CN209542298U - A kind of mechanical pressing device manufactured for superconducting the line of force - Google Patents
A kind of mechanical pressing device manufactured for superconducting the line of force Download PDFInfo
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- CN209542298U CN209542298U CN201920123118.1U CN201920123118U CN209542298U CN 209542298 U CN209542298 U CN 209542298U CN 201920123118 U CN201920123118 U CN 201920123118U CN 209542298 U CN209542298 U CN 209542298U
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- 238000003825 pressing Methods 0.000 title description 8
- 238000009434 installation Methods 0.000 claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 abstract description 9
- 239000007788 liquid Substances 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000004154 testing of material Methods 0.000 description 1
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Abstract
本实用新型公开了一种用于超导电力线制造的机械推压装置，它涉及超导电力线技术领域，它包含底座、支撑柱、支撑台、支撑架、操作台、顶座、安装座、电液推杆、压块、红外人体传感器、缓冲垫、控制器、控制面板、安装槽、压模、压力传感器，底座上端安装有支撑柱，支撑柱一侧设置有支撑台，支撑台上端安装有支撑架，支撑架上端安装有操作台，支撑柱上端安装有顶座，安装座下端安装有电液推杆，支撑柱一侧安装有红外人体传感器。该装置结构简单，制造成本低，受力均匀，性能稳定；设置红外人体传感器，提高了装置的安全性；通过设置缓冲垫，延长装置使用寿命长；设置安装槽，使装置便于更换压模，从而适用于不同形状规格的材料，提高装置的实用性。
The utility model discloses a mechanical pushing device for manufacturing superconducting force lines, which relates to the technical field of superconducting force lines, and comprises a base, a support column, a support platform, a support frame, an operation platform, a top seat, an installation seat, an electric Liquid push rod, pressure block, infrared human body sensor, buffer pad, controller, control panel, installation groove, die, pressure sensor, a support column is installed on the upper end of the base, a support platform is installed on one side of the support column, and a support platform is installed on the upper end of the support platform. The support frame is equipped with an operating table at the upper end of the support frame, a top seat is installed at the upper end of the support column, an electro-hydraulic push rod is installed at the lower end of the installation seat, and an infrared human body sensor is installed at one side of the support column. The device is simple in structure, low in manufacturing cost, uniform in force, and stable in performance; it is equipped with an infrared human body sensor, which improves the safety of the device; by setting a buffer pad, it prolongs the service life of the device; it is provided with a mounting groove, so that the device is easy to replace the die, Therefore, it is applicable to materials of different shapes and specifications, and the practicability of the device is improved.
Description
技术领域technical field
本实用新型涉及一种用于超导电力线制造的机械推压装置，属于超导电力线技术领域。The utility model relates to a mechanical pushing device for manufacturing superconducting force lines, which belongs to the technical field of superconducting force lines.
背景技术Background technique
超导电力线是指利用在超低温下出现失阻现象(超导状态)的某些金属及其合金作为导体的电力电缆。在超导电力线的制造过程中，需要对制造材料进行检测，测得材料在不同压力下的变形状况，因此，需要一种推压装置，对材料进行推压。现有的推压装置往往制造成本高，且很少适用于材料的检测，不能满足使用需求。Superconducting power lines refer to power cables that use certain metals and their alloys as conductors that show loss of resistance (superconducting state) at ultra-low temperatures. In the manufacturing process of the superconducting force line, it is necessary to detect the manufacturing material and measure the deformation of the material under different pressures. Therefore, a pushing device is needed to push the material. Existing pushing devices often have high manufacturing costs, are rarely suitable for material testing, and cannot meet the use requirements.
实用新型内容Utility model content
针对上述问题，本实用新型要解决的技术问题是提供一种用于超导电力线制造的机械推压装置。In view of the above problems, the technical problem to be solved by the utility model is to provide a mechanical pushing device for the manufacture of superconducting force lines.
