CN209510307U - Drilling depth monitoring device and air drill - Google Patents
Drilling depth monitoring device and air drill Download PDFInfo
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- CN209510307U CN209510307U CN201920088481.4U CN201920088481U CN209510307U CN 209510307 U CN209510307 U CN 209510307U CN 201920088481 U CN201920088481 U CN 201920088481U CN 209510307 U CN209510307 U CN 209510307U
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- 238000005553 drilling Methods 0.000 title claims abstract description 114
- 238000012806 monitoring device Methods 0.000 title claims abstract description 58
- 239000011435 rock Substances 0.000 claims abstract description 172
- 238000005259 measurement Methods 0.000 claims abstract description 92
- 238000012545 processing Methods 0.000 claims abstract description 59
- 238000006073 displacement reaction Methods 0.000 claims abstract description 43
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- 238000012544 monitoring process Methods 0.000 description 3
- 230000035939 shock Effects 0.000 description 3
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- 238000013461 design Methods 0.000 description 1
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- 239000000843 powder Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及岩土钻进领域,具体而言,涉及钻进深度监测装置及气动凿岩机。The utility model relates to the field of rock and soil drilling, in particular to a drilling depth monitoring device and a pneumatic rock drill.
背景技术Background technique
在岩土工程中广泛使用气动凿岩机进行开挖爆破孔的成孔工作,孔径一般在30-50毫米之间,目前气动凿岩机成孔后一般手工测量钻进深度,具体是采用钢卷尺伸入钻孔中直接测量,或者在孔中放入细杆,测量细杆长度。手工测量的效率地下、精度不高、由于气动凿岩机作业者水平良莠不齐,实际工程中,钻进成孔的深度通常都由作业者根据自身经验目测钻杆长度得到。由于人工测量,不易监管,目前实际工程钻孔深度达不到设计要求的现象普遍存在。Pneumatic rock drills are widely used in geotechnical engineering to excavate blast holes. The hole diameter is generally between 30-50 mm. Measure directly in the hole, or put a thin rod in the hole to measure the length of the thin rod. The efficiency of manual measurement is low and the accuracy is not high. Due to the uneven level of pneumatic rock drill operators, in actual engineering, the depth of the drilled hole is usually obtained by the operator visually measuring the length of the drill pipe based on his own experience. Due to manual measurement, it is not easy to supervise. At present, the phenomenon that the actual engineering drilling depth does not meet the design requirements is common.
实用新型内容Utility model content
本实用新型的目的在于提供一种钻进深度监测装置,其能够简单、准确、实时、稳定地测量钻进深度。The purpose of the utility model is to provide a drilling depth monitoring device, which can measure the drilling depth simply, accurately, in real time and stably.
本实用新型提供一种关于钻进深度监测装置的技术方案:The utility model provides a technical proposal about a drilling depth monitoring device:
一种钻进深度监测装置,用于气动凿岩机,所述气动凿岩机包括凿岩机机身、凿岩机气腿和凿岩机钻杆,所述凿岩机机身与所述凿岩机气腿转动连接,所述凿岩机钻杆设置于所述凿岩机机身。所述钻进深度监测装置包括角度测量模块、位移测量模块和数据处理模块,所述角度测量模块和所述位移测量模块均与所述数据处理模块电连接,所述角度测量模块分别设置于所述凿岩机机身和所述凿岩机气腿上,所述位移测量模块和所述数据处理模块均设置于所述凿岩机气腿上。所述角度测量模块用于测量所述凿岩机机身和所述凿岩机气腿的倾角值并将所述倾角值传输至所述数据处理模块。所述位移测量模块用于测量所述凿岩机气腿的伸长量并将所述伸长量传输至所述数据处理模块。所述数据处理模块用于根据所述倾角值和所述伸长量得到钻进深度。A drilling depth monitoring device is used for a pneumatic rock drill, the pneumatic rock drill includes a rock drill body, a rock drill air leg and a rock drill drill rod, the rock drill body is rotatably connected to the rock drill air leg, and the rock drill drill rod is set on the fuselage of the rock drill. The drilling depth monitoring device includes an angle measurement module, a displacement measurement module and a data processing module, the angle measurement module and the displacement measurement module are both electrically connected to the data processing module, and the angle measurement modules are respectively arranged on the The body of the rock drill and the air leg of the rock drill, and the displacement measurement module and the data processing module are both arranged on the air leg of the rock drill. The angle measurement module is used to measure the inclination value of the rock drill body and the air leg of the rock drill and transmit the inclination value to the data processing module. The displacement measurement module is used to measure the elongation of the air leg of the rock drill and transmit the elongation to the data processing module. The data processing module is used to obtain the drilling depth according to the inclination value and the elongation.
