CN209502393U - Floating seedling tray cleaning and sterilizing all-in-one machine - Google Patents
Floating seedling tray cleaning and sterilizing all-in-one machine Download PDFInfo
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- CN209502393U CN209502393U CN201822266989.7U CN201822266989U CN209502393U CN 209502393 U CN209502393 U CN 209502393U CN 201822266989 U CN201822266989 U CN 201822266989U CN 209502393 U CN209502393 U CN 209502393U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 130
- 238000007667 floating Methods 0.000 title claims abstract description 33
- 230000001954 sterilising effect Effects 0.000 title abstract 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 165
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 94
- 230000005540 biological transmission Effects 0.000 claims abstract description 34
- 239000007921 spray Substances 0.000 claims abstract description 24
- 239000000645 desinfectant Substances 0.000 claims abstract description 23
- 238000005507 spraying Methods 0.000 claims description 34
- 230000000249 desinfective effect Effects 0.000 claims description 11
- 238000005406 washing Methods 0.000 claims description 4
- 238000001914 filtration Methods 0.000 abstract description 5
- 239000007788 liquid Substances 0.000 abstract description 5
- 239000012535 impurity Substances 0.000 abstract description 4
- 230000000903 blocking effect Effects 0.000 abstract description 3
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- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 238000005201 scrubbing Methods 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
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- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种漂浮育苗盘清洗消毒一体机。The utility model relates to an integrated washing and disinfecting machine for floating seedling raising trays.
背景技术Background technique
漂浮育苗是一种先进的育苗技术,在烟草、蔬菜、花卉育苗中已被广泛运用。育苗过程中对育苗池、育苗器具和育苗操作的严格消毒是培育无病壮苗的关键环节。其中对育苗盘的消毒最为重要,育苗盘采购成本较高,为重复使用器具,表面形状复杂,材质结构疏松,强度低,极易被污染和损伤,尤其是被致病微生物污染后,手工难以清洗干净,是传播病害的主要源头。Floating seedling raising is an advanced seedling raising technology, which has been widely used in tobacco, vegetable and flower seedling raising. Strict disinfection of nursery ponds, nursery equipment and seedling operations during the nursery process is a key link in cultivating disease-free and strong seedlings. Among them, the disinfection of seedling trays is the most important. Seedling trays are expensive to purchase. They are reusable appliances with complex surface shapes, loose material structures, and low strength. They are easily contaminated and damaged, especially after they are contaminated by pathogenic microorganisms. Cleaning is the main source of spreading diseases.
长期以来,育苗盘的清洗、消毒工作一直是手工操作,费时费力,既不能保证清洗消毒的质量,更不能满足大规模生产的要求。急需一种成熟可靠机械设备满足生产需要。For a long time, the cleaning and disinfection of seedling trays have been manual operations, which is time-consuming and laborious. It can neither guarantee the quality of cleaning and disinfection, nor meet the requirements of large-scale production. There is an urgent need for a mature and reliable mechanical equipment to meet production needs.
为了解决上述问题,申请号为201320772395.8的发明专利公布了一种育苗盘清洗消毒机,包括清洗机构、消毒机构和电器控制箱,所述清洗机构前部设置横头刷洗机构、后部设置消毒机构,消毒机构后部连接一个堆盘机构,并且清洗机构与横头刷洗机构和消毒机构之间、以及消毒机构与堆盘机构之间通过螺栓机械连接方式组合为一体机。横头刷洗机构两侧分别设置有通过回转运动清洗育苗盘两端头的履带式毛刷,履带式毛刷安装在表面分布有高压喷射孔的环形管道上。该清洗消毒机通过履带式毛刷配合高压喷射孔喷射的水柱对育苗盘进行清洗,在实际使用过程中,毛刷的刷毛极易扎入育苗盘的育苗盘基以及育苗孔中,造成育苗盘的聚集;且该清洗消毒机在循环使用清洗水和消毒液时极易发生清洗水或消毒液中的杂质堵塞高压喷水孔的问题,造成清洗、消毒的不彻底。In order to solve the above problems, the invention patent with the application number of 201320772395.8 discloses a seedling tray cleaning and disinfection machine, which includes a cleaning mechanism, a disinfection mechanism and an electrical control box. , the rear of the disinfection mechanism is connected to a stacking mechanism, and the cleaning mechanism, the horizontal head scrubbing mechanism and the disinfection mechanism, and the disinfection mechanism and the stacking mechanism are combined into an integrated machine through bolt mechanical connection. The two sides of the horizontal head scrubbing mechanism are respectively provided with crawler-type brushes which clean the two ends of the seedling raising tray through rotary motion, and the crawler-type brushes are installed on the annular pipeline with high-pressure spray holes distributed on the surface. The cleaning and disinfecting machine cleans the seedling tray through the crawler-type brush and the water jet sprayed from the high-pressure injection hole. and the cleaning and disinfecting machine is very prone to the problem that the impurities in the cleaning water or the disinfecting solution block the high-pressure water spray hole when the cleaning water and the disinfectant are recycled, resulting in incomplete cleaning and disinfection.
