CN209526137U - Battery system and electric vehicle with the battery system - Google Patents
Battery system and electric vehicle with the battery system Download PDFInfo
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- CN209526137U CN209526137U CN201920051288.3U CN201920051288U CN209526137U CN 209526137 U CN209526137 U CN 209526137U CN 201920051288 U CN201920051288 U CN 201920051288U CN 209526137 U CN209526137 U CN 209526137U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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Abstract
Description
技术领域technical field
本实用新型涉及电池领域,具体地,涉及电池系统和具有该电池系统的电动车辆。The utility model relates to the field of batteries, in particular to a battery system and an electric vehicle with the battery system.
背景技术Background technique
电池是电动车辆的动力源,是电动车辆的核心部件。温度直接影响电池的性能,需要对电池的工作温度严格控制。温度的异常会对电动车辆的电池的性能、寿命产生巨大影响,甚至可能发生热失控等安全问题。Batteries are the power source of electric vehicles and the core components of electric vehicles. Temperature directly affects the performance of the battery, so it is necessary to strictly control the working temperature of the battery. Abnormal temperature will have a huge impact on the performance and life of the battery of electric vehicles, and may even cause safety problems such as thermal runaway.
实用新型内容Utility model content
本实用新型的目的是为了克服现有技术存在的问题,提供电池系统和具有该电池系统的电动车辆。The purpose of the utility model is to provide a battery system and an electric vehicle with the battery system in order to overcome the problems existing in the prior art.
为了实现上述目的,本实用新型第一方面提供一种电池系统,所述电池系统包括:安装壳,所述安装壳内具有安装腔,所述安装腔具有在第一方向上相对的第一壁面和第二壁面;电池模组,所述电池模组设在所述安装腔内;换热装置,所述换热装置设在所述安装腔内,所述换热装置在所述第一方向上位于所述电池模组与所述安装腔的第一壁面之间,其中所述电池模组与所述换热装置接触;和弹性件,所述弹性件在所述第一方向上设在所述换热装置与所述安装腔的第一壁面之间和/或在所述第一方向上设在所述电池模组与所述安装腔的第二壁面之间,所述弹性件与所述换热装置和所述安装腔的第一壁面中的每一个接触和/或所述弹性件与所述电池模组和所述安装腔的第二壁面中的每一个接触,其中所述弹性件处于压缩状态。In order to achieve the above object, the first aspect of the utility model provides a battery system, the battery system includes: a mounting shell, the mounting shell has a mounting cavity, and the mounting cavity has a first wall facing in a first direction and the second wall surface; a battery module, the battery module is arranged in the installation cavity; a heat exchange device, the heat exchange device is arranged in the installation cavity, and the heat exchange device is arranged in the first side upwardly located between the battery module and the first wall of the installation cavity, wherein the battery module is in contact with the heat exchange device; and an elastic member, the elastic member is arranged in the first direction Between the heat exchange device and the first wall of the installation cavity and/or between the battery module and the second wall of the installation cavity in the first direction, the elastic member and the second wall of the installation cavity The heat exchange device is in contact with each of the first wall of the installation cavity and/or the elastic member is in contact with each of the battery module and the second wall of the installation cavity, wherein the The elastic member is in compression.
根据本实用新型实施例的电池系统具有传热效率高、性能稳定、使用寿命长、安全性高的优点。The battery system according to the embodiment of the utility model has the advantages of high heat transfer efficiency, stable performance, long service life and high safety.
优选地,所述弹性件为弹性板或弹性层。Preferably, the elastic member is an elastic plate or an elastic layer.
优选地,所述电池模组为多个,所述弹性件为多个,多个所述弹性件间隔开地设置,其中每个所述电池模组与至少两个所述弹性件在所述第一方向上相对。Preferably, there are multiple battery modules and multiple elastic members, and the plurality of elastic members are arranged at intervals, wherein each battery module is connected with at least two elastic members in the relative to the first direction.
优选地,所述弹性件的压缩量为20%-60%和/或所述弹性件的压缩应力为30千帕-90千帕;优选地,所述弹性件的压缩量为30%-50%和/或所述弹性件的压缩应力为45千帕-75千帕;更加优选地,所述弹性件的压缩量为40%和/或所述弹性件的压缩应力为62千帕。Preferably, the compression amount of the elastic member is 20%-60% and/or the compressive stress of the elastic member is 30 kPa-90 kPa; preferably, the compression amount of the elastic member is 30%-50 % and/or the compressive stress of the elastic member is 45 kPa-75 kPa; more preferably, the compression amount of the elastic member is 40% and/or the compressive stress of the elastic member is 62 kPa.
优选地,所述电池系统进一步包括第一柔性材料层,所述第一柔性材料层在所述第一方向上设在所述换热装置与所述安装腔的第一壁面之间,所述第一柔性材料层与所述安装腔的第一壁面接触,所述第一柔性材料层与所述换热装置和所述弹性件中的一个接触,优选地,所述第一柔性材料层与所述安装腔的第一壁面之间设有第一防火胶层,所述第一柔性材料层与所述换热装置和所述弹性件中的所述一个之间设有第二防火胶层,更加优选地,所述第一柔性材料层为保温层。Preferably, the battery system further includes a first flexible material layer, the first flexible material layer is arranged between the heat exchange device and the first wall of the installation cavity in the first direction, the The first flexible material layer is in contact with the first wall surface of the installation cavity, and the first flexible material layer is in contact with one of the heat exchange device and the elastic member. Preferably, the first flexible material layer is in contact with the first wall surface of the installation cavity. A first fireproof adhesive layer is provided between the first wall of the installation cavity, and a second fireproof adhesive layer is provided between the first flexible material layer and the one of the heat exchange device and the elastic member , More preferably, the first flexible material layer is an insulating layer.
优选地,所述弹性件与所述换热装置之间设有第三防火胶层,所述弹性件与所述安装腔的第一壁面之间设有第四防火胶层;和/或所述弹性件与所述电池模组之间设有第五防火胶层,所述弹性件与所述安装腔的第二壁面之间设有第六防火胶层。Preferably, a third fireproof adhesive layer is provided between the elastic member and the heat exchange device, a fourth fireproof adhesive layer is provided between the elastic member and the first wall of the installation cavity; and/or the A fifth fireproof adhesive layer is provided between the elastic member and the battery module, and a sixth fireproof adhesive layer is provided between the elastic member and the second wall of the installation cavity.
优选地,所述电池系统进一步包括第二柔性材料层,所述第二柔性材料层在所述第一方向上设在所述电池模组与所述换热装置之间,所述第二柔性材料层与所述电池模组和所述换热装置中的每一个接触,优选地,所述第二柔性材料层与所述电池模组之间设有第七防火胶层,所述第二柔性材料层与所述换热装置之间设有第八防火胶层,更加优选地,所述第二柔性材料层为导热层。Preferably, the battery system further includes a second flexible material layer, the second flexible material layer is arranged between the battery module and the heat exchange device in the first direction, and the second flexible material layer The material layer is in contact with each of the battery module and the heat exchange device. Preferably, a seventh fireproof adhesive layer is provided between the second flexible material layer and the battery module, and the second An eighth fireproof adhesive layer is provided between the flexible material layer and the heat exchange device, and more preferably, the second flexible material layer is a heat conduction layer.
优选地,所述电池系统进一步包括安装梁,所述安装梁设在所述第一壁面上,所述电池模组通过紧固件可拆卸地安装在所述安装梁上。Preferably, the battery system further includes a mounting beam, the mounting beam is arranged on the first wall surface, and the battery module is detachably mounted on the mounting beam through fasteners.
优选地,所述安装腔的壁面和所述换热装置中的一个上设有卡槽,所述安装腔的壁面和所述换热装置中的另一个上设有卡凸,所述卡凸配合在所述卡槽内。Preferably, one of the wall surface of the installation cavity and the heat exchange device is provided with a card slot, and the other of the wall surface of the installation cavity and the heat exchange device is provided with a card protrusion, and the card protrusion fit in the slot.
本实用新型第二方面提供电动车辆,所述电动车辆包括:车体;和电池系统,所述电池系统为根据本实用新型第一方面所述的电池系统,所述电池系统设在所述车体上。The second aspect of the utility model provides an electric vehicle, the electric vehicle includes: a vehicle body; and a battery system, the battery system is the battery system according to the first aspect of the utility model, and the battery system is arranged on the physically.
根据本实用新型实施例的电动车辆具有性能稳定和安全性高的优点。The electric vehicle according to the embodiment of the utility model has the advantages of stable performance and high safety.
附图说明Description of drawings
图1是根据本实用新型实施例的电池模组的结构示意图;Fig. 1 is a schematic structural diagram of a battery module according to an embodiment of the present invention;
图2是根据本实用新型实施例的电池模组的爆炸图;Fig. 2 is an exploded view of a battery module according to an embodiment of the present invention;
图3是根据本实用新型实施例的电池模组的电池的结构示意图;3 is a schematic structural view of a battery of a battery module according to an embodiment of the present invention;
图4是根据本实用新型实施例的电池模组的电池的局部结构示意图;4 is a schematic diagram of a partial structure of a battery of a battery module according to an embodiment of the present invention;
图5是根据本实用新型实施例的电池模组的正极汇流排和负极汇流排的结构示意图;5 is a schematic structural view of the positive busbar and the negative busbar of the battery module according to an embodiment of the present invention;
图6是根据本实用新型实施例的电池模组的正极汇流排和负极汇流排的结构示意图;6 is a schematic structural view of the positive busbar and the negative busbar of the battery module according to an embodiment of the present invention;
图7是根据本实用新型实施例的电池模组的局部爆炸图;Fig. 7 is a partial exploded view of a battery module according to an embodiment of the present invention;
图8是根据本实用新型实施例的电池模组的外壳的爆炸图;Fig. 8 is an exploded view of the shell of the battery module according to the embodiment of the present invention;
图9是根据本实用新型实施例的电池模组的第一端盖(第二端盖)的结构示意图;9 is a schematic structural view of a first end cover (second end cover) of a battery module according to an embodiment of the present invention;
图10是根据本实用新型实施例的电池模组的外壳的局部剖视图;Fig. 10 is a partial cross-sectional view of the casing of the battery module according to the embodiment of the present invention;
图11是根据本实用新型实施例的电池模组的局部结构示意图;Fig. 11 is a schematic diagram of a partial structure of a battery module according to an embodiment of the present invention;
图12是根据本实用新型实施例的电池模组的局部结构示意图;Fig. 12 is a schematic diagram of a partial structure of a battery module according to an embodiment of the present invention;
图13是根据本实用新型实施例的电池模组的局部结构示意图;Fig. 13 is a schematic diagram of a partial structure of a battery module according to an embodiment of the present invention;
图14是根据本实用新型实施例的电池模组的局部结构示意图;Fig. 14 is a schematic diagram of a partial structure of a battery module according to an embodiment of the present invention;
图15是根据本实用新型实施例的电池模组的局部剖视图;Fig. 15 is a partial cross-sectional view of a battery module according to an embodiment of the present invention;
图16是根据本实用新型实施例的电池系统的局部结构示意图;Fig. 16 is a partial structural schematic diagram of a battery system according to an embodiment of the present invention;
图17是根据本实用新型实施例的电池系统的局部爆炸图;Fig. 17 is a partial exploded view of a battery system according to an embodiment of the present invention;
图18是根据本实用新型实施例的电池系统的局部爆炸图;Fig. 18 is a partial exploded view of a battery system according to an embodiment of the present invention;
图19是根据本实用新型实施例的电动车辆的局部结构示意图;Fig. 19 is a schematic diagram of a partial structure of an electric vehicle according to an embodiment of the present invention;
图20是根据本实用新型实施例的电动车辆的局部爆炸图;Fig. 20 is a partial exploded view of an electric vehicle according to an embodiment of the present invention;
图21是根据本实用新型实施例的电动车辆的局部结构示意图;Fig. 21 is a schematic diagram of a partial structure of an electric vehicle according to an embodiment of the present invention;
图22是根据本实用新型实施例的电池模组的信号传输件的局部剖视图;Fig. 22 is a partial cross-sectional view of a signal transmission part of a battery module according to an embodiment of the present invention;
图23是根据本实用新型实施例的电池模组的信号传输件的局部剖视图。Fig. 23 is a partial cross-sectional view of the signal transmission part of the battery module according to the embodiment of the present invention.
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the invention are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention, but should not be construed as limiting the present invention.
下面参考附图描述根据本实用新型实施例的电池系统100。如图16-图18所示,根据本实用新型实施例的电池系统100包括安装壳2、电池模组1、换热装置3和弹性件4。A battery system 100 according to an embodiment of the present invention will be described below with reference to the accompanying drawings. As shown in FIGS. 16-18 , a battery system 100 according to an embodiment of the present invention includes a mounting case 2 , a battery module 1 , a heat exchange device 3 and an elastic member 4 .
安装壳2内具有安装腔23,安装腔23具有在第一方向上相对的第一壁面231和第二壁面232,电池模组1设在安装腔23内,换热装置3设在安装腔23内。换热装置3在该第一方向上位于电池模组1与安装腔23的第一壁面231之间,电池模组1与换热装置3接触。The installation shell 2 has an installation cavity 23, the installation cavity 23 has a first wall surface 231 and a second wall surface 232 opposite in the first direction, the battery module 1 is arranged in the installation cavity 23, and the heat exchange device 3 is arranged in the installation cavity 23 Inside. The heat exchange device 3 is located between the battery module 1 and the first wall surface 231 of the installation cavity 23 along the first direction, and the battery module 1 is in contact with the heat exchange device 3 .
弹性件4在该第一方向上设在换热装置3与安装腔23的第一壁面231之间和/或在该第一方向上设在电池模组1与安装腔23的第二壁面232之间。弹性件4与换热装置3和安装腔23的第一壁面231中的每一个接触和/或弹性件4与电池模组1和安装腔23的第二壁面232中的每一个接触。弹性件4处于压缩状态。The elastic member 4 is arranged between the heat exchange device 3 and the first wall surface 231 of the installation cavity 23 in the first direction and/or is arranged in the first direction between the battery module 1 and the second wall surface 232 of the installation cavity 23 between. The elastic member 4 is in contact with each of the heat exchange device 3 and the first wall surface 231 of the installation cavity 23 and/or the elastic member 4 is in contact with each of the battery module 1 and the second wall surface 232 of the installation cavity 23 . The elastic member 4 is in a compressed state.
根据本实用新型实施例的电池系统100通过在换热装置3与安装腔23的第一壁面231之间设置处于压缩状态的弹性件4和/或在电池模组1与安装腔23的第二壁面232之间设置处于压缩状态的弹性件4,从而弹性件4可以对换热装置3施加朝向电池模组1的弹力和/或对电池模组1施加朝向换热装置3的弹力。In the battery system 100 according to the embodiment of the present utility model, the elastic member 4 in a compressed state is arranged between the heat exchange device 3 and the first wall 231 of the installation cavity 23 and/or the second wall between the battery module 1 and the installation cavity 23 The elastic member 4 in a compressed state is disposed between the wall surfaces 232 , so that the elastic member 4 can exert elastic force on the heat exchange device 3 toward the battery module 1 and/or apply an elastic force on the battery module 1 toward the heat exchange device 3 .
由此可以使换热装置3和电池模组1紧密地、有效地接触,从而可以有效地在电池模组1与换热装置3之间传递热量,即可以利用换热装置3有效地冷却或加热电池模组1,以便可以使电池模组1的温度始终处于工作温度范围内,确保电池模组1和电池系统100性能稳定、始终处于良好的工作状态。Therefore, the heat exchange device 3 and the battery module 1 can be closely and effectively contacted, so that heat can be effectively transferred between the battery module 1 and the heat exchange device 3, that is, the heat exchange device 3 can be used to effectively cool or The battery module 1 is heated so that the temperature of the battery module 1 can always be within the working temperature range to ensure that the performance of the battery module 1 and the battery system 100 is stable and always in good working condition.
因此,根据本实用新型实施例的电池系统100具有传热效率高、性能稳定、使用寿命长、安全性高等优点。Therefore, the battery system 100 according to the embodiment of the present invention has the advantages of high heat transfer efficiency, stable performance, long service life, and high safety.
如图1-图23所示,在本实用新型的一些实施例中,电池模组1可以包括模块模块电池组件10、多个石墨导热件151、石墨均热板152、第一绝缘保护板161、第二绝缘保护板162、第三绝缘保护板163、第四绝缘保护板164和外壳17。As shown in Figures 1-23, in some embodiments of the present invention, the battery module 1 may include a modular battery assembly 10, a plurality of graphite heat conducting members 151, a graphite soaking plate 152, and a first insulating protection plate 161 , the second insulation protection plate 162 , the third insulation protection plate 163 , the fourth insulation protection plate 164 and the casing 17 .
外壳17可以包括壳体171,壳体171内可以具有容纳腔177,模块电池组件10、多个石墨导热件151、石墨均热板152、第一绝缘保护板161、第二绝缘保护板162、第三绝缘保护板163和第四绝缘保护板164都可以设在容纳腔177内。The casing 17 may include a housing 171, and the housing 171 may have a housing cavity 177, the module battery assembly 10, a plurality of graphite heat conducting members 151, a graphite soaking plate 152, a first insulating protection plate 161, a second insulating protection plate 162, Both the third insulation protection plate 163 and the fourth insulation protection plate 164 can be disposed in the accommodation cavity 177 .
