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CN209416735U - A jack hydraulic testing device - Google Patents

A jack hydraulic testing device Download PDF

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Publication number
CN209416735U
CN209416735U CN201822220728.1U CN201822220728U CN209416735U CN 209416735 U CN209416735 U CN 209416735U CN 201822220728 U CN201822220728 U CN 201822220728U CN 209416735 U CN209416735 U CN 209416735U
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China
Prior art keywords
jack
movable frame
guide
hydraulic cylinder
test device
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CN201822220728.1U
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Chinese (zh)
Inventor
钱永康
高永伟
陈建军
韩瑞生
赵栋杰
丁天波
俞来明
王国忠
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Henghong Intelligent Equipment Co ltd
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Hangzhou Henghong Machinery Co Ltd
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Abstract

一种千斤顶液压测试装置包括固定框架、可动框架、液压缸、千斤顶、导轨和测力传感器;千斤顶通过顶身装在可动框架上;液压缸通过缸体装于固定框架上,液压缸的活塞杆与可动框架万向连接;测力传感器与千斤顶顶杆对应设置,以供千斤顶顶杆顶压,且在顶压测力传感器时所述千斤顶与液压缸形成对顶状态;导轨装在固定框架上,且设置导引槽,导引槽设置有弧形导引壁;可动框架上安装位于导引槽中的导引体,以在对顶过程中使得导引体沿弧形导引壁运行。该千斤顶液压测试装置结构相对比较简洁、轻巧、占地面积小、测试便捷,同时又能兼顾模拟汽车千斤顶使用的运行轨迹。

A jack hydraulic testing device includes a fixed frame, a movable frame, a hydraulic cylinder, a jack, a guide rail and a load cell; the jack is mounted on the movable frame through a top body; The piston rod is universally connected with the movable frame; the force sensor is set correspondingly to the jack rod for pressing the jack rod, and the jack and the hydraulic cylinder form a top-to-top state when the force sensor is pressed; the guide rail is installed on the On the fixed frame, a guide groove is provided, and the guide groove is provided with an arc-shaped guide wall; the guide body located in the guide groove is installed on the movable frame, so that the guide body can be guided along the arc during the topping process. Lead wall operation. The jack hydraulic test device has a relatively simple structure, light weight, small floor space, convenient testing, and at the same time, it can simulate the running track of the car jack.

Description

一种千斤顶液压测试装置A jack hydraulic testing device

技术领域technical field

本实用新型涉及千斤顶测试技术领域,具体涉及一种千斤顶液压测试装置。The utility model relates to the technical field of jack testing, in particular to a jack hydraulic testing device.

背景技术Background technique

目前,市场上广泛应用一种通过顶部在小行程内顶升重物的千斤顶,特别是应用于汽车起重的剪式千斤顶。在生产制造完这种千斤顶后,需要对该千斤顶进行检测,比如载重量检测、破坏性检测、最低点高度(位置)检测、提升至最高点高度(位置)检测、模拟顶起重物时的压力与变形检测等。At present, a kind of jack that lifts heavy objects in a small stroke through the top is widely used in the market, especially a scissor jack that is used in car lifting. After the jack is manufactured, the jack needs to be inspected, such as load capacity inspection, destructive inspection, lowest point height (position) inspection, lifting to the highest point height (position) inspection, and simulated lifting of heavy objects. Pressure and deformation detection, etc.

为此,本领域技术人员研发了一种专门用于检测该千斤顶的检测装置,该装置设置一安置固定于地面的仿形车架。所述仿形车架的长度、支撑位置、高度都与现有汽车车厢基本一致,为模拟车厢所载各种重物及测试各种千斤顶,在装置上面配置一个固定式重物和一个可移动式重物来仿照车厢的载重重量,以检测各种千斤顶的载重量。For this reason, those skilled in the art have developed a kind of detection device specially used for detecting the jack, and the device is provided with a profiling vehicle frame fixed on the ground. The length, supporting position and height of the profiling vehicle frame are basically the same as those of the existing automobile compartment. In order to simulate various heavy objects loaded in the compartment and test various jacks, a fixed heavy object and a movable jack are arranged on the device. Type heavy objects to imitate the load capacity of the carriage to detect the load capacity of various jacks.