实用新型内容Utility model content
本实用新型为了解决上述问题,设计了漂浮育苗盘清洗消毒一体机,该清洗消毒一体机可对漂浮育苗盘进行自动清洗、消毒作业,减少人力的使用;该一体机的清洗水和消毒液在清洗后经过过滤网和过滤器的多重过滤后可循环、重复使用,防止清洗水和消毒液在循环使用时液体中的杂质堵塞高压喷水孔;该一体机的清洗水幕墙的双环状管道结构可保证漂浮育苗盘冲洗更加彻底,无需增加毛刷进行刷洗,可防止毛刷阻碍漂浮育苗盘引起的堆盘问题。In order to solve the above problems, the utility model designs a floating seedling tray cleaning and disinfection integrated machine, which can automatically clean and disinfect the floating seedling tray, reducing the use of manpower; the cleaning water and disinfectant of the integrated machine are After cleaning, it can be recycled and reused after multiple filtration by filters and filters to prevent impurities in the liquid from blocking the high-pressure water spray holes when the cleaning water and disinfectant are recycled; The structure can ensure that the floating seedling trays can be washed more thoroughly, and there is no need to add brushes for scrubbing, which can prevent the stacking problem caused by the brushes blocking the floating seedling trays.
为了实现上述技术目的,达到上述技术效果,本实用新型是通过以下技术方案实现的:In order to achieve the above-mentioned technical purpose and achieve the above-mentioned technical effect, the utility model is achieved through the following technical solutions:
漂浮育苗盘清洗消毒一体机,其特征在于,包括机架、清洗循环系统、消毒循环系统和输送系统;The all-in-one machine for washing and disinfecting floating seedling trays is characterized in that it includes a frame, a cleaning circulation system, a disinfection circulation system and a conveying system;
所述的清洗循环系统包括固定于机架右侧的清洗水槽箱、与清洗水槽箱连通的离心泵、过滤器、清洗进水管和固定于清洗水槽箱顶部的清洗水幕墙,过滤器固定清洗水槽箱的侧壁上,离心泵通过泵水管与过滤器连接,过滤器通过清洗进水管与清洗水幕墙连接,清洗水幕墙被罩在清洗水幕墙罩之中;The cleaning circulation system includes a cleaning tank box fixed on the right side of the frame, a centrifugal pump connected to the cleaning tank box, a filter, a cleaning water inlet pipe and a cleaning water curtain wall fixed on the top of the cleaning tank box, and the filter is fixed to the cleaning tank On the side wall of the box, the centrifugal pump is connected to the filter through the pump water pipe, and the filter is connected to the cleaning water curtain wall through the cleaning water inlet pipe, and the cleaning water curtain wall is covered in the cleaning water curtain wall cover;
所述的消毒循环系统包括固定于机架左侧的消毒水槽箱、与消毒水槽箱连通的离心泵、过滤器、消毒进水管和固定于消毒水槽箱顶部的消毒水幕墙,过滤器固定于消毒水槽箱的侧壁上,离心泵通过泵水管与过滤器连接,过滤器通过消毒进水管与消毒水幕墙连接,消毒水幕墙被罩在消毒水幕墙罩之中,固定于清洗水槽箱上的过滤器和固定于消毒水槽箱上的过滤器之间连接有反冲洗管;The disinfection cycle system includes a disinfection tank box fixed on the left side of the frame, a centrifugal pump connected to the disinfection tank box, a filter, a disinfection water inlet pipe and a disinfection water curtain wall fixed on the top of the disinfection tank box, and the filter is fixed on the disinfection tank. On the side wall of the sink box, the centrifugal pump is connected to the filter through the pump water pipe, and the filter is connected to the disinfection water curtain wall through the disinfection water inlet pipe. The disinfection water curtain wall is covered in the disinfection water curtain wall cover, and the filter fixed on the cleaning tank tank A backwash pipe is connected between the filter fixed on the disinfection water tank;