如图3和图4所示,电池模块10a可以包括多个电池11、正极汇流排12和负极汇流排13。每个电池11可以包括本体111、正极耳112和负极耳113,本体111可以具有在其长度方向上相对的第一端部和第二端部,本体111可以具有在其宽度方向上相对的第一端面和第二端面。其中,本体111的长度方向如图4中的箭头A所示,本体111的宽度方向如图4中的箭头B所示。本领域技术人员可以理解的是,电池11的正极耳112可以设在本体111的第一端部上,正极耳112的中心线L1在本体111的宽度方向上可以位于本体111的第一端面与本体111的长度中心线L2之间,正极耳112的该中心线可以沿本体111的长度方向延伸。电池11的负极耳113可以设在本体111的第二端部上,负极耳113的中心线在本体111的宽度方向上可以位于本体111的第一端面与本体111的该长度中心线之间,负极耳113的该中心线可以沿本体111的长度方向延伸。As shown in FIGS. 3 and 4 , the battery module 10 a may include a plurality of batteries 11 , a positive bus bar 12 and a negative bus bar 13 . Each battery 11 may include a body 111, a positive tab 112 and a negative tab 113, the body 111 may have a first end portion and a second end portion opposite in its length direction, and the body 111 may have a first end portion opposite in its width direction. One end face and second end face. Wherein, the length direction of the body 111 is shown by arrow A in FIG. 4 , and the width direction of the body 111 is shown by arrow B in FIG. 4 . Those skilled in the art can understand that the positive tab 112 of the battery 11 can be arranged on the first end of the body 111, and the center line L1 of the positive tab 112 can be located between the first end surface of the body 111 and the first end of the body 111 in the width direction of the body 111. Between the length centerline L2 of the body 111 , the centerline of the positive tab 112 may extend along the length direction of the body 111 . The negative tab 113 of the battery 11 may be provided on the second end of the body 111, and the centerline of the negative tab 113 may be located between the first end face of the body 111 and the length centerline of the body 111 in the width direction of the body 111, The centerline of the negative tab 113 may extend along the length direction of the body 111 .
也就是说,正极耳112的该中心线和负极耳113的该中心线都可以在本体111的宽度方向上向同一侧偏离本体111的该长度中心线。其中,本体111的该长度中心线为本体111的沿其长度方向延伸的中心线。That is to say, both the centerline of the positive tab 112 and the centerline of the negative tab 113 may deviate from the length centerline of the body 111 to the same side in the width direction of the body 111 . Wherein, the length centerline of the body 111 is the centerline of the body 111 extending along its length direction.
如图5、图6和图14所示,正极汇流排12可以包括正极排体121和多个正极连接部122,正极排体121在本体111的宽度方向上可以位于正极耳112的该中心线与本体111的第二端面之间。多个正极连接部122可以沿本体111的厚度方向间隔开地设在正极排体121上。As shown in FIGS. 5 , 6 and 14 , the positive electrode busbar 12 may include a positive electrode row body 121 and a plurality of positive electrode connecting parts 122 , and the positive electrode row body 121 may be located on the center line of the positive electrode ear 112 in the width direction of the body 111 and the second end surface of the body 111 . A plurality of positive electrode connecting parts 122 may be disposed on the positive electrode row body 121 at intervals along the thickness direction of the main body 111 .
负极汇流排13可以包括负极排体131和多个负极连接部132,负极排体131在本体111的宽度方向上可以位于负极耳113的该中心线与本体111的第二端面之间。多个负极连接部132可以沿本体111的厚度方向间隔开地设在负极排体131上。The negative bus bar 13 may include a negative electrode bar body 131 and a plurality of negative electrode connecting parts 132 , and the negative electrode bar body 131 may be located between the center line of the negative electrode tab 113 and the second end surface of the body 111 in the width direction of the body 111 . A plurality of negative electrode connecting parts 132 may be disposed on the negative electrode row body 131 at intervals along the thickness direction of the main body 111 .
例如,当本体111的宽度方向与上下方向一致(相同)时,正极排体121在上下方向上可以位于正极耳112的该中心线与本体111的第二端面之间,负极排体131在上下方向上可以位于负极耳113的该中心线与本体111的第二端面之间。进一步例如,正极排体121可以位于正极耳112的该中心线的上方,正极排体121可以位于本体111的第二端面的下方,负极排体131可以位于负极耳113的该中心线的上方,负极排体131可以位于本体111的第二端面的下方。For example, when the width direction of the main body 111 is consistent (same) with the up-down direction, the positive row body 121 can be located between the center line of the positive tab 112 and the second end surface of the body 111 in the up-down direction, and the negative row body 131 can be located in the up-down direction. The direction may be located between the center line of the negative tab 113 and the second end surface of the body 111 . For a further example, the positive row body 121 may be located above the centerline of the positive tab 112, the positive row body 121 may be located below the second end surface of the body 111, and the negative row body 131 may be located above the centerline of the negative tab 113, The negative row body 131 may be located below the second end surface of the body 111 .
其中,多个电池11的正极耳112可以与多个正极连接部122相连,多个电池11的负极耳113可以与多个负极连接部132相连,以便使多个电池11并联。Wherein, the positive tabs 112 of the plurality of batteries 11 can be connected to the plurality of positive connection portions 122 , and the negative tabs 113 of the plurality of batteries 11 can be connected to the plurality of negative connection portions 132 so as to connect the plurality of batteries 11 in parallel.
现有的电池的正极耳的中心线和负极耳的中心线与电池的本体的长度中心线重合。因此,现有的电池的正极耳和负极耳的两侧的空间较小,从而导致容纳正极汇流排和负极汇流排的空间较小,即正极汇流排和负极汇流排的尺寸较小,导致现有的电池的能量密度较低。The center line of the positive tab and the center line of the negative tab of the existing battery coincide with the length center line of the battery body. Therefore, the space on both sides of the positive pole tab and the negative pole tab of the existing battery is small, resulting in a small space for accommodating the positive pole bus bar and the negative pole bus bar, that is, the size of the positive pole bus bar and the negative pole bus bar. Some batteries have lower energy density.
通过使正极耳112的该中心线和负极耳113的该中心线在本体111的宽度方向上位于本体111的第一端面与本体111的该长度中心线之间,从而可以增大正极耳112与本体111的第二端面之间的距离以及负极耳113与本体111的第二端面之间的距离。换言之,正极耳112与本体111的第二端面之间的距离可以大于现有的电池的正极耳与端面(相当于该第二端面)之间的距离,负极耳113与本体111的第二端面之间的距离可以大于现有的电池的负极耳与端面(相当于该第二端面)之间的距离。By making the center line of the positive tab 112 and the center line of the negative tab 113 be located between the first end face of the body 111 and the length center line of the body 111 in the width direction of the body 111, the distance between the positive tab 112 and the center line of the body 111 can be enlarged. The distance between the second end surfaces of the body 111 and the distance between the negative tab 113 and the second end surface of the body 111 . In other words, the distance between the positive tab 112 and the second end surface of the body 111 can be greater than the distance between the positive tab and the end surface (equivalent to the second end surface) of the existing battery, and the distance between the negative tab 113 and the second end surface of the body 111 The distance between them may be greater than the distance between the negative tab and the end surface (equivalent to the second end surface) of the existing battery.
由此电池模块10a具有更大的用于容纳正极排体121的空间以及具有更大的用于容纳负极排体131的空间,从而可以增加正极排体121的尺寸以及负极排体131的尺寸。也就是说,正极排体121的尺寸可以大于现有的电池的正极排体的尺寸,负极排体131的尺寸可以大于现有的电池的负极排体的尺寸。由此可以提高正极汇流排12(正极排体121)的过电流能力以及负极汇流排13(负极排体131)的过电流能力,从而可以提高电池模块10a的能量密度,进而可以提高模块电池组件10和电池模组1的能量密度。Therefore, the battery module 10 a has a larger space for accommodating the positive electrode row body 121 and a larger space for accommodating the negative electrode row body 131 , so that the size of the positive electrode row body 121 and the size of the negative electrode row body 131 can be increased. That is to say, the size of the positive electrode row body 121 may be larger than that of the existing battery positive electrode row body, and the size of the negative electrode row body 131 may be larger than the size of the existing battery negative electrode row body. Thus, the overcurrent capability of the positive busbar 12 (positive pole body 121) and the overcurrent capability of the negative pole busbar 13 (negative pole body 131) can be improved, thereby improving the energy density of the battery module 10a, and further improving the modular battery assembly. 10 and the energy density of the battery module 1.
因此,根据本实用新型实施例的模块电池组件10和电池模组1具有能量密度高等优点。Therefore, the modular battery assembly 10 and the battery module 1 according to the embodiment of the present invention have advantages such as high energy density.
具体地,正极排体121的宽度(正极排体121的在本体111的宽度方向上的尺寸)可以大于现有的电池的正极排体的宽度,负极排体131的宽度(负极排体131的在本体111的宽度方向上的尺寸)可以大于现有的电池的负极排体的宽度。Specifically, the width of the positive electrode row body 121 (the size of the positive electrode row body 121 in the width direction of the main body 111) can be greater than the width of the positive electrode row body of the existing battery, and the width of the negative electrode row body 131 (the width of the negative electrode row body 131 The dimension in the width direction of the main body 111) may be greater than the width of the negative electrode row body of the existing battery.
优选地,正极耳112的该中心线与本体111的该长度中心线在本体111的宽度方向上间隔第一距离S1,负极耳113的该中心线与本体111的该长度中心线在本体111的宽度方向上间隔第二距离。其中,第一距离S1与本体111的宽度之比大于零且小于等于0.3,该第二距离与本体111的宽度之比大于零且小于等于0.3。更加优选地,第一距离S1与本体111的宽度之比可以大于等于0.1且小于等于0.3,该第二距离与本体111的宽度之比可以大于等于0.1且小于等于0.3。Preferably, the centerline of the positive tab 112 and the length centerline of the body 111 are separated by a first distance S1 in the width direction of the body 111 , and the centerline of the negative tab 113 and the length centerline of the body 111 are at a distance S1 apart from the body 111 . The second distance is separated in the width direction. Wherein, the ratio of the first distance S1 to the width of the main body 111 is greater than zero and less than or equal to 0.3, and the ratio of the second distance to the width of the main body 111 is greater than zero and less than or equal to 0.3. More preferably, the ratio of the first distance S1 to the width of the body 111 may be greater than or equal to 0.1 and less than or equal to 0.3, and the ratio of the second distance to the width of the body 111 may be greater than or equal to 0.1 and less than or equal to 0.3.
其中,第一距离S1与本体111的宽度之比越大且该第二距离与本体111的宽度之比越大,电池模块10a、模块电池组件10和电池模组1的能量密度越大。换言之,第一距离S1越大且该第二距离越大,电池模块10a、模块电池组件10和电池模组1的能量密度越大。第一距离S1可以等于该第二距离,即正极耳112的该中心线与负极耳113的该中心线可以重合。Wherein, the larger the ratio of the first distance S1 to the width of the body 111 and the larger the ratio of the second distance to the width of the body 111 , the greater the energy density of the battery module 10 a , the modular battery assembly 10 and the battery module 1 . In other words, the greater the first distance S1 and the greater the second distance, the greater the energy density of the battery module 10 a , the modular battery assembly 10 and the battery module set 1 . The first distance S1 may be equal to the second distance, that is, the centerline of the positive tab 112 and the centerline of the negative tab 113 may coincide.
模块电池组件10可以包括第一PCB板14、第二PCB板(图中未示出)和多个电池模块10a,模块电池组件10可以设在电池模组1的外壳17的容纳腔177内。The modular battery assembly 10 may include a first PCB board 14 , a second PCB board (not shown in the figure) and a plurality of battery modules 10a, and the modular battery assembly 10 may be disposed in the cavity 177 of the casing 17 of the battery module 1 .
优选地,多个电池模块10a可以串联。相邻两个电池模块10a中的一个的正极汇流排12与相邻两个电池模块10a中的另一个的负极汇流排13可以相连,以便使相邻两个电池模块10a串联,如图14所示。Preferably, multiple battery modules 10a can be connected in series. The positive bus bar 12 of one of the adjacent two battery modules 10a can be connected with the negative bus bar 13 of the other of the two adjacent battery modules 10a, so that the two adjacent battery modules 10a can be connected in series, as shown in FIG. 14 Show.
相连(例如电连接)的正极汇流排12和负极汇流排13可以构成串联排12a,即串联排12a可以与相邻两个电池模块10a中的一个的每个电池11的正极耳112以及相邻两个电池模块10a中的另一个的每个电池11的负极耳113相连(例如电连接)。优选地,电池模组1可以包括多个串联排12a,即电池模组1可以包括至少三个电池模块10a。The positive busbar 12 and the negative busbar 13 that are connected (eg, electrically connected) can form a series row 12a, that is, the series row 12a can be connected to the positive tab 112 of each battery 11 of one of two adjacent battery modules 10a and the adjacent positive tab 112. The negative tab 113 of each battery 11 of the other of the two battery modules 10a is connected (eg, electrically connected). Preferably, the battery module 1 may include multiple series rows 12a, that is, the battery module 1 may include at least three battery modules 10a.
第一PCB板14可以与多个串联排12a中的一部分相连,该第二PCB板可以与多个串联排12a中的其余部分相连。换言之,第一PCB板14可以(在本体111的长度方向上)位于多个电池模块10a的一侧(如图2所示),该第二PCB板可以(本体111的长度方向)位于多个电池模块10a的另一侧。The first PCB board 14 may be connected to a part of the plurality of series rows 12a, and the second PCB board may be connected to the remaining parts of the plurality of series rows 12a. In other words, the first PCB board 14 can be located (in the length direction of the body 111) on one side of the plurality of battery modules 10a (as shown in FIG. 2 ), and the second PCB board can be located (in the length direction of the body 111) on a plurality of The other side of the battery module 10a.
正极汇流排12可以由第一导电材料(例如铝)制成,负极汇流排13可以包括第一基体和设在该第一基体上的第一连接层,该第一基体可以由该第一导电材料制成,该第一连接层可以由与该第一导电材料不同的第二导电材料(例如铜)制成。The positive electrode bus bar 12 can be made of a first conductive material (such as aluminum), the negative electrode bus bar 13 can include a first substrate and a first connection layer arranged on the first substrate, and the first substrate can be made of the first conductive material. material, the first connection layer may be made of a second conductive material (such as copper) different from the first conductive material.
负极耳113可以由该第二导电材料制成,正极耳112可以由该第一导电材料制成。其中,负极耳113可以焊接在该第一连接层上,正极耳112可以焊接在正极汇流排12上。由于正极耳112和正极汇流排12均有该第一导电材料制成,负极耳113和该第一连接层均由该第二导电材料制成,因此可以避免产生电化学腐蚀。The negative tab 113 can be made of the second conductive material, and the positive tab 112 can be made of the first conductive material. Wherein, the negative tab 113 can be welded on the first connection layer, and the positive tab 112 can be welded on the positive bus bar 12 . Since the positive tab 112 and the positive bus bar 12 are made of the first conductive material, and the negative tab 113 and the first connection layer are both made of the second conductive material, electrochemical corrosion can be avoided.
优选地,相邻两个电池模块10a中的一个的该第一基体与相邻两个电池模块10a中的另一个的正极汇流排12可以一体成型。由此可以使电池组件10和电池模组1的结构更加合理。Preferably, the first base body of one of the two adjacent battery modules 10a and the positive electrode bus bar 12 of the other of the two adjacent battery modules 10a can be integrally formed. Thus, the structures of the battery assembly 10 and the battery module 1 can be made more reasonable.
在本实用新型的一个实施例中,正极排体121可以包括第一部分和第二部分,该第一部分与该第二部分可以在本体111的宽度方向上相对且间隔开。每个正极连接部122的第一端可以与该第一部分相连,每个正极连接部122的第二端可以与该第二部分相连,相邻两个正极连接部122之间可以限定出正极耳穿槽。负极排体131可以包括第三部分和第四部分,该第三部分与该第四部分在本体111的宽度方向上相对且间隔开。每个负极连接部132的第一端可以与该第三部分相连,每个负极连接部132的第二端可以与该第四部分相连,相邻两个负极连接部132之间可以限定出负极耳穿槽。In an embodiment of the present invention, the positive electrode row body 121 may include a first part and a second part, and the first part and the second part may be opposite to and spaced apart from each other in the width direction of the main body 111 . The first end of each positive connection part 122 can be connected to the first part, the second end of each positive connection part 122 can be connected to the second part, and a positive ear can be defined between two adjacent positive connection parts 122. Groove through. The negative electrode row body 131 may include a third portion and a fourth portion, the third portion is opposite to and spaced apart from the fourth portion in the width direction of the body 111 . The first end of each negative connection part 132 can be connected to the third part, the second end of each negative connection part 132 can be connected to the fourth part, and a negative pole can be defined between two adjacent negative connection parts 132. Ear piercing grooves.
在将正极汇流排12和负极汇流排13与多个电池11装配在一起时,正极汇流排12和负极汇流排13都可以沿本体111的长度方向相对多个电池11移动。例如,正极汇流排12和负极汇流排13都可以沿水平方向相对多个电池11移动。其中,可以有正极耳112穿过正极汇流排12的该正极耳穿槽,可以有负极耳113穿过负极汇流排13的该负极耳穿槽。When the positive electrode bus bar 12 and the negative electrode bus bar 13 are assembled with the plurality of batteries 11 , both the positive electrode bus bar 12 and the negative electrode bus bar 13 can move relative to the plurality of batteries 11 along the length direction of the body 111 . For example, both the positive electrode bus bar 12 and the negative electrode bus bar 13 can move relative to the plurality of batteries 11 in the horizontal direction. Wherein, there may be a positive ear 112 passing through the positive ear piercing slot of the positive bus bar 12 , and a negative ear 113 may pass through the negative ear piercing slot of the negative bus bar 13 .