可选地,所述角度测量模块包括第一倾角传感器和第二倾角传感器,所述第一倾角传感器设置于所述凿岩机机身上并与所述数据处理模块电连接,所述第二倾角传感器设置于所述凿岩机气腿上并与所述数据处理模块电连接。所述第一倾角传感器用于测量所述凿岩机机身的第一倾角值,所述第二倾角传感器用于测量所述凿岩机气腿的第二倾角值,所述数据处理模块用于根据所述第一倾角值、所述第二倾角值和所述伸长量得到所述钻进深度。Optionally, the angle measurement module includes a first inclination sensor and a second inclination sensor, the first inclination sensor is arranged on the body of the rock drilling machine and is electrically connected to the data processing module, and the second inclination sensor It is arranged on the air leg of the rock drilling machine and is electrically connected with the data processing module. The first inclination sensor is used to measure the first inclination value of the rock drill body, the second inclination sensor is used to measure the second inclination value of the air leg of the rock drill, and the data processing module is used to The first inclination value, the second inclination value and the elongation amount obtain the drilling depth.
可选地,所述第一倾角传感器与所述凿岩机机身之间的连接方式为卡接或者螺钉连接。Optionally, the connection between the first inclination sensor and the body of the rock drilling machine is clamping or screwing.
可选地,所述第一倾角传感器的壳体上凸设有连接部,所述连接部上设置有连接通孔。Optionally, a connection portion protrudes from the housing of the first inclination sensor, and a connection through hole is provided on the connection portion.
可选地,所述角度测量模块还包括连接导线,所述第一倾角传感器通过连接导线与所述数据处理模块电连接。Optionally, the angle measurement module further includes a connection wire, and the first inclination sensor is electrically connected to the data processing module through the connection wire.
可选地,所述连接导线的设置有连接端子,所述第一倾角传感器设置有插拔端口,所述连接端子可插拔地与所述插拔端口连接。Optionally, the connection wire is provided with a connection terminal, the first inclination sensor is provided with a plug-in port, and the connection terminal is pluggably connected to the plug-in port.
可选地,所述第二倾角传感器与所述凿岩机气腿之间的连接方式为卡接或者螺钉连接。Optionally, the connection between the second inclination sensor and the air leg of the rock drilling machine is clamping or screwing.
可选地,所述位移测量模块为拉线式位移传感器,所述拉线式位移传感器设置于所述凿岩机气腿上并用于测量所述凿岩机气腿的所述伸长量。Optionally, the displacement measurement module is a wire-type displacement sensor, and the wire-type displacement sensor is arranged on the air leg of the rock drilling machine and used for measuring the elongation of the air leg of the rock drilling machine.
可选地,所述数据处理模块为数据采集器,所述数据采集器设置于所述凿岩机气腿上并与所述角度测量模块和所述位移测量模块电连接,所述数据采集器还用于处理所述倾角值和所述伸长量并得到所述钻进深度。Optionally, the data processing module is a data collector, the data collector is arranged on the air leg of the rock drill and is electrically connected with the angle measurement module and the displacement measurement module, and the data collector also uses to process the inclination value and the elongation to obtain the drilling depth.
可选地,所述钻进深度监测装置还包括定位模块和无线通信模块,所述无线通信模块与所述定位模块电连接,所述定位模块用于获取所述钻进深度监测装置的位置信息,所述无线通信模块用于与服务器通信连接并用于将所述位置信息和所述钻进深度的信息发送至所述服务器。Optionally, the drilling depth monitoring device further includes a positioning module and a wireless communication module, the wireless communication module is electrically connected to the positioning module, and the positioning module is used to obtain position information of the drilling depth monitoring device , the wireless communication module is used to communicate with a server and send the location information and the drilling depth information to the server.
可选地,所述钻进深度监测装置还包括微型发电机,所述微型发电机设置于所述气动凿岩机的气管上,所述微型发电机用于通过所述气动凿岩机的气管内的空气发电;所述微型发电机与所述角度测量模块、所述位移测量模块和所述数据处理模块电连接并用于对所述角度测量模块、所述位移测量模块和所述数据处理模块供电。Optionally, the drilling depth monitoring device further includes a micro-generator, the micro-generator is arranged on the air pipe of the pneumatic rock drill, and the micro-generator is used to generate electricity through the air in the air pipe of the pneumatic rock drill ; The micro-generator is electrically connected to the angle measurement module, the displacement measurement module and the data processing module and is used to supply power to the angle measurement module, the displacement measurement module and the data processing module.
