CN209446235U - Adopt hydraulic portable assembly type structure side fascia detection device - Google Patents
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Abstract
本实用新型公开了一种采用水压的便携式装配式建筑外墙板检测装置,包括保压筒罩,金属软管,电子压力表,电子流量计,阀门,水泵,水箱;所述保压套筒通过所述金属软管与所述电子压力表相连接,所述电子压力表用于测量水体压力大小;所述电子压力表与所述电子流量计相连接,所述电子流量计用于测量水体流量大小;所述电子流量计与所述阀门相连接,所述阀门用于控制水体流量和压力大小;所述阀门通过所述金属软管与所述水泵相连接,所述水泵用于提供所述保压筒罩内水体压力;所述水泵放置于所述水箱当中。本实用新型具有轻便灵活、结构简单、使用方便以及节能环保等优点,可用于装配式建筑外墙板拼缝气密、水密性能检测当中。
The utility model discloses a portable assembly-type building exterior wall panel detection device using water pressure, which comprises a pressure-holding cylinder cover, a metal hose, an electronic pressure gauge, an electronic flowmeter, a valve, a water pump, and a water tank; the pressure-holding sleeve The cylinder is connected to the electronic pressure gauge through the metal hose, and the electronic pressure gauge is used to measure the pressure of the water body; the electronic pressure gauge is connected to the electronic flowmeter, and the electronic flowmeter is used to measure The flow rate of the water body; the electronic flowmeter is connected to the valve, and the valve is used to control the flow and pressure of the water body; the valve is connected to the water pump through the metal hose, and the water pump is used to provide The pressure of the water body in the pressure maintaining cylinder cover; the water pump is placed in the water tank. The utility model has the advantages of lightness and flexibility, simple structure, convenient use, energy saving and environmental protection, etc., and can be used for testing the airtightness and watertightness of joints of exterior wall panels of assembled buildings.
Description
技术领域technical field
本实用新型涉及装配式建筑外墙板拼缝气密、水密性能检测,具体涉及一种采用水压的便携式装配式建筑外墙板检测装置和检测方法。The utility model relates to the airtightness and watertight performance detection of joints of assembly-type building exterior wall panels, in particular to a portable assembly-type building exterior wall panel detection device and detection method using hydraulic pressure.
背景技术Background technique
随着我国城市化的快速发展,相较于现场施工作业的传统建筑模式来说,一种房屋集成化的新型预制装配式建筑模式迎来了新的发展契机。这类建筑方式从20世纪40年代后期开始逐步受到欧美等发达国家重视推广,我国之前将此法主要用在工业建筑中,如桥梁、厂房等修建,近年来逐渐被应用于民用建筑当中。With the rapid development of urbanization in our country, compared with the traditional construction mode of on-site construction work, a new prefabricated construction mode of housing integration has ushered in a new opportunity for development. This type of construction method has been gradually promoted by developed countries such as Europe and the United States since the late 1940s. In my country, this method was mainly used in industrial buildings, such as bridges and factory buildings. In recent years, it has been gradually applied to civil buildings.
所谓装配式建筑是指建筑的部分或全部构件在构件预制工厂生产完成,然后通过相应的运输方式运到施工现场,采用可靠的安装方式和安装机械将构件组装起来,成为具备使用功能的建筑物的建筑施工方式。为加快我国装配式建筑的发展,各地方政府都大力出台各类政策支持装配式建筑的发展,支持开展工业化建筑示范试点和推进绿色保障性住房建设,更有部分政府部门对采用装配式建筑的居民采取政府部分补助的政策,大力推行装配式建筑试点,让装配式建筑深入基层人民生活生产中。The so-called prefabricated building means that some or all of the components of the building are produced in the component prefabrication factory, and then transported to the construction site through corresponding transportation methods, and the components are assembled by reliable installation methods and installation machines to become functional buildings. way of building construction. In order to speed up the development of prefabricated buildings in China, local governments have vigorously introduced various policies to support the development of prefabricated buildings, support the development of industrialized building demonstration pilots and promote the construction of green affordable housing, and some government departments have adopted prefabricated buildings. Residents adopt the policy of partial government subsidies, and vigorously promote the pilot project of prefabricated buildings, so that prefabricated buildings can penetrate into the life and production of grassroots people.