输送系统包括固定于机架两端侧的传送辊轴和位于传输辊轴之间且固定于机架顶部的无动力传送轨道,无动力传送轨道穿过清洗水幕墙和消毒水幕墙,清洗水幕墙沿消毒水幕墙方向的无动力传送轨道上固定有刮水装置,清洗水幕墙和刮水装置外罩有外罩,外罩固定于清洗水槽箱上,消毒水幕墙罩外设有刮水装置,无动力传送轨道采用双侧发泡硅橡胶贴灭履带式传送带夹住漂浮育苗盘两侧向前推进的方式使漂浮育苗盘向前运动,刮水装置包括环形夹持座和刮水片,环形夹持座通过螺栓紧固于无动力传送轨道的上下两侧,刮水片对称固定于环形夹持座的上下两端,漂浮育苗盘经过时可对其上下两个表面进行刮干作业,刮水片选用发泡硅橡胶材料制成。The conveying system includes conveying rollers fixed on both ends of the frame and a non-powered transmission track between the transmission rollers and fixed on the top of the frame. The non-powered transmission track passes through the cleaning water curtain wall and the disinfection water curtain wall, and the cleaning water curtain wall A wiper device is fixed on the non-powered transmission track along the direction of the disinfection water curtain wall, and the cleaning water curtain wall and the wiper device are covered with a cover, which is fixed on the cleaning tank box, and a wiper device is installed outside the disinfection water curtain wall cover without power transmission The track uses double-sided foamed silicone rubber to stick to the crawler conveyor belt to clamp the two sides of the floating seedling tray and push forward to make the floating seedling tray move forward. The wiper device includes an annular clamping seat and a wiper blade. The annular clamping seat Fastened to the upper and lower sides of the non-powered transmission track by bolts, the wiper blades are symmetrically fixed on the upper and lower ends of the annular clamping seat, and the upper and lower surfaces of the floating seedling tray can be wiped dry when the floating seedling tray passes by. The wiper blades are selected Made of foamed silicone rubber material.
进一步的,所述的清洗水幕墙为双环状管道结构,由结构相同的第一清洗水幕墙和第二清洗水幕墙通过三通管连接,三通管上焊接有卡盘并通过卡盘与清洗进水管连接,第一清洗水幕墙呈“曰”字型且包括加压管、喷射横管和喷射竖管,加压管通过三通管与中部的喷射横管和两侧的喷射竖管连接,喷射竖管通过弧形连接管与底部的喷射横管连接,喷射横管和喷射竖管上线性间隔开有0.4mm的喷射孔。Further, the cleaning water curtain wall is a double-ring pipe structure, and the first cleaning water curtain wall and the second cleaning water curtain wall with the same structure are connected through a three-way pipe, and a chuck is welded on the three-way pipe, and the chuck is connected to the three-way pipe. The cleaning water inlet pipe is connected. The first cleaning water curtain wall is in the shape of a "day" and includes a pressurized pipe, a sprayed horizontal pipe and a sprayed vertical pipe. Connection, the spraying vertical pipe is connected with the spraying horizontal pipe at the bottom through an arc-shaped connecting pipe, and the spraying horizontal pipe and the spraying vertical pipe are linearly spaced with 0.4mm spray holes.
进一步的,所述的消毒水幕墙为单环状管道结构,消毒水幕墙呈“曰”字型且包括加压管、喷射横管和喷射竖管,加压管上焊接有卡盘并通过卡盘与消毒进水管连接,加压管通过三通管与中部的喷射横管和两侧的喷射竖管连接,喷射竖管通过弧形连接管与底部的喷射横管连接,喷射横管和喷射竖管上线性间隔开有0.4mm的喷射孔。Further, the disinfection water curtain wall is a single ring pipe structure. The disinfection water curtain wall is in the shape of a "day" and includes a pressurized pipe, a spray horizontal pipe and a spray vertical pipe. A chuck is welded on the pressurized pipe and passed through the chuck The pan is connected with the disinfection water inlet pipe, the pressurized pipe is connected with the spray horizontal pipe in the middle and the spray vertical pipes on both sides through the three-way pipe, and the spray vertical pipe is connected with the spray horizontal pipe at the bottom through an arc-shaped connecting pipe, and the spray horizontal pipe and the spray There are spray holes of 0.4mm linearly spaced on the standpipe.