通过使正极排体121包括该第一部分和该第二部分、且使负极排体131包括该第三部分和该第四部分,从而更加充分地利用电池模块10a的用于容纳正极排体121的空间以及用于容纳负极排体131的空间。由此可以进一步提高正极汇流排12(正极排体121)的过电流能力以及负极汇流排13(负极排体131)的过电流能力,从而可以进一步提高电池模块10a、模块电池组件10和电池模组1的能量密度。By making the positive electrode row body 121 include the first part and the second part, and making the negative electrode row body 131 include the third part and the fourth part, the space for accommodating the positive electrode row body 121 of the battery module 10a can be more fully utilized. space and a space for accommodating the negative electrode row body 131 . This can further improve the overcurrent capability of the positive busbar 12 (positive electrode row body 121) and the overcurrent capability of the negative electrode busbar 13 (negative electrode row body 131), thereby further improving the battery module 10a, the modular battery assembly 10 and the battery module. Energy Density of Group 1.
如图5、图6和图14所示,在本实用新型的另一个实施例中,每个正极连接部122的第一端可以与正极排体121相连,相邻两个正极连接部122之间可以限定出正极耳穿槽123,每个正极耳穿槽123的远离正极排体121的端部可以敞开。每个负极连接部132的第一端可以与负极排体131相连,相邻两个负极连接部132之间可以限定出负极耳穿槽133,每个负极耳穿槽133的远离负极排体131的端部可以敞开。换言之,正极汇流排12和负极汇流排13都可以是大体梳子形状。As shown in Fig. 5, Fig. 6 and Fig. 14, in another embodiment of the present utility model, the first end of each positive electrode connection part 122 can be connected with the positive electrode row body 121, between two adjacent positive electrode connection parts 122 Positive electrode ear piercing grooves 123 may be defined between them, and the end of each positive electrode ear piercing groove 123 away from the positive electrode row body 121 may be open. The first end of each negative electrode connection part 132 can be connected with the negative electrode row body 131, and a negative electrode ear piercing groove 133 can be defined between two adjacent negative electrode connecting parts 132, and each negative electrode ear piercing groove 133 is far away from the negative electrode row body 131. ends can be open. In other words, both the positive electrode bus bar 12 and the negative electrode bus bar 13 may be substantially comb-shaped.
在将正极汇流排12和负极汇流排13与多个电池11装配在一起时,正极汇流排12和负极汇流排13都可以沿本体111的宽度方向相对多个电池11移动。例如,正极汇流排12和负极汇流排13都可以沿上下方向相对多个电池11移动。其中,可以有正极耳112穿过正极汇流排12的正极耳穿槽123,可以有负极耳113穿过负极汇流排13的负极耳穿槽133。When the positive bus bar 12 and the negative bus bar 13 are assembled with the plurality of batteries 11 , both the positive bus bar 12 and the negative bus bar 13 can move relative to the plurality of batteries 11 along the width direction of the body 111 . For example, both the positive electrode bus bar 12 and the negative electrode bus bar 13 can move relative to the plurality of batteries 11 in an up and down direction. Wherein, there may be a positive ear piercing slot 123 passing through the positive bus bar 12 with the positive tab 112 , and a negative ear piercing slot 133 passing through the negative bus bar 13 with the negative tab 113 .
由于正极耳112和负极耳113都具有一定的柔性,因此使正极汇流排12和负极汇流排13沿本体111的宽度方向相对多个电池11移动,从而可以更加容易地、更加快速地将正极汇流排12、负极汇流排13和多个电池11组装在一起,由此可以降低电池模块10a的组装难度、提高电池模块10a的组装效率。Since both the positive tab 112 and the negative tab 113 have certain flexibility, the positive busbar 12 and the negative busbar 13 are moved relative to the plurality of batteries 11 along the width direction of the main body 111, so that the positive busbars can be connected more easily and quickly. The row 12, the negative electrode bus bar 13 and the plurality of batteries 11 are assembled together, thereby reducing the difficulty of assembling the battery module 10a and improving the assembly efficiency of the battery module 10a.
具体而言,在电池堆叠过程中,正极耳112和负极耳113都可能会、甚至必然会产生弯曲、褶皱。正极耳112和负极耳113的越是远离本体111的部分,产生弯曲、褶皱的程度越大,而正极耳112的根部(正极耳112的邻近本体111的部分)和负极耳113的根部(负极耳113的邻近本体111的部分)则不会产生弯曲、褶皱。Specifically, during the battery stacking process, both the positive tab 112 and the negative tab 113 may, or even inevitably, bend and wrinkle. The farther away from the body 111 the positive pole ear 112 and the negative pole ear 113 are, the greater the degree of bending and wrinkles will be. The portion of the ear 113 adjacent to the body 111) will not be bent or wrinkled.
如果正极耳穿槽123的远离正极排体121的端部不是敞开的、每个负极耳穿槽133的远离负极排体131的端部不是敞开的,那么在将正极汇流排12、负极汇流排13和多个电池11组装在一起时,只能大体沿本体111的长度方向相对本体111移动正极汇流排12和负极汇流排13,即正极汇流排12和负极汇流排13向邻近本体111的方向移动。换言之,正极耳穿槽123先经过正极耳112的远离本体111的部分,负极耳穿槽133先经过负极耳113的远离本体111的部分。为了保证正极汇流排12和负极汇流排13具有一定的焊接面积,正极耳穿槽123的宽度和负极耳穿槽133的宽度往往较小。由此导致弯曲、褶皱的正极耳112无法穿过正极耳穿槽123、弯曲、褶皱的负极耳113无法穿过负极耳穿槽133。If the end of the positive electrode ear piercing groove 123 away from the positive electrode row body 121 is not open, and the end of each negative electrode ear piercing groove 133 away from the negative electrode row body 131 is not open, then the positive electrode bus bar 12, the negative electrode bus bar When 13 and a plurality of batteries 11 are assembled together, the positive bus bar 12 and the negative bus bar 13 can only be moved relative to the main body 111 along the length direction of the main body 111, that is, the positive bus bar 12 and the negative bus bar 13 move toward the direction adjacent to the main body 111. move. In other words, the positive ear piercing slot 123 passes through the part of the positive tab 112 away from the body 111 first, and the negative ear piercing slot 133 passes through the part of the negative tab 113 away from the body 111 first. In order to ensure that the positive electrode bus bar 12 and the negative electrode bus bar 13 have a certain welding area, the width of the positive electrode ear piercing groove 123 and the width of the negative electrode ear piercing groove 133 are often smaller. As a result, the bent and wrinkled positive tab 112 cannot pass through the positive ear piercing slot 123 , and the bent, wrinkled negative tab 113 cannot pass through the negative ear piercing slot 133 .
通过使正极耳穿槽123的远离正极排体121的端部敞开、每个负极耳穿槽133的远离负极排体131的端部敞开,从而可以使正极耳穿槽123能够从正极耳112的根部处插入以便进行组装、使负极耳穿槽133能够从负极耳113的根部处插入以便进行组装。由此可以避免正极耳112和负极耳113的弯曲、褶皱对组装正极汇流排12和负极汇流排13产生不利影响,从而可以降低电池模块10a的组装难度、提高电池模块10a的组装效率。By making the end of the positive ear piercing groove 123 away from the positive pole body 121 open, and the end of each negative ear piercing groove 133 away from the negative pole body 131 open, the positive ear piercing groove 123 can be opened from the positive pole ear 112. Insert at the root for assembly, so that the negative ear piercing groove 133 can be inserted from the root of the negative electrode ear 113 for assembly. In this way, the bending and wrinkling of the positive tab 112 and the negative tab 113 can be avoided from adversely affecting the assembly of the positive busbar 12 and the negative busbar 13, thereby reducing the difficulty of assembling the battery module 10a and improving the assembly efficiency of the battery module 10a.
优选地,相邻两个正极耳112之间可以具有一个正极连接部122,相邻两个正极耳112中的每一个可以与该一个正极连接部122相连。相邻两个负极耳113之间可以具有一个负极连接部132,相邻两个负极耳113中的每一个可以与该一个负极连接部132相连。Preferably, there may be a positive connection portion 122 between two adjacent positive tabs 112 , and each of the two adjacent positive tabs 112 may be connected to the one positive connection portion 122 . There may be a negative connection portion 132 between two adjacent negative tabs 113 , and each of the two adjacent negative tabs 113 may be connected to the one negative connection portion 132 .
更加优选地,每个正极耳112可以具有正极折弯部,相邻两个正极耳112中的每一个的该正极折弯部可以与该一个正极连接部122相连,每个负极耳113可以具有负极折弯部,相邻两个负极耳113中的每一个的该负极折弯部可以与该一个负极连接部132相连。More preferably, each positive tab 112 may have a positive bent portion, and the positive bent portion of each of two adjacent positive tabs 112 may be connected to the one positive connecting portion 122, and each negative tab 113 may have The negative electrode bending portion, the negative electrode bending portion of each of the two adjacent negative electrode tabs 113 may be connected to the one negative electrode connecting portion 132 .
本领域技术人员可以理解的是,正极汇流排12与多个电池11的本体111之间可以设有绝缘支架,负极汇流排13与多个电池11的本体111之间也可以设有绝缘支架。该绝缘支架可以是已知的且与本申请的发明点无关,因此不再详细地描述。Those skilled in the art can understand that an insulating support may be provided between the positive bus bar 12 and the bodies 111 of the batteries 11 , and an insulating support may be provided between the negative bus bar 13 and the bodies 111 of the batteries 11 . The insulating bracket may be known and has nothing to do with the invention of the present application, so it will not be described in detail.
如图2所示,电池模组1可以进一步包括第一PCB板14和第二PCB板(图中未示出),第一PCB板14可以与多个串联排12a中的一部分相连,该第二PCB板可以与多个串联排12a中的其余部分相连。具体地,多个串联排12a中的该一部分可以位于多个电池11的本体111的第一侧,多个串联排12a中的该其余部分可以位于多个电池11的本体111的第二侧,本体111的第一侧与本体111的第二侧在本体111的长度方向(例如前后方向)上相对。As shown in FIG. 2, the battery module 1 may further include a first PCB board 14 and a second PCB board (not shown in the figure), the first PCB board 14 may be connected to a part of a plurality of series rows 12a, and the first PCB board 14 may be connected to a part of a plurality of series rows 12a. A second PCB board can be connected to the rest of the plurality of series rows 12a. Specifically, the part of the plurality of series rows 12a may be located on the first side of the body 111 of the plurality of batteries 11, and the remaining part of the plurality of series rows 12a may be located at the second side of the body 111 of the plurality of batteries 11, The first side of the body 111 is opposite to the second side of the body 111 in the length direction (eg front-rear direction) of the body 111 .
如图2所示,电池模组1可以进一步包括信号传输件19。如图22和图23所示,信号传输件19可以包括采集部191、接收部192、多个第一接触部1913、多个第二接触部1923和传输部195。采集部191可以设有多个第一插销1911和多个第一插槽1912中的一者,接收部192可以设有多个第二插销1921和多个第二插槽1922中的一者。As shown in FIG. 2 , the battery module 1 may further include a signal transmission part 19 . As shown in FIG. 22 and FIG. 23 , the signal transmission part 19 may include a collecting part 191 , a receiving part 192 , a plurality of first contact parts 1913 , a plurality of second contact parts 1923 and a transmission part 195 . The collection part 191 may be provided with one of the plurality of first plugs 1911 and the plurality of first slots 1912 , and the receiving part 192 may be provided with one of the plurality of second plugs 1921 and the plurality of second slots 1922 .
多个第一接触部1913可以一一对应地设在多个第一插槽1912内,多个第二接触部1923可以一一对应地设在多个第二插槽1922内。换言之,第一接触部1913的数量可以等于第一插槽1912的数量,第二接触部1923的数量可以等于第二插槽1922的数量,每个第一插槽1912内设有一个第一接触部1913,每个第二插槽1922内设有一个第二接触部1923。A plurality of first contact portions 1913 can be arranged in a plurality of first slots 1912 in a one-to-one correspondence, and a plurality of second contact portions 1923 can be arranged in a plurality of second slots 1922 in a one-to-one correspondence. In other words, the number of first contact portions 1913 may be equal to the number of first slots 1912, the number of second contact portions 1923 may be equal to the number of second slots 1922, and each first slot 1912 is provided with a first contact Each second slot 1922 is provided with a second contact portion 1923 .
传输部195的第一端可以设有多个第一插销1911和多个第一插槽1912中的另一者,传输部195的第二端可以设有多个第二插销1921和多个第二插槽1922中的另一者。多个第一插销1911可以一一对应地配合在多个第一插槽1912内,多个第一插销1911可以一一对应地与多个第一接触部1913接触,多个第二插销1921可以一一对应地配合在多个第二插槽1922内,多个第二插销1921可以一一对应地与多个第二接触部1923接触。The first end of the transmission part 195 can be provided with the other one of the plurality of first pins 1911 and the plurality of first slots 1912, and the second end of the transmission part 195 can be provided with a plurality of second pins 1921 and a plurality of first slots 1912. The other of the two slots 1922. A plurality of first pins 1911 can fit in a plurality of first slots 1912 in one-to-one correspondence, a plurality of first pins 1911 can be in contact with a plurality of first contact portions 1913 in a one-to-one correspondence, and a plurality of second pins 1921 can be The plurality of second slots 1922 are fitted in a one-to-one correspondence, and the plurality of second pins 1921 can be in contact with the plurality of second contact portions 1923 in a one-to-one correspondence.
也就是说,第一插销1911的数量可以等于第一插槽1912的数量,第二插销1921的数量可以等于第二插槽1922的数量,配合在第一插槽1912内的第一插销1911可以与该第一插槽1912内的第一接触部1913接触,配合在第二插槽1922内的第二插销1921可以与该第二插槽1922内的第二接触部1923接触。That is to say, the number of the first pins 1911 can be equal to the number of the first slots 1912, the number of the second pins 1921 can be equal to the number of the second slots 1922, and the first pins 1911 fitted in the first slots 1912 can be In contact with the first contact portion 1913 in the first slot 1912 , the second pin 1921 fitted in the second slot 1922 can contact with the second contact portion 1923 in the second slot 1922 .
其中,每个第一插槽1912内可以设有第一保护层196,第一保护层196可以覆盖相应的第一插销1911和第一接触部1913的接触处,每个第二插槽1922内可以设有第二保护层197,第二保护层197可以覆盖相应的第二插销1921和第二接触部1923的接触处。Wherein, each first slot 1912 can be provided with a first protective layer 196, and the first protective layer 196 can cover the corresponding contact between the first pin 1911 and the first contact portion 1913, and each second slot 1922 can A second protection layer 197 may be provided, and the second protection layer 197 may cover the corresponding contacts of the second pins 1921 and the second contact portions 1923 .
相应的第一插销1911和第一接触部1913是指:和第一保护层196位于同一个第一插槽1912内的第一插销1911和第一接触部1913;相应的第二插销1921和第二接触部1923是指:和第二保护层197位于同一个第二插槽1922内的第二插销1921和第二接触部1923。The corresponding first pin 1911 and the first contact portion 1913 refer to: the first pin 1911 and the first contact portion 1913 located in the same first slot 1912 as the first protection layer 196; the corresponding second pin 1921 and the first contact portion 1913 The second contact portion 1923 refers to: the second pin 1921 and the second contact portion 1923 located in the same second slot 1922 as the second protective layer 197 .
通过设置覆盖相应的第一插销1911和第一接触部1913的接触处的第一保护层196以及覆盖相应的第二插销1921和第二接触部1923的接触处的第二保护层197,从而在向电池模组1的容纳腔177内填充绝缘胶时,可以利用第一保护层196和第二保护层197阻挡绝缘胶。By setting the first protective layer 196 covering the contact of the corresponding first pin 1911 and the first contact portion 1913 and the second protective layer 197 covering the contact of the corresponding second pin 1921 and the second contact portion 1923, thus in When filling the insulating glue into the accommodating cavity 177 of the battery module 1 , the first protective layer 196 and the second protective layer 197 can be used to block the insulating glue.
由此可以防止绝缘胶将连接在一起的第一插销1911和第一接触部1913以及第二插销1921和第二接触部1923冲开,即可以防止绝缘胶流到第一插销1911与第一接触部1913之间以及第二插销1921与第二接触部1923之间,从而可以避免第一插销1911和第一接触部1913断开连接以及第二插销1921和第二接触部1923断开连接。This can prevent the insulating glue from flushing the connected first pin 1911 and the first contact portion 1913 and the second pin 1921 and the second contact portion 1923, that is, it can prevent the insulating glue from flowing to the first pin 1911 and the first contact. parts 1913 and between the second pin 1921 and the second contact part 1923, so as to prevent disconnection of the first pin 1911 and the first contact part 1913 and disconnection of the second pin 1921 and the second contact part 1923.
由此第一插销1911和第一接触部1913以及第二插销1921和第二接触部1923可以稳定地处于连接状态,即有效地连接在一起,从而可以稳定地、有效地采集电池模组1中的每个电池11的电压信号。Therefore, the first pin 1911 and the first contact portion 1913 and the second pin 1921 and the second contact portion 1923 can be stably connected, that is, effectively connected together, so that the battery module 1 can be collected stably and effectively. The voltage signal of each battery 11.
如图22所示,第一保护层196可以设在相应的第一插槽1912的开口处,第一保护层196可以充满相应的第一插槽1912的壁面与相应的第一插销1911之间的空隙,第二保护层197可以设在相应的第二插槽1922的开口处,第二保护层197可以充满相应的第二插槽1922的壁面与相应的第二插销1921之间的空隙。As shown in FIG. 22 , the first protective layer 196 can be arranged at the opening of the corresponding first slot 1912 , and the first protective layer 196 can fill the space between the wall of the corresponding first slot 1912 and the corresponding first pin 1911 The second protective layer 197 can be provided at the opening of the corresponding second slot 1922 , and the second protective layer 197 can fill the gap between the wall of the corresponding second slot 1922 and the corresponding second pin 1921 .
