CN209425121U - Bore grinding unit with eccentric adjustment - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及内圆磨削领域,具体涉及带偏心调节的内孔磨削装置。The utility model relates to the field of internal grinding, in particular to an internal hole grinding device with eccentric adjustment.
背景技术Background technique
轴类零件的内孔磨削是轴类零件的比较常规的加工工艺。目前的零件需要磨削内孔是通过三爪卡盘夹紧零件,并有主轴带动零件旋转,有高速磨头对产品磨削加工。然而通过三爪卡盘夹紧工件,会造存在零件被夹偏的情况,因此造成产品磨削成型后的质量不良。鉴于以上缺陷,实有必要设计带偏心调节的内孔磨削装置。The inner hole grinding of shaft parts is a relatively conventional processing technology of shaft parts. The current parts need to grind the inner hole by clamping the parts through the three-jaw chuck, and the main shaft drives the parts to rotate, and the high-speed grinding head grinds the products. However, clamping the workpiece by the three-jaw chuck will cause the part to be clamped off-center, thus resulting in poor quality of the product after grinding. In view of the above defects, it is necessary to design an inner hole grinding device with eccentric adjustment.
实用新型内容Utility model content
本实用新型所要解决的技术问题在于:提供带偏心调节的内孔磨削装置,来解决目前用三爪卡盘夹紧零件磨削会造成零件质量不良的问题。The technical problem to be solved by the utility model is to provide an inner hole grinding device with eccentric adjustment, so as to solve the problem of poor quality of parts caused by the current use of three-jaw chucks to clamp parts for grinding.
为解决上述技术问题,本实用新型的技术方案是:带偏心调节的内孔磨削装置,包括磨床的床身,所述床身具有往返运动的工作台和安装座,所述工作台上设有旋转定位机构,所述安装座上设有偏心调节磨削组件;所述所旋转定位机构包括设置在工作台上的底板,设置在底板上设有主轴座,电机座,“V”形定位座和辅助限位机构;所述主轴座内设有轴承,一转轴贯穿所述轴承的内圈;所述转轴靠近所述“V”形定位座的一端设有转盘,所述转盘上设有拨杆;设置在所述电机座上的电机驱动所述转轴旋转;所述辅助限位机构限位定位在所述“V”形定位座的工件。In order to solve the above-mentioned technical problems, the technical solution of the utility model is: the inner hole grinding device with eccentric adjustment, including the bed of the grinding machine, the bed has a reciprocating workbench and a mounting seat, and the workbench is provided with There is a rotary positioning mechanism, and the mounting seat is provided with an eccentric adjustment grinding assembly; the rotary positioning mechanism includes a bottom plate set on the workbench, and a spindle seat, a motor seat, and a “V”-shaped positioning are arranged on the bottom plate. seat and auxiliary limit mechanism; the main shaft seat is provided with a bearing, and a rotating shaft runs through the inner ring of the bearing; the end of the rotating shaft near the "V"-shaped positioning seat is provided with a turntable, and the turntable is provided with The driving lever; the motor arranged on the motor base drives the rotation shaft to rotate; the auxiliary limit mechanism limits and positions the workpiece on the "V" shaped positioning seat.
进一步,所述偏心调节磨削组件包括尾座,第一偏心夹套,第二偏心夹套和电主轴;所述尾座内设有安装孔,所述尾座上设有与所述安装孔连通的开口槽,所述开口槽的两侧设有向外延伸的第一连接部和第二连接部,一锁紧装置连接所述第一连接部和所述第二连接部;所述第一偏心夹套设于所述安装孔内,所述第二偏心夹套设于所述第一偏心夹套内,所述电主轴设于所述第二偏心夹套内;所述第一偏心夹套,所述第二偏心夹套上分别设有第一开口夹槽和第二开口夹槽。Further, the eccentric adjustment grinding assembly includes a tailstock, a first eccentric jacket, a second eccentric jacket and an electric spindle; the tailstock is provided with a mounting hole, and the tailstock is provided with the mounting hole A connected open slot, the two sides of the open slot are provided with a first connecting portion and a second connecting portion extending outward, and a locking device connects the first connecting portion and the second connecting portion; the first connecting portion An eccentric collet is arranged in the installation hole, the second eccentric collet is arranged in the first eccentric collet, the electric spindle is arranged in the second eccentric collet; the first eccentric The jacket, the second eccentric jacket is respectively provided with a first opening clamping groove and a second opening clamping groove.