测试时,千斤顶放置于仿形车架最前端的固定架上,千斤顶带动重物上下升降来模拟汽车千斤顶使用的运行轨迹,在运行中,有一段以仿形车架远端底部为旋转支点、半径为4米的圆弧轨迹。During the test, the jack is placed on the fixed frame at the front end of the profiling frame, and the jack drives the weight up and down to simulate the running track of the car jack. A circular arc trajectory with a radius of 4 meters.

该装置在测试每个不同规格的千斤顶时,都需调整装置上的可移动式重物,载重测试调整比较复杂,适应千斤顶的测试范围比较狭窄。另外该装置设置仿形车架、车架上还需装载各种重物,整个装置比较笨重,占地面积也比较大,不够简洁、轻巧。When the device tests jacks of different specifications, it is necessary to adjust the movable weight on the device. The load test adjustment is relatively complicated, and the test range suitable for the jack is relatively narrow. In addition, the device is provided with a profiling vehicle frame, and various heavy objects need to be loaded on the vehicle frame. The whole device is relatively heavy, occupies a large area, and is not simple and light enough.

为此,如何设计一款结构相对比较简洁、轻巧、占地面积小、测试便捷,同时又能兼顾模拟汽车千斤顶使用运行轨迹的测试装置,是行业内技术人员迫切需要解决的技术问题。For this reason, how to design a test device with a relatively simple structure, light weight, small footprint, and convenient testing, while simultaneously simulating the use and running track of the car jack, is a technical problem that technicians in the industry need to solve urgently.

实用新型内容Utility model content

本实用新型所要解决的技术问题是:提供一种能至少部分地解决上述技术问题的千斤顶液压检测装置。The technical problem to be solved by the utility model is to provide a jack hydraulic detection device which can at least partly solve the above technical problems.

本实用新型解决上述技术问题所采用的技术方案为:一种千斤顶液压测试装置,包括固定框架、可动框架、液压缸、千斤顶、导轨和测力传感器;The technical scheme adopted by the utility model to solve the above-mentioned technical problems is: a jack hydraulic testing device, including a fixed frame, a movable frame, a hydraulic cylinder, a jack, a guide rail and a load cell;

所述千斤顶通过顶身装在可动框架上;The jack is installed on the movable frame through the top body;

所述液压缸通过缸体装于固定框架上,该液压缸的活塞杆与可动框架万向连接;The hydraulic cylinder is installed on the fixed frame through the cylinder body, and the piston rod of the hydraulic cylinder is universally connected with the movable frame;

所述测力传感器与千斤顶顶杆对应设置,以供千斤顶顶杆顶压,且在顶压测力传感器时所述千斤顶与液压缸形成对顶状态;The load cell is arranged correspondingly to the jack rod so as to be pressed by the jack rod, and when the load cell is pressed against, the jack and the hydraulic cylinder form a top-to-top state;

所述导轨装在固定框架上,且设置导引槽,所述导引槽设置有弧形导引壁;The guide rail is installed on the fixed frame, and a guide groove is provided, and the guide groove is provided with an arc-shaped guide wall;

所述可动框架上安装导引体,以在对顶过程中使得导引体沿着弧形导引壁运行。A guide body is installed on the movable frame, so that the guide body runs along the arc guide wall during the top alignment process.

在一些实施例中,所述弧形导引壁为设置在导引槽开口处的两内侧壁上的外凸弧形面,通过导引体沿着外凸弧形面运行而实现模拟汽车千斤顶使用的运行轨迹。In some embodiments, the arc-shaped guide wall is an outwardly convex arc-shaped surface arranged on both inner sidewalls at the opening of the guide groove, and the simulated car jack is realized by the guide body running along the outwardly-convex arc-shaped surface. The trajectory used.

在一些实施例中,所述导引体包括沿弧形导引壁运行的动体和安装在可动框架上的连接体,通过动体运行,通过连接体连接,使得整个运行可实际实现。In some embodiments, the guide body includes a movable body running along the arc-shaped guide wall and a connecting body installed on the movable frame, which runs through the moving body and connects through the connecting body, so that the whole operation can be actually realized.

