CN209546156U - A kind of PCB layout structure of solid-state contactless relaying - Google Patents
A kind of PCB layout structure of solid-state contactless relaying Download PDFInfo
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Abstract
本实用新型公开了一种固态无触点中继的PCB布局结构,包括线路板本体、上壳体与下壳体,所下壳体为一底端封闭、顶端开口朝向上壳体的半封闭盒状体,下壳体内设置有挡板,挡板竖向固接于下壳体内腔,其将下壳体内腔分隔为第一线路板区域与第二线路板区域;线路板本体包括线路板一、线路板二与线路板三,线路板一与上壳体平行设置,其上开设有若干卡接槽,其靠近下壳体的端面两侧垂直设置线路板二与线路板三;线路板二设置于第一线路板区域内,其靠近线路板一底端面的边沿凸出有卡接块一,卡接块一穿过卡接槽并将线路板二与线路板一固定连接。本实用新型线路板本体由卡接块与卡接槽之间的配合拼接而成,不用接插件连接,方便实用。
The utility model discloses a solid non-contact relay PCB layout structure, which comprises a circuit board body, an upper casing and a lower casing. A box-shaped body, a baffle is arranged in the lower case, and the baffle is vertically fixed to the inner cavity of the lower case, which divides the inner cavity of the lower case into a first circuit board area and a second circuit board area; the circuit board body includes a circuit board 1. Circuit board 2 and circuit board 3, circuit board 1 is set parallel to the upper casing, and there are a number of clamping grooves on it, and the circuit board 2 and circuit board 3 are vertically arranged on both sides of the end surface close to the lower casing; the circuit board The second is arranged in the area of the first circuit board, and the edge near the bottom end surface of the first circuit board protrudes from the first clamping block, and the first clamping block passes through the clamping slot and fixedly connects the second circuit board to the first circuit board. The circuit board body of the utility model is formed by cooperating and splicing between the clamping block and the clamping groove, and is not connected by a connector, which is convenient and practical.
Description
技术领域technical field
本实用新型涉及桥式起重机技术领域,尤指一种固态无触点中继的PCB布局结构。The utility model relates to the technical field of bridge cranes, in particular to a solid non-contact relay PCB layout structure.
背景技术Background technique
随着天车(桥式起重机)自动化程度的不断发展和进步,大量使用了中继来完成简单而重复的工作,传统的中继是由固定铁芯、动铁芯、弹簧、动触点、静触点、线圈、接线端子和外壳组成。线圈通电,动铁芯在电磁力作用下动作吸合,带动动触点动作,使常闭触点分开,常开触点闭合;线圈断电,动铁芯在弹簧的作用下带动动触点复位。但常常由于动静触点磨损导致吸合后无法导通,或者动静触点粘连无法分开,且现有固态中继只有常开触点,没有常闭触点,无法完全替代天车中控部分的中继,且体积大,无法直接替换,需要中控部分大改。因此需要一种固态无触点中继的PCB布局结构代替传统中继的固态无触点中继。With the continuous development and progress of the automation of the overhead crane (overhead crane), a large number of relays are used to complete simple and repetitive work. The traditional relay is composed of a fixed iron core, a moving iron core, a spring, a moving contact, It consists of static contacts, coils, terminals and shells. When the coil is energized, the moving iron core acts to attract and close under the action of electromagnetic force, driving the moving contact to move, separating the normally closed contacts and closing the normally open contacts; when the coil is powered off, the moving iron core drives the moving contacts under the action of the spring reset. However, it is often due to wear and tear of the dynamic and static contacts that they cannot be turned on after being pulled in, or the static and dynamic contacts are stuck and cannot be separated, and the existing solid-state relays only have normally open contacts and no normally closed contacts, which cannot completely replace the central control part of the crane. The relay is large in size and cannot be replaced directly. It needs a major modification of the central control part. Therefore, a solid-state non-contact relay PCB layout structure is needed to replace the traditional solid-state non-contact relay.
实用新型内容Utility model content
本实用新型要解决的技术问题是克服现有技术的缺点,提供一种固态无触点中继的PCB布局结构。The technical problem to be solved by the utility model is to overcome the disadvantages of the prior art and provide a PCB layout structure of solid-state non-contact relay.