进一步,所述第一偏心夹套内壁还设有第一回弹槽,所述第二偏心夹套的内壁还设有第二回弹槽;所述第一回弹槽与所述第一开口夹槽相对设置,所述第二回弹槽与所述第二开口夹槽相对设置。Further, the inner wall of the first eccentric jacket is also provided with a first rebound groove, and the inner wall of the second eccentric jacket is also provided with a second rebound groove; the first rebound groove and the first opening The clamping grooves are arranged oppositely, and the second resilient groove is arranged oppositely to the second opening clamping grooves.
进一步,所述锁紧装置包括至少两锁紧螺栓和与锁紧螺栓配合的锁紧螺母;所述第一连接部和所述第二连接部上均设有螺栓过孔;所述锁紧螺栓穿过所述第一连接部和所述第二连接部的过孔。Further, the locking device includes at least two locking bolts and a locking nut that cooperates with the locking bolts; the first connecting part and the second connecting part are provided with bolt through holes; the locking bolts A via hole passing through the first connection part and the second connection part.
进一步,所述“V”形定位座包括两平行设置的支撑部,以及连接两所述支撑部底端的安装部;两所述支撑部的上端均设有“V”形的定位槽;两所述定位槽的中心与所述转轴的轴心平行。Further, the "V"-shaped positioning seat includes two supporting parts arranged in parallel, and a mounting part connecting the bottom ends of the two supporting parts; the upper ends of the two supporting parts are provided with "V"-shaped positioning grooves; The center of the positioning groove is parallel to the axis of the rotating shaft.
进一步,所述辅助限位机构包括设于所述底板上的立板,竖直地设于所述立板靠近所述“V”形定位座的一侧的两导轨,与两所述导轨滑动连接的滑座,以及设置在所述滑座上的压块。Further, the auxiliary limit mechanism includes a vertical plate arranged on the bottom plate, two guide rails vertically arranged on the side of the vertical plate close to the “V”-shaped positioning seat, sliding with the two guide rails A connected sliding seat, and a pressing block arranged on the sliding seat.
进一步,所述滑座上还设有手柄。Further, a handle is also provided on the sliding seat.
与现有技术相比,该带偏心调节的内孔磨削装置具有以下有益效果:Compared with the prior art, the inner hole grinding device with eccentric adjustment has the following beneficial effects:
1、在零件的端部连接鸡心夹头,并定位“V”形定位座上,由辅助限位机构限位零件上表面;电机带动转轴旋转,再由拨杆拨动鸡心夹头旋转,从而带动零件旋转;代替了传统采用三爪卡盘夹紧工件。由于采用“V”形定位座,能保证零件的外圆定位在“V”形定位座上,避免了零件的轴心偏离夹紧在偏心调节磨削组件上的磨头的轴心,从而保证了零件加工后内孔与外圆的同心度要求。1. Connect the chicken heart chuck at the end of the part, and position it on the "V" shaped positioning seat, and the upper surface of the part is limited by the auxiliary limit mechanism; the motor drives the rotating shaft to rotate, and then the chicken heart chuck is rotated by the lever, so that Drive the parts to rotate; replace the traditional three-jaw chuck to clamp the workpiece. Due to the use of "V"-shaped positioning seat, it can ensure that the outer circle of the part is positioned on the "V"-shaped positioning seat, which prevents the axis of the part from deviating from the axis of the grinding head clamped on the eccentrically adjusted grinding assembly, thus ensuring The concentricity requirements of the inner hole and the outer circle after the parts are processed are specified.
附图说明Description of drawings
图1是本实用新型带偏心调节的内孔磨削装置的主视图;Fig. 1 is the front view of the inner hole grinding device with eccentric adjustment of the utility model;
图2是本实用新型带偏心调节的内孔磨削装置所述旋转定位机构的结构图;Fig. 2 is a structural diagram of the rotary positioning mechanism of the inner hole grinding device with eccentric adjustment of the utility model;
图3是本实用新型带偏心调节的内孔磨削装置所述偏心调节磨削组件的结构图;Fig. 3 is a structural diagram of the eccentric adjustment grinding assembly described in the inner hole grinding device with eccentric adjustment of the utility model;
图4是本实用新型带偏心调节的内孔磨削装置所述偏心调节磨削组件的左视视图;Fig. 4 is a left view of the eccentric adjustment grinding assembly of the inner hole grinding device with eccentric adjustment of the present invention;
图5是本实用新型带偏心调节的内孔磨削装置所述床身的俯视图。Fig. 5 is a top view of the bed of the inner hole grinding device with eccentric adjustment of the present invention.