其中,相应的第一插槽1912是指填充有第一保护层196的第一插槽1912,相应的第一插销1911是指配合在填充有第一保护层196的第一插槽1912内的第一插销1911,相应的第二插槽1922是指填充有第二保护层197的第二插槽1922,相应的第二插销1921是指配合在填充有第二保护层197的第二插槽1922内的第二插销1921。Wherein, the corresponding first slot 1912 refers to the first slot 1912 filled with the first protective layer 196, and the corresponding first pin 1911 refers to the first slot 1912 that is filled with the first protective layer 196. The first plug 1911, the corresponding second slot 1922 refers to the second slot 1922 filled with the second protective layer 197, and the corresponding second plug 1921 refers to the second slot filled with the second protective layer 197 Second latch 1921 within 1922.
也就是说,第一保护层196可以套设在第一插销1911上,第一保护层196可以封堵第一插槽1912的开口,第一保护层196可以与相应的第一插销1911和第一接触部1913的接触处间隔开。第二保护层197可以套设在第二插销1921上,第二保护层197可以封堵第二插槽1922的开口,第二保护层197可以与相应的第二插销1921和第二接触部1923的接触处间隔开。That is to say, the first protective layer 196 can be sleeved on the first pin 1911, the first protective layer 196 can block the opening of the first slot 1912, and the first protective layer 196 can be connected with the corresponding first pin 1911 and the first pin 1911. Contacts of a contact portion 1913 are spaced apart. The second protective layer 197 can be sleeved on the second pin 1921, the second protective layer 197 can block the opening of the second slot 1922, and the second protective layer 197 can be connected with the corresponding second pin 1921 and the second contact portion 1923. The contacts are spaced apart.
由此第一保护层196可以阻挡绝缘胶进入到第一插槽1912内,第二保护层197可以阻挡绝缘胶进入到第二插槽1922内,从而可以防止绝缘胶将连接在一起的第一插销1911和第一接触部1913以及第二插销1921和第二接触部1923冲开,以便确保第一插销1911和第一接触部1913以及第二插销1921和第二接触部1923稳定地、有效地连接在一起。Thus the first protective layer 196 can prevent the insulating glue from entering the first slot 1912, and the second protective layer 197 can prevent the insulating glue from entering the second slot 1922, thereby preventing the insulating glue from connecting the first slots 1912 and 1922. The pin 1911 and the first contact portion 1913 and the second pin 1921 and the second contact portion 1923 are punched apart so as to ensure that the first pin 1911 and the first contact portion 1913 and the second pin 1921 and the second contact portion 1923 are stably and effectively connected.
如图23所示,第一保护层196可以与相应的第一插销1911和第一接触部1913接触,第二保护层197可以与相应的第二插销1921和第二接触部1923接触。其中,相应的第一接触部1913是指与第一保护层196设在同一个第一插槽1912内的第一接触部1913,相应的第二接触部1923是指与第二保护层197设在同一个第二插槽1922内的第二接触部1923。As shown in FIG. 23 , the first protective layer 196 may be in contact with the corresponding first pin 1911 and the first contact portion 1913 , and the second protective layer 197 may be in contact with the corresponding second pin 1921 and the second contact portion 1923 . Wherein, the corresponding first contact portion 1913 refers to the first contact portion 1913 disposed in the same first slot 1912 as the first protective layer 196, and the corresponding second contact portion 1923 refers to the first contact portion 1913 disposed in the same first slot 1912 as the first protective layer 196. The second contact portion 1923 in the same second slot 1922 .
由此第一保护层196可以阻挡绝缘胶接触相应的第一插销1911和第一接触部1913的接触处、第二保护层197可以阻挡绝缘胶接触相应的第二插销1921和第二接触部1923的接触处,从而可以防止绝缘胶将连接在一起的第一插销1911和第一接触部1913以及第二插销1921和第二接触部1923冲开,以便确保第一插销1911和第一接触部1913以及第二插销1921和第二接触部1923稳定地、有效地连接在一起。Therefore, the first protective layer 196 can prevent the insulating glue from contacting the corresponding contact between the first pin 1911 and the first contact portion 1913, and the second protective layer 197 can prevent the insulating glue from contacting the corresponding second pin 1921 and the second contact portion 1923. contact, so as to prevent the insulating glue from punching the connected first pin 1911 and first contact portion 1913 and the second pin 1921 and second contact portion 1923, so as to ensure that the first pin 1911 and the first contact portion 1913 And the second pin 1921 and the second contact portion 1923 are stably and effectively connected together.
信号传输件19的每个第一插销1911或每个第一插槽1912内的第一接触部1913可以与第一PCB板141相连,信号传输件19的每个第二插销1921或每个第二插槽1922内的第二接触部1923可以与第二PCB板142相连。由此信号传输件19可以将第一PCB板141和第二PCB板142中的一个采集到的电压信号,传输到第一PCB板141和第二PCB板142中的另一个。其中,信号传输件19用于采集电池组(包括多个电池11)的电压信号和温度信号,温度信号的采集点可以在第一PCB板141和第二PCB板142上。Each first pin 1911 of the signal transmission part 19 or the first contact part 1913 in each first slot 1912 can be connected to the first PCB board 141, and each second pin 1921 or every second pin of the signal transmission part 19 The second contact portion 1923 in the second slot 1922 can be connected with the second PCB board 142 . Thus, the signal transmission part 19 can transmit the voltage signal collected by one of the first PCB board 141 and the second PCB board 142 to the other of the first PCB board 141 and the second PCB board 142 . Wherein, the signal transmission part 19 is used to collect the voltage signal and temperature signal of the battery pack (including multiple batteries 11 ), and the collection points of the temperature signal can be on the first PCB board 141 and the second PCB board 142 .
优选地,传输部195可以具有柔性。由此可以更加方便地、容易地使传输部195与采集部191和接收部192相连。Preferably, the transmission part 195 may have flexibility. In this way, the transmission part 195 can be connected with the collecting part 191 and the receiving part 192 more conveniently and easily.
现有的电池模组在相邻两个电池之间设置导热件,以便将电池的热量通过导热件传导到电池模组的底部,最后通过液冷装置将电池模组的底部的热量导出。但是,现有的电池模组存在性能不稳定的缺陷。In the existing battery module, a heat conduction member is provided between two adjacent batteries, so as to conduct the heat of the battery to the bottom of the battery module through the heat conduction member, and finally conduct the heat from the bottom of the battery module through a liquid cooling device. However, the existing battery modules have the defect of unstable performance.
经过发明人深入地研究后发现:虽然利用导热件将每个电池产生的热量导出,但是由于多个电池在电池模组内所处的位置不同,因此多个电池的散热条件不同,由此导致各个电池之间仍然存在温差,即有的电池的温度偏高,温度偏高会导致电池的性能不稳定,进而导致电池模组的性能不稳定。After in-depth research, the inventors found that: although the heat generated by each battery is exported by using the heat conducting member, because the positions of the multiple batteries in the battery module are different, the heat dissipation conditions of the multiple batteries are different, resulting in There is still a temperature difference among the batteries, that is, the temperature of some batteries is too high, which will lead to unstable performance of the battery, and then lead to unstable performance of the battery module.
如图11-图13所示,在本实用新型的一个实施例中,每个石墨导热件151可以具有第一导热平板部1511和第二导热平板部1512,第一导热平板部1511可以垂直于第二导热平板部1512。其中,相邻两个电池11之间可以设有一个第一导热平板部1511,每个第一导热平板部1511可以与相邻两个电池11中的每一个接触。As shown in Figures 11-13, in one embodiment of the present utility model, each graphite heat-conducting member 151 can have a first heat-conducting flat part 1511 and a second heat-conducting flat part 1512, and the first heat-conducting flat part 1511 can be perpendicular to The second heat conducting plate part 1512 . Wherein, a first heat-conducting plate portion 1511 may be provided between two adjacent batteries 11 , and each first heat-conducting plate portion 1511 may be in contact with each of two adjacent batteries 11 .
石墨均热板152可以平行于多个石墨导热件151中的每一个的第二导热平板部1512,石墨均热板152可以与多个石墨导热件151中的每一个的第二导热平板部1512接触。其中,多个石墨导热件151中的每一个的第二导热平板部1512在垂直于石墨均热板152的方向(例如该第一方向)上可以位于石墨均热板152与每个电池11之间。由此石墨均热板152可以通过多个石墨导热件151与每个电池11接触。The graphite soaking plate 152 can be parallel to the second heat conducting flat part 1512 of each of the plurality of graphite heat conducting parts 151, and the graphite soaking plate 152 can be connected with the second heat conducting flat part 1512 of each of the plurality of graphite heat conducting parts 151 touch. Wherein, the second heat conduction plate portion 1512 of each of the plurality of graphite heat conduction members 151 can be located between the graphite heat chamber 152 and each battery 11 in a direction (such as the first direction) perpendicular to the graphite heat chamber 152 between. Thus, the graphite vapor chamber 152 can be in contact with each battery 11 through a plurality of graphite heat conducting members 151 .
根据本实用新型实施例的电池模组1通过设置与电池11接触的多个石墨导热件151以及与多个石墨导热件151接触的石墨均热板152,从而可以使多个电池11通过多个石墨导热件151与石墨均热板152接触,由此可以利用石墨均热板152在具有温差的电池11之间传递热量,以便使多个电池11的温度达到均衡、消除多个电池11之间的温差,即使多个石墨导热件151的温度更加一致、均匀,进而可以使多个电池11的温度更加一致、均匀,以便实现电池模组1的内部温度场温度的均衡。According to the battery module 1 of the embodiment of the present invention, a plurality of graphite heat conduction members 151 in contact with the batteries 11 and a graphite vapor chamber 152 in contact with the plurality of graphite heat conduction members 151 can be arranged so that a plurality of batteries 11 can pass through a plurality of The graphite heat conduction member 151 is in contact with the graphite soaking plate 152, so that the graphite soaking plate 152 can be used to transfer heat between the batteries 11 with temperature differences, so as to balance the temperature of the multiple batteries 11 and eliminate the gap between the multiple batteries 11. Even if the temperature of the plurality of graphite heat-conducting elements 151 is more consistent and uniform, the temperature of the plurality of batteries 11 can be more consistent and uniform, so as to achieve the balance of the internal temperature field temperature of the battery module 1 .
多个电池11可以一一对应地与多个石墨导热件151的第二导热平板部1512接触。由此可以使电池模组1的结构更加合理。相邻的电池11与第一导热平板部1511之间可以填充有双面胶。The plurality of batteries 11 can be in contact with the second heat-conducting plate parts 1512 of the plurality of graphite heat-conducting members 151 in one-to-one correspondence. Thus, the structure of the battery module 1 can be made more reasonable. Double-sided adhesive may be filled between adjacent batteries 11 and the first heat-conducting plate portion 1511 .
优选地,石墨均热板152的厚度为0.04毫米-0.5毫米,每个石墨导热件151中的每一个的第二导热平板部1512的厚度为0.04毫米-0.5毫米。Preferably, the thickness of the graphite vapor chamber 152 is 0.04mm-0.5mm, and the thickness of the second heat-conducting flat part 1512 of each of the graphite heat-conducting elements 151 is 0.04mm-0.5mm.
壳体171可以一体成型,优选地,壳体171可以是一体拉伸成型的铝壳。容纳腔177可以具有在第一方向上相对的第一壁面(例如顶壁面)和第二壁面(例如底壁面)以及在第二方向上相对的第三壁面(例如前壁面)和第四壁面(例如后壁面),该第一方向可以垂直于该第二方向。The casing 171 can be integrally formed, preferably, the casing 171 can be an aluminum shell integrally stretched and formed. The accommodating chamber 177 may have a first wall surface (for example, a top wall surface) and a second wall surface (for example, a bottom wall surface) opposite in a first direction, and a third wall surface (for example, a front wall surface) and a fourth wall surface (for example, a front wall surface) opposite in a second direction. For example, the rear wall surface), the first direction may be perpendicular to the second direction.
容纳腔177可以具有在第三方向上相对的第一端和第二端,容纳腔177的该第一端和该第二端都可以敞开,该第三方向可以垂直于该第一方向和该第二方向中的每一个。The accommodating chamber 177 may have a first end and a second end opposite in a third direction, the first end and the second end of the accommodating chamber 177 may be open, and the third direction may be perpendicular to the first direction and the second end. each of the two directions.
具体地,该第一方向、本体111的宽度方向和壳体171的高度方向可以彼此一致(相同),该第二方向、本体111的长度方向和壳体171的宽度方向可以彼此一致(相同),该第三方向、本体111的厚度方向和壳体171的长度方向可以彼此一致(相同)。更加具体地,该第一方向可以是上下方向,该第二方向可以是前后方向,该第三方向可以是左右方向。其中,上下方向如图2中的箭头C所示,前后方向如图2中的箭头D所示,左右方向如图2中的箭头E所示。Specifically, the first direction, the width direction of the body 111 and the height direction of the housing 171 may be consistent (identical) with each other, and the second direction, the length direction of the body 111 and the width direction of the housing 171 may be consistent (identical) with each other. , the third direction, the thickness direction of the body 111 and the length direction of the case 171 may coincide with each other (same). More specifically, the first direction may be an up-down direction, the second direction may be a front-rear direction, and the third direction may be a left-right direction. Wherein, the up-down direction is shown by arrow C in FIG. 2 , the front-back direction is shown by arrow D in FIG. 2 , and the left-right direction is shown by arrow E in FIG. 2 .
如图2和图7所示,第一绝缘保护板161和第二绝缘保护板162中的每一个可以设在模块电池组件10上,第一绝缘保护板161在该第一方向上可以位于该第一壁面与模块电池组件10之间,第二绝缘保护板162在第一方向上可以位于该第二壁面与模块电池组件10之间。As shown in FIG. 2 and FIG. 7 , each of the first insulation protection plate 161 and the second insulation protection plate 162 may be provided on the module battery assembly 10, and the first insulation protection plate 161 may be located in the first direction. Between the first wall and the module battery assembly 10 , the second insulation protection plate 162 may be located between the second wall and the module battery assembly 10 in the first direction.
第三绝缘保护板163和第四绝缘保护板164中的每一个可以与第一绝缘保护板161相连,第三绝缘保护板163在该第二方向上可以位于该第三壁面与模块电池组件10之间,第四绝缘保护板164在该第二方向上可以位于该第四壁面与模块电池组件10之间。Each of the third insulation protection plate 163 and the fourth insulation protection plate 164 can be connected with the first insulation protection plate 161, and the third insulation protection plate 163 can be located between the third wall surface and the module battery assembly 10 in the second direction. In between, the fourth insulating protection plate 164 may be located between the fourth wall and the module battery assembly 10 in the second direction.
由于容纳腔177的该第一端和该第二端敞开,因此在将模块电池组件10装入容纳腔177内时,模块电池组件10可以沿该第三方向移动。Since the first end and the second end of the receiving chamber 177 are open, the modular battery assembly 10 can move along the third direction when the modular battery assembly 10 is loaded into the receiving chamber 177 .
通过在模块电池组件10与容纳腔177的壁面(该第一壁面至该第四壁面)之间设置第一绝缘保护板161、第二绝缘保护板162、第三绝缘保护板163和第四绝缘保护板164,从而在将模块电池组件10装入容纳腔177内的过程中,不仅可以利用第一绝缘保护板161、第二绝缘保护板162、第三绝缘保护板163和第四绝缘保护板164对模块电池组件10进行保护,以便防止壳体171对模块电池组件10的封边造成损伤,而且可以利用第一绝缘保护板161、第二绝缘保护板162、第三绝缘保护板163和第四绝缘保护板164使模块电池组件10与壳体171之间绝缘,以便进一步提高模块电池组件10与壳体171之间的绝缘性能,即进一步提高电池模组1的绝缘性能。By providing the first insulation protection plate 161, the second insulation protection plate 162, the third insulation protection plate 163 and the fourth insulation protection plate 161 between the modular battery assembly 10 and the wall surface (the first wall surface to the fourth wall surface) of the accommodating cavity 177 The protective plate 164, so that in the process of installing the modular battery assembly 10 into the accommodating cavity 177, not only the first insulating protective plate 161, the second insulating protective plate 162, the third insulating protective plate 163 and the fourth insulating protective plate can be used 164 protects the modular battery assembly 10 so as to prevent the shell 171 from causing damage to the sealing edge of the modular battery assembly 10, and the first insulating protection plate 161, the second insulating protection plate 162, the third insulating protection plate 163 and the second insulating protection plate 163 can be used. The four insulation protection plates 164 insulate between the modular battery assembly 10 and the housing 171 , so as to further improve the insulation performance between the modular battery assembly 10 and the housing 171 , that is, to further improve the insulation performance of the battery module 1 .
优选地,第一绝缘保护板161、第二绝缘保护板162、第三绝缘保护板163和第四绝缘保护板164都可以是PC绝缘保护板(片、层)。Preferably, the first insulation protection board 161 , the second insulation protection board 162 , the third insulation protection board 163 and the fourth insulation protection board 164 can all be PC insulation protection boards (sheets, layers).
第一绝缘保护板161与模块电池组件10之间可以设有第一粘结层(例如双面胶),第二绝缘保护板162与模块电池组件10之间可以设有第二粘结层(例如双面胶)。换言之,第一绝缘保护板161可以通过该第一粘结层粘结在模块电池组件10(的上表面)上,第二绝缘保护板162可以通过该第二粘结层粘结在模块电池组件10(的下表面)上。A first adhesive layer (such as double-sided tape) may be provided between the first insulating protection plate 161 and the modular battery assembly 10, and a second adhesive layer (such as double-sided adhesive tape) may be provided between the second insulating protective plate 162 and the modular battery assembly 10. such as double-sided tape). In other words, the first insulating protection plate 161 can be bonded to (the upper surface of) the module battery assembly 10 through the first adhesive layer, and the second insulating protection plate 162 can be bonded to the module battery assembly through the second adhesive layer. 10 (the lower surface).
