CN209444920U - A flex-resistant soft steel wire wound rubber hose - Google Patents
A flex-resistant soft steel wire wound rubber hose Download PDFInfo
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- CN209444920U CN209444920U CN201822034831.7U CN201822034831U CN209444920U CN 209444920 U CN209444920 U CN 209444920U CN 201822034831 U CN201822034831 U CN 201822034831U CN 209444920 U CN209444920 U CN 209444920U
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- steel wire
- wall
- layer
- pipe body
- glue
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 40
- 239000010959 steel Substances 0.000 title claims abstract description 40
- 239000010410 layer Substances 0.000 claims abstract description 60
- 238000004804 winding Methods 0.000 claims abstract description 34
- 239000000835 fiber Substances 0.000 claims abstract description 29
- 239000003292 glue Substances 0.000 claims abstract description 25
- 239000004033 plastic Substances 0.000 claims abstract description 16
- 229920003023 plastic Polymers 0.000 claims abstract description 16
- 239000012790 adhesive layer Substances 0.000 claims abstract description 14
- 238000005452 bending Methods 0.000 claims abstract description 9
- 238000007493 shaping process Methods 0.000 claims abstract description 3
- 239000004698 Polyethylene Substances 0.000 claims description 17
- 239000003365 glass fiber Substances 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 8
- 229920001903 high density polyethylene Polymers 0.000 claims description 5
- 239000004700 high-density polyethylene Substances 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 claims description 3
- 239000011241 protective layer Substances 0.000 abstract description 4
- 238000000465 moulding Methods 0.000 abstract 2
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 241001391944 Commicarpus scandens Species 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
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- Rigid Pipes And Flexible Pipes (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及胶质管材领域,尤其是涉及一种耐曲饶的柔软型钢丝缠绕胶管。The utility model relates to the field of rubber pipes, in particular to a bend-resistant soft steel wire winding rubber hose.
背景技术Background technique
目前,多数的钢丝编织胶管为单层胶管或钢丝并列横向结构,该种结构的胶管在受到外力冲击或扭曲的情况下容易出现变形或者断裂的情况,使其无法正常使用,弯曲度低,且抗腐蚀、耐高温和抗高压性的能力较弱;因此,有必要地对钢丝编织胶管的结构进行改进。At present, most steel wire braided rubber hoses are single-layer rubber hoses or steel wires in a horizontal structure. The rubber hoses of this structure are prone to deformation or breakage when subjected to external impact or twisting, making them unable to use normally. The bending degree is low, and Corrosion resistance, high temperature resistance and high pressure resistance are weak; therefore, it is necessary to improve the structure of the steel wire braided hose.
实用新型内容Utility model content
本实用新型的目的在于提供一种耐曲饶的柔软型钢丝缠绕胶管,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a flexible steel wire wound rubber hose resistant to bending, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种耐曲饶的柔软型钢丝缠绕胶管,包括管体,所述的管体外表面套设有PE胶外壁,所述的管体到所述的PE胶外壁之间分别设有钢丝缠绕层、塑形胶层、纤维条缠绕层、绝缘胶层,所述的钢丝缠绕层包括钢丝条,所述的钢丝条卷绕于所述的管体外壁上且形成网状结构,所述的塑形胶层套设于所述的钢丝条所形成的网状上,所述的纤维条缠绕层卷绕于所述的塑形胶层外壁上且形成网状结构,所述的绝缘胶层套设于所述的纤维条缠绕层外壁,所述的PE胶外壁靠所述的管体一侧沿内圆周设有锯齿形凸起,所述的锯齿形凸起、PE胶外壁和绝缘胶层之间设有填充层。A flex-resistant flexible steel wire wound rubber hose, including a pipe body, the outer surface of the pipe is covered with a PE rubber outer wall, and a steel wire winding layer, Plastic rubber layer, fiber strip winding layer, and insulating rubber layer, the steel wire winding layer includes steel wire strips, the steel wire strips are wound on the outer wall of the tube and form a network structure, and the shaping The adhesive layer is sleeved on the mesh formed by the steel wire strips, the fiber strip winding layer is wound on the outer wall of the plastic adhesive layer and forms a network structure, and the insulating adhesive layer is sleeved On the outer wall of the fiber strip winding layer, the outer wall of the PE glue is provided with a zigzag protrusion along the inner circumference on the side of the pipe body. The zigzag protrusion, the outer wall of the PE glue and the insulating rubber layer There is a filling layer in between.
作为本实用新型进一步的技术方案,所述的纤维条缠绕层包括玻璃纤维丝和金属纤维丝,所述金属纤维丝与所述玻璃纤维丝相互交叉搭接形成所述的纤维条缠绕层。As a further technical solution of the present invention, the fiber strip winding layer includes glass fiber filaments and metal fiber filaments, and the metal fiber filaments and the glass fiber filaments overlap each other to form the fiber strip winding layer.