为了解决上述技术问题,本实用新型提供了如下的技术方案:In order to solve the above technical problems, the utility model provides the following technical solutions:
本实用新型提供一种固态无触点中继的PCB布局结构,包括线路板本体、上壳体与下壳体,所述下壳体为一底端封闭、顶端开口朝向上壳体的半封闭盒状体,下壳体内设置有挡板,挡板竖向固接于下壳体内腔,其将下壳体内腔分隔为第一线路板区域与第二线路板区域;所述线路板本体包括线路板一、线路板二与线路板三,线路板一与上壳体平行设置,其上开设有若干卡接槽,其靠近下壳体的端面两侧垂直设置线路板二与线路板三;所述线路板二设置于第一线路板区域内,其靠近线路板一底端面的边沿凸出有卡接块一,卡接块一穿过卡接槽并将线路板二与线路板一固定连接。The utility model provides a solid non-contact relay PCB layout structure, including a circuit board body, an upper casing and a lower casing, the lower casing is a semi-closed structure with a closed bottom and an opening at the top facing the upper casing A box-shaped body, a baffle is arranged in the lower case, and the baffle is vertically fixed to the inner cavity of the lower case, which divides the inner cavity of the lower case into a first circuit board area and a second circuit board area; the circuit board body includes Circuit board 1, circuit board 2 and circuit board 3, circuit board 1 is arranged parallel to the upper casing, and there are a number of clamping slots on it, and circuit board 2 and circuit board 3 are vertically arranged on both sides of the end surface close to the lower casing; The circuit board 2 is arranged in the first circuit board area, and the edge near the bottom end surface of the circuit board 1 protrudes with a clamping block 1, and the clamping block 1 passes through the clamping groove and fixes the circuit board 2 and the circuit board 1 connect.
作为本实用新型的一种优选技术方案,线路板三设置于第二线路板区域内,其靠近线路板一底端面的边沿凸出有卡接块二,卡接块二穿过卡接槽并将线路板三与线路板一固定连接。As a preferred technical solution of the present invention, the circuit board 3 is arranged in the second circuit board area, and the edge near the bottom end surface of the circuit board 1 protrudes from the clamping block 2, and the clamping block 2 passes through the clamping groove and Fixedly connect circuit board three to circuit board one.
作为本实用新型的一种优选技术方案,线路板本体具有电源电路、指示灯电路、光电耦合器、常开触点驱动电路、常闭触点驱动电路与可控开关器件。As a preferred technical solution of the utility model, the circuit board body has a power supply circuit, an indicator light circuit, a photocoupler, a normally open contact drive circuit, a normally closed contact drive circuit and a controllable switch device.
作为本实用新型的一种优选技术方案,卡接槽分布在线路板一边沿,其与卡接块一、卡接块二对应设置。As a preferred technical solution of the utility model, the clamping grooves are distributed on one edge of the circuit board, and are arranged correspondingly to the first clamping block and the second clamping block.
本实用新型所达到的有益效果是:The beneficial effects achieved by the utility model are:
1、本实用新型结构简单、方便实用,安装方式与传统中继一样,不需要改变用户使用习惯。1. The structure of the utility model is simple, convenient and practical, and the installation method is the same as that of the traditional relay, and there is no need to change the user's usage habits.
2、本实用新型线路板本体由卡接块与卡接槽之间的配合拼接而成,不用接插件连接,解决小体积接插件电流无法满足5A要求。2. The circuit board body of the utility model is formed by cooperating and splicing between the clamping blocks and the clamping slots, and does not need to be connected by connectors, which solves the problem that the current of small-sized connectors cannot meet the 5A requirement.
3、本实用新型下壳体内腔中间有一挡板,其将线路板二与线路板三分隔,挡板用于增加线路板上元器件安全间距。3. There is a baffle in the middle of the inner cavity of the lower casing of the utility model, which separates the circuit board 2 from the circuit board 3, and the baffle is used to increase the safety distance of components on the circuit board.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, and are used to explain the utility model together with the embodiments of the utility model, and do not constitute a limitation to the utility model.