本实用新型的用于超导电力线制造的机械推压装置，它包含底座、支撑柱、支撑台、支撑架、操作台、顶座、安装座、电液推杆、压块、红外人体传感器、缓冲垫、控制器、控制面板、安装槽、压模、压力传感器，底座上端安装有支撑柱，支撑柱一侧设置有支撑台，支撑台上端安装有支撑架，支撑架上端安装有操作台，支撑柱上端安装有顶座，顶座下端设置有安装座，安装座下端安装有电液推杆，电液推杆下端安装有压块，支撑柱一侧安装有红外人体传感器，支撑台顶部设置有缓冲垫，底座内部安装有控制器，控制器一侧设置有控制面板，操作台内部设置有安装槽，所述安装槽内部安装有压模，压模下端设置有压力传感器，控制器与控制面板、红外人体传感器、压力传感器、电液推杆电连接，红外人体传感器型号为re200b-p，压力传感器型号为TJH-4A，控制器型号为KY12S。The mechanical pushing device for manufacturing superconducting force lines of the present utility model includes a base, a support column, a support platform, a support frame, an operation platform, a top seat, a mounting seat, an electro-hydraulic push rod, a pressing block, an infrared human body sensor, Cushion pad, controller, control panel, installation groove, die, pressure sensor, a support column is installed on the upper end of the base, a support platform is installed on one side of the support column, a support frame is installed on the upper end of the support platform, and an operation table is installed on the upper end of the support frame. The upper end of the support column is installed with a top seat, the lower end of the top seat is provided with a mounting seat, the lower end of the mounting seat is installed with an electro-hydraulic push rod, the lower end of the electro-hydraulic push rod is installed with a pressure block, one side of the support column is installed with an infrared human body sensor, and the top of the support table is set There is a buffer pad, a controller is installed inside the base, a control panel is arranged on one side of the controller, an installation groove is arranged inside the operation table, a pressing die is installed inside the installation groove, a pressure sensor is arranged at the lower end of the pressing die, the controller and the control The panel, infrared human body sensor, pressure sensor, and electro-hydraulic push rod are electrically connected. The infrared human body sensor model is re200b-p, the pressure sensor model is TJH-4A, and the controller model is KY12S.
作为优选，所述的支撑柱有四个，四个支撑柱分别通过螺钉固定在底座上，所述的顶座通过螺钉固定在支撑柱上端，这样设置使装置结构更稳固，工作更流畅。Preferably, there are four support columns, and the four support columns are respectively fixed on the base by screws, and the top base is fixed on the upper end of the support columns by screws, so that the structure of the device is more stable and the work is smoother.
作为优选，所述的安装座通过螺钉固定在顶座下端，所述的电液推杆通过螺钉固定在安装座下端，所述的压块通过螺钉固定在电液推杆下端，这样设置使装置连接更紧密，工作过程中更稳定。As a preference, the mounting seat is fixed on the lower end of the top base by screws, the electro-hydraulic push rod is fixed on the lower end of the mounting seat by screws, and the pressing block is fixed on the lower end of the electro-hydraulic push rod by screws, so that the device The connection is tighter and more stable during work.
作为优选，所述的红外人体传感器通过螺钉固定在其中一个支撑柱上，所述的操作台的高度不超过红外人体传感器的高度，这样设置有助于红外人体传感器检测操作台上是否有人体出现，防止意外碾压人体部位，提高装置的安全性。As a preference, the infrared human body sensor is fixed on one of the supporting columns by screws, and the height of the operating table does not exceed the height of the infrared human body sensor, which helps the infrared human body sensor detect whether there is a human body on the operating table , to prevent accidental crushing of human body parts and improve the safety of the device.
作为优选，所述的支撑台通过螺钉固定在底座上，所述的缓冲垫与支撑台胶接，所述的支撑架通过螺钉固定在支撑台上，所述的操作台通过螺钉固定在支撑架上端，这样设置使装置具有减震缓冲的作用，延长装置的使用寿命。As a preference, the support table is fixed on the base by screws, the buffer pad is glued to the support table, the support frame is fixed on the support table by screws, and the operation table is fixed on the support frame by screws On the upper end, such setting makes the device have the effect of shock absorption and buffering, prolonging the service life of the device.
作为优选，所述的控制器通过螺钉固定在底座内，所述的控制面板通过螺钉固定在底座外侧，这样设置使装置便于操作，使用方便。Preferably, the controller is fixed in the base by screws, and the control panel is fixed on the outside of the base by screws, so that the device is easy to operate and use.
作为优选，所述的安装槽与操作台一体成型，所述的压力传感器通过螺钉固定在安装槽内部，所述的压模通过卡槽固定在安装槽内，这样设置使装置便于检测压模受到的压力，提高检测的精准度。As a preference, the installation groove is integrally formed with the console, the pressure sensor is fixed inside the installation groove by screws, and the die is fixed in the installation groove by a card slot, so that the device is convenient for detecting pressure to improve detection accuracy.
本实用新型的有益效果：该装置结构简单，制造成本低，受力均匀，性能稳定；设置红外人体传感器，提高了装置的安全性；通过设置缓冲垫，延长装置使用寿命长；设置安装槽，使装置便于更换压模，从而适用于不同形状规格的材料，提高装置的实用性。The beneficial effects of the utility model: the device has a simple structure, low manufacturing cost, uniform force, and stable performance; the infrared human body sensor is provided to improve the safety of the device; the buffer pad is provided to extend the service life of the device; the installation groove is provided, The device is convenient to replace the die, so that it is applicable to materials of different shapes and specifications, and the practicability of the device is improved.