在一些实施例中,所述动体优选滚珠轴承,所述连接体优选一端装于滚珠轴承内圈而另一端装于可动框架上的连接轴杆,滚珠轴承旋转灵活,与连接轴杆配合后,滚珠轴承的外圈能在连接轴杆的带动下沿弧形导引壁顺畅实现运行。In some embodiments, the moving body is preferably a ball bearing, and one end of the connecting body is preferably installed on the inner ring of the ball bearing and the other end is installed on the connecting shaft on the movable frame. The ball bearing rotates flexibly and cooperates with the connecting shaft Finally, the outer ring of the ball bearing can run smoothly along the arc-shaped guide wall driven by the connecting shaft.

在一些实施例中,所述可动框架和固定框架为长矩形体框架结构,且可动框架位于固定框架之中,实现了内外套合的布设,使得整个测试装置占地面积减少,整体结构紧凑、布设合理。In some embodiments, the movable frame and the fixed frame are long rectangular frame structures, and the movable frame is located in the fixed frame, which realizes the layout of the inside and outside, so that the entire test device occupies less space, and the overall structure Compact and well laid out.

在一些实施例中,所述液压缸的活塞杆与可动框架通过关节轴承实现万向连接。In some embodiments, the piston rod of the hydraulic cylinder is universally connected to the movable frame through joint bearings.

在一些实施例中,所述可动框架设置上安装板,该上安装板开设带底托的孔体以安装关节轴承,使得关节轴承得到可靠配装。In some embodiments, the movable frame is provided with an upper mounting plate, and the upper mounting plate is provided with a hole with a bottom bracket for installing the joint bearing, so that the joint bearing can be reliably fitted.

在一些实施例中,所述可动框架设置下安装板,该下安装板开设侧部开口的孔体以供千斤顶顶身套入并利用千斤顶法兰盘而实现与下安装板的紧固配装,该配装结构能实现顶身外径尺寸不同的千斤顶实现可靠配装。In some embodiments, the movable frame is provided with a lower mounting plate, and the lower mounting plate is provided with a hole with a side opening for the top body of the jack to be inserted into, and the flange plate of the jack is used to realize fastening and matching with the lower mounting plate. The assembly structure can realize reliable assembly of jacks with different outer diameters of the top body.

在一些实施例中,所述导轨内装于一侧部敞开的安装盒中,该安装盒的背部设置条形槽以通过紧固件对导轨实行高度可调节安装。In some embodiments, the guide rail is installed in an installation box with one side open, and a bar-shaped groove is provided on the back of the installation box to implement height-adjustable installation of the guide rail through fasteners.

在一些实施例中,所述液压缸倒装在固定框架顶部且活塞杆伸入至固定框架中,所述千斤顶以顶身在上而顶杆在下的倒置状态装于可动框架上,配装后的千斤顶顶身主体位于可动框架中,而顶杆向下伸出可动框架,在自然状态下,液压缸活塞杆、关节轴承、千斤顶顶杆由上至下共轴线。该结构在竖向上同轴线设置,保障了在测试时液压缸与千斤顶能形成对顶状态,同时也使得千斤顶的运行轨迹得到保障。In some embodiments, the hydraulic cylinder is installed upside down on the top of the fixed frame, and the piston rod extends into the fixed frame, and the jack is installed on the movable frame in an inverted state with the top body on the top and the ejector rod on the bottom. The main body of the rear jack body is located in the movable frame, and the ejector rod protrudes downward from the movable frame. In the natural state, the hydraulic cylinder piston rod, the joint bearing, and the jack ejector rod are coaxial from top to bottom. The structure is vertically arranged on the coaxial line, which ensures that the hydraulic cylinder and the jack can form a top-to-top state during the test, and also ensures the running track of the jack.

与现有技术相比,本实用新型的千斤顶液压检测装置具有如下有益效果:Compared with the prior art, the jack hydraulic detection device of the utility model has the following beneficial effects:

1、利用液压缸和测力传感器的设置,通过调整液压缸的工作压力,在千斤顶顶杆顶压测力传感器的过程中便能方便检测各种规格千斤顶载重量参数,并能在运行状态下进行快速调整。1. By using the settings of the hydraulic cylinder and the force sensor, by adjusting the working pressure of the hydraulic cylinder, it is convenient to detect the parameters of the load capacity of various specifications of the jack during the process of jacking the rod against the force sensor, and it can be in the running state Make quick adjustments.