本实用新型的另一目的在于提供一种气动凿岩机,其能够简单、准确、实时、稳定地测量钻进深度。Another object of the present utility model is to provide a pneumatic rock drill, which can measure the drilling depth simply, accurately, in real time and stably.
本实用新型提供一种关于气动凿岩机的技术方案:The utility model provides a technical proposal about a pneumatic rock drill:
一种气动凿岩机,包括凿岩机机身、凿岩机气腿、凿岩机钻杆和钻进深度监测装置,所述凿岩机机身与所述凿岩机气腿转动连接,所述凿岩机钻杆设置于所述凿岩机机身,所述钻进深度监测装置包括角度测量模块、位移测量模块和数据处理模块,所述角度测量模块和所述位移测量模块均与所述数据处理模块电连接,所述角度测量模块分别设置于所述凿岩机机身和所述凿岩机气腿上,所述位移测量模块和所述数据处理模块均设置于所述凿岩机气腿上。所述角度测量模块用于测量所述凿岩机机身和所述凿岩机气腿的倾角值并将所述倾角值传输至所述数据处理模块。所述位移测量模块用于测量所述凿岩机气腿的伸长量并将所述伸长量传输至所述数据处理模块。所述数据处理模块用于根据所述倾角值和所述伸长量得到钻进深度。A pneumatic rock drill, comprising a rock drill body, a rock drill air leg, a rock drill drill rod and a drilling depth monitoring device, the rock drill body is rotatably connected to the rock drill air leg, and the rock drill drill rod is arranged on the rock drill body , the drilling depth monitoring device includes an angle measurement module, a displacement measurement module and a data processing module, the angle measurement module and the displacement measurement module are electrically connected to the data processing module, and the angle measurement modules are respectively arranged on On the rock drill body and the rock drill air leg, the displacement measurement module and the data processing module are both arranged on the rock drill air leg. The angle measurement module is used to measure the inclination value of the rock drill body and the air leg of the rock drill and transmit the inclination value to the data processing module. The displacement measurement module is used to measure the elongation of the air leg of the rock drill and transmit the elongation to the data processing module. The data processing module is used to obtain the drilling depth according to the inclination value and the elongation.
相比现有技术,本实用新型提供的钻进深度监测装置及气动凿岩机的有益效果是:Compared with the prior art, the beneficial effects of the drilling depth monitoring device and the pneumatic rock drill provided by the utility model are:
角度测量模块用于测量凿岩机机身和凿岩机气腿的倾角值,位移测量模块用于测量凿岩机气腿的伸长量,数据处理模块用于根据倾角值和伸长量得到钻进深度。也就是说,钻进深度监测装置能够通过凿岩机机身和凿岩机气腿在钻进过程中的倾角值,以及凿岩机气腿的伸长量得到每次测量时的钻进深度。在某些实现方式中,可以通过多次测量得到钻进的总深度(每次测量的钻进深度之和)。此外,主要监测元件设置于凿岩机气腿上,由于凿岩机气腿具有良好的减震效果,因此极大地减小了气动凿岩机的运行过程对采集数据的影响。钻进深度监测装置及气动凿岩机能够简单、准确、实时、稳定地测量钻进深度。The angle measurement module is used to measure the inclination value of the rock drill body and the air leg of the rock drill, the displacement measurement module is used to measure the elongation of the air leg of the rock drill, and the data processing module is used to obtain the drilling depth according to the inclination value and the elongation. That is to say, the drilling depth monitoring device can obtain the drilling depth for each measurement through the inclination value of the rock drill body and the rock drill air leg during drilling, and the elongation of the rock drill air leg. In some implementations, the total drilling depth (the sum of the drilling depths of each measurement) can be obtained through multiple measurements. In addition, the main monitoring components are set on the air leg of the rock drill. Since the air leg of the rock drill has a good shock absorption effect, the influence of the operation process of the pneumatic rock drill on the collected data is greatly reduced. The drilling depth monitoring device and the pneumatic rock drill can measure the drilling depth simply, accurately, in real time and stably.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍。应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定。对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only illustrate certain embodiments of the present invention, and thus should not be considered as limiting the scope. For those skilled in the art, other related drawings can also be obtained based on these drawings without creative effort.