进一步的,所述的清洗水槽箱的侧壁上固定有清水过滤槽箱,消毒水槽箱的侧壁上固定有消毒液过滤槽箱,清洗水槽箱的上部与清水过滤槽箱贯通,消毒水槽箱的上部与消毒液过滤槽箱贯通,清洗水槽箱和清水过滤槽箱的上部均固定有过滤网且清水过滤槽箱上固定的过滤网的高度低于清洗水槽箱上固定的过滤网的高度,清水过滤槽箱和消毒液过滤槽箱的底部固定有排水阀,排水阀为蝶阀。Further, a clear water filter tank is fixed on the side wall of the cleaning tank, a disinfectant filter tank is fixed on the side wall of the disinfection tank, the upper part of the cleaning tank is connected with the clean water filter tank, and the disinfection tank is The upper part of the upper part is connected with the disinfectant filter tank box, the upper part of the cleaning tank box and the clean water filter tank box are fixed with a filter screen and the height of the fixed filter screen on the clean water filter tank box is lower than the height of the fixed filter screen on the cleaning tank box, The bottoms of the clear water filter tank box and the disinfectant filter tank box are fixed with drain valves, and the drain valves are butterfly valves.
进一步的,所述的传送辊轴为双链轮传送辊,传送辊轴安设与机架的托辊架上,托辊架的底部固定有电机,电机通过传动链条与传送辊轴连接,托辊架上固定有挡板,挡板的底部开有出盘孔,出盘孔左侧的机架两侧固定有条状防护块。Further, the transmission roller shaft is a double-sprocket transmission roller, and the transmission roller shaft is installed on the idler frame of the frame. The bottom of the idler frame is fixed with a motor, and the motor is connected to the transmission roller shaft through a transmission chain. A baffle plate is fixed on the roller frame, and a disc outlet hole is arranged at the bottom of the baffle plate, and strip-shaped protective blocks are fixed on both sides of the frame on the left side of the disc outlet hole.
进一步的,所述的机架底部固定有带制动万向轮,离心泵固定于支撑板上,支撑板底部固定有带制动万向轮。Further, universal wheels with brakes are fixed on the bottom of the frame, the centrifugal pump is fixed on the support plate, and universal wheels with brakes are fixed on the bottom of the support plate.
进一步的,所述的清洗水槽箱和消毒水槽箱选用板厚为2mm的不锈钢材料制成。Further, the cleaning tank and the disinfection tank are made of stainless steel with a plate thickness of 2mm.
进一步的,所述的离心泵选用增压式离心泵。Further, the centrifugal pump is a booster centrifugal pump.
进一步的,所述的清洗水幕墙和消毒水幕墙选用不锈钢管材制成。Further, the cleaning water curtain wall and disinfection water curtain wall are made of stainless steel pipes.
进一步的,所述的带制动万向轮的数量为6个,均布在机架两侧的前、中、后三个部位,带制动万向轮选用实心橡胶脚轮。Further, the number of the universal wheels with brakes is 6, which are evenly distributed in the front, middle and rear positions on both sides of the frame, and the universal wheels with brakes are solid rubber casters.
本实用新型的有益效果是:该清洗消毒一体机可对漂浮育苗盘进行自动清洗、消毒作业,减少人力的使用;该一体机的清洗水和消毒液在清洗后经过过滤网和过滤器的多重过滤后可循环、重复使用,防止清洗水和消毒液在循环使用时液体中的杂质堵塞高压喷水孔;该一体机的清洗水幕墙的双环状管道结构可保证漂浮育苗盘冲洗更加彻底,无需增加毛刷进行刷洗,可防止毛刷阻碍漂浮育苗盘运动而引起的堆盘问题。The beneficial effects of the utility model are: the cleaning and disinfection all-in-one machine can automatically clean and disinfect the floating seedling tray, reducing the use of manpower; After filtration, it can be recycled and reused to prevent the impurities in the liquid from clogging the high-pressure water spray hole when the cleaning water and disinfectant are recycled; There is no need to add brushes for scrubbing, which can prevent the stacking problem caused by the brushes hindering the movement of the floating seedling trays.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings required for the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1是漂浮育苗盘清洗消毒一体机的主视结构示意图;Fig. 1 is a schematic structural diagram of the main view of the floating seedling tray cleaning and disinfection all-in-one machine;
