处理,为下一步混合提供便利;液体原料从液体进料端152投入,液体进料端152的过滤网152a对液体的杂质进行过滤除杂,有利于提高产品的品质与为下一步混合提供便利;接下来搅拌装置12对完成预处理的固体和液体原料进行搅拌混合,金属材质的推进式叶片保证了混合的高效与稳定;振动装置13将残留在混合缸表面的原料进行振动,确保了产品的混合比,有利于提高产品品质;加热装置14给需要配制不同减水剂提供不同的环境;降噪板19降低了混合缸工作过程中产生的噪音;底轮20的设定可对设备的方便快捷的移动;整个过程层次分明、混合效率高,产品的品质有保障。The working mode or working principle of the utility model: since the raw materials for making the water reducing agent include solid and liquid, the solid raw materials are put in from the solid feeding end 151, and the grinding device 11 performs pretreatment of grinding and pulverizing the solid raw materials with larger volumes, for The next step is mixed to provide convenience; the liquid raw material is input from the liquid feed end 152, and the filter screen 152a of the liquid feed end 152 filters and removes impurities in the liquid, which is conducive to improving the quality of the product and providing convenience for the next step of mixing; Stirring device 12 stirs and mixes the pretreated solid and liquid raw materials, and the metal impeller blades ensure high efficiency and stability of mixing; vibrating device 13 vibrates the raw materials remaining on the surface of the mixing cylinder to ensure the mixing ratio of the product , which is conducive to improving product quality; the heating device 14 provides different environments for the preparation of different water reducers; the noise reduction plate 19 reduces the noise generated during the working process of the mixing cylinder; the setting of the bottom wheel 20 can be convenient and quick for the equipment Mobile; the whole process is well-structured, the mixing efficiency is high, and the quality of the product is guaranteed.
与现有技术相比,本实用新型的有益效果:本实用新型的研磨装置对固体原料进行粉碎处理,为下一步的混合提供便利,搅拌装置将包括液体与固体所有原料进行搅拌混合,且金属材质的推进式叶片加快了对原料的粉碎混合,加热装置为混合的环境创造便利整个过程实现了对减水剂的混合均匀且混合效率高。Compared with the prior art, the utility model has the beneficial effects: the grinding device of the utility model crushes the solid raw materials, which provides convenience for the next step of mixing, and the stirring device stirs and mixes all raw materials including liquid and solid, and the metal The propelling blades of the material speed up the pulverization and mixing of raw materials, and the heating device creates convenience for the mixing environment. The whole process realizes the uniform mixing of the water reducing agent and high mixing efficiency.
以上是对本实用新型的较佳实施进行了具体说明,但本实用新型并不限于所述实施例,熟悉本领域的技术人员在不违背本实用新型精神的前提下还可做作出种种的等同变形或替换,这些等同的变形或替换均包含在本申请权利要求所限定的范围内。The above is a specific description of the preferred implementation of the utility model, but the utility model is not limited to the described embodiments, those skilled in the art can also make various equivalent deformations without violating the spirit of the utility model Or replacement, these equivalent modifications or replacements are all included within the scope defined by the claims of the present application.
Claims (9)
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Granted publication date: 20191029 |