如图2和图7所示,第一绝缘保护板161在该第二方向上可以具有第一边沿和第二边沿,第三绝缘保护板163的边沿可以与该第一边沿相连,第四绝缘保护板164的边沿可以与该第二边沿相连。其中,第三绝缘保护板163和第四绝缘保护板164中的每一个可以从第一绝缘保护板161向邻近第二绝缘保护板162的方向延伸。由此可以使电池模组1的结构更加合理。2 and 7, the first insulating protection plate 161 may have a first edge and a second edge in the second direction, the edge of the third insulating protection plate 163 may be connected with the first edge, and the fourth insulating protection plate 163 may have a first edge and a second edge. The edge of the protective plate 164 may be connected to the second edge. Wherein, each of the third insulation protection plate 163 and the fourth insulation protection plate 164 may extend from the first insulation protection plate 161 to a direction adjacent to the second insulation protection plate 162 . Thus, the structure of the battery module 1 can be made more reasonable.
具体而言,第三绝缘保护板163的上沿可以与第一绝缘保护板161的前沿相连,第四绝缘保护板164的上沿可以与第一绝缘保护板161的后沿相连。Specifically, the upper edge of the third insulation protection plate 163 may be connected to the front edge of the first insulation protection plate 161 , and the upper edge of the fourth insulation protection plate 164 may be connected to the rear edge of the first insulation protection plate 161 .
优选地,第一绝缘保护板161、第三绝缘保护板163和第四绝缘保护板164可以一体成型。由此可以降低电池模组1的制造难度和制造成本。Preferably, the first insulation protection plate 161 , the third insulation protection plate 163 and the fourth insulation protection plate 164 can be integrally formed. Therefore, the manufacturing difficulty and manufacturing cost of the battery module 1 can be reduced.
如图15所示,在本实用新型的一些实施例中,电池模组1可以进一步包括绝缘胶层18,绝缘胶层18填充在容纳腔177内。As shown in FIG. 15 , in some embodiments of the present invention, the battery module 1 may further include an insulating adhesive layer 18 , and the insulating adhesive layer 18 is filled in the accommodating cavity 177 .
通过将绝缘胶层18填充在容纳腔177内,从而不仅可以避免电池模组1的各个部分在长期震动下产生松动,以便可以极大地延长电池模组1的使用寿命,而且可以防止水、灰尘等进入到容纳腔177内,以便提高电池模组1的绝缘性能和防护等级。By filling the insulating adhesive layer 18 in the accommodation cavity 177, not only can the various parts of the battery module 1 be prevented from loosening under long-term vibration, so that the service life of the battery module 1 can be greatly extended, but also water and dust can be prevented. etc. into the accommodating chamber 177 so as to improve the insulation performance and protection level of the battery module 1 .
绝缘胶层18可以由绝缘胶形成,该绝缘胶可以含有异氰酸酯类预聚物、扩链剂和碳酸酯,该异氰酸酯类预聚物、扩链剂和碳酸酯的重量比为100:20-120:0.5-25,该异氰酸酯类预聚物的数均分子量为2000-4500。The insulating glue layer 18 can be formed by insulating glue, and the insulating glue can contain isocyanate prepolymer, chain extender and carbonate, and the weight ratio of the isocyanate prepolymer, chain extender and carbonate is 100:20-120 : 0.5-25, the number average molecular weight of the isocyanate prepolymer is 2000-4500.
该绝缘胶还可以含有异氰酸酯类预聚物、扩链剂和聚合醇,该异氰酸酯类预聚物的数均分子量为1000-4500,该聚合醇的数均分子量为200-4000。The insulating glue may also contain isocyanate prepolymer, chain extender and polymer alcohol, the number average molecular weight of the isocyanate prepolymer is 1000-4500, and the number average molecular weight of the polymer alcohol is 200-4000.
优选地,相邻两个电池11之间可以填充有绝缘胶层18,第一PCB板14与多个电池11之间可以填充有绝缘胶层18,该第二PCB板与多个电池11之间可以填充有绝缘胶层18。由此不仅可以进一步避免电池模组1的各个部分在长期震动下产生松动,而且可以进一步提高电池模组1的绝缘性能和防护等级。Preferably, an insulating adhesive layer 18 may be filled between two adjacent batteries 11, an insulating adhesive layer 18 may be filled between the first PCB board 14 and the plurality of batteries 11, and an insulating adhesive layer 18 may be filled between the second PCB board and the plurality of batteries 11. The space may be filled with an insulating glue layer 18 . In this way, not only can further prevent the various parts of the battery module 1 from loosening under long-term vibration, but also can further improve the insulation performance and protection level of the battery module 1 .
如图15所示,第一绝缘保护板161(绝缘保护板)与容纳腔177的该第一壁面之间可以填充有绝缘胶层18,第二绝缘保护板162与容纳腔177的该第二壁面之间可以填充有绝缘胶层18,第三绝缘保护板163(第一绝缘保护侧板)与容纳腔177的该第三壁面之间可以填充有绝缘胶层18,第四绝缘保护板164(第二绝缘保护侧板)与容纳腔177的该第四壁面之间可以填充有绝缘胶层18。由此不仅可以进一步避免电池模组1的各个部分在长期震动下产生松动,而且可以进一步提高电池模组1的绝缘性能和防护等级。As shown in FIG. 15 , an insulating glue layer 18 may be filled between the first insulating protection plate 161 (insulation protection plate) and the first wall surface of the accommodation cavity 177, and the second insulating protection plate 162 and the second wall of the accommodation cavity 177 An insulating glue layer 18 can be filled between the wall surfaces, an insulating glue layer 18 can be filled between the third insulating protection plate 163 (first insulating protection side plate) and the third wall surface of the accommodating cavity 177, and the fourth insulating protecting plate 164 An insulating glue layer 18 may be filled between (the second insulating protection side plate) and the fourth wall surface of the accommodating cavity 177 . In this way, not only can further prevent the various parts of the battery module 1 from loosening under long-term vibration, but also can further improve the insulation performance and protection level of the battery module 1 .
第一PCB板14在该第二方向上可以位于第三绝缘保护板163与多个电池11之间,该第二PCB板在该第二方向上可以位于第四绝缘保护板164与多个电池11之间,其中第一PCB板14与第三绝缘保护板163之间可以填充有绝缘胶层18,该第二PCB板与第四绝缘保护板164之间可以填充有绝缘胶层18。由此不仅可以进一步避免电池模组1的各个部分在长期震动下产生松动,而且可以进一步提高电池模组1的绝缘性能和防护等级。The first PCB board 14 can be located between the third insulating protection board 163 and the plurality of batteries 11 in the second direction, and the second PCB board can be located between the fourth insulating protection board 164 and the plurality of batteries in the second direction. 11, wherein an insulating adhesive layer 18 may be filled between the first PCB board 14 and the third insulating protection board 163, and an insulating adhesive layer 18 may be filled between the second PCB board and the fourth insulating protection board 164. In this way, not only can further prevent the various parts of the battery module 1 from loosening under long-term vibration, but also can further improve the insulation performance and protection level of the battery module 1 .
优选地,绝缘胶层18可以充满容纳腔177。由此不仅可以进一步避免电池模组1的各个部分在长期震动下产生松动,而且可以进一步防止水、灰尘等进入到容纳腔177内,以便进一步提高电池模组1的绝缘性能和防护等级。Preferably, the insulating glue layer 18 can fill the containing cavity 177 . This can not only further prevent the various parts of the battery module 1 from loosening under long-term vibration, but also prevent water, dust, etc. from entering the accommodating cavity 177, so as to further improve the insulation performance and protection level of the battery module 1 .
如图1、图8和图10所示,壳体171可以具有在该第三方向上相对的第一端部和第二端部,外壳17可以进一步包括第一端盖172和第二端盖173。第一端盖172可以设在壳体171的该第一端部上,第一端盖172可以封盖容纳腔177的第一端。第二端盖173可以设在壳体171的第二端部上,第二端盖173可以封盖容纳腔177的第二端。其中,第一端盖172和第二端盖173中的至少一个上可以设有与容纳腔177连通的灌胶孔174。由此可以通过灌胶孔174向容纳腔177内灌注绝缘胶,以便形成绝缘胶层18。As shown in FIGS. 1 , 8 and 10 , the housing 171 may have a first end and a second end opposite in the third direction, and the housing 17 may further include a first end cover 172 and a second end cover 173 . The first end cover 172 can be disposed on the first end of the housing 171 , and the first end cover 172 can cover the first end of the accommodating cavity 177 . The second end cover 173 can be disposed on the second end of the housing 171 , and the second end cover 173 can cover the second end of the receiving cavity 177 . Wherein, at least one of the first end cover 172 and the second end cover 173 may be provided with a glue filling hole 174 communicating with the accommodating cavity 177 . In this way, insulating glue can be poured into the accommodation cavity 177 through the glue filling hole 174 to form the insulating glue layer 18 .
优选地,外壳17可以进一步包括第一密封圈175和第二密封圈176,第一密封圈175可以设在第一端盖172与壳体171的该第一端部之间,以便密封容纳腔177的该第一端,第二密封圈176可以设在第二端盖173与壳体171的该第二端部之间,以便密封容纳腔177的该第二端。其中,第一密封圈175可以环绕容纳腔177的该第一端设置,第二密封圈176可以环绕容纳腔177的该第二端设置。Preferably, the casing 17 may further include a first sealing ring 175 and a second sealing ring 176, and the first sealing ring 175 may be arranged between the first end cover 172 and the first end of the housing 171, so as to seal the accommodating chamber At the first end of 177 , the second sealing ring 176 can be disposed between the second end cover 173 and the second end of the housing 171 to seal the second end of the receiving chamber 177 . Wherein, the first sealing ring 175 can be arranged around the first end of the accommodation chamber 177 , and the second sealing ring 176 can be arranged around the second end of the accommodation chamber 177 .
由此壳体171、第一端盖172、第二端盖173、第一密封圈175和第二密封圈176可以限定出密封的容纳腔177,从而在通过灌胶孔174向容纳腔177内灌注绝缘胶时,可以避免绝缘胶流出容纳腔177。Thus, the housing 171, the first end cover 172, the second end cover 173, the first sealing ring 175 and the second sealing ring 176 can define a sealed accommodating chamber 177. When pouring the insulating glue, the insulating glue can be prevented from flowing out of the accommodating cavity 177 .
而且,通过设置第一密封圈175和第二密封圈176,从而无需利用热熔胶对外壳17进行密封,由此可以降低电池模组1的制造成本、提高电池模组1的制造效率、降低人工成本。Moreover, by providing the first sealing ring 175 and the second sealing ring 176, there is no need to use hot melt adhesive to seal the casing 17, thereby reducing the manufacturing cost of the battery module 1, improving the manufacturing efficiency of the battery module 1, reducing Labor cost.
如图10所示,在本实用新型的一个示例中,第一端盖172的与壳体171相对的第一表面上可以设有第一卡槽,壳体171的该第一端部的与第一端盖172相对的第一表面上可以设有第二卡槽。例如,第一端盖172的右侧面上可以设有该第一卡槽,壳体171的左侧面上可以设有该第二卡槽。As shown in FIG. 10 , in an example of the present invention, a first card slot may be provided on the first surface of the first end cover 172 opposite to the housing 171 , and the first end of the housing 171 and the A second card slot may be provided on the opposite first surface of the first end cover 172 . For example, the first card slot may be provided on the right side of the first end cover 172 , and the second card slot may be provided on the left side of the housing 171 .
第一密封圈175可以包括第一密封环1751和第二密封环1752。第一密封环1751的一部分可以卡合在该第一卡槽内,第一密封环1751的另一部分可以卡合在该第二卡槽内,第一密封环1751的延伸方向可以与该第三方向(壳体171的长度方向)一致(相同)。The first sealing ring 175 may include a first sealing ring 1751 and a second sealing ring 1752 . A part of the first seal ring 1751 can be engaged in the first groove, another part of the first seal ring 1751 can be engaged in the second groove, and the extension direction of the first seal ring 1751 can be aligned with the third groove. The direction (the longitudinal direction of the housing 171) is consistent (same).
第二密封环1752的外周面可以设在第一密封环1751的内周面上,第二密封环1752的延伸方向可以垂直于第一密封环1751的延伸方向。其中,第二密封环1752可以设在第一端盖172与壳体171的该第一端部之间,第二密封环1752可以与第一端盖172的该第一表面和壳体171的该第一端部的该第一表面中的每一个接触。由此可以进一步提高容纳腔177的密封性。The outer peripheral surface of the second sealing ring 1752 may be disposed on the inner peripheral surface of the first sealing ring 1751 , and the extending direction of the second sealing ring 1752 may be perpendicular to the extending direction of the first sealing ring 1751 . Wherein, the second sealing ring 1752 can be arranged between the first end cover 172 and the first end of the housing 171, and the second sealing ring 1752 can be connected with the first surface of the first end cover 172 and the first end of the housing 171. Each of the first surfaces of the first end is in contact. As a result, the tightness of the receiving chamber 177 can be further improved.
优选地,第二密封环1752与第一端盖172的该第一表面之间可以设有第一密封胶层,第二密封环1752与壳体171的该第一端部的该第一表面之间可以设有第二密封胶层。Preferably, a first sealant layer may be provided between the second sealing ring 1752 and the first surface of the first end cover 172 , and the second sealing ring 1752 and the first surface of the first end of the housing 171 There may be a second sealant layer between them.
如图10所示,第二端盖173的与壳体171相对的第一表面上可以设有第三卡槽,壳体171的该第二端部的与第二端盖173相对的第一表面上可以设有第四卡槽。例如,第二端盖173的左侧面上可以设有该第三卡槽,壳体171的右侧面上可以设有该第四卡槽。As shown in FIG. 10 , the first surface of the second end cover 173 opposite to the housing 171 may be provided with a third slot, and the first surface of the second end of the housing 171 opposite to the second end cover 173 A fourth card slot may be provided on the surface. For example, the third card slot may be provided on the left side of the second end cover 173 , and the fourth card slot may be provided on the right side of the housing 171 .
第二密封圈176可以包括第三密封环1761和第四密封环1762。第三密封环1761的一部分可以卡合在该第三卡槽内,第三密封环1761的另一部分可以卡合在该第四卡槽内。第三密封环1761的延伸方向可以与该第三方向(壳体171的长度方向)一致(相同)。The second sealing ring 176 may include a third sealing ring 1761 and a fourth sealing ring 1762 . A part of the third sealing ring 1761 can be engaged in the third groove, and another part of the third sealing ring 1761 can be engaged in the fourth groove. The extending direction of the third sealing ring 1761 may be consistent (identical) with the third direction (the length direction of the housing 171 ).
第四密封环1762的外周面可以设在第三密封环1761的内周面上,第四密封环1762的延伸方向可以垂直于第三密封环1761的延伸方向。其中,第四密封环1762可以设在第二端盖173与壳体171的该第二端部之间,第四密封环1762可以与第二端盖173的该第一表面和壳体171的该第二端部的该第一表面中的每一个接触。由此可以进一步提高容纳腔177的密封性。The outer peripheral surface of the fourth sealing ring 1762 may be disposed on the inner peripheral surface of the third sealing ring 1761 , and the extending direction of the fourth sealing ring 1762 may be perpendicular to the extending direction of the third sealing ring 1761 . Wherein, the fourth sealing ring 1762 can be arranged between the second end cover 173 and the second end of the housing 171, and the fourth sealing ring 1762 can be connected with the first surface of the second end cover 173 and the second end of the housing 171. Each of the first surfaces of the second end is in contact. As a result, the tightness of the receiving chamber 177 can be further improved.
优选地,第四密封环1762与第二端盖173的该第一表面之间可以设有第三密封胶层,第四密封环1762与壳体171的该第二端部的该第一表面之间可以设有第四密封胶层。Preferably, a third sealant layer may be provided between the fourth sealing ring 1762 and the first surface of the second end cover 173 , and the fourth sealing ring 1762 and the first surface of the second end of the housing 171 There may be a fourth sealant layer between them.
如图1、图7和图8所示,壳体171上设有至少一个溢胶口178。由此不仅可以及时地排出容纳腔177内的空气,以便防止在灌注绝缘胶的过程中外壳17内的压力过大,而且可以通过是否有绝缘胶流出溢胶口178,来判断绝缘胶层18是否充满容纳腔177,即来判断绝缘胶是否充满容纳腔177。As shown in FIG. 1 , FIG. 7 and FIG. 8 , at least one glue overflow port 178 is provided on the housing 171 . Therefore, not only can the air in the housing cavity 177 be discharged in time, so as to prevent the pressure in the housing 17 from being too high during the process of pouring the insulating glue, but also the insulating glue layer 18 can be judged by whether the insulating glue flows out of the overflow port 178 Whether the accommodating cavity 177 is filled is to determine whether the insulating glue is filled with the accommodating cavity 177 .
优选地,容纳腔177的该第一壁面和该第二壁面中的至少一个上可以设有溢胶口178,溢胶口178可以沿该第一方向贯通。具体地,容纳腔177的上壁面(该第一壁面)上可以设有多个溢胶口178,每个溢胶口178可以沿上下方向贯通壳体171的顶板。Preferably, at least one of the first wall surface and the second wall surface of the receiving cavity 177 may be provided with a glue overflow port 178 , and the glue overflow port 178 may pass through along the first direction. Specifically, a plurality of glue overflow openings 178 may be provided on the upper wall surface (the first wall surface) of the accommodating chamber 177 , and each glue overflow opening 178 may pass through the top plate of the casing 171 in the vertical direction.