作为本实用新型进一步的技术方案,所述的锯齿形凸起顶面与所述的绝缘胶层之间还设有HDPE粘合剂层。As a further technical solution of the present invention, an HDPE adhesive layer is further provided between the top surface of the zigzag protrusion and the insulating adhesive layer.
作为本实用新型进一步的技术方案,所述的PE胶外壁外涂有防火涂层。As a further technical solution of the utility model, the outer wall of the PE glue is coated with a fireproof coating.
作为本实用新型进一步的技术方案,所述的管体、塑形胶层和绝缘胶层均为ABS树脂制造而成As a further technical solution of the utility model, the pipe body, the plastic rubber layer and the insulating rubber layer are all made of ABS resin
本实用新型的有益效果是:通过PE胶外壁设有锯齿形凸起对管体形成外壁保护层,同时提高管体的抗冲击性、抗压性、延展性等综合能力;再通过钢丝条卷绕于所述的管体外壁上且形成网状结构对管体的弯曲能力提高,不容易断裂,进一步再通过纤维条缠绕层卷绕于所述的塑形胶层外壁上且形成网状结构提高管体的整体韧性和柔软度,更为适合各类环境。The beneficial effects of the utility model are: the outer wall of the PE rubber is provided with zigzag protrusions to form an outer wall protective layer for the pipe body, and at the same time improve the comprehensive capabilities of the pipe body such as impact resistance, compression resistance, and ductility; Winding on the outer wall of the tube and forming a network structure improves the bending ability of the tube body and is not easy to break, and is further wound on the outer wall of the plastic rubber layer through the fiber strip winding layer to form a network structure Improve the overall toughness and softness of the pipe body, making it more suitable for various environments.
附图说明Description of drawings
图1为本实用新型内部结构示意图。Fig. 1 is a schematic diagram of the internal structure of the utility model.
其中:管体1、PE胶外壁2、钢丝缠绕层3、钢丝条3-1、塑形胶层4、纤维条缠绕层 5、绝缘胶层6、锯齿形凸起7、填充层8、HDPE粘合剂层9、防火涂层10。Among them: pipe body 1, PE plastic outer wall 2, steel wire winding layer 3, steel wire strip 3-1, plastic glue layer 4, fiber strip winding layer 5, insulating glue layer 6, zigzag protrusion 7, filling layer 8, HDPE Adhesive layer 9, fireproof coating 10.
具体实施方式Detailed ways
下面结合附图与优选的实施例对本实用新型的实施方式进行说明。The following describes the implementation of the utility model in conjunction with the accompanying drawings and preferred embodiments.
请参阅图1结合所示,一种耐曲饶的柔软型钢丝缠绕胶管,包括管体1,所述的管体1外表面套设有PE胶外壁2,所述的管体1到所述的PE胶外壁2之间分别设有钢丝缠绕层3、塑形胶层4、纤维条缠绕层5、绝缘胶层6,所述的管体1、塑形胶层4和绝缘胶层6均为ABS树脂制造而成,所述的钢丝缠绕层3包括钢丝条3-1,所述的钢丝条3-1卷绕于所述的管体1外壁上且形成网状结构,所述的塑形胶层4套设于所述的钢丝条3-1所形成的网状上,所述的纤维条缠绕层5卷绕于所述的塑形胶层4外壁上且形成网状结构,所述的绝缘胶层6套设于所述的纤维条缠绕层5外壁,所述的PE胶外壁1靠所述的管体1一侧沿内圆周设有锯齿形凸起7,所述的锯齿形凸起7、PE胶外壁1和绝缘胶层6之间设有填充层8,通过PE胶外壁2设有锯齿形凸起7 对管体形成外壁保护层,同时提高管体1的抗冲击性、抗压性、延展性等综合能力;再通过钢丝条3-1卷绕于所述的管体1外壁上且形成网状结构对管体1的弯曲能力提高,不容易断裂,进一步再通过纤维条缠绕层5卷绕于所述的塑形胶层外壁上且形成网状结构提高管体的整体韧性和柔软度,更为适合各类环境;其中,所述的塑形胶层4作用是固定所述的钢丝条所形成的网状,达到钢丝条不分散的作用;所述的绝缘胶层6起到防漏电作用。Please refer to Fig. 1 and show it in combination, a flexible steel wire wound rubber hose resistant to bending, including a pipe body 1, the outer surface of the pipe body 1 is covered with a PE rubber outer wall 2, and the pipe body 1 to the A steel wire winding layer 3, a plastic rubber layer 4, a fiber strip winding layer 5, and an insulating rubber layer 6 are respectively arranged between the PE rubber outer walls 2, and the pipe body 1, the plastic rubber layer 4 and the insulating rubber layer 6 are all Made of ABS resin, the steel wire winding layer 3 includes a steel wire strip 3-1, and the steel wire strip 3-1 is wound on the outer wall of the pipe body 1 to form a network structure. The plastic rubber layer 4 is sleeved on the mesh formed by the steel wire 3-1, and the fiber strip winding layer 5 is wound on the outer wall of the plastic rubber layer 4 to form a mesh structure. The insulating adhesive layer 6 is sleeved on the outer wall of the fiber strip winding layer 5, and the outer wall 1 of the PE glue is provided with a