2、通过导引槽的设置,并在导引槽上设置弧形导引壁,该弧形导引壁仿形千斤顶实际运行时的运行轨迹进行设置,能方便模拟千斤顶的运行轨迹,并具有占地面积小的特点。同时,可通过制作不同的仿形结构,模拟各种千斤顶的运行轨迹,以适应各种检测需求。2. Through the setting of the guide groove, and setting the arc-shaped guide wall on the guide groove, the arc-shaped guide wall is set to imitate the running track of the jack during actual operation, which can conveniently simulate the running track of the jack, and has The characteristics of small footprint. At the same time, different profiling structures can be made to simulate the running trajectories of various jacks to meet various testing requirements.

3、液压缸活塞杆与可动框架采用关节轴承联接,有效的消除了千斤顶运行过程中,在导引体沿导引槽运行时,活塞杆中心线与可动框架中心线不对中的弊端。3. The piston rod of the hydraulic cylinder and the movable frame are connected by joint bearings, which effectively eliminates the disadvantage that the centerline of the piston rod is not aligned with the centerline of the movable frame when the guide body runs along the guide groove during the operation of the jack.

4、本实用新型千斤顶液压检测装置所需各部件体型和尺寸相比现有技术而言要小得多,整体结构相对而言也显得简洁、轻巧。4. Compared with the prior art, the shape and size of the components required by the hydraulic detection device for the jack of the utility model are much smaller, and the overall structure is relatively simple and light.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the present utility model. For those of ordinary skill in the art, they can also

根据这些附图示出的结构获得其他的附图。The other figures are derived from the structures shown in these figures.

图1为本实用新型的千斤顶液压检测装置的结构示意图。Fig. 1 is a structural schematic diagram of a jack hydraulic detection device of the present invention.

图2为本实用新型的千斤顶液压检测装置的可动框架、千斤顶、关节轴承之间配装的局部分解结构示意图。Fig. 2 is a schematic diagram of a partial exploded structure of the assembly between the movable frame, the jack and the joint bearing of the jack hydraulic detection device of the present invention.

图3为本实用新型的千斤顶液压检测装置的导轨与导引体配装的局部剖视结构示意图。Fig. 3 is a partial cross-sectional structural schematic diagram of the assembly of the guide rail and the guide body of the jack hydraulic detection device of the present invention.

图4为本实用新型的千斤顶液压测试装置的导轨与固定框架之间配装的局部结构示意图。Fig. 4 is a partial structural diagram of fitting between the guide rail and the fixed frame of the hydraulic jack testing device of the present invention.

1固定框架,2可动框架,3液压缸,31缸体,32活塞杆,4千斤顶,41顶身,42顶杆,43法兰盘,5导轨,6测力传感器,7导引槽,8弧形导引壁,9导引体,10动体,11连接体, 13关节轴承,14上安装板,141底托,15下安装板,16安装盒,161条形槽。1 fixed frame, 2 movable frame, 3 hydraulic cylinder, 31 cylinder block, 32 piston rod, 4 jack, 41 top body, 42 ejector rod, 43 flange plate, 5 guide rail, 6 load cell, 7 guide groove, 8 curved guide walls, 9 guide bodies, 10 moving bodies, 11 connecting bodies, 13 joint bearings, 14 upper mounting plates, 141 bottom brackets, 15 lower mounting plates, 16 mounting boxes, 161 bar grooves.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

需要说明,若本实用新型实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if there is a directional indication (such as up, down, left, right, front, back...) in the embodiment of the present utility model, the directional indication is only used to explain the position in a certain posture (as shown in the accompanying drawing). If the relative positional relationship, movement conditions, etc. between the components shown in the figure below are changed, if the specific posture changes, the directional indication will also change accordingly.