具体实施方式Detailed ways
如下具体实施方式将结合上述附图进一步说明。The following specific embodiments will be further described in conjunction with the above-mentioned drawings.
在下文中,阐述了多种特定细节,以便提供对构成所描述实施例基础的概念的透彻理解。然而,对本领域的技术人员来说,很显然所描述的实施例可以在没有这些特定细节中的一些或者全部的情况下来实践。在其他情况下,没有具体描述众所周知的处理步骤。In the following, numerous specific details are set forth in order to provide a thorough understanding of the concepts underlying the described embodiments. It will be apparent, however, to one skilled in the art that the described embodiments may be practiced without some or all of these specific details. In other instances, well known processing steps have not been described in detail.
如图1-5所示,带偏心调节的内孔磨削装置,包括磨床的床身3,所述床身3具有往返运动的工作台30和安装座31;所述工作台30上设有旋转定位机构1,所述安装座31上设有偏心调节磨削组件2。所述所旋转定位机构1包括设置在工作台30上的底板10,设置在底板10上设有主轴座11,电机座12,“V”形定位座13和辅助限位机构14。所述主轴座11内设有轴承15,一转轴16贯穿所述轴承15的内圈;所述转轴16靠近所述“V”形定位座13的一端设有转盘17,所述转盘17上设有拨杆18;设置在所述电机座12上的电机19驱动所述转轴16旋转;所述辅助限位机构14限位定位在所述“V”形定位座13的工件。该实例例中,电机19是采用带传动来驱动转轴16旋转;具体地,电机19的主轴上设有主动带轮,转轴16上套设有从动带轮,传动皮带绕在主动带轮和从动带轮上。在零件的端部连接一鸡心夹头,并定位“V”形定位座13上,由辅助限位机构14限位零件上表面;电机19带动转轴旋转,再由拨杆拨动鸡心夹头旋转,从而带动零件旋转;代替了传统采用三爪卡盘夹紧工件。由于采用“V”形定位座13,能保证零件的外圆定位在“V”形定位座13上,避免了零件的轴心偏离夹紧在偏心调节磨削组件2上的磨头的轴心,从而保证了零件加工后内孔与外圆的同心度要求。As shown in Figures 1-5, the inner hole grinding device with eccentric adjustment includes the bed 3 of the grinder, and the bed 3 has a reciprocating worktable 30 and a mounting seat 31; the workbench 30 is provided with The positioning mechanism 1 is rotated, and the mounting seat 31 is provided with an eccentric adjustment grinding assembly 2 . The rotary positioning mechanism 1 includes a bottom plate 10 arranged on a workbench 30 , on which a main shaft seat 11 , a motor seat 12 , a “V”-shaped positioning seat 13 and an auxiliary limit mechanism 14 are arranged. The main shaft seat 11 is provided with a bearing 15, and a rotating shaft 16 runs through the inner ring of the bearing 15; the end of the rotating shaft 16 close to the "V" shaped positioning seat 13 is provided with a turntable 17, and the turntable 17 is provided with There is a lever 18; the motor 19 arranged on the motor seat 12 drives the rotation shaft 16 to rotate; the auxiliary limit mechanism 14 limits the workpiece positioned on the "V" shaped positioning seat 13 . In this example, the motor 19 uses a belt transmission to drive the rotating shaft 16 to rotate; specifically, the main shaft of the motor 19 is provided with a driving pulley, the rotating shaft 16 is sleeved with a driven pulley, and the driving belt is wound around the driving pulley and the rotating shaft 16. on the driven pulley. A chicken heart chuck is connected to the end of the part, and positioned on the "V" shaped positioning seat 13, the upper surface of the part is limited by the auxiliary limit mechanism 14; the motor 19 drives the rotating shaft to rotate, and then the chicken heart chuck is rotated by the lever. , so as to drive the parts to rotate; instead of the traditional three-jaw chuck to clamp the workpiece. Due to the use of the "V" shaped positioning seat 13, it can ensure that the outer circle of the part is positioned on the "V" shaped positioning seat 13, avoiding the deviation of the axis of the part from the axis of the grinding head clamped on the eccentrically adjusted grinding assembly 2 , so as to ensure the concentricity requirements of the inner hole and the outer circle after the parts are processed.