图2是漂浮育苗盘清洗消毒一体机的俯视结构示意图;Fig. 2 is a schematic view of the structure of the floating seedling tray cleaning and disinfection all-in-one machine;
图3是漂浮育苗盘清洗消毒一体机的左视结构示意图;Fig. 3 is a left view structural schematic diagram of the floating seedling tray cleaning and disinfection all-in-one machine;
图4是所述的清洗水幕墙的主视结构示意图;Fig. 4 is the main view structure schematic diagram of described cleaning water curtain wall;
图5是所述的清洗水幕墙的俯视结构示意图;Fig. 5 is the top view structural representation of described cleaning water curtain wall;
图6是所述的消毒水幕墙的主视结构示意图;Fig. 6 is the front structural schematic diagram of described disinfection water curtain wall;
图7是所述的刮水装置的安装结构示意图。Fig. 7 is a schematic diagram of the installation structure of the wiper device.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:
1-机架,2-清洗水槽箱,3-消毒水槽箱,4-过滤器,5-托辊架,6-传送辊轴,7-挡板,8-防护块,9-外罩,10-清洗水幕墙罩,11-清洗水幕墙,12-清洗进水管,13-消毒水幕墙罩,14-消毒水幕墙,15-消毒进水管,16-离心泵,17-支撑板,18-清水过滤槽箱,19-消毒液过滤槽箱,20-刮水装置,21-无动力传送轨道,22-过滤网,111-卡盘,112-加压管,113-三通管,114-喷射横管,115-喷射竖管,201-环形夹持座,202-刮水片。1-frame, 2-cleaning tank box, 3-disinfecting tank box, 4-filter, 5-roller frame, 6-transfer roller shaft, 7-baffle plate, 8-protective block, 9-outer cover, 10- Cleaning water curtain wall cover, 11-cleaning water curtain wall, 12-cleaning water inlet pipe, 13-disinfecting water curtain wall cover, 14-disinfecting water curtain wall, 15-disinfecting water inlet pipe, 16-centrifugal pump, 17-support plate, 18-water filtration Tank box, 19-disinfectant filter tank box, 20-wiper device, 21-non-powered transmission track, 22-filter, 111-chuck, 112-pressurizing pipe, 113-tee pipe, 114-spray horizontal Pipe, 115-injection standpipe, 201-annular clamping seat, 202-wiper blade.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
参阅图1-7示,漂浮育苗盘清洗消毒一体机,包括机架1、清洗循环系统、消毒循环系统和输送系统;Referring to Figure 1-7, the floating seedling tray cleaning and disinfection all-in-one machine includes a frame 1, a cleaning circulation system, a disinfection circulation system and a conveying system;
所述的清洗循环系统包括固定于机架1右侧的清洗水槽箱2、与清洗水槽箱2连通的离心泵16、过滤器4、清洗进水管12和固定于清洗水槽箱2顶部的清洗水幕墙11,过滤器4固定清洗水槽箱2的侧壁上,离心泵16通过泵水管与过滤器4连接,过滤器4通过清洗进水管12与清洗水幕墙11连接,清洗水幕墙11被罩在清洗水幕墙罩10之中;The cleaning circulation system includes a cleaning tank box 2 fixed on the right side of the frame 1, a centrifugal pump 16 communicated with the cleaning tank box 2, a filter 4, a cleaning water inlet pipe 12 and a cleaning water tank fixed on the top of the cleaning tank box 2 The curtain wall 11 and the filter 4 are fixed on the side wall of the cleaning tank 2, the centrifugal pump 16 is connected to the filter 4 through the pump water pipe, the filter 4 is connected to the cleaning water curtain wall 11 through the cleaning water inlet pipe 12, and the cleaning water curtain wall 11 is covered in the cleaning In the water curtain wall cover 10;
所述的消毒循环系统包括固定于机架1左侧的消毒水槽箱3、与消毒水槽箱3连通的离心泵16、过滤器4、消毒进水管15和固定于消毒水槽箱3顶部的消毒水幕墙14,过滤器4固定于消毒水槽箱3的侧壁上,离心泵16通过泵水管与过滤器4连接,过滤器4通过消毒进水管15与消毒水幕墙14连接,消毒水幕墙14被罩在消毒水幕墙罩13之中,固定于清洗水槽箱上的过滤器3和固定于消毒水槽箱上的过滤器3之间连接有反冲洗管;The disinfection cycle system includes a disinfection tank box 3 fixed on the left side of the frame 1, a centrifugal pump 16 communicated with the disinfection tank box 3, a filter 4, a disinfection water inlet pipe 15 and a disinfection water tank fixed on the top of the disinfection tank box 3 Curtain wall 14, filter 4 is fixed on the side wall of disinfection tank box 3, centrifugal pump 16 is connected with filter 4 through pump water pipe, filter 4 is connected with disinfection water curtain wall 14 through disinfection water inlet pipe 15, disinfection water curtain wall 14 is covered in In the disinfection water curtain wall cover 13, a backwash pipe is connected between the filter 3 fixed on the cleaning water tank box and the filter 3 fixed on the disinfection water tank box;