在附图中:In the attached picture:
图1是本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2是本实用新型线路板一结构示意图;Fig. 2 is a structural schematic diagram of a circuit board of the present invention;
图3是本实用新型线路板二结构示意图;Fig. 3 is a schematic diagram of the second structure of the circuit board of the present utility model;
图4是本实用新型线路板三结构示意图;Fig. 4 is a schematic diagram of three structures of the circuit board of the present invention;
图5是本实用新型电源电路的实施图;Fig. 5 is the implementation diagram of the utility model power supply circuit;
图6是本实用新型指示灯电路的实施图;Fig. 6 is the implementation diagram of the indicator lamp circuit of the present invention;
图7是本实用新型交流控制电路的实施图。Fig. 7 is an implementation diagram of the AC control circuit of the present invention.
图中标号:1、上壳体;2、下壳体;3、线路板一;31、卡接槽;4、线路板二;41、卡接块一;5、线路板三;51、卡接块二;6、挡板。Symbols in the figure: 1, upper housing; 2, lower housing; 3, circuit board one; 31, clamping groove; 4, circuit board two; 41, clamping block one; 5, circuit board three; 51, card Connect block two; 6, baffle plate.
具体实施方式Detailed ways
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present utility model, and are not intended to limit the present utility model.
在本实用新型的描述中,需要说明的是,术语“竖直”、“上”、“下”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower" and "horizontal" are based on the orientation or positional relationship shown in the accompanying drawings, only It is for the convenience of describing the utility model and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the utility model.
在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should also be noted that, unless otherwise clearly stipulated and limited, the terms "setting", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection , can also be detachably connected, or integrally connected; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediary, and can be internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.
实施例1:如图1-4所示,本实用新型提供一种固态无触点中继的PCB布局结构,包括线路板本体、上壳体1与下壳体2,所述下壳体2为一底端封闭、顶端开口朝向上壳体1的半封闭盒状体,下壳体2内设置有挡板6,挡板6竖向固接于下壳体2内腔,其将下壳体2内腔分隔为第一线路板区域与第二线路板区域;所述线路板本体包括线路板一3、线路板二4与线路板三5,线路板一3与上壳体1平行设置,其上开设有若干卡接槽31,其靠近下壳体2的端面两侧垂直设置线路板二4与线路板三5;所述线路板二4设置于第一线路板区域内,其靠近线路板一3底端面的边沿凸出有卡接块一41,卡接块一41穿过卡接槽31并将线路板二4与线路板一3固定连接。Embodiment 1: As shown in Figures 1-4, the utility model provides a PCB layout structure of a solid-state non-contact relay, including a circuit board body, an upper casing 1 and a lower casing 2, and the lower casing 2 It is a semi-closed box-shaped body with the bottom end closed and the top opening facing the upper casing 1. The lower casing 2 is provided with a baffle 6, and the baffle 6 is vertically fixed to the inner cavity of the lower casing 2, which connects the lower casing The inner cavity of the body 2 is divided into a first circuit board area and a second circuit board area; the circuit board body includes a circuit board 1 3, a circuit board 2 4 and a circuit board 3 5, and the circuit board 1 3 is arranged in parallel with the upper casing 1 , which is provided with a number of clamping grooves 31, which are vertically arranged on both sides of the end face of the lower housing 2 and the circuit board 2 4 and the circuit board 3 5; the circuit board 2 4 is arranged in the first circuit board area, and it A clamping block 1 41 protrudes from the edge of the bottom end surface of the circuit board 1 , and the clamping block 1 41 passes through the clamping groove 31 and is fixedly connected to the circuit board 2 4 and the circuit board 1 3 .
线路板三5设置于第二线路板区域内,其靠近线路板一3底端面的边沿凸出有卡接块二51,卡接块二51穿过卡接槽31并将线路板三5与线路板一3固定连接。The circuit board three 5 is arranged in the second circuit board area, and the edge near the bottom end surface of the circuit board one 3 protrudes with a clamping block two 51, and the clamping block two 51 passes through the clamping groove 31 and connects the circuit board three 5 with the The circuit board-3 is fixedly connected.