在本实用新型所展示的实施例附图中,图1为本实用新型的千斤顶液压检测装置的结构示意图。图2为本实用新型的千斤顶液压检测装置的可动框架、千斤顶、关节轴承之间配装的局部分解结构示意图。图3为本实用新型的千斤顶液压检测装置的可动框架、导引体之间配装的局部结构示意图。图4为本实用新型的千斤顶液压检测装置的固定框架、导轨之间配装的局部结构示意图。In the accompanying drawings of the embodiments shown in the utility model, Fig. 1 is a structural schematic diagram of the jack hydraulic detection device of the utility model. Fig. 2 is a schematic diagram of a partial exploded structure of the assembly between the movable frame, the jack and the joint bearing of the jack hydraulic detection device of the present invention. Fig. 3 is a partial structural schematic diagram of fitting between the movable frame and the guide body of the jack hydraulic detection device of the present invention. Fig. 4 is a partial structural schematic diagram of fitting between the fixed frame and the guide rail of the jack hydraulic detection device of the present invention.

本实用新型提供了一种千斤顶液压测试装置,该千斤顶液压检测装置包括固定框架1、可动框架2、液压缸3、千斤顶4、导轨5和测力传感器6。The utility model provides a jack hydraulic testing device, which comprises a fixed frame 1, a movable frame 2, a hydraulic cylinder 3, a jack 4, a guide rail 5 and a force sensor 6.

所述千斤顶4通过顶身41装在可动框架2上。The jack 4 is mounted on the movable frame 2 through the top body 41 .

所述液压缸3通过缸体31装于固定框架1上,该液压缸3的活塞杆32与可动框架2万向连接。The hydraulic cylinder 3 is installed on the fixed frame 1 through the cylinder body 31 , and the piston rod 32 of the hydraulic cylinder 3 is universally connected with the movable frame 2 .

所述测力传感器6与千斤顶4顶杆42对应设置,以供千斤顶4顶杆42顶压,且在顶压测力传感器6时所述千斤顶4与液压缸3形成对顶状态。The load cell 6 is arranged correspondingly to the jack 4 jack 42 for the jack 4 to press down, and the jack 4 and the hydraulic cylinder 3 form a top-to-top state when the load sensor 6 is pressed.

所述导轨5装在固定框架1上,且设置导引槽7,所述导引槽7设置有弧形导引壁8。The guide rail 5 is installed on the fixed frame 1 , and a guide groove 7 is provided, and the guide groove 7 is provided with an arc-shaped guide wall 8 .

所述可动框架2上安装位于导引槽7中的导引体9,以在对顶过程中使得导引体9沿弧形导引壁8运行。The guide body 9 located in the guide groove 7 is installed on the movable frame 2, so that the guide body 9 runs along the arc-shaped guide wall 8 during the top alignment process.

本实用新型采用上述技术方案,利用液压原理,通过液压缸、测力传感器等上述各部件的配合设置,能便捷检测千斤顶的载重量。The utility model adopts the above-mentioned technical scheme, utilizes the principle of hydraulic pressure, and can conveniently detect the load capacity of the jack through the cooperative arrangement of the above-mentioned components such as the hydraulic cylinder and the load cell.

下面以附图1~图4所展示的实施例来详细介绍本实用新型的千斤顶液压测试装置。The jack hydraulic testing device of the present invention will be described in detail below with the embodiments shown in accompanying drawings 1 to 4 .