进一步地,床身3的一种实施方案,所述床身3采用MG1312磨床的床身,旋转定位机构1固定安装在MG1312磨床的床身的移动工作台上;所述偏心调节磨削组件2设置在MG1312磨床安装砂轮动力的安装部。Further, an embodiment of the bed 3, the bed 3 adopts the bed of the MG1312 grinder, and the rotary positioning mechanism 1 is fixedly installed on the mobile workbench of the bed of the MG1312 grinder; the eccentric adjustment grinding assembly 2 Set the installation part for installing the grinding wheel power on the MG1312 grinder.
更进一步地,床身3的另一实施方案,参照图5;所述床身3内设有横向滑台300和纵向滑台301;工作台30设置在横向滑台300上,安装座设置在纵向换台301上;并且纵向换台301位于横向滑台300的一端;横向滑台300和纵向换台301为电动滑台、手动滑台或电动手动两用滑台。Furthermore, for another embodiment of the bed 3, refer to FIG. 5; the bed 3 is provided with a transverse slide 300 and a longitudinal slide 301; On the vertical platform changer 301; and the vertical platform changer 301 is located at one end of the horizontal slide table 300; the horizontal slide table 300 and the vertical table changer 301 are electric slide table, manual slide table or electric manual dual-purpose slide table.
进一步,所述偏心调节磨削组件2包括尾座20,第一偏心夹套21,第二偏心夹套22和电主轴23。所述尾座20内设有安装孔,所述尾座20上设有与所述安装孔连通的开口槽20a,所述开口槽20a的两侧设有向外延伸的第一连接部200和第二连接部201,一锁紧装置24连接所述第一连接部200和所述第二连接部201;所述第一偏心夹套21设于所述安装孔内,所述第二偏心夹套22设于所述第一偏心夹套21内,所述电主轴23设于所述第二偏心夹套22内;所述第一偏心夹套21,所述第二偏心夹套22上分别设有第一开口夹槽210和第二开口夹槽220。根据被磨削的零件的外径大小需要调整电主轴23的中心位置,来保证装夹在电主轴23上的磨头的中心与零件的轴心在同一水平面上,从而保证磨削的精度。具体操作,松开锁紧装置24,使得尾座20松开第一偏心夹套21和第二偏心夹套22,因此可转动第一偏心夹套21和第二偏心夹套22,达到调整电主轴23的中心高,待中心高调整到位后,锁紧装置234锁紧尾座20,达到将第一偏心夹套21和第二偏心夹套22夹紧,达到将电主轴23夹紧。具体地,在尾座20的一侧设有安装连接部,安装连接部与床身3固定连接。Further, the eccentric adjustment grinding assembly 2 includes a tailstock 20 , a first eccentric jacket 21 , a second eccentric jacket 22 and an electric spindle 23 . The tailstock 20 is provided with a mounting hole, the tailstock 20 is provided with an open slot 20a communicating with the mounting hole, and the two sides of the open slot 20a are provided with a first connecting part 200 extending outward and a The second connecting part 201, a locking device 24 connects the first connecting part 200 and the second connecting part 201; the first eccentric collet 21 is arranged in the mounting hole, and the second eccentric collet The sleeve 22 is arranged in the first eccentric jacket 21, and the electric spindle 23 is arranged in the second eccentric jacket 22; the first eccentric jacket 21 and the second eccentric jacket 22 are respectively A first opening clamping groove 210 and a second opening clamping groove 220 are provided. According to the outer diameter of the part to be ground, the center position of the electric spindle 23 needs to be adjusted to ensure that the center of the grinding head clamped on the electric spindle 23 is on the same level as the axis of the part, thereby ensuring the accuracy of grinding. Concrete operation, unclamp locking device 24, make tail stock 20 unclamp first eccentric collet 21 and second eccentric collet 22, therefore can rotate first eccentric collet 21 and second eccentric collet 22, reach adjusting electric The center height of the main shaft 23, after the center height is adjusted in place, the locking device 234 locks the tailstock 20 to clamp the first eccentric jacket 21 and the second eccentric jacket 22, and to clamp the electric spindle 23. Specifically, an installation connection part is provided on one side of the tailstock 20 , and the installation connection part is fixedly connected with the bed 3 .
