CN209438922U - Lithium ion battery pole piece tension adjusting device - Google Patents
Lithium ion battery pole piece tension adjusting device Download PDFInfo
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- CN209438922U CN209438922U CN201821541444.6U CN201821541444U CN209438922U CN 209438922 U CN209438922 U CN 209438922U CN 201821541444 U CN201821541444 U CN 201821541444U CN 209438922 U CN209438922 U CN 209438922U
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- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 title claims abstract description 19
- 229910001416 lithium ion Inorganic materials 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 238000003860 storage Methods 0.000 claims description 8
- 230000001105 regulatory effect Effects 0.000 claims 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000002950 deficient Effects 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 238000000576 coating method Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 239000011149 active material Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
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- Battery Electrode And Active Subsutance (AREA)
Abstract
本实用新型公开了一种锂离子电池极片张力调节装置,包括机架以及设置于机架内的主动辊,所述主动辊下方设有胶辊,所述胶辊通过调节部与机架连接,所述调节臂中部与机架转动连接,所述调节臂上远离胶辊的一端设有调整机构,所述调整机构包括设置于所述调节臂上方的复位机构和设置于所述调节臂下方的微调机构本实用新型通过设置杠杆结构的调节臂,并且在调节臂的动力臂端设置复位机构和微调机构,通过楔块将转动调节转换为水平调节,使得调节量更加容易控制,调整更加精确,而且结构简单,操作便捷,可以快速的将胶辊调整至最佳张力范围,进而提高了生产质量和生产效率,极大的避免了因张力控制不准确导致的出现大量残次品的现象。
The utility model discloses a lithium-ion battery pole piece tension adjustment device, which comprises a frame and a driving roller arranged in the frame, a rubber roller is arranged under the driving roller, and the rubber roller is connected with the frame through an adjustment part , the middle part of the adjusting arm is rotatably connected with the frame, and an adjusting mechanism is provided on the end of the adjusting arm away from the rubber roller, and the adjusting mechanism includes a reset mechanism arranged above the adjusting arm and a reset mechanism arranged below the adjusting arm. The fine-tuning mechanism of this utility model is provided with an adjusting arm with a lever structure, and a reset mechanism and a fine-tuning mechanism are set at the end of the power arm of the adjusting arm, and the rotation adjustment is converted into a horizontal adjustment through a wedge, so that the adjustment amount is easier to control and the adjustment is more accurate. , and the structure is simple, the operation is convenient, and the rubber roller can be quickly adjusted to the optimal tension range, thereby improving the production quality and production efficiency, and greatly avoiding the phenomenon of a large number of defective products caused by inaccurate tension control.
Description
技术领域technical field
本实用新型涉及锂离子电池生产设备技术领域,具体是一种锂离子电池极片张力调节装置。The utility model relates to the technical field of lithium-ion battery production equipment, in particular to a tension-adjusting device for pole pieces of a lithium-ion battery.
背景技术Background technique
锂离子电池的制造主要包括、合浆、涂布、辊压、分切、制片、卷绕、组装、烘烤、注液、化成、分容等工序,每个工序设备功能的实现和各个功能运行的稳定性都需要研究人员和工程师经过长时间的探索和实践。The manufacture of lithium-ion batteries mainly includes processes such as slurry mixing, coating, rolling, slitting, sheeting, winding, assembling, baking, liquid injection, chemical formation, and volume separation. The realization of equipment functions in each process and the The stability of functional operation requires researchers and engineers to go through a long period of exploration and practice.
锂离子电池涂布工序是电池极片制作的重要环节,一般是先将搅拌均匀的活性物质及各种添加剂的混合物等涂覆在箔材表面上,涂覆后的极片经烘箱烘烤完成后最终收卷在涂布机尾。为了制作高面密度的电池极片,并且保证涂布极片烘烤完后水分含量以及面密度达到工艺要求,烘箱需要制作较长。然而,在极片张力控制的过程中,如果张力过大容易发生极片褶皱问题,极片收卷处张力过小则容易发生极片收卷炮筒现象,极片在涂布放卷段、烘箱烘烤段、收卷段均需要分段控制。因此,非常需要一种简单的、方便可调的极片张力隔断装置。The coating process of lithium-ion batteries is an important part of the production of battery pole pieces. Generally, the uniformly stirred active material and a mixture of various additives are coated on the surface of the foil, and the coated pole pieces are baked in an oven. Finally, it is finally wound up at the tail of the coating machine. In order to make battery pole pieces with high surface density and ensure that the moisture content and surface density of the coated pole pieces meet the process requirements after baking, the oven needs to be made longer. However, in the process of pole piece tension control, if the tension is too high, the pole piece wrinkle problem will easily occur; Both the baking section and the winding section of the oven need to be controlled in sections. Therefore, there is a great need for a simple, convenient and adjustable pole piece tension isolating device.