在该实施例中,所述千斤顶液压测试装置包括一个固定框架1、一个可动框架2、一个液压缸3、一个千斤顶4、一个导轨5和一个测力传感器6。其中固定框架1和可动框架2均为长矩形体框架结构,且可动框架2大体居中位于固定框架1中。固定框架1相对可动框架2不可动,固定框架1设置支持地垫脚以稳固置于地面上,固定框架1用以承载测试装置的各部件,也就是说作为各部件的固定载体。而液压缸3则倒装在固定框架1顶部的安装板(未标记)上,且液压缸3的活塞杆32向下伸入至固定框架1中并位于可动框架2之上。所述千斤顶4以顶身41在上而顶杆42在下的倒置状态装于可动框架2上,配装后的千斤顶4顶身41主体位于可动框架2中,而顶杆42向下伸出可动框架2。测力传感器6则位于顶杆42的正下方且被安置于垫块(未标记)上,垫块用于放置在地面上。测力传感器6供顶杆42向下运行时用以承接顶杆42的顶压作用,其中顶压是相对顶杆的名称而定义的,并不一定单指向上顶时才被称之为顶压。所述测力传感器6的测量范围高于所述千斤顶4的受力范围,各种千斤顶的载重检测可通过调整液压缸的工作压力来实现,并可实现运行中的调节。用于支撑测力传感器6的垫块可根据千斤顶行程的不同进行适当高度的选择,以能校准液压缸3的活塞杆32的伸出长度。In this embodiment, the jack hydraulic testing device includes a fixed frame 1 , a movable frame 2 , a hydraulic cylinder 3 , a jack 4 , a guide rail 5 and a load cell 6 . Wherein the fixed frame 1 and the movable frame 2 are long rectangular frame structures, and the movable frame 2 is generally centered in the fixed frame 1 . The fixed frame 1 is immovable relative to the movable frame 2. The fixed frame 1 is provided with supporting feet to be firmly placed on the ground. The fixed frame 1 is used to carry various components of the test device, that is to say, it is used as a fixed carrier for each component. The hydraulic cylinder 3 is installed upside down on the mounting plate (not marked) on the top of the fixed frame 1 , and the piston rod 32 of the hydraulic cylinder 3 extends downward into the fixed frame 1 and is located on the movable frame 2 . The jack 4 is installed on the movable frame 2 with the top body 41 on the top and the push rod 42 on the bottom. Out of the movable frame 2. The load cell 6 is located directly below the push rod 42 and is placed on a pad (not marked), which is used to be placed on the ground. The load cell 6 is used to accept the pressing effect of the ejector rod 42 when the ejector rod 42 moves downward, wherein the ejector pressure is defined relative to the name of the ejector rod, and it is not necessarily called the ejector only when it is pointed upward. pressure. The measurement range of the load cell 6 is higher than the force range of the jack 4, and the load detection of various jacks can be realized by adjusting the working pressure of the hydraulic cylinder, and the adjustment during operation can be realized. The pads used to support the load cell 6 can be selected at an appropriate height according to the difference in the stroke of the jack, so as to calibrate the extension length of the piston rod 32 of the hydraulic cylinder 3 .

在该实施例中,所述液压缸3的活塞杆32与可动框架2通过关节轴承13实现万向连接。为实现万向连接安装,所述可动框架2设置上安装板14,该上安装板14开设带底托141的孔体以安装关节轴承13。In this embodiment, the piston rod 32 of the hydraulic cylinder 3 is universally connected to the movable frame 2 through the joint bearing 13 . In order to realize universal connection and installation, the movable frame 2 is provided with an upper installation plate 14 , and the upper installation plate 14 is provided with a hole body with a bottom support 141 to install the joint bearing 13 .

为实现千斤顶的配装,在本实施例中,所述可动框架2设置下安装板15,该下安装板15开设侧部开口的孔体以供千斤顶4顶身41套入并利用千斤顶4法兰盘43而实现与下安装板15的紧固配装。孔体优选U形孔体进行开设,开设后,在配装时,将千斤顶顶身侧壁紧靠U形孔体最里端,再通过紧固件将法兰盘43和下安装板15进行紧固连接。因U形孔体最里端呈弧形状,对于外径尺寸小于U形孔体开口宽度的顶身都可通过紧靠的方式二配装在可动框架上,从而实现多类型规格的千斤顶的配装。在配装时,法兰盘43位于下安装板15的下方。In order to realize the assembly of the jack, in the present embodiment, the movable frame 2 is provided with a lower mounting plate 15, and the lower mounting plate 15 is provided with a hole body with a side opening for the top body 41 of the jack 4 to be inserted into and utilize the jack 4 The flange plate 43 realizes the fast fitting with the lower mounting plate 15 . The hole body is preferably opened in a U-shaped hole body. After opening, when assembling, the side wall of the jack body is close to the innermost end of the U-shaped hole body, and then the flange 43 and the lower mounting plate 15 are connected by fasteners. Fasten the connection. Because the innermost end of the U-shaped hole is in the shape of an arc, the top body whose outer diameter is smaller than the opening width of the U-shaped hole can be fitted on the movable frame in a close-fitting manner, so as to realize the jacking of various types and specifications. equipped. When assembled, the flange 43 is located below the lower mounting plate 15 .