装配式建筑外墙结构是装配式建筑的一个重要组成部分,但由于装配式建筑外墙结构是由装配式建筑外墙板现场拼装而成,因此装配式建筑外墙板之间会留下大量的拼缝,在雨水、缝隙和力的相互作用下,难免雨水不会渗漏到外墙板拼缝当中,渗漏到拼缝中的水以及其它气体、液体介质不仅会对结构的耐久性、安全性构成威胁,也会影响着业主的居住、办公等日常生活。但由于装配式建筑在我国的发展还处在起步阶段,装配式建筑在技术、制度、法规等方面还不完善,从而对装配式建筑外墙板的防水设计、施工管理以及检测验收等方面带来了巨大的挑战,如何才能合理有效的对装配式建筑外墙板拼缝进行气密、水密性能检测,是目前装配式建筑发展的一个重点和难点。The exterior wall structure of the prefabricated building is an important part of the prefabricated building, but since the exterior wall structure of the prefabricated building is assembled on-site by the exterior wall panels of the prefabricated building, there will be a large amount of space left between the exterior wall panels of the prefabricated building. Under the interaction of rainwater, gaps and forces, it is inevitable that rainwater will not seep into the joints of external wall panels. Water and other gases and liquid media that leak into the joints will not only affect the durability of the structure , Safety poses a threat, and it will also affect the owner's daily life such as living and working. However, since the development of prefabricated buildings in my country is still in its infancy, prefabricated buildings are not yet perfect in terms of technology, systems, regulations, etc., which has brought great impact on the waterproof design, construction management, inspection and acceptance of exterior wall panels of prefabricated buildings. A huge challenge has come. How to reasonably and effectively test the airtightness and watertightness of the joints of the exterior wall panels of prefabricated buildings is a key and difficult point in the development of prefabricated buildings.
现有建筑外围护结构水密性能检测通常是采用现场淋水试验和肉眼观察相结合的方法。如果在施工现场对装配式建筑外墙板拼缝进行淋水试验,势必会造成施工现场比较脏乱,造成水资源的浪费。而且淋水试验也具有水体压力或流量不可控、操作不便等缺点,通过肉眼来观察密封胶的施工质量以及外墙板拼缝是否发生渗漏,具有其局限性,检测结论可信度较低。同时现有建筑外围护结构气密性能检测通常是根据试件大小使用木工板或铁皮定做一个压力箱,再通过供压装置、电脑、差压计、压力表、风压控制装置等多部件对其进行气密性能检测。该方法不仅具有操作不便、价格高昂、气密不可控等缺点,而且该方法只能用于底层外墙板室外拼缝气密性能检测当中,若想对高层外墙板室外拼缝进行气密性能检测,势必会造成检测成本的提高,该方法具有其局限性。The watertight performance test of the existing building envelope usually adopts the method of combining on-site water test and naked eye observation. If the water spraying test is carried out on the joints of the exterior wall panels of the prefabricated building at the construction site, it will inevitably cause the construction site to be dirty and cause a waste of water resources. Moreover, the water spray test also has the disadvantages of uncontrollable water pressure or flow, and inconvenient operation. It has limitations to observe the construction quality of the sealant and whether there is leakage in the joints of the external wall panels with the naked eye, and the reliability of the detection conclusion is low. . At the same time, the airtight performance test of the existing building envelope structure is usually based on the size of the test piece, using a wood board or iron sheet to customize a pressure box, and then through multiple components such as a pressure supply device, a computer, a differential pressure gauge, a pressure gauge, and a wind pressure control device. Carry out airtight performance test on it. This method not only has the disadvantages of inconvenient operation, high price, and uncontrollable airtightness, but also can only be used for testing the airtightness performance of outdoor joints of exterior wall panels. Performance testing will inevitably lead to an increase in testing costs, and this method has its limitations.