图1为本实用新型的实施例提供的钻进深度监测装置的结构示意图;Fig. 1 is the structural representation of the drilling depth monitoring device that the embodiment of the present invention provides;
图2为本实用新型的实施例提供的钻进深度监测装置在测量钻进深度时的几何形态示意图;Fig. 2 is a schematic diagram of the geometry of the drilling depth monitoring device provided by the embodiment of the present invention when measuring the drilling depth;
图3为本实用新型的实施例提供的钻进深度监测装置的连接框图;Fig. 3 is the connection block diagram of the drilling depth monitoring device provided by the embodiment of the present invention;
图4为本实用新型的实施例提供的连接部和连接通孔的截面结构示意图;Fig. 4 is a schematic diagram of the cross-sectional structure of the connection part and the connection through hole provided by the embodiment of the present invention;
图5为本实用新型实施例提供的气管和微型发电机的结构示意图。Fig. 5 is a structural schematic view of the gas pipe and the micro-generator provided by the embodiment of the present invention.
图标:10-气动凿岩机;100-钻进深度监测装置;110-角度测量模块;112-第一倾角传感器;1121-连接部;1122-连接通孔;114-第二倾角传感器;120-位移测量模块;130-数据处理模块;200-凿岩机机身;300-凿岩机气腿;400-凿岩机钻杆;500-气管;600-微型发电机。Icons: 10-pneumatic rock drill; 100-drilling depth monitoring device; 110-angle measurement module; 112-first inclination sensor; 1121-connection; 1122-connection through hole; 114-second inclination sensor; Module; 130-data processing module; 200-body of rock drill; 300-air leg of rock drill; 400-drill pipe of rock drill; 500-gas pipe; 600-miniature generator.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Apparently, the described embodiments are some of the embodiments of the present utility model, but not all of them. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“内”、“外”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,或者是本领域技术人员惯常理解的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "left", "right" etc. are based on the The orientation or positional relationship, or the orientation or positional relationship that is usually placed when the utility model product is used, or the orientation or positional relationship that is commonly understood by those skilled in the art, is only for the convenience of describing the utility model and simplifying the description, and It is not to indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and operate in a particular orientation, and thus should not be construed as limiting the invention.
此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In addition, the terms "first", "second", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,“设置”、“连接”等术语应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接连接,也可以通过中间媒介间接连接,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should also be noted that terms such as "setting" and "connection" should be interpreted in a broad sense unless otherwise clearly specified and limited. For example, "connection" can be a fixed connection or a A detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary, and it may be an internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.
下面结合附图,对本实用新型的具体实施方式进行详细说明。Below in conjunction with accompanying drawing, the specific embodiment of the utility model is described in detail.
第一实施例first embodiment
请参阅图1,本实施例提供了一种钻进深度监测装置100,其能够简单、准确、实时、稳定地测量钻进深度。Please refer to Fig. 1 , this embodiment provides a drilling depth monitoring device 100, which can measure the drilling depth simply, accurately, in real time and stably.
在现有相关的技术中,气动凿岩机10的深度监测面临以下难度:首先,气动凿岩机10工作时机身振动极大,振动加速度达到200-1000G,监测装置重量控制、抗振等面临极大挑战。其次,气动凿岩机10工作环境恶劣,水汽和岩粉弥漫,对防水、防尘要求高。气动凿岩机10尺寸较小,可加装监测装置的位置有限。气动凿岩机10的钻进深度监测装置100实施时,不能干扰凿岩机操作者的正常操作,且确保能在凿岩机正常遭遇岩石碰撞时不被损坏。本申请的发明人针对上述现有技术中的问题提出了本申请的技术方案。In the existing related technologies, the depth monitoring of the pneumatic rock drill 10 faces the following difficulties: First, the body of the pneumatic rock drill 10 vibrates extremely during operation, and the vibration acceleration reaches 200-1000G, and the weight control and anti-vibration of the monitoring device face great challenges. . Secondly, the working environment of the pneumatic rock drill 10 is harsh, with water vapor and rock powder permeating the air, and has high requirements for waterproofing and dustproofing. The size of the pneumatic rock drill 10 is relatively small, and the position where the monitoring device can be installed is limited. When the drilling depth monitoring device 100 of the pneumatic rock drill 10 is implemented, it cannot interfere with the normal operation of the rock drill operator, and it must be ensured that the rock drill will not be damaged when it encounters rock collisions normally. The inventor of the present application proposes the technical solution of the present application in view of the above-mentioned problems in the prior art.