输送系统包括固定于机架1两端侧的传送辊轴6和位于传输辊轴之间且固定于机架顶部的无动力传送轨道21,无动力传送轨道21穿过清洗水幕墙11和消毒水幕墙14,清洗水幕墙罩10外沿消毒水幕墙14方向的无动力传送轨道21上固定有刮水装置20,清洗水幕墙11和刮水装置外罩有外罩9,外罩9固定于清洗水槽箱2上,消毒水幕墙罩13外设有刮水装置20。The conveying system includes the conveying rollers 6 fixed on both ends of the frame 1 and the unpowered conveying track 21 between the conveying rollers and fixed on the top of the frame, the unpowered conveying track 21 passes through the cleaning water curtain wall 11 and the disinfectant water The curtain wall 14 and the cleaning water curtain wall cover 10 are fixed with a wiper device 20 on the non-powered transmission track 21 along the direction of the disinfection water curtain wall 14, and the cleaning water curtain wall 11 and the wiper device are covered with a cover 9, and the cover 9 is fixed on the cleaning tank 2 Above, the disinfectant water curtain wall cover 13 is provided with a wiper device 20 outside.
其中的,所述的清洗水幕墙11为双环状管道结构,由结构相同的第一清洗水幕墙和第二清洗水幕墙通过三通管113连接,三通管113上焊接有卡盘111并通过卡盘111与清洗进水管12连接,第一清洗水幕墙呈“曰”字型且包括加压管112、喷射横管114和喷射竖管115,加压管112通过三通管113与中部的喷射横管114和两侧的喷射竖管115连接,喷射竖管115通过弧形连接管与底部的喷射横管114连接,喷射横管114和喷射竖管115上线性间隔开有0.4mm的喷射孔。Wherein, the cleaning water curtain wall 11 is a double-ring pipe structure, connected by the first cleaning water curtain wall and the second cleaning water curtain wall with the same structure through a three-way pipe 113, the three-way pipe 113 is welded with a chuck 111 and Connected with the cleaning water inlet pipe 12 through the chuck 111, the first cleaning water curtain wall is in the shape of a "day" and includes a pressurizing pipe 112, a spraying horizontal pipe 114 and a spraying vertical pipe 115. The spraying horizontal tube 114 of the spraying tube 114 is connected with the spraying vertical tube 115 on both sides, and the spraying vertical tube 115 is connected with the spraying horizontal tube 114 of the bottom by an arc-shaped connecting pipe, and the spraying horizontal tube 114 and the spraying vertical tube 115 are linearly spaced with 0.4mm spray hole.
其中的,所述的消毒水幕墙14为单环状管道结构,消毒水幕墙14呈“曰”字型且包括加压管112、喷射横管114和喷射竖管115,加压管112上焊接有卡盘111并通过卡盘111与消毒进水管15连接,加压管112通过三通管113与中部的喷射横管114和两侧的喷射竖管115连接,喷射竖管115通过弧形连接管与底部的喷射横管114连接,喷射横管114和喷射竖管115上线性间隔开有0.4mm的喷射孔。Wherein, the described disinfectant water curtain wall 14 is a single ring pipe structure, and the disinfectant water curtain wall 14 is in the shape of a "day" and includes a pressurized pipe 112, a spray horizontal pipe 114 and a spray vertical pipe 115, and the pressurized pipe 112 is welded There is a chuck 111 and is connected to the disinfection water inlet pipe 15 through the chuck 111. The pressurized pipe 112 is connected to the spraying horizontal pipe 114 in the middle and the spraying vertical pipes 115 on both sides through the three-way pipe 113. The spraying vertical pipes 115 are connected by an arc The pipe is connected to the spraying horizontal pipe 114 at the bottom, and the spraying horizontal pipe 114 and the spraying vertical pipe 115 are linearly spaced with 0.4 mm spraying holes.