通过该检测装置和检测方法不仅能有效的检测出装配式建筑外墙板拼缝气密、水密性能,而且其检测结论也是通过多轮不同检测方法得到的,可信度大大提高,具有其优越性。该检测装置和检测方法可有效提高装配式建筑外墙板的使用性能和寿命,保证到人民生活和生产的正常进行,具有良好的技术经济效益。The detection device and detection method can not only effectively detect the airtightness and watertightness of the prefabricated building exterior wall panels, but also the detection conclusion is obtained through multiple rounds of different detection methods, the reliability is greatly improved, and it has its superiority. sex. The detection device and detection method can effectively improve the service performance and service life of the prefabricated building exterior wall panels, ensure the normal progress of people's life and production, and have good technical and economic benefits.
实用新型内容Utility model content
本实用新型的目的是提供一种采用水压的便携式装配式建筑外墙板检测装置和检测方法。该检测装置和检测方法既可以提高在建装配式建筑外墙板拼缝的施工质量,又可以用于既有装配式建筑外墙板拼缝气密、水密性能检测当中,相较于现有气密、水密性能检测装置和检测方法,检测结论的可信度大大提高,具有良好的技术经济效益。The purpose of the utility model is to provide a portable assembly type building exterior wall board detection device and detection method using water pressure. The detection device and detection method can not only improve the construction quality of the joints of the exterior wall panels of prefabricated buildings under construction, but also can be used in the airtight and watertight performance testing of the joints of the exterior wall panels of prefabricated buildings. Compared with the existing The airtightness and watertightness performance detection device and detection method greatly improve the reliability of the detection conclusion and have good technical and economic benefits.
本实用新型采用的技术方案为:一种采用水压的便携式装配式建筑外墙板检测装置,包括保压筒罩,金属软管,电子压力表,电子流量计,阀门,水泵,水箱;The technical scheme adopted by the utility model is: a portable assembly-type building exterior wall panel detection device using water pressure, including a pressure-holding cylinder cover, a metal hose, an electronic pressure gauge, an electronic flowmeter, a valve, a water pump, and a water tank;
所述保压筒罩放置于外墙板室外拼缝上,连接处使用结构胶进行密封;The pressure retaining cylinder cover is placed on the outdoor seam of the exterior wall panels, and the joints are sealed with structural glue;
所述保压套筒通过金属软管与用于测量水体压力大小的电子压力表相连接;The pressure-holding sleeve is connected with an electronic pressure gauge for measuring the pressure of the water body through a metal hose;
所述电子压力表通过快速接头与用于测量水体流量大小的电子流量计相连接;The electronic pressure gauge is connected with the electronic flowmeter for measuring the flow of the water body through a quick connector;
所述电子流量计通过快速接头与用于控制水体流量和压力大小的阀门相连接;The electronic flowmeter is connected with a valve for controlling the flow and pressure of the water body through a quick connector;
所述阀门通过金属软管与用于提供保压筒罩内水体压力的水泵相连接;The valve is connected with a water pump for providing the pressure of the water body in the pressure-maintaining cylinder cover through a metal hose;
所述水泵放置于所述水箱当中。The water pump is placed in the water tank.
作为优选,为了能够准确反映装置内水体压力和流量的变化,所述电子流量计和电子压力表的测量精度需满足检测要求,测量精确度均满足1.0级。Preferably, in order to accurately reflect changes in the pressure and flow of the water body in the device, the measurement accuracy of the electronic flowmeter and electronic pressure gauge must meet the detection requirements, and the measurement accuracy must meet level 1.0.