实用新型内容Utility model content
本实用新型的目的在于提供一种锂离子电池极片张力调节装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a lithium-ion battery pole piece tension adjustment device to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种锂离子电池极片张力调节装置,包括机架以及设置于机架内的主动辊,所述主动辊下方设有胶辊,所述胶辊通过调节部与机架连接,所述调节部包括端部与胶辊连接的调节臂,所述调节臂中部与机架转动连接,所述调节臂上远离胶辊的一端设有调整机构,所述调整机构包括设置于所述调节臂上方的复位机构和设置于所述调节臂下方的微调机构,所述微调机构包括设置于调节臂下端的楔块,所述楔块的厚度由一端向另一端逐渐增加,所述楔块与机架水平滑动连接,所述楔块一端设有调整螺栓。A lithium-ion battery pole piece tension adjustment device, including a frame and a driving roller arranged in the frame, a rubber roller is arranged under the driving roller, and the rubber roller is connected with the frame through an adjustment part, and the adjustment part It includes an adjustment arm whose end is connected to the rubber roller. The middle part of the adjustment arm is connected to the frame in rotation. An adjustment mechanism is provided on the end of the adjustment arm away from the rubber roller. The adjustment mechanism includes an adjustment mechanism arranged above the adjustment arm. A reset mechanism and a fine-tuning mechanism arranged under the adjusting arm, the fine-tuning mechanism includes a wedge arranged at the lower end of the adjusting arm, the thickness of the wedge gradually increases from one end to the other end, and the wedge is horizontal to the frame Sliding connection, one end of the wedge is provided with an adjusting bolt.
作为本实用新型进一步的方案:所述调节部设有两组且对称布置于胶辊的轴向两端。As a further solution of the present invention: the adjustment parts are provided with two groups and arranged symmetrically at both ends of the rubber roller in the axial direction.
作为本实用新型进一步的方案:所述主动辊一端连接有电机,所述电机固设于机架一侧。As a further solution of the utility model: a motor is connected to one end of the driving roller, and the motor is fixed on one side of the frame.
作为本实用新型进一步的方案:所述机架内侧设有支点,所述调节臂中部与支点转动连接。As a further solution of the utility model: a fulcrum is provided inside the frame, and the middle part of the adjusting arm is connected to the fulcrum in rotation.
作为本实用新型进一步的方案:所述复位机构包括与机架连接的蓄力装置,所述蓄力装置前端设有连接杆,所述连接杆另一端通过铰接座与调节臂转动连接。As a further solution of the utility model: the reset mechanism includes a power storage device connected to the frame, the front end of the power storage device is provided with a connecting rod, and the other end of the connecting rod is rotatably connected to the adjustment arm through a hinged seat.
作为本实用新型进一步的方案:所述蓄力装置为弹簧或液压缸或气缸。As a further solution of the utility model: the power storage device is a spring or a hydraulic cylinder or an air cylinder.
作为本实用新型进一步的方案:所述调节臂端部设有滚轮,所述滚轮通过连接轴与调节臂端部连接。As a further solution of the utility model: the end of the adjustment arm is provided with a roller, and the roller is connected to the end of the adjustment arm through a connecting shaft.
作为本实用新型进一步的方案:所述滚轮滚动设置在楔块上端。As a further solution of the utility model: the roller is rollingly arranged on the upper end of the wedge.
作为本实用新型进一步的方案:所述机架内侧设有支座,所述楔块滑动设置于支座上端,所述调节螺栓设置于楔块与支座之间。As a further solution of the present utility model: a support is provided inside the frame, the wedge is slidably disposed on the upper end of the support, and the adjusting bolt is disposed between the wedge and the support.