附图说明Description of drawings
为了易于说明，本实用新型由下述的具体实施及附图作以详细描述。For ease of illustration, the utility model is described in detail by the following specific implementation and accompanying drawings.
图1为本实用新型的主视内部结构简图；Fig. 1 is a schematic diagram of the internal structure of the main view of the utility model;
图2为本实用新型的左视结构简图；Fig. 2 is a left view structural diagram of the utility model;
图3为本实用新型的局部放大简图；Fig. 3 is the partially enlarged diagram of the utility model;
图4为本实用新型的电路流程结构图。Fig. 4 is a circuit flow diagram of the utility model.
1-底座；2-支撑柱；3-支撑台；4-支撑架；5-操作台；6-顶座；7-安装座；8-电液推杆；9-压块；10-红外人体传感器；11-缓冲垫；12-控制器；13-控制面板；14-安装槽；15-压模；16-压力传感器。1-base; 2-support column; 3-support platform; 4-support frame; 5-operating platform; 6-top seat; 7-installation seat; Sensor; 11-cushion pad; 12-controller; 13-control panel; 14-installation groove; 15-press mold; 16-pressure sensor.
具体实施方式Detailed ways
如图1、图2、图3和图4所示，本具体实施方式采用以下技术方案：它包含底座1、支撑柱2、支撑台3、支撑架4、操作台5、顶座6、安装座7、电液推杆8、压块9、红外人体传感器10、缓冲垫11、控制器12、控制面板13、安装槽14、压模15、压力传感器16，底座1上端安装有支撑柱2，支撑柱2一侧设置有支撑台3，支撑台3上端安装有支撑架4，支撑架4上端安装有操作台5，支撑柱2上端安装有顶座6，顶座6下端设置有安装座7，安装座7下端安装有电液推杆8，电液推杆8下端安装有压块9，支撑柱2一侧安装有红外人体传感器10，支撑台3顶部设置有缓冲垫11，底座1内部安装有控制器12，控制器12一侧设置有控制面板13，操作台5内部设置有安装槽14，所述安装槽14内部安装有压模15，压模15下端设置有压力传感器16，控制器12与控制面板13、红外人体传感器10、压力传感器16、电液推杆8电连接，红外人体传感器10型号为re200b-p，压力传感器16型号为TJH-4A，控制器12型号为KY12S。As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, this specific embodiment adopts the following technical scheme: it includes a base 1, a support column 2, a support platform 3, a support frame 4, an operation table 5, a top seat 6, an installation Seat 7, electro-hydraulic push rod 8, briquetting block 9, infrared human body sensor 10, buffer pad 11, controller 12, control panel 13, installation groove 14, die 15, pressure sensor 16, support column 2 is installed on the upper end of base 1 , one side of the support column 2 is provided with a support platform 3, the upper end of the support platform 3 is equipped with a support frame 4, the upper end of the support frame 4 is equipped with an operation table 5, the upper end of the support column 2 is equipped with a top seat 6, and the bottom end of the top seat 6 is provided with a mounting seat 7. An electro-hydraulic push rod 8 is installed at the lower end of the mounting seat 7, a pressing block 9 is installed at the lower end of the electro-hydraulic push rod 8, an infrared human body sensor 10 is installed on one side of the support column 2, a cushion pad 11 is arranged on the top of the support platform 3, and a base 1 A controller 12 is installed inside, and a control panel 13 is arranged on one side of the controller 12, and an installation groove 14 is arranged inside the console 5, and a die 15 is installed inside the installation groove 14, and a pressure sensor 16 is arranged at the lower end of the die 15, The controller 12 is electrically connected with the control panel 13, the infrared human body sensor 10, the pressure sensor 16, and the electro-hydraulic push rod 8. The model of the infrared human body sensor 10 is re200b-p, the model of the pressure sensor 16 is TJH-4A, and the model of the controller 12 is KY12S .