如图8和图9所示,第一端盖172和第二端盖173中的每一个可以包括盖体1721,盖体1721在其厚度方向(例如该第三方向)上可以具有相对的第一端面1725和第二端面。As shown in FIGS. 8 and 9 , each of the first end cap 172 and the second end cap 173 may include a cover body 1721, and the cover body 1721 may have an opposite third end cap in its thickness direction (eg, the third direction). One end surface 1725 and a second end surface.
第一端盖172和第二端盖173中的至少一个的盖体1721上设有沿其厚度方向(例如该第三方向)贯通的灌胶孔174,第一端盖172和第二端盖173中的该至少一个的盖体1721的第一端面1725上可以设有多个导胶槽1724,多个导胶槽1724可以相对灌胶孔174呈放射状设置,每个导胶槽1724的第一端(例如内端)可以与灌胶孔174配合。The cover body 1721 of at least one of the first end cover 172 and the second end cover 173 is provided with a glue filling hole 174 penetrating along its thickness direction (for example, the third direction), the first end cover 172 and the second end cover The first end surface 1725 of the at least one cover body 1721 in 173 can be provided with a plurality of glue guide grooves 1724, and the plurality of glue guide grooves 1724 can be arranged radially relative to the glue filling hole 174, and the first glue guide groove 1724 One end (for example, the inner end) can cooperate with the potting hole 174 .
通过在盖体1721上设置相对灌胶孔174呈放射状设置的多个导胶槽1724,从而可以使由灌胶孔174进入到外壳17内的绝缘胶进入到多个导胶槽1724内、且沿着多个导胶槽1724流动,以便可以使由灌胶孔174进入到外壳17内的绝缘胶可以同时沿着多个方向(多个导胶槽1724的延伸方向)流动,由此可以使由灌胶孔174进入到外壳17内的绝缘胶均匀地分布到容纳腔177内。By setting a plurality of glue guide grooves 1724 arranged radially relative to the glue filling holes 174 on the cover body 1721, the insulating glue entering the housing 17 from the glue filling holes 174 can enter the plurality of glue guide grooves 1724, and Flow along a plurality of glue guide grooves 1724, so that the insulating glue entering the housing 17 from the glue filling hole 174 can flow along multiple directions (extension directions of the plurality of glue guide grooves 1724) at the same time, thereby enabling The insulating glue entering the casing 17 through the glue filling hole 174 is evenly distributed into the accommodating cavity 177 .
由于从灌胶孔174进入到外壳17内的绝缘胶可以同时向多个方向流动,因此不仅可以以更快的速度向灌胶孔174内注入绝缘胶,而且可以使绝缘胶更加快速地充满容纳腔177,由此可以提高灌胶速度和灌胶效率。Since the insulating glue entering the shell 17 from the glue filling hole 174 can flow in multiple directions at the same time, not only can the insulating glue be injected into the glue filling hole 174 at a faster speed, but also the insulating glue can be filled more quickly to accommodate Cavity 177, thereby improving the glue filling speed and glue filling efficiency.
每个导胶槽1724的该第一端与灌胶孔174可以间隔预设距离,即每个导胶槽1724的该第一端并非紧邻灌胶孔174。The first end of each glue guide groove 1724 can be separated from the glue filling hole 174 by a preset distance, that is, the first end of each glue guide groove 1724 is not adjacent to the glue filling hole 174 .
由此可以防止由灌胶孔174进入到外壳17内的绝缘胶仅仅沿多个导胶槽1724中的一个或几个流动,从而可以使绝缘胶更加快速地充满容纳腔177,以便可以进一步提高灌胶速度和灌胶效率。优选地,每个导胶槽1724的该第一端与灌胶孔174可以间隔0.5毫米-2毫米。This can prevent the insulating glue entering the housing 17 from the glue filling hole 174 from flowing only along one or several of the plurality of glue guide grooves 1724, so that the insulating glue can be filled with the accommodating cavity 177 more quickly, so that further improvement can be achieved. Glue filling speed and glue filling efficiency. Preferably, the distance between the first end of each glue guide groove 1724 and the glue filling hole 174 may be 0.5mm-2mm.
每个导胶槽1724的第二端可以邻近盖体1721的第一端面1725的边沿。由此可以使绝缘胶沿导胶槽1724流动到容纳腔177的边沿,从而可以使绝缘胶更加均匀地分布到容纳腔177内,以便使绝缘胶更加快速地充满容纳腔177,进而可以进一步提高灌胶速度和灌胶效率。每个导胶槽1724的该第一端可以是导胶槽1724的内端,每个导胶槽1724的该第二端可以是导胶槽1724的外端。The second end of each glue guiding groove 1724 can be adjacent to the edge of the first end surface 1725 of the cover 1721 . In this way, the insulating glue can flow along the glue guide groove 1724 to the edge of the housing cavity 177, so that the insulating glue can be more evenly distributed into the housing cavity 177, so that the insulating glue can be filled with the housing cavity 177 more quickly, and further improvement can be achieved. Glue filling speed and glue filling efficiency. The first end of each glue guide groove 1724 can be the inner end of the glue guide groove 1724 , and the second end of each glue guide groove 1724 can be the outer end of the glue guide groove 1724 .
如图9所示,第一端盖172和第二端盖173中的该至少一个的盖体1721的第一端面1725上可以进一步设有容胶槽179,容胶槽179可以邻近灌胶孔174,容胶槽179可以环绕灌胶孔174设置,每个导胶槽1724的该第一端可以与容胶槽179相连。As shown in Figure 9, the first end surface 1725 of the cover body 1721 of at least one of the first end cover 172 and the second end cover 173 can be further provided with a glue holding groove 179, and the glue holding groove 179 can be adjacent to the glue filling hole 174 , the glue holding groove 179 can be arranged around the glue filling hole 174 , and the first end of each glue guiding groove 1724 can be connected with the glue holding groove 179 .
由灌胶孔174进入到外壳17内的绝缘胶先进入到容胶槽179内,再进入到每个导胶槽1724内,即容胶槽179内的绝缘胶可以进入到每个导胶槽1724内。由此可以使由灌胶孔174进入到外壳17内的绝缘胶更加均匀地进入到每个导胶槽1724内,从而可以使绝缘胶更加快速地充满容纳腔177,以便可以进一步提高灌胶速度和灌胶效率。The insulating glue that enters the housing 17 through the glue filling hole 174 first enters the glue groove 179, and then enters each glue guide groove 1724, that is, the insulating glue in the glue groove 179 can enter each glue guide groove Within 1724. In this way, the insulating glue entering the shell 17 from the glue filling hole 174 can enter into each glue guide groove 1724 more evenly, so that the insulating glue can be filled with the accommodating cavity 177 more quickly, so that the glue filling speed can be further increased. and filling efficiency.
如图9所示,第一端盖172和第二端盖173中的该至少一个可以进一步包括止挡块1722,止挡块1722可以设在盖体1721的该第一端面上,止挡块1722可以位于灌胶孔174的下方。As shown in FIG. 9, at least one of the first end cover 172 and the second end cover 173 may further include a stopper 1722, and the stopper 1722 may be arranged on the first end surface of the cover body 1721. The stopper 1722 may be located below the glue filling hole 174 .
绝缘胶在自身重力作用下趋向于向下流动。通过在灌胶孔174的下方设置止挡块1722,从而可以阻挡绝缘胶向下流动。由此可以使由灌胶孔174进入到外壳17内的绝缘胶更加均匀地分布到容纳腔177内,以便可以使绝缘胶更加快速地充满容纳腔177,进而可以进一步提高灌胶速度和灌胶效率。The insulating glue tends to flow downward under its own gravity. By setting the stop block 1722 under the glue filling hole 174, the insulating glue can be blocked from flowing downward. In this way, the insulating glue entering the casing 17 through the glue filling hole 174 can be more evenly distributed into the accommodation cavity 177, so that the insulating glue can be filled with the accommodation cavity 177 more quickly, and the glue filling speed and glue filling speed can be further improved. efficiency.
优选地,止挡块1722可以邻近灌胶孔174,由此可以更好地阻挡绝缘胶向下流动。更加优选地,止挡块1722可以具有预设高度,由此可以更好地阻挡绝缘胶向下流动。Preferably, the stop block 1722 can be adjacent to the glue filling hole 174, so as to better prevent the insulating glue from flowing downward. More preferably, the stop block 1722 may have a preset height, so as to better prevent the insulating glue from flowing downward.
如图9所示,第一端盖172和第二端盖173中的该至少一个可以进一步包括多个凸块1723,多个凸块1723可以设在盖体1721的该第一端面上,多个凸块1723可以环绕灌胶孔174设置。其中,相邻两个凸块1723之间可以限定出导胶槽1724,每个凸块1723的第一端可以与灌胶孔174间隔预设距离以便形成容胶槽179,每个凸块1723的第二端可以邻近盖体1721的该第一端面的边沿。由此可以降低第一端盖172和第二端盖173中的该至少一个的制造难度。As shown in FIG. 9, at least one of the first end cap 172 and the second end cap 173 may further include a plurality of protrusions 1723, and the plurality of protrusions 1723 may be provided on the first end surface of the cover body 1721, and the plurality of protrusions 1723 may A bump 1723 can be arranged around the glue filling hole 174 . Wherein, a glue guide groove 1724 can be defined between two adjacent protrusions 1723, and the first end of each protrusion 1723 can be spaced from a preset distance from the glue filling hole 174 so as to form a glue holding groove 179, and each protrusion 1723 The second end of the cover body 1721 may be adjacent to the edge of the first end surface of the cover body 1721 . Thus, the manufacturing difficulty of at least one of the first end cap 172 and the second end cap 173 can be reduced.
优选地,止挡块1722和多个凸块1723可以环绕灌胶孔174设置。止挡块1722与一个凸块1723之间可以限定出一个导胶槽1724,止挡块1722与另一个凸块1723之间可以限定出另一个导胶槽1724。Preferably, the stop block 1722 and the plurality of protrusions 1723 can be arranged around the glue filling hole 174 . A glue guide groove 1724 may be defined between the stop block 1722 and one protrusion 1723 , and another glue guide groove 1724 may be defined between the stop block 1722 and another protrusion 1723 .
如图9所示,具体地,相邻两个凸块1723之间可以限定出沿竖直方向延伸的导胶槽1724、大体沿水平方向延伸的导胶槽1724以及倾斜向上延伸的导胶槽1724,凸块1723与止挡块1722之间可以限定出倾斜向下延伸的导胶槽1724。As shown in FIG. 9 , specifically, a glue guide groove 1724 extending in the vertical direction, a glue guide groove 1724 extending generally in the horizontal direction, and a glue guide groove extending obliquely upward can be defined between two adjacent protrusions 1723 1724 , a glue guide groove 1724 extending obliquely downward may be defined between the protruding block 1723 and the stop block 1722 .
如图16-图18所示,电池系统100可以包括安装壳2、电池模组1、换热装置3和弹性件4,换热装置3可以是液冷装置。安装壳2内可以具有安装腔23,安装腔23具有在该第一方向(例如上下方向)上相对的第一壁面231和第二壁面232,电池模组1可以设在安装腔23内,换热装置3可以设在安装腔23内。换热装置3在该第一方向上可以位于电池模组1与安装腔23的第一壁面231(例如底壁面)之间,电池模组1可以与换热装置3接触。也就是说,电池模组1在该第一方向上可以位于换热装置3与安装腔23的第二壁面232之间。As shown in FIGS. 16-18 , the battery system 100 may include an installation case 2 , a battery module 1 , a heat exchange device 3 and an elastic member 4 , and the heat exchange device 3 may be a liquid cooling device. The installation shell 2 may have an installation cavity 23, the installation cavity 23 has a first wall surface 231 and a second wall surface 232 facing each other in the first direction (for example, an up-down direction), and the battery module 1 may be arranged in the installation cavity 23. The thermal device 3 may be disposed in the installation cavity 23 . The heat exchange device 3 may be located between the battery module 1 and the first wall 231 (eg, the bottom wall) of the installation cavity 23 in the first direction, and the battery module 1 may be in contact with the heat exchange device 3 . That is to say, the battery module 1 may be located between the heat exchange device 3 and the second wall surface 232 of the installation cavity 23 in the first direction.
弹性件4在该第一方向上可以设在换热装置3与安装腔23的第一壁面231之间和/或在该第一方向上可以设在电池模组1与安装腔23的第二壁面232之间。弹性件4可以与换热装置3和安装腔23的第一壁面231中的每一个接触和/或弹性件4可以与电池模组1和安装腔23的第二壁面232中的每一个接触,弹性件4可以处于压缩状态。The elastic member 4 can be arranged between the heat exchange device 3 and the first wall 231 of the installation cavity 23 in the first direction and/or can be arranged in the second direction between the battery module 1 and the installation cavity 23 in the first direction. between the walls 232 . The elastic member 4 may be in contact with each of the heat exchange device 3 and the first wall surface 231 of the installation cavity 23 and/or the elastic member 4 may be in contact with each of the battery module 1 and the second wall surface 232 of the installation cavity 23, The elastic member 4 may be in a compressed state.
换言之,换热装置3与安装腔23的第一壁面231之间可以设有弹性件4,或者,电池模组1与安装腔23的第二壁面232之间也可以设有弹性件4。此外,换热装置3与安装腔23的第一壁面231之间可以设有弹性件4、且电池模组1与安装腔23的第二壁面232之间可以设有弹性件4。In other words, the elastic member 4 may be provided between the heat exchange device 3 and the first wall 231 of the installation chamber 23 , or the elastic member 4 may also be provided between the battery module 1 and the second wall 232 of the installation chamber 23 . In addition, an elastic member 4 may be provided between the heat exchange device 3 and the first wall 231 of the installation chamber 23 , and an elastic member 4 may be provided between the battery module 1 and the second wall 232 of the installation chamber 23 .
通过在换热装置3与安装腔23的第一壁面231之间设置处于压缩状态的弹性件4和/或在电池模组1与安装腔23的第二壁面232之间设置处于压缩状态的弹性件4,从而弹性件4可以对换热装置3施加朝向电池模组1的弹力和/或对电池模组1施加朝向换热装置3的弹力。By providing the elastic member 4 in the compressed state between the heat exchange device 3 and the first wall surface 231 of the installation cavity 23 and/or the elastic member in the compressed state between the battery module 1 and the second wall surface 232 of the installation cavity 23 The member 4, so that the elastic member 4 can exert elastic force on the heat exchange device 3 towards the battery module 1 and/or apply an elastic force on the battery module 1 towards the heat exchange device 3.
由此可以使换热装置3和电池模组1紧密地、有效地接触,从而可以有效地在电池模组1与换热装置3之间传递热量,即可以利用换热装置3有效地冷却或加热电池模组1,以便可以使电池模组1的温度始终处于工作温度范围内,确保电池模组1和电池系统100性能稳定、始终处于良好的工作状态。Therefore, the heat exchange device 3 and the battery module 1 can be closely and effectively contacted, so that heat can be effectively transferred between the battery module 1 and the heat exchange device 3, that is, the heat exchange device 3 can be used to effectively cool or The battery module 1 is heated so that the temperature of the battery module 1 can always be within the working temperature range to ensure that the performance of the battery module 1 and the battery system 100 is stable and always in good working condition.
如图17和图18所示,弹性件4可以是弹性板或弹性层。优选地,弹性件4的压缩量可以是20%-60%和/或弹性件4的压缩应力可以是30千帕-90千帕。由此不仅可以确保换热装置3和电池模组1紧密地、有效地接触,而且可以防止弹性件4出现弹性失效的缺陷。As shown in Fig. 17 and Fig. 18, the elastic member 4 may be an elastic plate or an elastic layer. Preferably, the compression amount of the elastic member 4 may be 20%-60% and/or the compressive stress of the elastic member 4 may be 30 kPa-90 kPa. In this way, it can not only ensure that the heat exchange device 3 and the battery module 1 are in close and effective contact, but also prevent elastic failure of the elastic member 4 .
更加优选地,弹性件4的压缩量可以是30%-50%和/或弹性件4的压缩应力可以是45千帕-75千帕。进一步优选地,弹性件4的压缩量可以是40%和/或弹性件4的压缩应力可以是62千帕。由此不仅可以进一步确保换热装置3和电池模组1紧密地、有效地接触,而且可以进一步防止弹性件4出现弹性失效的缺陷。More preferably, the compression amount of the elastic member 4 may be 30%-50% and/or the compressive stress of the elastic member 4 may be 45 kPa-75 kPa. Further preferably, the compression amount of the elastic member 4 may be 40% and/or the compressive stress of the elastic member 4 may be 62 kPa. In this way, it is not only possible to further ensure that the heat exchange device 3 and the battery module 1 are in close and effective contact, but also to further prevent elastic failure of the elastic member 4 .
如图17和图18所示,电池系统100可以进一步包括第一柔性材料层5,第一柔性材料层5在该第一方向上可以设在换热装置3与安装腔23的第一壁面231之间,第一柔性材料层5可以与安装腔23的第一壁面231接触,第一柔性材料层5可以与换热装置3和弹性件4中的一个接触。具体而言,当换热装置3与安装腔23的第一壁面231之间设有弹性件4时,第一柔性材料层5可以与弹性件4接触,即弹性件4在该第一方向上可以位于换热装置3与第一柔性材料层5之间,当换热装置3与安装腔23的第一壁面231之间不设置弹性件4时,第一柔性材料层5可以与换热装置3接触。As shown in FIG. 17 and FIG. 18 , the battery system 100 may further include a first flexible material layer 5 , and the first flexible material layer 5 may be arranged on the heat exchange device 3 and the first wall surface 231 of the installation cavity 23 in the first direction. Between them, the first flexible material layer 5 may be in contact with the first wall surface 231 of the installation cavity 23 , and the first flexible material layer 5 may be in contact with one of the heat exchange device 3 and the elastic member 4 . Specifically, when the elastic member 4 is provided between the heat exchange device 3 and the first wall surface 231 of the installation cavity 23, the first flexible material layer 5 can be in contact with the elastic member 4, that is, the elastic member 4 is in the first direction. It can be located between the heat exchange device 3 and the first flexible material layer 5. When the elastic member 4 is not provided between the heat exchange device 3 and the first wall 231 of the installation cavity 23, the first flexible material layer 5 can be connected to the heat exchange device. 3 contacts.