与现有技术相比,本实用新型的有益效果是:本实用新型通过设置杠杆结构的调节臂,并且在调节臂的动力臂端设置复位机构和微调机构,通过楔块将转动调节转换为水平调节,使得调节量更加容易控制,调整更加精确,而且结构简单,操作便捷,可以快速的将胶辊调整至最佳张力范围,进而提高了生产质量和生产效率,极大的避免了因张力控制不准确导致的出现大量残次品的现象。Compared with the prior art, the beneficial effect of the utility model is: the utility model sets the adjustment arm with a lever structure, and sets a reset mechanism and a fine-tuning mechanism at the end of the power arm of the adjustment arm, and converts the rotation adjustment into a horizontal adjustment through a wedge. Adjustment makes the adjustment amount easier to control and more accurate, and the structure is simple and the operation is convenient. It can quickly adjust the rubber roller to the optimal tension range, thereby improving the production quality and production efficiency, and greatly avoiding tension control. The phenomenon of a large number of defective products caused by inaccuracy.
附图说明Description of drawings
图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.
图中:1-主动辊、2-电机、3-胶辊、4-调节臂、5-支点、6-连接杆、7-铰接座、8-复位机构、9-连接轴、10-滚轮、11-楔块、12-支座、13-调整螺栓。In the figure: 1-driving roller, 2-motor, 3-rubber roller, 4-adjusting arm, 5-fulcrum, 6-connecting rod, 7-hinge seat, 8-resetting mechanism, 9-connecting shaft, 10-roller, 11-wedge, 12-support, 13-adjusting bolt.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1,本实用新型实施例中,一种锂离子电池极片张力调节装置,包括机架,机架内设有主动辊1,主动辊1一端设有电机2,电机2固定设置于一侧机架上,进而为主动辊1提供转动动力,主动辊1下端设有胶辊3,胶辊3两端均设有调节部,调节部包括调节臂4和调节机构,调节臂4中部通过支点5与机架转动连接,进而形成杠杆机构,调节臂4一端与胶辊3连接,调节臂4的另一端与调节机构连接,调节机构包括复位机构8和微调机构,复位机构8包括与机架连接的蓄力机构,蓄积机构为弹簧、气缸、液压缸中的一种,本实施例选用气缸,气缸的活塞端部连接有连接杆6,连接杆通过铰接座7与调节臂4铰接连接,进而可以通过气缸为调节臂4提供复位动力,微调机构包括与机架固定连接的支座12,支座12上端设有楔块11,楔块11的厚度有一端向另一端逐渐增加,楔块11一端与支座12之间设有调整螺栓13,进而可以通过调整螺栓13带动楔块11在支座12上进行水平滑动,调节臂4端部通过连接轴9连接有滚轮10,滚轮10滚动压接在楔块11上端面上,进而可以通过调整楔块11与滚轮10的相对位置来调整调节臂4的角度,因而可以通过调节臂4的角度变化来调整胶辊3的实际位置。Please refer to Fig. 1, in the embodiment of the present utility model, a kind of lithium-ion battery pole piece tension adjustment device comprises frame, is provided with drive roller 1 in the frame, and drive roller 1 end is provided with motor 2, and motor 2 is fixedly arranged on On one side of the frame, the drive roller 1 is provided with rotational power. The lower end of the drive roller 1 is provided with a rubber roller 3, and both ends of the rubber roller 3 are provided with adjustment parts. The adjustment part includes an adjustment arm 4 and an adjustment mechanism. The middle part of the adjustment arm 4 The fulcrum 5 is rotatably connected with the frame to form a lever mechanism. One end of the adjustment arm 4 is connected with the rubber roller 3, and the other end of the adjustment arm 4 is connected with the adjustment mechanism. The adjustment mechanism includes a reset mechanism 8 and a fine-tuning mechanism. The power storage mechanism connected to the frame, the storage mechanism is a kind of spring, cylinder, hydraulic cylinder, the present embodiment selects the cylinder, the piston end of the cylinder is connected with the connecting rod 6, and the connecting rod is hinged with the adjusting arm 4 through the hinge seat 7 connected, and then the reset power can be provided for the adjusting arm 4 through the cylinder, the fine-tuning mechanism includes a support 12 fixedly connected with the frame, the upper end of the support 12 is provided with a wedge 11, and the thickness of the wedge 11 gradually increases from one end to the other end, An adjustment bolt 13 is provided between one end of the wedge 11 and the support 12, and then the adjustment bolt 13 can drive the wedge 11 to slide horizontally on the support 12. The end of the adjustment arm 4 is connected with a roller 10 through a connecting shaft 9, and the roller 10 is rolled and crimped on the upper end surface of the wedge 11, and then the angle of the adjusting arm 4 can be adjusted by adjusting the relative position of the wedge 11 and the roller 10, so the actual position of the rubber roller 3 can be adjusted by changing the angle of the adjusting arm 4 .