所述金属软管具有良好的柔韧性、伸缩性和耐高压等特性,软管两端带有快速接头,可以快速和所述保压筒罩、电子压力表、阀门以及水泵相连接,连接处具有良好的水密性能,安装快速便捷。所述阀门灵活可靠,能够准确控制装置内水体压力和流量的大小。The metal hose has good flexibility, stretchability and high pressure resistance. There are quick connectors at both ends of the hose, which can be quickly connected with the pressure maintaining cylinder cover, electronic pressure gauge, valve and water pump. It has good watertight performance and is quick and easy to install. The valve is flexible and reliable, and can accurately control the pressure and flow of the water body in the device.
一种使用上述检测装置的装配式建筑外墙板拼缝气密、水密性能检测方法,包括以下步骤:A method for detecting the airtightness and watertightness of the joints of the prefabricated building exterior wall panels using the above-mentioned detection device, comprising the following steps:
第一步骤:通过金属软管将阀门与水泵相连接;Step 1: Connect the valve to the water pump through a metal hose;
第二步骤:通过快速接头将电子流量计和阀门相连接;The second step: connect the electronic flowmeter and the valve through the quick connector;
第三步骤:通过快速接头将电子流量计和电子压力表相连接;The third step: connect the electronic flowmeter and the electronic pressure gauge through the quick connector;
第四步骤:通过金属软管将电子压力表和保压筒罩相连接;Step 4: Connect the electronic pressure gauge with the pressure-preserving cylinder cover through a metal hose;
第五步骤:将保压套筒放置于外墙板室外拼缝上,连接处使用结构胶进行密封;Step 5: Place the pressure-holding sleeve on the outdoor seam of the exterior wall panel, and seal the joint with structural glue;
第六步骤:待密封胶完全干燥后,开启水泵,调节阀门,根据密封胶的密封宽度、密封深度、产品质量等因素控制水体压力大小,避免因水体压力过大造成的密封胶开孔、开裂现象;Step 6: After the sealant is completely dry, turn on the water pump, adjust the valve, and control the pressure of the water body according to the sealing width, sealing depth, product quality and other factors of the sealant to avoid opening and cracking of the sealant due to excessive water pressure Phenomenon;
第七步骤:通过观察电子压力表压力值和电子流量计流量值的变化,初步评定密封胶是否具有良好的气密、水密性能。当压力值和流量值稳定在某一数值,无任何变化时,可以初步评定此处密封胶气密、水密性能良好;当压力值骤降或持续保持较低值并且流量值变化明显时,可以初步评定此处密封胶气密、水密性能较差,密封胶出现开孔、开裂或密封不密实等现象,外墙板拼缝处出现渗漏现象。Step 7: By observing the changes in the pressure value of the electronic pressure gauge and the flow value of the electronic flowmeter, preliminarily evaluate whether the sealant has good airtight and watertight performance. When the pressure value and flow value are stable at a certain value without any change, it can be preliminarily evaluated that the airtight and watertight performance of the sealant here is good; when the pressure value drops suddenly or remains low and the flow value changes significantly, it can be According to preliminary evaluation, the airtightness and watertightness of the sealant here are poor, the sealant has openings, cracks or poor sealing, and leakage occurs at the joints of the external wall panels.
第八步骤:通过使用远红外热像仪、微波测湿仪对外墙板室内拼缝进行渗漏检测,进而对第七步骤的初步评定进行数据支撑。The eighth step: use the far-infrared thermal imager and the microwave moisture meter to detect the leakage of the indoor joints of the external wall panels, and then provide data support for the preliminary evaluation of the seventh step.
第九步骤:最后将保压筒罩从拼缝处取下,采用肉眼观察的方式,对密封胶状态再次进行检查,结合第七、第八步骤的评定得出装配式建筑外墙板拼缝气密、水密性能最终结论。Step 9: Finally, remove the pressure-preserving cylinder cover from the seam, and check the sealant state again by visual observation. Combined with the evaluation of the seventh and eighth steps, the seam of the prefabricated building exterior wall panel can be obtained The final conclusion of airtightness and watertightness.