卡接槽31分布在线路板一3边沿,其与卡接块一41、卡接块二51对应设置。The clamping slots 31 are distributed on the edge of the first circuit board 3 , and are arranged corresponding to the first clamping block 41 and the second clamping block 51 .
实施例2:本实用新型提供一种固态无触点中继的PCB布局结构,线路板本体具有电源电路、指示灯电路、光电耦合器、常开触点驱动电路、常闭触点驱动电路与可控开关器件。Embodiment 2: The utility model provides a PCB layout structure of a solid-state non-contact relay. The circuit board body has a power circuit, an indicator light circuit, a photocoupler, a normally open contact drive circuit, a normally closed contact drive circuit and Controllable switching device.
如图5所示,是电源电路的实施图,power-和power+是控制信号输入端,R8是限流电阻,D1是整流桥,C1是电容,当有控制信号输入时,通过电源电路产生VCC电源。As shown in Figure 5, it is the implementation diagram of the power circuit, power- and power+ are the control signal input terminals, R8 is the current limiting resistor, D1 is the rectifier bridge, and C1 is the capacitor. When there is a control signal input, VCC is generated through the power circuit power supply.
如图6所示,是指示灯电路的实施图,D1是发光二极管,R7是限流电阻,当有控制信号输入时,通过电源电路产生VCC电源后,指示灯亮,提醒用户,固态无触点中继输出端状态切换。As shown in Figure 6, it is the implementation diagram of the indicator light circuit, D1 is a light-emitting diode, and R7 is a current-limiting resistor. When a control signal is input, after the VCC power is generated through the power supply circuit, the indicator light is on to remind the user that the solid-state non-contact Relay output state switching.
如图7所示,U1是常开型光电耦合器,U2是常闭型光电耦合器,R5和R6为光电耦合器限流电阻,R1和R2是常开触点驱动电路,R3和R4是常闭触点驱动电路,Q1、Q2是可控开关器件,交流控制系统使用的为晶闸管。As shown in Figure 7, U1 is a normally open photocoupler, U2 is a normally closed photocoupler, R5 and R6 are photocoupler current limiting resistors, R1 and R2 are normally open contact drive circuits, R3 and R4 are The normally closed contact drive circuit, Q1 and Q2 are controllable switching devices, and the AC control system uses thyristors.
1、当没有控制信号输入时,即电源电路没有产生VCC电源,指示灯灭,U1不导通,Q1不导通,即常开触点不导通,U2导通,在R3和R4常闭型触点驱动电路作用下,Q2导通,即常闭触点导通。1. When there is no control signal input, that is, the power circuit does not generate VCC power, the indicator light is off, U1 is not conducting, Q1 is not conducting, that is, the normally open contact is not conducting, U2 is conducting, and R3 and R4 are normally closed Under the action of the type contact drive circuit, Q2 is turned on, that is, the normally closed contact is turned on.
2、当有控制信号输入时,通过电源电路产生VCC电源后,指示灯亮,输出端状态切换,U1导通,在驱动电路R1和R2的作用下,Q1导通,即常开触点导通,U2不导通(关闭),即常闭触点不导通(关闭)。2. When there is a control signal input, after the VCC power is generated through the power circuit, the indicator light is on, the state of the output terminal is switched, U1 is turned on, and under the action of the drive circuit R1 and R2, Q1 is turned on, that is, the normally open contact is turned on , U2 is not conducting (closed), that is, the normally closed contact is not conducting (closed).
值得注意的是:整个装置通过总控制按钮对其实现控制,由于控制按钮匹配的设备为常用设备,属于现有常熟技术,在此不再赘述其电性连接关系以及具体的电路结构。It is worth noting that the whole device is controlled by the main control button. Since the equipment matched with the control button is a common equipment and belongs to the existing Changshu technology, its electrical connection relationship and specific circuit structure will not be described here.
最后应说明的是:以上仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the It is still possible to modify the technical solutions described in the foregoing embodiments, or to perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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