其中，所述的支撑柱2有四个，四个支撑柱2分别通过螺钉固定在底座1上，所述的顶座6通过螺钉固定在支撑柱2上端，这样设置使装置结构更稳固，工作更流畅；所述的安装座7通过螺钉固定在顶座6下端，所述的电液推杆8通过螺钉固定在安装座7下端，所述的压块9通过螺钉固定在电液推杆8下端，这样设置使装置连接更紧密，工作过程中更稳定；所述的红外人体传感器10通过螺钉固定在其中一个支撑柱2上，所述的操作台5的高度不超过红外人体传感器10的高度，这样设置有助于红外人体传感器10检测操作台5上是否有人体出现，防止意外碾压人体部位，提高装置的安全性；所述的支撑台3通过螺钉固定在底座1上，所述的缓冲垫11与支撑台3胶接，所述的支撑架4通过螺钉固定在支撑台3上，所述的操作台5通过螺钉固定在支撑架4上端，这样设置使装置具有减震缓冲的作用，延长装置的使用寿命；所述的控制器12通过螺钉固定在底座1内，所述的控制面板13通过螺钉固定在底座1外侧，这样设置使装置便于操作，使用方便；所述的安装槽14与操作台5一体成型，所述的压力传感器16通过螺钉固定在安装槽14内部，所述的压模15通过卡槽固定在安装槽14内，这样设置使装置便于检测压模15受到的压力，提高检测的精准度。Wherein, there are four supporting columns 2, and the four supporting columns 2 are respectively fixed on the base 1 by screws, and the top base 6 is fixed on the upper end of the supporting columns 2 by screws, so that the structure of the device is more stable and the working Smoother; the mounting seat 7 is fixed on the lower end of the top seat 6 by screws, the electro-hydraulic push rod 8 is fixed on the lower end of the mounting seat 7 by screws, and the pressing block 9 is fixed on the electro-hydraulic push rod 8 by screws The lower end, such setting makes the device more tightly connected and more stable during work; the infrared human body sensor 10 is fixed on one of the support columns 2 by screws, and the height of the operating table 5 does not exceed the height of the infrared human body sensor 10 , this setting helps the infrared human body sensor 10 to detect whether there is a human body on the console 5, prevents accidental crushing of human body parts, and improves the safety of the device; the support table 3 is fixed on the base 1 by screws, and the The buffer pad 11 is glued to the support platform 3, the support frame 4 is fixed on the support platform 3 by screws, and the operation platform 5 is fixed on the upper end of the support frame 4 by screws, so that the device has the function of shock absorption and buffering , to extend the service life of the device; the controller 12 is fixed in the base 1 by screws, and the control panel 13 is fixed on the outside of the base 1 by screws, so that the device is easy to operate and easy to use; the installation groove 14 is integrally formed with the console 5, the pressure sensor 16 is fixed inside the installation groove 14 by screws, and the pressure die 15 is fixed in the installation groove 14 through the card slot, so that the device is convenient for detecting the pressure of the pressure die 15. Pressure, improve the accuracy of detection.
本具体实施方式的工作原理：将需要检测的超导电力线制备材料放置在压模15的凹槽内，通过控制面板13启动装置，控制器12控制电液推杆8工作，电液推杆8推动压块9压向制备材料，压力传感器16检测制备材料受到的压力并将压力信息传递至控制器12，当压力达到预设值后，控制器12控制电液推杆8停止下压并升起，然后取出制备材料并对其进行形变检测，在此过程中，红外人体传感器10检测操作台5上是否有人体部位并将信息传递至控制器12，当有人体出现在操作台5上时，控制器12控制电液推杆8向上移动，防止装置压伤人体。The working principle of this specific embodiment: place the superconducting force line preparation material to be detected in the groove of the die 15, start the device through the control panel 13, the controller 12 controls the electro-hydraulic push rod 8 to work, and the electro-hydraulic push rod 8 Push the briquetting block 9 to press against the preparation material, the pressure sensor 16 detects the pressure on the preparation material and transmits the pressure information to the controller 12, when the pressure reaches the preset value, the controller 12 controls the electro-hydraulic push rod 8 to stop pressing down and rise. Then take out the prepared material and carry out deformation detection on it. In this process, the infrared human body sensor 10 detects whether there is a human body part on the operation table 5 and transmits the information to the controller 12. When a human body appears on the operation table 5 , the controller 12 controls the electro-hydraulic push rod 8 to move upwards to prevent the device from crushing the human body.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解，本实用新型不受上述实施例的限制，上述实施例和说明书中描述的只是说明本实用新型的原理，在不脱离本实用新型精神和范围的前提下，本实用新型还会有各种变化和改进，这些变化和改进都落入要求保护的本实用新型范围内。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model.
Claims (7)
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| CN201920123118.1U CN209542298U (en) | 2019-01-24 | 2019-01-24 | A kind of mechanical pressing device manufactured for superconducting the line of force |
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| CN201920123118.1U CN209542298U (en) | 2019-01-24 | 2019-01-24 | A kind of mechanical pressing device manufactured for superconducting the line of force |
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Granted publication date: 20191025 Termination date: 20210124 |