有益效果:本实用新型一种采用水压的便携式装配式建筑外墙板检测装置具有结构简单、使用方便、准确可靠等优点。该检测装置和检测方法可以填补我国在装配式建筑外墙板拼缝气密、水密性能检测领域当中的空白,为我国装配式建筑的发展起到一定的推动作用,同时也可为装配式建筑相关规范标准的编写提供方法指引。相较于现有气密、水密性能检测方法,该检测方法通过对电子压力表压力值和电子流量计流量值进行对比分析,可以初步评定装配式建筑外墙板拼缝气密、水密性能,再通过远红外热像仪和微波测湿仪对外墙板拼缝进行渗漏检测,从而对初步评定进行数据支撑,可有效提高装配式建筑外墙板拼缝气密、水密性能的准确性。Beneficial effects: the utility model is a portable assembly-type building exterior wall board detection device using water pressure, which has the advantages of simple structure, convenient use, accuracy and reliability. The detection device and detection method can fill the gaps in my country's field of airtightness and watertightness testing of the outer wall panels of prefabricated buildings, and play a certain role in promoting the development of prefabricated buildings in my country. The compilation of relevant normative standards provides methodological guidance. Compared with the existing airtightness and watertightness performance detection methods, this detection method can preliminarily evaluate the airtightness and watertightness performance of prefabricated building exterior wall panels by comparing and analyzing the pressure value of the electronic pressure gauge and the flow value of the electronic flowmeter. Then, the far-infrared thermal imager and the microwave moisture meter are used to detect the leakage of the joints of the external wall panels, so as to provide data support for the preliminary evaluation, which can effectively improve the accuracy of the air-tight and water-tight performance of the external wall panels of the prefabricated building.
附图说明Description of drawings
图1为本实用新型一种采用水压的便携式装配式建筑外墙板检测装置的使用状态图。Fig. 1 is a diagram of the use status of a portable assembly-type building exterior wall panel detection device using hydraulic pressure of the present invention.
具体实施方式Detailed ways
下面结合附图对本实用新型的具体实施方式进行详细的说明。The specific embodiment of the present utility model is described in detail below in conjunction with accompanying drawing.
如图1所示,一种采用水压的便携式装配式建筑外墙板检测装置,包括保压筒罩1,金属软管2,电子压力表3,电子流量计4,阀门5,水泵6,水箱7;所述保压筒罩1 通过所述金属软管2与所述电子压力表3相连接,所述电子压力表3用于测量水体压力大小;所述电子压力表3与所述电子流量计4相连接,所述电子流量计4用于测量水体流量大小;所述电子流量计4与所述阀门5相连接,所述阀门5用于控制水体流量和压力大小;所述阀门5通过所述金属软管2与所述水泵6相连接,所述水泵6用于提供所述保压筒罩内水体压力;所述水泵6放置于所述水箱7当中。所述电子流量计4和电子压力表3的测量精度需满足检测要求,测量精确度均满足1.0级。As shown in Figure 1, a portable assembly-type building exterior wall panel detection device using water pressure includes a pressure-holding cylinder cover 1, a metal hose 2, an electronic pressure gauge 3, an electronic flowmeter 4, a valve 5, and a water pump 6. The water tank 7; the pressure maintaining cylinder cover 1 is connected to the electronic pressure gauge 3 through the metal hose 2, and the electronic pressure gauge 3 is used to measure the pressure of the water body; the electronic pressure gauge 3 is connected to the electronic pressure gauge 3 The flow meter 4 is connected, and the electronic flow meter 4 is used to measure the water flow; the electronic flow meter 4 is connected to the valve 5, and the valve 5 is used to control the water flow and pressure; the valve 5 The metal hose 2 is connected to the water pump 6 , and the water pump 6 is used to provide the pressure of the water body in the pressure maintaining cylinder cover; the water pump 6 is placed in the water tank 7 . The measurement accuracy of the electronic flowmeter 4 and the electronic pressure gauge 3 must meet the detection requirements, and the measurement accuracy both meet the level 1.0.