其中的,所述的清洗水槽箱2的侧壁上固定有清水过滤槽箱18,消毒水槽箱3的侧壁上固定有消毒液过滤槽箱19,清洗水槽箱2的上部与清水过滤槽箱18贯通,清洗水槽箱2和清水过滤槽箱18的上部均固定有过滤网22且清水过滤槽箱18上固定的过滤网22的高度低于清洗水槽箱2上固定的过滤网22的高度,清水过滤槽箱18和消毒液过滤槽箱19的底部固定有排水阀,排水阀为蝶阀。Wherein, on the side wall of described cleaning water tank 2, clear water filter tank 18 is fixed, on the side wall of disinfection tank 3, disinfectant filter tank 19 is fixed, the top of cleaning water tank 2 and clear water filter tank 18 through, the top of the cleaning water tank case 2 and the clear water filter tank case 18 are all fixed with a filter screen 22 and the height of the fixed filter screen 22 on the clean water filter tank case 18 is lower than the height of the fixed filter screen 22 on the clean water tank case 2, The bottom of clear water filter tank case 18 and disinfectant filter tank case 19 is fixed with drain valve, and drain valve is a butterfly valve.
其中的,所述的传送辊轴6为双链轮传送辊,传送辊轴6安设与机架的托辊架5上,托辊架5的底部固定有电机,电机通过传动链条与传送辊轴连接,托辊架5上固定有挡板7,挡板7的底部开有出盘孔,出盘孔左侧的机架两侧固定有条状防护块8,漂浮育苗盘叠放于挡板7中,漂浮育苗盘从挡板7的出盘孔中出来后被防护块8调整其两侧边的方向,漂浮育苗盘的两侧与无动力传送轨道21平行,便于无动力传送轨道21平行夹在漂浮育苗盘的两侧边。Wherein, the transmission roller shaft 6 is a double-sprocket transmission roller, the transmission roller shaft 6 is installed on the idler frame 5 of the frame, the bottom of the idler frame 5 is fixed with a motor, and the motor passes through the transmission chain and the transmission roller Shaft connection, baffle plate 7 is fixed on the idler frame 5, and the bottom of baffle plate 7 is provided with a disc hole, and strip protective blocks 8 are fixed on both sides of the frame on the left side of the disc hole, and the floating seedling tray is stacked on the baffle plate. In the plate 7, after the floating seedling tray comes out from the disc hole of the baffle plate 7, the direction of its two sides is adjusted by the protective block 8. Clamped in parallel on both sides of the floating seedling tray.
其中的,所述的机架1底部固定有带制动万向轮,离心泵16固定于支撑板17上,支撑板17底部固定有带制动万向轮。Wherein, the bottom of the frame 1 is fixed with brake universal wheels, the centrifugal pump 16 is fixed on the support plate 17, and the bottom of the support plate 17 is fixed with brake universal wheels.
其中的,所述的清洗水槽箱2和消毒水槽箱3选用板厚为2mm的不锈钢材料制成。Wherein, the cleaning water tank 2 and the disinfection water tank 3 are made of stainless steel with a plate thickness of 2 mm.
其中的,所述的离心泵16选用增压式离心泵。Wherein, the centrifugal pump 16 is a booster centrifugal pump.
其中的,所述的清洗水幕墙11和消毒水幕墙选14用不锈钢管材制成。Wherein, the cleaning water curtain wall 11 and the disinfection water curtain wall 14 are made of stainless steel pipes.
其中的,所述的带制动万向轮的数量为6个,均布在机架1两侧的前、中、后三个部位,带制动万向轮选用实心橡胶脚轮。Wherein, the number of the universal wheels with brakes is 6, which are evenly distributed in the front, middle and rear three positions on both sides of the frame 1, and the universal wheels with brakes are solid rubber casters.
本实施例中离心泵16选用型号为XSM-70型增压式离心泵,该离心泵安装使用方便,结构紧凑,流量大、效率高、耗电省;具备热保护功能,可防止电机烧毁。In this embodiment, the centrifugal pump 16 is an XSM-70 supercharged centrifugal pump, which is easy to install and use, compact in structure, large in flow, high in efficiency, and low in power consumption; it has a thermal protection function to prevent the motor from burning out.
将漂浮育苗盘叠放于挡块7中,打开电机开关后,传送辊轴6运动,漂浮育苗盘随之从挡块7的出盘孔中出来后被防护块8调整其两侧边的方向,漂浮育苗盘的两侧与无动力传送轨道21平行,便于无动力传送轨道21平行夹在漂浮育苗盘的两侧边;随后漂浮育苗盘进入清洗水幕墙11中,清洗水幕墙11的上、下、左、右四个方向均喷出高压水柱,育苗盘在缓慢向前移动的过程中受到来自各个方向的水幕墙的冲洗,且水幕墙压力柔韧,育苗盘位置固定、受力均匀,清洗效果好。Stack the floating seedling tray in the block 7, turn on the motor switch, the transmission roller 6 moves, and the floating seedling tray comes out from the hole of the block 7, and the direction of its two sides is adjusted by the protective block 8 , the two sides of the floating seedling tray are parallel to the non-powered transmission track 21, so that the non-powered transmission track 21 is clamped in parallel on both sides of the floating seedling tray; then the floating seedling tray enters the cleaning water curtain wall 11 to clean the upper and High-pressure water jets are sprayed from the four directions of bottom, left and right. The seedling tray is washed by the water curtain wall from all directions during the process of slowly moving forward, and the pressure of the water curtain wall is flexible. The position of the seedling tray is fixed and the force is even. The effect is good.