本实用新型在使用时,首先将锂离子电池极片绕过主动辊1和胶辊3,然后启动电机2,通过电机2带动主动辊1进行转动,然后启动复位机构8内的气缸,通过气缸推动调节臂4的动力臂一端向下运动,直至调节臂4端部的滚轮10与楔块11上端面紧密接触,进而在杠杆的作用下,调节臂4的另一端会带动胶辊3向上运动,使得胶辊3靠近主动辊1,提高张力,然后转动调整螺栓13,通过调整螺栓13带动楔块11在支座12上进行水平运动,由于楔块11为厚度渐变的结构,所以在楔块11在水平运动的过程中,当楔块11上端面的滚轮10向楔块11较厚的一端移动时,调节臂4的动力臂一端或向上转动,进而通过调节臂4带动胶辊3向下转动,因而可以减小电池极片张力,当楔块11上端面上滚轮向楔块较薄的一端移动时,调节臂4的动力臂在复位机构8的作用下向下运动,进而通过调节臂4带动胶辊3向上运动,因而可以增加电池极片的张力,在张力调节的过程中,将胶辊3的转动转换成楔块11的水平运动,使得张力调节更加精准且快捷。When the utility model is in use, the lithium-ion battery pole piece is first bypassed by the driving roller 1 and the rubber roller 3, and then the motor 2 is started, and the driving roller 1 is driven to rotate by the motor 2, and then the cylinder in the reset mechanism 8 is started to pass through the cylinder. Push one end of the power arm of the adjusting arm 4 to move downward until the roller 10 at the end of the adjusting arm 4 is in close contact with the upper surface of the wedge 11, and then under the action of the lever, the other end of the adjusting arm 4 will drive the rubber roller 3 to move upward , make the rubber roller 3 close to the driving roller 1, increase the tension, then turn the adjusting bolt 13, and drive the wedge 11 to move horizontally on the support 12 through the adjusting bolt 13. Since the wedge 11 is a structure with a gradual change in thickness, the wedge 11 During the horizontal movement, when the roller 10 on the upper surface of the wedge 11 moves to the thicker end of the wedge 11, one end of the power arm of the adjustment arm 4 rotates upward, and then the adjustment arm 4 drives the rubber roller 3 downward Rotate, thereby reducing the tension of the battery pole piece. When the roller on the upper end surface of the wedge 11 moves to the thinner end of the wedge, the power arm of the adjustment arm 4 moves downward under the action of the reset mechanism 8, and then passes through the adjustment arm. 4 drives the rubber roller 3 to move upwards, thereby increasing the tension of the battery pole piece. During the tension adjustment process, the rotation of the rubber roller 3 is converted into the horizontal movement of the wedge 11, making the tension adjustment more accurate and faster.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113135455A (en) * | 2021-04-23 | 2021-07-20 | 合肥国轩高科动力能源有限公司 | Deformable roller structure of crossing of automatically regulated pole piece tension |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113135455A (en) * | 2021-04-23 | 2021-07-20 | 合肥国轩高科动力能源有限公司 | Deformable roller structure of crossing of automatically regulated pole piece tension |
CN113135455B (en) * | 2021-04-23 | 2023-07-07 | 合肥国轩高科动力能源有限公司 | Method for adjusting tension by using deformable roller structure for automatically adjusting pole piece tension |
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