一种使用上述检测装置的装配式建筑外墙板拼缝气密、水密性能检测方法,包括以下步骤:A method for detecting the airtightness and watertightness of the joints of the prefabricated building exterior wall panels using the above-mentioned detection device, comprising the following steps:
第一步骤:通过金属软管2将阀门5与水泵6相连接;The first step: connect the valve 5 with the water pump 6 through the metal hose 2;
第二步骤:通过快速接头将电子流量计4和阀门5相连接;The second step: connect the electronic flowmeter 4 and the valve 5 through a quick connector;
第三步骤:通过快速接头将电子流量计4和电子压力表3相连接;The third step: connect the electronic flowmeter 4 and the electronic pressure gauge 3 through a quick connector;
第四步骤:通过金属软管2将电子压力表3和保压筒罩1相连接;The fourth step: connect the electronic pressure gauge 3 and the pressure maintaining cylinder cover 1 through the metal hose 2;
第五步骤:将保压筒罩1放置于外墙板室外拼缝上,连接处使用结构胶进行密封;Step 5: Place the pressure retaining cylinder cover 1 on the outdoor seam of the exterior wall panel, and seal the joint with structural glue;
第六步骤:待密封胶完全干燥后,开启水泵6,调节阀门5,根据密封胶的密封宽度、密封深度、产品质量等因素控制水体压力大小,避免因水体压力过大造成的密封胶开孔、开裂现象;Step 6: After the sealant is completely dry, turn on the water pump 6, adjust the valve 5, and control the pressure of the water body according to the sealing width, sealing depth, product quality and other factors of the sealant to avoid the opening of the sealant due to excessive water pressure , cracking phenomenon;
第七步骤:通过观察电子压力表3压力值和电子流量计4流量值的变化,初步评定密封胶是否具有良好的气密、水密性能。当压力值和流量值稳定在某一数值,无任何变化时,可以初步评定此处密封胶气密、水密性能良好;当压力值骤降或持续保持较低值并且流量值变化明显时,可以初步评定此处密封胶气密、水密性能较差,密封胶出现开孔、开裂或密封不密实等现象,外墙板拼缝处出现渗漏现象。The seventh step: By observing the changes of the pressure value of the electronic pressure gauge 3 and the flow value of the electronic flowmeter 4, preliminarily evaluate whether the sealant has good airtight and watertight performance. When the pressure value and flow value are stable at a certain value without any change, it can be preliminarily evaluated that the airtight and watertight performance of the sealant here is good; when the pressure value drops suddenly or remains low and the flow value changes significantly, it can be According to preliminary evaluation, the airtightness and watertightness of the sealant here are poor, the sealant has openings, cracks or poor sealing, and leakage occurs at the joints of the external wall panels.
第八步骤:通过使用远红外热像仪、微波测湿仪对外墙板室内拼缝进行渗漏检测,进而对第七步骤的初步评定进行数据支撑。The eighth step: use the far-infrared thermal imager and the microwave moisture meter to detect the leakage of the indoor joints of the external wall panels, and then provide data support for the preliminary evaluation of the seventh step.
第九步骤:最后将保压筒罩1从拼缝处取下,采用肉眼观察的方式,对密封胶状态再次进行检查,结合第七、第八步骤的评定得出装配式建筑外墙板拼缝气密、水密性能最终结论。Step 9: Finally, remove the pressure-preserving cylinder cover 1 from the seam, and check the sealant state again by visual observation. Combined with the evaluation of the seventh and eighth steps, it can be concluded that the assembled building exterior wall panels The final conclusion on airtightness and watertightness of joints.
以上结合附图对本实用新型的实施方式做出详细说明,但本实用新型不局限于所描述的实施方式。对本领域的普通技术人员而言,在本实用新型的原理和技术思想的范围内,对这些实施方式进行多种变化、修改、替换和变形仍落入本实用新型的保护范围内。The embodiments of the utility model have been described in detail above in conjunction with the accompanying drawings, but the utility model is not limited to the described embodiments. For those of ordinary skill in the art, within the scope of the principles and technical ideas of the present utility model, various changes, modifications, replacements and deformations to these embodiments still fall within the protection scope of the present utility model.
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