需要说明的是,本实施例提供的钻进深度监测装置100可以用于气动凿岩机10。在将本实施例提供的钻进深度监测装置100应用于气动凿岩机10时,钻进深度监测装置100能够对气动凿岩机10的钻进深度进行测量,以便工作人员准确、稳定、可靠地测量钻进深度。同时也便于监管。It should be noted that the drilling depth monitoring device 100 provided in this embodiment can be used in a pneumatic rock drill 10 . When the drilling depth monitoring device 100 provided in this embodiment is applied to the pneumatic rock drill 10, the drilling depth monitoring device 100 can measure the drilling depth of the pneumatic rock drilling machine 10, so that the staff can measure the drilling depth accurately, stably and reliably. depth. It is also easy to monitor.
同时,也需要说明的是,在将本实施例提供的钻进深度监测装置100应用于气动凿岩机10时,气动凿岩机10可以包括凿岩机机身200、凿岩机气腿300和凿岩机钻杆400,凿岩机机身200与凿岩机气腿300转动连接,凿岩机钻杆400设置于凿岩机机身200。At the same time, it should also be noted that when the drilling depth monitoring device 100 provided in this embodiment is applied to a pneumatic rock drill 10, the pneumatic rock drill 10 may include a rock drill body 200, a rock drill air leg 300 and a rock drill drill rod 400, the rock drill machine The body 200 is rotatably connected with the air leg 300 of the rock drill, and the drill rod 400 of the rock drill is arranged on the body 200 of the rock drill.
本实施例提供的钻进深度监测装置100包括角度测量模块110、位移测量模块120和数据处理模块130,角度测量模块110和位移测量模块120均与数据处理模块130电连接,角度测量模块110分别设置于凿岩机机身200和凿岩机气腿300上,位移测量模块120和数据处理模块130均设置于凿岩机气腿300上。角度测量模块110用于测量凿岩机机身200和凿岩机气腿300的倾角值并将倾角值传输至数据处理模块130。位移测量模块120用于测量凿岩机气腿300的伸长量并将伸长量传输至数据处理模块130。数据处理模块130用于根据倾角值和伸长量得到钻进深度。The drilling depth monitoring device 100 provided in this embodiment includes an angle measurement module 110, a displacement measurement module 120 and a data processing module 130, the angle measurement module 110 and the displacement measurement module 120 are all electrically connected to the data processing module 130, and the angle measurement modules 110 are respectively It is arranged on the body 200 of the rock drill and the air leg 300 of the rock drill, and the displacement measurement module 120 and the data processing module 130 are both arranged on the air leg 300 of the rock drill. The angle measurement module 110 is used to measure the inclination value of the rock drill body 200 and the rock drill air leg 300 and transmit the inclination value to the data processing module 130 . The displacement measurement module 120 is used to measure the elongation of the air leg 300 of the rock drill and transmit the elongation to the data processing module 130 . The data processing module 130 is used to obtain the drilling depth according to the inclination value and the elongation.
可以理解的是,角度测量模块110用于测量凿岩机机身200和凿岩机气腿300的倾角值,位移测量模块120用于测量凿岩机气腿300的伸长量,数据处理模块130用于根据倾角值和伸长量得到钻进深度。也就是说,本实施例提供的钻进深度监测装置100能够通过凿岩机机身200和凿岩机气腿300在钻进过程中的倾角值,以及凿岩机气腿300的伸长量得到每次测量时的钻进深度。在某些实现方式中,可以通过多次测量得到钻进的总深度(每次测量的钻进深度之和)。此外,主要监测元件设置于凿岩机气腿300上,由于凿岩机气腿300具有良好的减震效果,因此极大地减小了气动凿岩机10的运行过程对采集数据的影响。本实施例提供的钻进深度监测装置100能够简单、准确、实时、稳定地测量钻进深度。It can be understood that the angle measurement module 110 is used to measure the inclination value of the rock drill body 200 and the rock drill air leg 300, the displacement measurement module 120 is used to measure the elongation of the rock drill air leg 300, and the data processing module 130 is used to measure the inclination value according to the inclination value and the elongation to obtain the drilling depth. That is to say, the drilling depth monitoring device 100 provided in this embodiment can obtain the inclination angle value of the rock drill body 200 and the rock drill air leg 300 during drilling, and the elongation of the rock drill air leg 300 during each measurement. Drilling depth. In some implementations, the total drilling depth (the sum of the drilling depths of each measurement) can be obtained through multiple measurements. In addition, the main monitoring components are arranged on the air leg 300 of the rock drill. Since the air leg 300 of the rock drill has a good shock absorption effect, the influence of the operation process of the pneumatic rock drill 10 on the collected data is greatly reduced. The drilling depth monitoring device 100 provided in this embodiment can measure the drilling depth simply, accurately, in real time and stably.