进一步,所述第一偏心夹套21内壁还设有第一回弹槽210,所述第二偏心夹套22的内壁还设有第二回弹槽221;所述第一回弹槽211与所述第一开口夹槽210相对设置,所述第二回弹槽221与所述第二开口夹槽220相对设置。Further, the inner wall of the first eccentric jacket 21 is also provided with a first rebound groove 210, and the inner wall of the second eccentric jacket 22 is also provided with a second rebound groove 221; the first rebound groove 211 and The first opening clamping groove 210 is disposed opposite to each other, and the second resilient groove 221 is disposed opposite to the second opening clamping groove 220 .
进一步,所述锁紧装置24包括至少两锁紧螺栓和与锁紧螺栓配合的锁紧螺母;所述第一连接部200和所述第二连接部201上均设有螺栓过孔;所述锁紧螺栓穿过所述第一连接部和所述第二连接部的过孔。Further, the locking device 24 includes at least two locking bolts and a locking nut that cooperates with the locking bolts; the first connecting portion 200 and the second connecting portion 201 are provided with bolt through holes; the Locking bolts pass through the through holes of the first connection part and the second connection part.
进一步,所述“V”形定位座13包括两平行设置的支撑部130,以及连接两所述支撑部130底端的安装部131;两所述支撑部130的上端均设有“V”形的定位槽132;两所述定位槽132的中心与所述转轴16的轴心平行。Further, the "V"-shaped positioning seat 13 includes two parallel supporting parts 130, and a mounting part 131 connecting the bottom ends of the two supporting parts 130; the upper ends of the two supporting parts 130 are provided with "V"-shaped Positioning slots 132 ; centers of the two positioning slots 132 are parallel to the axis of the rotating shaft 16 .
进一步,所述辅助限位机构14包括设于所述底板10上的立板140,竖直地设于所述立板140靠近所述“V”形定位座13的一侧的两导轨141,与两所述导轨141滑动连接的滑座142,以及设置在所述滑座142上的压块143。在零件定位在定位槽132内时,在重力的作用下,压块143压在零件上,因此在磨削过程中能对零件起到限位作用。Further, the auxiliary limit mechanism 14 includes a vertical plate 140 arranged on the bottom plate 10, two guide rails 141 vertically arranged on the side of the vertical plate 140 close to the “V”-shaped positioning seat 13, A sliding seat 142 slidably connected with the two guide rails 141 , and a pressing block 143 arranged on the sliding seat 142 . When the part is positioned in the positioning groove 132, under the action of gravity, the pressure block 143 presses on the part, so it can limit the position of the part during the grinding process.
进一步,所述滑座142上还设有手柄1420;装夹零件时,便于将滑座142抬起。Further, a handle 1420 is also provided on the sliding seat 142; when clamping parts, it is convenient to lift the sliding seat 142.
本实用新型的原理:在零件的不需要磨削的一端设置一鸡心夹头,将零件定位在“V”形定位座13上,并通过辅助限位机构14对工件起到限位作用,电机19带动转轴16旋转,从而拨动零件转动,电主轴23带动设置在其上的磨头高速旋转,工作台30带动旋转定位机构1整体移动,从而完成工件内孔的磨削。The principle of the utility model: set a heart chuck at the end of the part that does not need to be ground, position the part on the "V" shaped positioning seat 13, and use the auxiliary limit mechanism 14 to limit the workpiece. 19 drives the rotating shaft 16 to rotate, so as to stir the parts to rotate, the electric spindle 23 drives the grinding head arranged on it to rotate at high speed, and the worktable 30 drives the rotary positioning mechanism 1 to move as a whole, thereby completing the grinding of the inner hole of the workpiece.
本实用新型不局限于上述具体的实施方式,本领域的普通技术人员从上述构思出发,不经过创造性的劳动,所做出的种种变换,均落在本实用新型的保护范围之内。The utility model is not limited to the above-mentioned specific implementation manners, and various transformations made by those skilled in the art starting from the above-mentioned ideas without creative work all fall within the protection scope of the utility model.
Claims (7)
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CN119407679A (en) * | 2025-01-07 | 2025-02-11 | 山西奥普赛科技有限公司 | Grinding equipment for processing microminiature record needle |
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CN119407679A (en) * | 2025-01-07 | 2025-02-11 | 山西奥普赛科技有限公司 | Grinding equipment for processing microminiature record needle |
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