通过在换热装置3与安装腔23的第一壁面231之间设置第一柔性材料层5,从而可以避免换热装置3与安装壳2(例如底盘21)之间产生刚性摩擦,由此可以防止换热装置3漏液。By providing the first flexible material layer 5 between the heat exchange device 3 and the first wall surface 231 of the installation cavity 23, rigid friction between the heat exchange device 3 and the installation shell 2 (such as the chassis 21) can be avoided, thereby enabling Prevent heat exchange device 3 from leaking.
第一柔性材料层5可以是保温层。由此可以利用第一柔性材料层5阻挡外界的热量,以便防止外界的热量传递到换热装置3,从而可以避免换热装置3内的冷却液的温度升高或降低,进而可以提高换热装置3的冷却效果或加热效果,以便可以进一步确保电池模组1的温度始终处于工作温度范围内。The first layer of flexible material 5 may be an insulating layer. Thus, the first flexible material layer 5 can be used to block the heat from the outside, so as to prevent the heat from the outside from being transferred to the heat exchange device 3, so as to prevent the temperature of the coolant in the heat exchange device 3 from rising or falling, thereby improving the heat exchange. The cooling effect or heating effect of the device 3 can further ensure that the temperature of the battery module 1 is always within the working temperature range.
优选地,第一柔性材料层5与安装腔23的第一壁面231之间可以设有第一防火胶层,第一柔性材料层5与换热装置3和弹性件4中的该一个之间可以设有第二防火胶层。也就是说,第一柔性材料层5可以通过该第一防火胶层粘结在安装腔23的第一壁面231上,第一柔性材料层5可以通过该第二防火胶层粘结在换热装置3和弹性件4中的该一个上。当换热装置3与安装腔23的第一壁面231之间设有弹性件4时,弹性件4与换热装置3之间可以设有第三防火胶层。Preferably, a first fireproof adhesive layer may be provided between the first flexible material layer 5 and the first wall surface 231 of the installation cavity 23, and between the first flexible material layer 5 and the one of the heat exchange device 3 and the elastic member 4 A second fireproof adhesive layer may be provided. That is to say, the first flexible material layer 5 can be bonded to the first wall surface 231 of the installation cavity 23 through the first fireproof adhesive layer, and the first flexible material layer 5 can be bonded to the heat exchange wall through the second fireproof adhesive layer. On the one of the device 3 and the elastic member 4. When the elastic member 4 is provided between the heat exchange device 3 and the first wall surface 231 of the installation cavity 23 , a third fireproof adhesive layer may be provided between the elastic member 4 and the heat exchange device 3 .
如图17和图18所示,电池系统100可以进一步包括第二柔性材料层6,第二柔性材料层6在该第一方向上可以设在电池模组1与换热装置3之间,第二柔性材料层6可以与电池模组1和换热装置3中的每一个接触。As shown in FIG. 17 and FIG. 18 , the battery system 100 may further include a second flexible material layer 6, and the second flexible material layer 6 may be arranged between the battery module 1 and the heat exchange device 3 in the first direction. The second flexible material layer 6 can be in contact with each of the battery module 1 and the heat exchange device 3 .
通过在换热装置3与电池模组1之间设置第二柔性材料层6,从而可以避免换热装置3与电池模组1之间产生刚性摩擦,由此可以防止换热装置3漏液。By arranging the second flexible material layer 6 between the heat exchange device 3 and the battery module 1 , rigid friction between the heat exchange device 3 and the battery module 1 can be avoided, thereby preventing the heat exchange device 3 from leaking.
第二柔性材料层6可以是导热层。由此可以通过第二柔性材料层6促进在电池模组1与换热装置3之间传递热量,从而可以使换热装置3更加有效地冷却或加热电池模组1,由此可以进一步确保电池模组1的温度始终处于工作温度范围内,进而确保电池模组1和电池系统100性能更加稳定、始终处于良好的工作状态。The second flexible material layer 6 may be a thermally conductive layer. Therefore, the heat transfer between the battery module 1 and the heat exchange device 3 can be promoted through the second flexible material layer 6, so that the heat exchange device 3 can cool or heat the battery module 1 more effectively, thereby further ensuring that the battery The temperature of the module 1 is always within the working temperature range, thereby ensuring that the performance of the battery module 1 and the battery system 100 is more stable and always in good working condition.
优选地,第二柔性材料层6与电池模组1之间可以设有第七防火胶层,第二柔性材料层6与换热装置3之间可以设有第八防火胶层。换言之,第二柔性材料层6可以通过该第七防火胶层粘结在电池模组1上,第二柔性材料层6可以通过该第八防火胶层粘结在换热装置3上。Preferably, a seventh fireproof adhesive layer may be provided between the second flexible material layer 6 and the battery module 1 , and an eighth fireproof adhesive layer may be provided between the second flexible material layer 6 and the heat exchange device 3 . In other words, the second flexible material layer 6 can be bonded to the battery module 1 through the seventh fireproof adhesive layer, and the second flexible material layer 6 can be bonded to the heat exchange device 3 through the eighth fireproof adhesive layer.
当电池模组1与安装腔23的第二壁面232之间设有弹性件4时,弹性件4与电池模组1之间可以设有第五防火胶层,弹性件4与安装腔23的第二壁面232之间可以设有第六防火胶层。换言之,弹性件4可以通过该第五防火胶层粘结在电池模组1上,弹性件4可以通过该第六防火胶层粘结在安装腔23的第二壁面232上。When the elastic member 4 is provided between the battery module 1 and the second wall surface 232 of the installation cavity 23, a fifth fireproof adhesive layer may be provided between the elastic member 4 and the battery module 1, and the elastic member 4 and the installation cavity 23 A sixth fireproof adhesive layer may be provided between the second wall surfaces 232 . In other words, the elastic member 4 can be bonded to the battery module 1 through the fifth fireproof adhesive layer, and the elastic member 4 can be bonded to the second wall surface 232 of the installation cavity 23 through the sixth fireproof adhesive layer.
当换热装置3与安装腔23的第一壁面231之间设有弹性件4、且换热装置3与安装腔23的第一壁面231之间不设置第一柔性材料层5时,弹性件4与换热装置3之间可以设有第三防火胶层,弹性件4与安装腔23的第一壁面231之间可以设有第四防火胶层。When the elastic member 4 is provided between the heat exchange device 3 and the first wall surface 231 of the installation cavity 23, and the first flexible material layer 5 is not provided between the heat exchange device 3 and the first wall surface 231 of the installation cavity 23, the elastic member A third fireproof adhesive layer may be provided between 4 and the heat exchange device 3 , and a fourth fireproof adhesive layer may be provided between the elastic member 4 and the first wall surface 231 of the installation cavity 23 .
如图17和图18所示,在本实用新型的一个实施例中,电池模组1可以是多个,弹性件4可以是多个,多个弹性件4可以间隔开地设置。其中,每个电池模组1与至少两个弹性件4在该第一方向上相对。As shown in FIG. 17 and FIG. 18 , in an embodiment of the present invention, there may be multiple battery modules 1 , multiple elastic members 4 , and multiple elastic members 4 may be arranged at intervals. Wherein, each battery module 1 is opposite to at least two elastic members 4 in the first direction.
由此该至少两个弹性件4可以对换热装置3的在该第一方向上与电池模组1相对的部分施加朝向电池模组1的弹力,从而可以使换热装置3的在该第一方向上与电池模组1相对的部分和电池模组1更加紧密地、有效地接触。和/或,该至少两个弹性件4可以对电池模组1施加朝向换热装置3的弹力,从而可以使换热装置3的在该第一方向上与电池模组1相对的部分和电池模组1更加紧密地、有效地接触。由此可以有效地在电池模组1与换热装置3之间传递热量。Therefore, the at least two elastic members 4 can apply an elastic force toward the battery module 1 on the part of the heat exchange device 3 opposite to the battery module 1 in the first direction, so that the heat exchange device 3 can be positioned in the first direction. The part opposite to the battery module 1 in one direction is more closely and effectively in contact with the battery module 1 . And/or, the at least two elastic members 4 can exert an elastic force on the battery module 1 toward the heat exchange device 3, so that the part of the heat exchange device 3 that is opposite to the battery module 1 in the first direction and the battery Module 1 is in more intimate and efficient contact. Therefore, heat can be effectively transferred between the battery module 1 and the heat exchange device 3 .
优选地,多个弹性件4可以位于同一平面上。Preferably, multiple elastic members 4 can be located on the same plane.
如图16所示,电池系统100可以进一步包括安装梁7,安装梁7可以设在第一壁面231上,电池模组1可以通过紧固件可拆卸地安装在安装梁7上。由此可以更加方便地、更加稳固地将电池模组1安装到安装腔23内。As shown in FIG. 16 , the battery system 100 may further include a mounting beam 7, which may be disposed on the first wall 231, and the battery module 1 may be detachably mounted on the mounting beam 7 through fasteners. Therefore, the battery module 1 can be installed into the installation cavity 23 more conveniently and more stably.
优选地,第一壁面231可以是底盘21的一个表面,第二壁面232可以是盖板22的一个表面。Preferably, the first wall 231 may be a surface of the chassis 21 , and the second wall 232 may be a surface of the cover 22 .
安装腔23的壁面和换热装置3中的一个上可以设有卡槽,安装腔23的壁面和换热装置3中的另一个上设有卡凸,该卡凸可以配合在该卡槽内。由此可以在垂直于该第一方向的平面上对换热装置3进行限位,从而可以使电池系统100的结构更加稳固。One of the wall surface of the installation cavity 23 and the heat exchange device 3 may be provided with a card slot, and the other of the wall surface of the installation cavity 23 and the heat exchange device 3 is provided with a card protrusion, and the card protrusion can be fitted in the card slot . Therefore, the heat exchange device 3 can be limited on a plane perpendicular to the first direction, so that the structure of the battery system 100 can be made more stable.
如图19-图21所示,在本实用新型的一些示例中,安装壳2可以包括底盘21、盖板22、安装柱24和密封件25。盖板22可以设在底盘21上,盖板22与底盘21之间可以限定出安装腔23,安装腔23具有在该第一方向(例如安装腔23的高度方向)上相对的第一壁面231和第二壁面232。第二壁面232(例如顶壁面)上可以设有第一通孔221。安装柱24可以设在安装腔23的第一壁面231(例如底壁面)上,安装柱24的一部分能够穿过第一通孔221以便伸出安装腔23。As shown in FIGS. 19-21 , in some examples of the present invention, the installation shell 2 may include a chassis 21 , a cover plate 22 , an installation column 24 and a seal 25 . The cover plate 22 can be arranged on the chassis 21, and an installation cavity 23 can be defined between the cover plate 22 and the chassis 21, and the installation cavity 23 has a first wall surface 231 opposite on the first direction (for example, the height direction of the installation cavity 23) and the second wall 232 . The first through hole 221 may be disposed on the second wall surface 232 (for example, the top wall surface). The installation column 24 can be disposed on the first wall 231 (eg, the bottom wall) of the installation cavity 23 , and a part of the installation column 24 can pass through the first through hole 221 so as to protrude out of the installation cavity 23 .
密封件25可以包括密封部251和连接部252,密封部251可以位于安装腔23外,密封部251能够设在安装柱24的该一部分上。连接部252可以与密封部251相连,连接部252的第一部分2521能够穿过第一通孔221且伸入到安装腔23内,即连接部252的第一部分2521能够位于安装腔23内。连接部252的第一部分2521能够与安装柱24相连。密封部251能够与盖板22和底盘21中的该一个(即设有第一通孔221的一个)密封地接触和/或安装柱24能够与安装腔23的第二壁面232密封地接触。The sealing member 25 may include a sealing part 251 and a connecting part 252 , the sealing part 251 may be located outside the installation cavity 23 , and the sealing part 251 may be provided on the part of the installation column 24 . The connecting part 252 can be connected with the sealing part 251 , and the first part 2521 of the connecting part 252 can pass through the first through hole 221 and protrude into the installation cavity 23 , that is, the first part 2521 of the connecting part 252 can be located in the installation cavity 23 . The first portion 2521 of the connecting portion 252 can be connected with the mounting column 24 . The sealing portion 251 can be in sealing contact with the one of the cover plate 22 and the chassis 21 (ie the one with the first through hole 221 ) and/or the mounting post 24 can be in sealing contact with the second wall surface 232 of the mounting cavity 23 .
由于密封部251能够与盖板22和底盘21中的该一个(即设有第一通孔221的一个)密封地接触,因此密封部251的边沿可以位于第一通孔221的边沿的外侧,即密封部251的边沿可以环绕第一通孔221,以便避免外界的杂物(例如水)通过第一通孔221进入到安装腔23内。Since the sealing portion 251 can be in sealing contact with the one of the cover plate 22 and the chassis 21 (that is, the one provided with the first through hole 221), the edge of the sealing portion 251 can be located outside the edge of the first through hole 221, That is, the edge of the sealing portion 251 can surround the first through hole 221 , so as to prevent foreign matter (such as water) from entering the installation cavity 23 through the first through hole 221 .
由于安装柱24能够与安装腔23的第二壁面232密封地接触,因此安装柱24的边沿可以位于第一通孔221的边沿的外侧,即安装柱24的边沿可以环绕第一通孔221,以便避免外界的杂物(例如水)通过第一通孔221进入到安装腔23内。Since the mounting column 24 can be in sealing contact with the second wall surface 232 of the mounting cavity 23, the edge of the mounting column 24 can be located outside the edge of the first through hole 221, that is, the edge of the mounting column 24 can surround the first through hole 221, In order to prevent external sundries (such as water) from entering the installation cavity 23 through the first through hole 221 .
为了使电动车辆具有更大的续航里程、更少的充电频次,只能提高电池系统的电量,即电池系统包括更多的电池模组,这将导致在电池系统的高度(即整车的X方向)受到限制的情况下,电池系统更加扁平化。对于扁平化的电池系统来说,如果仅在电池系统的周向边沿设置吊装点,则无法满足电池系统的模态要求,更不能满足电池系统的安装强度。In order to make electric vehicles have a greater mileage and less charging frequency, the only way to increase the power of the battery system is to increase the power of the battery system, that is, the battery system includes more battery modules, which will result in the height of the battery system (that is, the X direction) is restricted, the battery system is flatter. For a flat battery system, if the hoisting points are only set on the peripheral edge of the battery system, the modal requirements of the battery system cannot be met, let alone the installation strength of the battery system.
根据本实用新型实施例的安装壳2通过在安装腔23的第一壁面231上设置安装柱24,从而可以通过将安装柱24连接到电动车辆的车体上,来满足偏平化的电池系统100的强度要求。According to the installation shell 2 of the embodiment of the present utility model, the installation column 24 is provided on the first wall surface 231 of the installation cavity 23, so that the installation column 24 can be connected to the body of the electric vehicle to meet the flattened battery system 100. strength requirements.
而且,通过设置密封件25、且使密封部251与盖板22和底盘21中的一个密封地接触和/或安装柱24与安装腔23的第二壁面232密封地接触,从而可以对第一通孔221进行密封,由此可以提高安装壳2和电池系统100的密封性能和安全性能。Moreover, by providing the sealing member 25 and making the sealing portion 251 in sealing contact with one of the cover plate 22 and the chassis 21 and/or the mounting post 24 in sealing contact with the second wall surface 232 of the mounting cavity 23, the first The through hole 221 is sealed, thereby improving the sealing performance and safety performance of the installation case 2 and the battery system 100 .
电池系统100可以是扁平状。具体地,底盘21的长度和高度之比可以是(8-12):1,底盘21的宽度和高度之比可以是(6-10):1,盖板22的长度和高度之比可以是(8-12):1,盖板22的宽度和高度之比可以是(6-10):1。也就是说,安装壳2的长度和高度之比可以大体是(8-12):1,安装壳2的宽度和高度之比可以大体是(6-10):1,安装腔23的长度和高度之比可以大体是(8-12):1,安装腔23的宽度和高度之比可以大体是(6-10):1。The battery system 100 may be flat. Specifically, the ratio of the length to the height of the chassis 21 can be (8-12):1, the ratio of the width to the height of the chassis 21 can be (6-10):1, and the ratio of the length to the height of the cover plate 22 can be (8-12):1, the ratio of the width to the height of the cover plate 22 may be (6-10):1. That is to say, the ratio of the length and the height of the installation shell 2 can be generally (8-12): 1, the ratio of the width of the installation shell 2 and the height can be generally (6-10): 1, the length of the installation cavity 23 and The height ratio may be generally (8-12):1, and the ratio of the width to the height of the installation cavity 23 may be generally (6-10):1.
本实用新型还提供了电池系统100,电池系统100可以包括安装壳2和电池模组1,电池模组1可以设在安装壳2的安装腔23内。根据本实用新型实施例的电池系统100具有安装强度大、密封性能好等优点。The utility model also provides a battery system 100 , the battery system 100 may include an installation case 2 and a battery module 1 , and the battery module 1 may be arranged in the installation cavity 23 of the installation case 2 . The battery system 100 according to the embodiment of the present utility model has the advantages of high installation strength and good sealing performance.
本实用新型还提供了电动车辆,所述电动车辆包括车体和电池系统100,电池系统100可以设在该车体上。优选地,该车体可以具有吊装梁200,电池系统100的安装壳2的安装柱24可以与吊装梁200相连。The utility model also provides an electric vehicle, which includes a vehicle body and a battery system 100, and the battery system 100 can be arranged on the vehicle body. Preferably, the vehicle body may have a lifting beam 200 , and the mounting column 24 of the mounting shell 2 of the battery system 100 may be connected to the lifting beam 200 .