请结合参阅图1和图2,本实施例提供的钻进监测装置在使用时:Please refer to Fig. 1 and Fig. 2 in combination, when the drilling monitoring device provided by this embodiment is in use:
在t0时刻通过位移测量模块120记录凿岩机气腿300伸长量L0,通过角度测量模块110记录凿岩机气腿300的倾角α0和凿岩机机身200倾角β0;At time t 0 , the displacement measurement module 120 records the elongation L 0 of the air leg 300 of the rock drill, and the angle measurement module 110 records the inclination α 0 of the air leg 300 of the rock drill and the inclination β 0 of the body 200 of the rock drill;
在t1时刻通过位移测量模块120记录凿岩机气腿300伸长量L1,通过角度测量模块110记录凿岩机气腿300的倾角α1和凿岩机机身200的倾角β1;At time t1 , the displacement measurement module 120 records the elongation L 1 of the rock drill air leg 300, and the angle measurement module 110 records the inclination α 1 of the rock drill air leg 300 and the inclination β 1 of the rock drill body 200;
可选地,位移测量模块120距离机身的距离为L(也可以理解为凿岩机气腿300的初始长度为L),即在t0时刻,整个凿岩机气腿300的长度为L00=L+L0;在t1时刻,整个气腿的长度为L11=L+L1 Optionally, the distance between the displacement measurement module 120 and the fuselage is L (it can also be understood as the initial length of the rock drill air leg 300 is L), that is, at time t 0 , the length of the entire rock drill air leg 300 is L 00 =L+ L 0 ; at time t 1 , the length of the entire air leg is L 11 =L+L 1
单次钻进过程中凿岩机气腿300的根部位置不变,通过记录以上参数可以计算得到,钻杆钻进的深度Z1 The root position of the air leg 300 of the rock drill remains unchanged during a single drilling process. By recording the above parameters, it can be calculated that the drilling depth Z 1
在图2中,三角形ABC代表t0和t1时刻钻进的几何形态,其中BC为t0时刻整个凿岩机气腿300的长度;AC为t1时刻整个凿岩机气腿300的长度;AB为钻杆钻进的深度Z1,∠ACB为β0-β1。In Fig. 2, the triangle ABC represents the drilling geometry at t 0 and t 1 , where BC is the length of the entire rock drill air leg 300 at t 0 ; AC is the length of the entire rock drill air leg 300 at t 1 ; The depth Z 1 of rod drilling, ∠ACB is β 0 -β 1 .
根据余弦定理得:According to the law of cosines:
AB=[AC2+BC2-2*AC*BC*cos(β0-β1)]1/2 AB=[AC 2 +BC 2 -2*AC*BC*cos(β 0 -β 1 )] 1/2
即:which is:
Z1=[L11 2+L00 2-2*L11*L00*COS(β0-β1)]1/2 Z 1 =[L 11 2 +L 00 2 -2*L 11 *L 00 *COS(β 0 -β 1 )] 1/2
钻杆的水平钻进深度Zh1为:The horizontal drilling depth Z h1 of the drill pipe is:
Zh1=Z1*COS(α0-α1)Z h1 =Z 1 *COS(α 0 -α 1 )
将多次测量的钻进深度求和即为总钻进深度The total drilling depth is the sum of the drilling depths measured multiple times
总钻进深度Z=∑Zi Total drilling depth Z=∑Z i
总水平钻进深度ZH=∑Zhi Total horizontal drilling depth Z H =∑Z hi
其中i为1,2,3,…等正整数。Where i is a positive integer such as 1, 2, 3, ... and so on.
请参阅图3,可选地,角度测量模块110包括第一倾角传感器112和第二倾角传感器114,第一倾角传感器112设置于凿岩机机身200上并与数据处理模块130电连接,第二倾角传感器114设置于凿岩机气腿300上并与数据处理模块130电连接。第一倾角传感器112用于测量凿岩机机身200的第一倾角值,第二倾角传感器114用于测量凿岩机气腿300的第二倾角值,数据处理模块130用于根据第一倾角值、第二倾角值和伸长量得到钻进深度。Please refer to Fig. 3, optionally, the angle measurement module 110 includes a first inclination sensor 112 and a second inclination sensor 114, the first inclination sensor 112 is arranged on the rock drilling machine body 200 and is electrically connected with the data processing module 130, the second inclination sensor The sensor 114 is arranged on the air leg 300 of the rock drill and is electrically connected to the data processing module 130 . The first inclination sensor 112 is used to measure the first inclination value of the rock drilling machine body 200, the second inclination sensor 114 is used to measure the second inclination value of the rock drill air leg 300, and the data processing module 130 is used to measure the first inclination value according to the first inclination value, the second The inclination value and the elongation result in the drilling depth.