经过清洗后育苗盘已基本干净,接着进入刮水装置20下方,清洗后的育苗盘本身附带的水比较多,如果直接进入消毒水幕墙14的话,会极大地影响消毒水的混合比例,从而影响消毒的效果,所以,在进入消毒水幕墙14之前,应将育苗盘附带的水分除去才能保证消毒彻底。刮水装置20固定在育苗盘的无动力传送轨道21上,刮水片采用发泡硅橡胶制成,除水效果好且不会损伤育苗盘。After cleaning, the seedling-raising tray is basically clean, and then enters below the wiper device 20. The seedling-raising tray itself after cleaning has more water. If it directly enters the disinfection water curtain wall 14, it will greatly affect the mixing ratio of the disinfection water, thereby affecting Therefore, before entering the disinfection water curtain wall 14, the attached moisture of the seedling tray should be removed to ensure that the disinfection is thorough. The wiper device 20 is fixed on the non-powered transmission track 21 of the seedling raising tray, and the wiper blade is made of foamed silicon rubber, which has a good dewatering effect and will not damage the seedling raising tray.
育苗盘从刮水装置20出来后即进入消毒水幕墙14中,消毒水幕墙14可产生上、下、左、右四个方向的高压消毒液柱,保证育苗盘的各个面彻底消毒。After the seedling tray comes out from the wiper device 20, it enters the disinfectant water curtain wall 14. The disinfectant water curtain wall 14 can produce high-pressure disinfection liquid columns in four directions, up, down, left and right, to ensure that all sides of the seedling tray are completely sterilized.
清洗、消毒后的水和消毒液经过过滤网22的粗滤后分别在清洗水槽箱2和消毒水槽箱3中经过沉淀,而沉淀后的上清液被离心泵16的泵入过滤器4中,经过过滤器4的精滤后清洗水、消毒液分别从清洗进水管12和消毒进水管15中进入清洗水幕墙11和消毒水幕墙14中,清洗水和消毒液在离心泵16的加压下,高速从清洗水幕墙11和消毒水幕墙14的喷射孔中射向育苗盘的上表面和下表面,在高速液流的作用下附着在育苗盘上的泥土、育苗基质、植物残余组织全部冲刷脱落,从而完成育苗盘清洗消毒的整个过程,实现清洗水和消毒液的循环使用,不会向外排放也不会对环境造成污染。After cleaning and disinfection, the water and disinfectant are coarsely filtered by the filter screen 22 and are respectively precipitated in the cleaning tank 2 and the disinfection tank 3, and the precipitated supernatant is pumped into the filter 4 by the centrifugal pump 16 After the fine filtration of the filter 4, the cleaning water and the disinfectant enter the cleaning water curtain wall 11 and the disinfecting water curtain wall 14 from the cleaning water inlet pipe 12 and the disinfection water inlet pipe 15 respectively, and the cleaning water and the disinfectant solution are pressurized by the centrifugal pump 16. Under the action of high speed, the spray holes of the cleaning water curtain wall 11 and the disinfecting water curtain wall 14 are shot to the upper surface and the lower surface of the seedling raising tray, and the soil, seedling raising substrate, and plant residual tissue attached to the seedling raising tray under the action of the high-speed liquid flow are all Washing and falling off, thereby completing the whole process of cleaning and disinfecting the seedling tray, realizing the recycling of cleaning water and disinfectant, and will not discharge outwards and will not pollute the environment.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "example", "specific example" and the like mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in the description of the present invention. In at least one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not exhaust all details, nor do they limit the utility model to the specific implementations described. Obviously, many modifications and variations can be made based on the contents of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model. The invention is to be limited only by the claims and their full scope and equivalents.
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CN109590268B (en) * | 2018-12-29 | 2024-02-27 | 云南机电职业技术学院 | Floating seedling tray cleaning and sterilizing integrated machine |
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