如图19-图21所示,安装柱24的该一部分穿过吊装梁200,密封部251在安装腔23的高度方向上位于吊装梁200和盖板22之间。由于密封部251在安装腔23的高度方向(该第一方向)上位于吊装梁200和盖板22之间,因此吊装梁200可以与盖板22间隔开,即吊装梁200可以与安装壳2间隔开,由此可以避免影响该电动车辆的碰撞、挤压等性能。As shown in FIGS. 19-21 , the part of the installation column 24 passes through the lifting beam 200 , and the sealing portion 251 is located between the lifting beam 200 and the cover plate 22 in the height direction of the installation cavity 23 . Since the sealing portion 251 is located between the hoisting beam 200 and the cover plate 22 in the height direction (the first direction) of the installation cavity 23, the hoisting beam 200 can be spaced apart from the cover plate 22, that is, the hoisting beam 200 can be separated from the installation shell 22. spaced apart so as to avoid affecting performances such as collisions and crushing of the electric vehicle.
优选地,该电动车辆可以进一步包括安装件,该安装件(例如螺母)能够通过螺纹套设在安装柱24的该一部分上,吊装梁200在安装腔23的高度方向上能够位于该安装件与密封部251之间。具体而言,该安装件能够位于吊装梁200的上方,密封部251能够位于吊装梁200的下方,该安装件能够抵靠在吊装梁200上,密封部251能够抵靠在吊装梁200上,密封部251能够抵靠在盖板22和底盘21中的一个上。该安装件可以是第二夹持件244。Preferably, the electric vehicle may further include a mounting part, the mounting part (such as a nut) can be threaded on the part of the mounting column 24, and the lifting beam 200 can be located between the mounting part and the mounting part in the height direction of the mounting cavity 23. Between the sealing parts 251. Specifically, the mounting part can be located above the lifting beam 200, the sealing part 251 can be located below the lifting beam 200, the mounting part can be against the lifting beam 200, and the sealing part 251 can be against the lifting beam 200, The sealing portion 251 can abut against one of the cover plate 22 and the chassis 21 . The mounting member may be a second clamping member 244 .
安装腔23的第一壁面231上可以设有第二通孔。如图20和图21所示,安装柱24可以包括柱体241、安装部242、第一夹持件243和第二夹持件244。柱体241可以设在安装腔23的第一壁面231上,柱体241具有沿其高度方向贯通柱体241的第三通孔,即柱体241具有沿该第一方向(例如上下方向)贯通柱体241的第三通孔,柱体241能够与第二壁面232密封地接触。具体地,柱体241的上表面能够与第二壁面232密封地接触。其中,第一壁面231可以是底盘21的表面的一部分,第二壁面232可以是盖板22的表面的一部分。A second through hole may be provided on the first wall surface 231 of the installation cavity 23 . As shown in FIG. 20 and FIG. 21 , the mounting post 24 may include a post body 241 , a mounting portion 242 , a first clip 243 and a second clip 244 . The column body 241 can be arranged on the first wall surface 231 of the installation cavity 23, and the column body 241 has a third through hole passing through the column body 241 along its height direction, that is, the column body 241 has a hole that penetrates the column body 241 along the first direction (for example, the up and down direction). The third through hole of the cylinder 241 allows the cylinder 241 to be in sealing contact with the second wall 232 . Specifically, the upper surface of the cylinder 241 can be in sealing contact with the second wall surface 232 . Wherein, the first wall surface 231 may be a part of the surface of the chassis 21 , and the second wall surface 232 may be a part of the surface of the cover plate 22 .
安装部242能够穿过第一通孔221、该第二通孔和该第三通孔,即安装部242能够穿过底盘21、柱体241和盖板22。也就是说,第一通孔221、该第二通孔和该第三通孔在该第一方向上大体相对。由于柱体241设在安装腔23的第一壁面231上、且该第二通孔和该第三通孔在该第一方向上大体相对,因此柱体241的边沿可以位于该第二通孔的边沿的外侧,即柱体241的边沿可以环绕该第二通孔,否则柱体241无法设在安装腔23的第一壁面231上。The installation part 242 can pass through the first through hole 221 , the second through hole and the third through hole, that is, the installation part 242 can pass through the chassis 21 , the pillar 241 and the cover plate 22 . That is to say, the first through hole 221 , the second through hole and the third through hole are substantially opposite to each other in the first direction. Since the column 241 is arranged on the first wall 231 of the installation cavity 23, and the second through hole and the third through hole are generally opposite in the first direction, the edge of the column 241 can be located at the second through hole. The outside of the edge of the column body 241 can surround the second through hole, otherwise the column body 241 cannot be arranged on the first wall surface 231 of the installation cavity 23 .
柱体241可以焊接在安装腔23的第一壁面231上;或者,柱体241与安装腔23的第一壁面231之间可以设有密封圈;或者柱体241与安装腔23的第一壁面231可以一体成型,以便避免外界的杂物(例如水)通过该第二通孔进入到安装腔23内。The column body 241 can be welded on the first wall surface 231 of the installation cavity 23; or, a sealing ring can be provided between the column body 241 and the first wall surface 231 of the installation cavity 23; or the column body 241 and the first wall surface of the installation cavity 23 231 can be integrally formed, so as to prevent external sundries (such as water) from entering the installation cavity 23 through the second through hole.
安装部242的一部分2421能够穿过第一通孔221以便伸出安装腔23。其中,密封部251能够套设在安装部242的一部分2421上。A part 2421 of the installation part 242 can pass through the first through hole 221 so as to protrude out of the installation cavity 23 . Wherein, the sealing part 251 can be sleeved on a part 2421 of the installation part 242 .
第一夹持件243和第二夹持件244能够设在安装部242上,第一夹持件243和第二夹持件244中的至少一个能够通过螺纹套设在安装部242上。其中,第一夹持件243能够抵靠在底盘21和盖板22中的另一个(即没有设置第一通孔221的一个)或柱体241上。The first clamping part 243 and the second clamping part 244 can be disposed on the installation part 242 , and at least one of the first clamping part 243 and the second clamping part 244 can be threaded on the installation part 242 . Wherein, the first clamping member 243 can abut against the other one of the chassis 21 and the cover plate 22 (that is, the one without the first through hole 221 ) or the column 241 .
如图19-图21所示,具体而言,安装部242能够穿过吊装梁200,第一夹持件243能够抵靠在柱体241上,第二夹持件244能够抵靠在吊装梁200上。换言之,柱体241、盖板22、密封部251和吊装梁200能够被夹持在第一夹持件243与第二夹持件244之间。由此不仅可以方便地、稳固地将电池系统100安装在吊装梁200上,而且可以方便地、容易地更换电池系统100。As shown in Figures 19-21, specifically, the mounting part 242 can pass through the lifting beam 200, the first clamping part 243 can abut against the column 241, and the second clamping part 244 can abut against the lifting beam 200 on. In other words, the column 241 , the cover plate 22 , the sealing portion 251 and the lifting beam 200 can be clamped between the first clamping part 243 and the second clamping part 244 . Therefore, not only can the battery system 100 be installed on the lifting beam 200 conveniently and stably, but also the battery system 100 can be replaced conveniently and easily.
如图21所示,第二夹持件244可以位于吊装梁200的上方,吊装梁200可以位于密封部251的上方,密封部251可以位于盖板22的上方,盖板22可以位于柱体241的上方,柱体241可以位于底盘21的上方,底盘21可以位于第一夹持件243的上方。As shown in FIG. 21 , the second clamping member 244 can be located above the lifting beam 200 , the lifting beam 200 can be located above the sealing part 251 , the sealing part 251 can be located above the cover plate 22 , and the cover plate 22 can be located on the column body 241 , the column 241 may be located above the chassis 21 , and the chassis 21 may be located above the first clamping member 243 .
优选地,第一夹持件243和安装部242可以一体成型以便构成螺栓,第二夹持件244可以是螺母。柱体241上可以设有容纳槽,第一夹持件243可以设在该容纳槽内。由此可以避免第一夹持件243与该电动车辆的其他部件产生干涉、摩擦。Preferably, the first clamping part 243 and the mounting part 242 can be integrally formed to form a bolt, and the second clamping part 244 can be a nut. A receiving groove may be provided on the cylinder 241, and the first clamping member 243 may be disposed in the receiving groove. Thus, interference and friction between the first clamping member 243 and other components of the electric vehicle can be avoided.
如图20和图21所示,连接部252能够套设在安装部242上。在本实用新型的一个具体示例中,该第三通孔的壁面上可以设有内螺纹,连接部252的第一部分2521的至少一部分的周面上可以设有能够与该内螺纹配合的外螺纹,连接部252的第一部分2521可以通过该内螺纹和该外螺纹配合在该第三通孔内。换言之,连接部252的第一部分2521可以通过螺纹配合在该第三通孔内。As shown in FIGS. 20 and 21 , the connecting portion 252 can be sleeved on the mounting portion 242 . In a specific example of the present invention, an internal thread may be provided on the wall of the third through hole, and an external thread capable of cooperating with the internal thread may be provided on the peripheral surface of at least a part of the first part 2521 of the connecting portion 252 , the first part 2521 of the connecting part 252 can fit in the third through hole through the internal thread and the external thread. In other words, the first portion 2521 of the connecting portion 252 can be screwed into the third through hole.
具体而言,可以将连接部252的第一部分2521穿过第一通孔221以便伸入到该第三通孔内。由于连接部252的第一部分2521通过螺纹配合在该第三通孔内,因此通过旋转连接部252(密封部251随着连接部252一起旋转),可以使密封部251向邻近盖板22和底盘21中的该一个(即设有第一通孔221的一个)的方向移动,随后密封部251可以与盖板22和底盘21中的该一个接触。随着密封部251进一步移动,密封部251可以向邻近柱体241的方向压盖板22和底盘21中的该一个(例如盖板22),直至盖板22和底盘21中的该一个(例如盖板22)与柱体241密封地接触,即第二壁面232与柱体241密封地接触。Specifically, the first portion 2521 of the connecting portion 252 can pass through the first through hole 221 so as to protrude into the third through hole. Since the first part 2521 of the connecting portion 252 is threadedly engaged in the third through hole, by rotating the connecting portion 252 (the sealing portion 251 rotates together with the connecting portion 252), the sealing portion 251 can be moved toward the adjacent cover plate 22 and the chassis. 21 (that is, the one provided with the first through hole 221 ), and then the sealing portion 251 can be in contact with the one of the cover plate 22 and the chassis 21 . As the sealing portion 251 moves further, the sealing portion 251 can press the one of the cover plate 22 and the chassis 21 (such as the cover plate 22 ) in the direction adjacent to the column 241 until the one of the cover plate 22 and the chassis 21 (such as The cover plate 22 ) is in sealing contact with the cylinder 241 , that is, the second wall surface 232 is in sealing contact with the cylinder 241 .
具体地,第一通孔221可以设在盖板22上,第一通孔221可以沿该第一方向贯通盖板22。Specifically, the first through hole 221 may be provided on the cover plate 22 , and the first through hole 221 may pass through the cover plate 22 along the first direction.
如图20和图21所示,安装壳2可以进一步包括密封圈26,密封圈26可以设在柱体241与第二壁面232之间。由此可以进一步提高安装壳2和电池系统100的密封性能。本领域技术人员可以理解的是,密封圈26的外沿可以位于第一通孔221的边沿的外侧,即密封圈26的外沿可以环绕第一通孔221。As shown in FIGS. 20 and 21 , the installation shell 2 may further include a sealing ring 26 , and the sealing ring 26 may be disposed between the cylinder 241 and the second wall 232 . As a result, the sealing performance of the mounting case 2 and the battery system 100 can be further improved. Those skilled in the art can understand that the outer edge of the sealing ring 26 can be located outside the edge of the first through hole 221 , that is, the outer edge of the sealing ring 26 can surround the first through hole 221 .
由于盖板22和底盘21中的该一个在密封部251的带动下压在密封圈26上,即盖板22和底盘21中的该一个不相对密封圈26旋转,因此盖板22和底盘21中的该一个不会磨损密封圈26的表面,由此不会影响密封圈26的密封性能,从而可以进一步提高安装壳2和电池系统100的密封性能。Because this one in the cover plate 22 and the chassis 21 is pressed on the sealing ring 26 under the drive of the sealing portion 251, that is, the one of the cover plate 22 and the chassis 21 does not rotate relative to the sealing ring 26, so the cover plate 22 and the chassis 21 The one of them will not wear the surface of the sealing ring 26, thus will not affect the sealing performance of the sealing ring 26, so that the sealing performance of the installation case 2 and the battery system 100 can be further improved.
密封部251与盖板22和底盘21中的该一个之间也可以设有密封圈,由于密封部251向邻近盖板22和底盘21中的该一个的方向移动时会进行旋转,因此密封部251会磨损该密封圈的表面,导致该密封圈的密封性能有所下降。A sealing ring may also be provided between the sealing portion 251 and the one of the cover plate 22 and the chassis 21. Since the sealing portion 251 will rotate when it moves in a direction adjacent to the one of the cover plate 22 and the chassis 21, the sealing portion 251 will wear the surface of the sealing ring, resulting in a decrease in the sealing performance of the sealing ring.
优选地,密封部251的横截面可以是圆环形,连接部252的横截面可以是圆环形,密封部251的内周面与连接部252的内周面可以平齐。由此可以使密封件25的结构更加合理。Preferably, the cross section of the sealing part 251 may be circular, the cross section of the connecting part 252 may be circular, and the inner peripheral surface of the sealing part 251 and the inner peripheral surface of the connecting part 252 may be flush. This makes the structure of the seal 25 more rational.
如图19和图20所示,安装柱24可以是多个,多个安装柱24可以沿底盘21的长度方向间隔开地设在安装腔23的第一壁面231上。由此可以进一步提高偏平化的电池系统100的安装强度。As shown in FIG. 19 and FIG. 20 , there may be multiple mounting posts 24 , and the multiple mounting posts 24 may be arranged on the first wall surface 231 of the mounting cavity 23 at intervals along the length direction of the chassis 21 . As a result, the installation strength of the flattened battery system 100 can be further increased.
优选地,每个安装柱24在底盘21的宽度方向上可以位于第一壁面231的中部。由此可以使安装壳2的结构更加合理。其中,底盘21的长度方向、盖板22的长度方向、安装腔23的长度方向和安装壳2的长度方向可以是一致的,底盘21的宽度方向、盖板22的宽度方向、安装腔23的宽度方向和安装壳2的宽度方向可以是一致的。Preferably, each mounting column 24 may be located in the middle of the first wall 231 in the width direction of the chassis 21 . Thus, the structure of the mounting case 2 can be made more reasonable. Wherein, the length direction of the chassis 21, the length direction of the cover plate 22, the length direction of the installation cavity 23 and the length direction of the installation shell 2 can be consistent, the width direction of the chassis 21, the width direction of the cover plate 22, the width direction of the installation cavity 23 The width direction and the width direction of the installation case 2 may be consistent.
安装腔23内可以设有多个电池模组1,多个电池模组1可以在底盘21的宽度方向上位于多个安装柱24的两侧。A plurality of battery modules 1 may be provided in the installation cavity 23 , and the plurality of battery modules 1 may be located on both sides of the plurality of installation columns 24 in the width direction of the chassis 21 .
如图20所示,安装壳2可以进一步包括至少一个第一加强件271和两个第二加强件272。多个安装柱24和至少一个第一加强件271沿底盘21的长度方向可以交替设置。换言之,相邻两个安装柱24之间可以设有一个第一加强件271。其中,每个第一加强件271设在第一壁面231上,每个第一加强件271可以与相邻的两个安装柱24中的每一个相连。As shown in FIG. 20 , the mounting case 2 may further include at least one first reinforcing member 271 and two second reinforcing members 272 . A plurality of mounting columns 24 and at least one first reinforcing member 271 may be arranged alternately along the length direction of the chassis 21 . In other words, a first reinforcing member 271 may be provided between two adjacent installation columns 24 . Wherein, each first reinforcing piece 271 is disposed on the first wall surface 231 , and each first reinforcing piece 271 can be connected with each of two adjacent installation columns 24 .
每个第二加强件272可以设在第一壁面231上,安装腔23具有在底盘21的长度方向上相对的第三壁面和第四壁面。其中,一个第二加强件272可以与该第三壁面和邻近该第三壁面的安装柱24中的每一个相连,另一个第二加强件272可以与该第四壁面和邻近该第四壁面的安装柱24中的每一个相连。由此可以进一步提高安装壳2和电池系统100的结构强度。Each second reinforcing member 272 may be disposed on the first wall surface 231 , and the installation cavity 23 has a third wall surface and a fourth wall surface opposite to each other along the length direction of the chassis 21 . Wherein, a second reinforcing member 272 can be connected with each of the third wall surface and the mounting column 24 adjacent to the third wall surface, and another second reinforcing member 272 can be connected with the fourth wall surface and the mounting column 24 adjacent to the fourth wall surface. Each of the mounting posts 24 is connected. As a result, the structural strength of the mounting shell 2 and the battery system 100 can be further increased.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" The orientation or positional relationship indicated by , "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying the referred device Or elements must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本实用新型的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是相连或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrated; it can be mechanically connected, connected or communicated with each other; it can be directly connected or indirectly connected through an intermediary, it can be the internal communication of two components or the interaction relationship between two components, unless expressly defined otherwise. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first feature and the second feature through an intermediary indirect contact. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structures, materials or features are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.
尽管上面已经示出和描述了本实用新型的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本实用新型的限制,本领域的普通技术人员在本实用新型的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and should not be construed as limitations of the present invention, and those skilled in the art are within the scope of the present invention. Variations, modifications, substitutions and variations can be made to the above-described embodiments.
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