可选地,上述第一倾角传感器112和第二倾角传感器114均可以采用MEMS(Micro-Electro-Mechanical System,微机电系统)传感器,以进一步地减小传感器的重量和体积,提高抗震性能和环境耐受性。Optionally, both the above-mentioned first inclination sensor 112 and the second inclination sensor 114 can use MEMS (Micro-Electro-Mechanical System, Micro-Electro-Mechanical System) sensors to further reduce the weight and volume of the sensors and improve the shock resistance and environmental protection. tolerance.
可选地,第一倾角传感器112与凿岩机机身200之间的连接方式为卡接或者螺钉连接。Optionally, the connection between the first inclination sensor 112 and the rock drilling machine body 200 is clamping or screwing.
请参阅图4,可选地,第一倾角传感器112的壳体上凸设有连接部1121,连接部1121上设置有连接通孔1122。Referring to FIG. 4 , optionally, a connecting portion 1121 protrudes from the housing of the first inclination sensor 112 , and a connecting through hole 1122 is disposed on the connecting portion 1121 .
可选地,角度测量模块110还包括连接导线,第一倾角传感器112通过连接导线与数据处理模块130电连接。Optionally, the angle measurement module 110 further includes a connection wire, and the first inclination sensor 112 is electrically connected to the data processing module 130 through the connection wire.
可选地,连接导线的设置有连接端子,第一倾角传感器112设置有插拔端口,连接端子可插拔地与插拔端口连接。Optionally, the connection wires are provided with connection terminals, the first inclination sensor 112 is provided with plug ports, and the connection terminals are pluggably connected to the plug ports.
可选地,第二倾角传感器114与凿岩机气腿300之间的连接方式为卡接或者螺钉连接。Optionally, the connection mode between the second inclination sensor 114 and the rock drill air leg 300 is clamping or screwing.
需要说明的是,第二倾角传感器114的设置可以参照第一倾角传感器112进行设置。It should be noted that the settings of the second inclination sensor 114 can be set with reference to the first inclination sensor 112 .
可选地,位移测量模块120为拉线式位移传感器,拉线式位移传感器设置于凿岩机气腿300上并用于测量凿岩机气腿300的伸长量。Optionally, the displacement measurement module 120 is a wire-type displacement sensor, which is arranged on the air leg 300 of the rock drill and used to measure the elongation of the air leg 300 of the rock drill.
可选地,数据处理模块130为数据采集器,数据采集器设置于凿岩机气腿300上并与角度测量模块110和位移测量模块120电连接,数据采集器还用于处理倾角值和伸长量并得到钻进深度。Optionally, the data processing module 130 is a data collector, the data collector is arranged on the rock drill air leg 300 and is electrically connected with the angle measurement module 110 and the displacement measurement module 120, and the data collector is also used to process the inclination value and the elongation and Get the drilling depth.
可选地,钻进深度监测装置100还可以包括定位模块和无线通信模块,无线通信模块与定位模块电连接,定位模块用于获取钻进深度监测装置100的位置信息,无线通信模块用于与服务器通信连接并用于将位置信息和钻进深度的信息发送至服务器。Optionally, the drilling depth monitoring device 100 may also include a positioning module and a wireless communication module, the wireless communication module is electrically connected to the positioning module, the positioning module is used to obtain the position information of the drilling depth monitoring device 100, and the wireless communication module is used to communicate with The server is communicatively connected and used to send location information and drilling depth information to the server.
可选地,无线通信模块可以为天线模组,定位模块获得的位置信息可以包括经纬度坐标、钻进深度监测装置100的编号等。服务器可以为云端服务器等。Optionally, the wireless communication module may be an antenna module, and the location information obtained by the positioning module may include latitude and longitude coordinates, the serial number of the drilling depth monitoring device 100 and the like. The server may be a cloud server or the like.