sawtooth-shaped protrusion 7 along the inner circumference on the side of the pipe body 1, and the sawtooth There is a filling layer 8 between the PE glue outer wall 1 and the insulating glue layer 6, and the PE glue outer wall 2 is provided with a sawtooth-shaped protrusion 7 to form a protective layer for the outer wall of the pipe body, and at the same time improve the impact resistance of the pipe body 1 Comprehensive capabilities such as resistance, compression resistance, ductility, etc.; then the steel wire strip 3-1 is wound on the outer wall of the pipe body 1 to form a network structure to improve the bending ability of the pipe body 1, and it is not easy to break. The fiber strip winding layer 5 is wound on the outer wall of the plastic rubber layer and forms a network structure to improve the overall toughness and softness of the pipe body, which is more suitable for various environments; wherein the plastic rubber layer 4 The function is to fix the net shape formed by the steel wire strips, so as to prevent the steel wire strips from being scattered; the insulating adhesive layer 6 plays the role of preventing leakage.
进一步的,所述的纤维条缠绕层5包括玻璃纤维丝和金属纤维丝,所述金属纤维丝与所述玻璃纤维丝相互交叉搭接形成所述的纤维条缠绕层5,玻璃纤维具有绝缘性好、耐热性强、抗磨蚀性好、机械强度高的特点,但缺点是性脆、耐磨性较差,而金属纤维其抗压强度、拉伸强度、抗弯强度、冲击强度、韧性、冲击韧性等性能优异,与玻璃纤维能形成较好的互补,因此,将金属纤维丝与玻璃纤维丝先交叉缠绕形成纤维条缠绕层5,使得纤维条缠绕层5具有两者的优点,并在管体1外壁形成网状结构,形成保护层,可有效增强管体1的抗冲击性、抗压性、延展性、弯曲性和韧性等综合能力,结构严紧,更加耐用。Further, the fiber strip winding layer 5 includes glass fiber filaments and metal fiber filaments, the metal fiber filaments and the glass fiber filaments are overlapped to form the fiber strip winding layer 5, and the glass fibers have insulating properties. Good heat resistance, good abrasion resistance, and high mechanical strength, but the disadvantages are brittleness and poor wear resistance, while metal fibers have the characteristics of compressive strength, tensile strength, bending strength, impact strength, and toughness. , impact toughness and other performances are excellent, and can form a good complement to glass fibers. Therefore, the metal fiber filaments and glass fiber filaments are first cross-wound to form a fiber strip winding layer 5, so that the fiber strip winding layer 5 has the advantages of both, and A network structure is formed on the outer wall of the pipe body 1 to form a protective layer, which can effectively enhance the comprehensive capabilities of the pipe body 1 such as impact resistance, compression resistance, ductility, bendability and toughness, and the structure is tight and durable.
进一步的,所述的锯齿形凸起7顶面与所述的绝缘胶层6之间还设有HDPE粘合剂层9,通过HDPE粘合剂层9的粘合作用,使得整体结构更为稳定、耐用。Further, an HDPE adhesive layer 9 is also provided between the top surface of the sawtooth-shaped protrusion 7 and the insulating adhesive layer 6, and the bonding effect of the HDPE adhesive layer 9 makes the overall structure more compact. Stable and durable.
进一步的,所述的PE胶外壁2外涂有防火涂层10,防止安全问题。Further, the PE glue outer wall 2 is coated with a fireproof coating 10 to prevent safety problems.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
Claims (5)
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CN201822034831.7U CN209444920U (en) | 2018-12-05 | 2018-12-05 | A flex-resistant soft steel wire wound rubber hose |
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CN201822034831.7U CN209444920U (en) | 2018-12-05 | 2018-12-05 | A flex-resistant soft steel wire wound rubber hose |
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CN201822034831.7U Expired - Fee Related CN209444920U (en) | 2018-12-05 | 2018-12-05 | A flex-resistant soft steel wire wound rubber hose |
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