请参阅图5,可选地,钻进深度监测装置100还包括微型发电机600,微型发电机600可以设置于气动凿岩机10的气管500上,微型发电机600能够通过气管500内流动的气体发电。微型发电机600与角度测量模块110、位移测量模块120和数据处理模块130电连接并用于对角度测量模块110、位移测量模块120和数据处理模块130供电。Please refer to Fig. 5, optionally, the drilling depth monitoring device 100 also includes a micro-generator 600, the micro-generator 600 can be arranged on the air pipe 500 of the pneumatic rock drill 10, and the micro-generator 600 can generate electricity through the gas flowing in the air pipe 500 . The micro-generator 600 is electrically connected with the angle measurement module 110 , the displacement measurement module 120 and the data processing module 130 and is used for supplying power to the angle measurement module 110 , the displacement measurement module 120 and the data processing module 130 .
上述微型发电机600可以为水力发电机,通过微型发电机600能够对钻进深度监测装置100供电,使钻进深度监测装置100拥有更持久的续航能力,进而保证钻进深度监测装置100的正常工作。The above-mentioned micro-generator 600 can be a hydraulic generator, and the micro-generator 600 can supply power to the drilling depth monitoring device 100, so that the drilling depth monitoring device 100 has a longer endurance, thereby ensuring the normal operation of the drilling depth monitoring device 100. Work.
此外,还需要说明的是,在气动凿岩机10上还可以设置蓄电模块,比如蓄电池等,通过蓄电模块将微型发电机600产生的电能进行存储。In addition, it should be noted that an electric storage module, such as a storage battery, can also be provided on the pneumatic rock drill 10, and the electric energy generated by the micro generator 600 can be stored through the electric storage module.
第二实施例second embodiment
请结合参阅图1至图5,本实施例提供了一种气动凿岩机10,其能够简单、准确、实时、稳定地测量钻进深度。Please refer to FIG. 1 to FIG. 5 together. This embodiment provides a pneumatic rock drill 10, which can measure the drilling depth simply, accurately, in real time and stably.
本实施例提供的气动凿岩机10包括凿岩机机身200、凿岩机气腿300、凿岩机钻杆400和第一实施例提供的钻进深度监测装置100,凿岩机机身200与凿岩机气腿300转动连接,凿岩机钻杆400设置于凿岩机机身200,钻进深度监测装置100包括角度测量模块110、位移测量模块120和数据处理模块130,角度测量模块110和位移测量模块120均与数据处理模块130电连接,角度测量模块110分别设置于凿岩机机身200和凿岩机气腿300上,位移测量模块120和数据处理模块130均设置于凿岩机气腿300上。角度测量模块110用于测量凿岩机机身200和凿岩机气腿300的倾角值并将倾角值传输至数据处理模块130。位移测量模块120用于测量凿岩机气腿300的伸长量并将伸长量传输至数据处理模块130。数据处理模块130用于根据倾角值和伸长量得到钻进深度。The pneumatic rock drill 10 provided in this embodiment includes a rock drill body 200, a rock drill air leg 300, a rock drill drill rod 400 and the drilling depth monitoring device 100 provided in the first embodiment. The rock drill body 200 is rotationally connected with the rock drill air leg 300, and the rock drill The drill pipe 400 is arranged on the rock drilling machine body 200, the drilling depth monitoring device 100 includes an angle measurement module 110, a displacement measurement module 120 and a data processing module 130, the angle measurement module 110 and the displacement measurement module 120 are electrically connected to the data processing module 130, The angle measurement module 110 is respectively arranged on the rock drill body 200 and the rock drill air leg 300 , and the displacement measurement module 120 and the data processing module 130 are both arranged on the rock drill air leg 300 . The angle measurement module 110 is used to measure the inclination value of the rock drill body 200 and the rock drill air leg 300 and transmit the inclination value to the data processing module 130 . The displacement measurement module 120 is used to measure the elongation of the air leg 300 of the rock drill and transmit the elongation to the data processing module 130 . The data processing module 130 is used to obtain the drilling depth according to the inclination value and the elongation.
需要说明的是,本实施例提供的气动凿岩机10由于具有第一实施例提供的钻进深度监测装置100,因此至少应具有与钻进深度监测装置100相同或相似的有益效果。It should be noted that, since the pneumatic rock drill 10 provided in this embodiment has the drilling depth monitoring device 100 provided in the first embodiment, it should at least have the same or similar beneficial effects as the drilling depth monitoring device 100 .
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the present utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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CN109469473B (en) * | 2019-01-18 | 2023-09-12 | 贵州省交通规划勘察设计研究院股份有限公司 | Drilling depth monitoring device and pneumatic rock drill |
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