在本实施例中,所述导轨5采用长矩形体结构构成,该导轨竖向装于固定框架上,导轨设置沿其高度方向延伸的且横截面呈T形的导引槽7。所述弧形导引壁8为设置在导引槽7开口处的两内侧壁上的外凸弧形面,而外凸弧形面的上端和下端的壁体则为直形壁。为使导引体9运行更加平稳、可靠,所述导引槽7与开口相对的里底壁上设置内凹弧形面以与外凸弧形面匹配,以便于导引体9在内凹弧形面和外凸弧形面之间运行。In this embodiment, the guide rail 5 is made of a long rectangular structure, the guide rail is vertically mounted on the fixed frame, and the guide rail is provided with a guide groove 7 extending along its height direction and having a T-shaped cross section. The arc-shaped guide wall 8 is an outwardly convex arc-shaped surface arranged on the two inner side walls at the opening of the guide groove 7, and the walls at the upper and lower ends of the outwardly-convex arc-shaped surface are straight walls. In order to make the guide body 9 run more smoothly and reliably, the inner bottom wall of the guide groove 7 opposite to the opening is provided with an inner concave arc surface to match the outer convex arc surface, so that the guide body 9 is concave Runs between arcuate and convex arcuate surfaces.

本实用新型采用上述关节轴承能保证运行时,可动框架沿导引槽的弧形导引壁运行时,千斤顶垂直中心线与液压缸活塞杆中心线有偏移。The utility model adopts the above joint bearing to ensure that when the movable frame runs along the arc-shaped guide wall of the guide groove, the vertical center line of the jack is offset from the center line of the piston rod of the hydraulic cylinder during operation.

在本实施例中,所述导轨5内装于一侧部敞开的安装盒16中,该安装盒16的背部设置条形槽161以通过紧固件对导轨5实行高度可调节安装。导轨5的高度可调,可配合不同的测试要求。在更换导轨时,将原导轨从安装盒中拆下后,便可进行新导轨的配装,操作便捷。In this embodiment, the guide rail 5 is installed in an installation box 16 with one side open, and a bar-shaped groove 161 is provided on the back of the installation box 16 to implement height-adjustable installation of the guide rail 5 through fasteners. The height of the guide rail 5 is adjustable to meet different testing requirements. When replacing the guide rail, after the original guide rail is removed from the installation box, the new guide rail can be assembled, and the operation is convenient.

本实施例中,所述导引体9包括沿弧形导引壁8运行的动体10和安装在可动框架2上的连接体11。所述动体10优选滚珠轴承,所述连接体11优选为一端装于滚珠轴承内圈而另一端装于可动框架2上的连接轴杆。连接轴杆、滚珠轴承可与可动框架一起沿导引槽内的弧形导引壁运行。In this embodiment, the guide body 9 includes a movable body 10 running along the arc-shaped guide wall 8 and a connecting body 11 installed on the movable frame 2 . The moving body 10 is preferably a ball bearing, and the connecting body 11 is preferably a connecting shaft with one end mounted on the inner ring of the ball bearing and the other end mounted on the movable frame 2 . The connecting shaft rod and the ball bearing can run together with the movable frame along the arc-shaped guide wall in the guide groove.

各部件配装后,在自然状态下,液压缸3活塞杆32、关节轴承13、千斤顶4顶杆42由上至下共轴线设置。After each component is assembled, in the natural state, the piston rod 32 of the hydraulic cylinder 3, the joint bearing 13, and the jack 42 of the jack are arranged coaxially from top to bottom.

当千斤顶运行时,开始有一段不受力的空行程,直至千斤顶顶杆与下方的测力传感器接触,此时,液压缸真正开始受力(液压缸的工作压力,已根据所测千斤顶的载重参数事先进行了调节)。受力后,液压缸的活塞杆、关节轴承、可动框架、连接轴杆跟着滚珠轴承沿着引导槽的弧形导引壁移动。滚珠轴承沿着这个弧形导引壁运行,实现千斤顶安装在车厢厢体上运行的轨迹。When the jack is running, there is a period of idle travel without force until the jack rod contacts the load cell below. parameters have been adjusted in advance). After being stressed, the piston rod, joint bearing, movable frame and connecting shaft of the hydraulic cylinder move along the arc-shaped guide wall of the guide groove following the ball bearing. The ball bearing runs along this arc-shaped guide wall to realize the track that the jack is installed on the carriage body.

所述导引槽用于模拟运动轨迹具有弧形导引壁,因此液压缸和可动框架运动过程中,按导引槽运行,实现千斤顶安装在实际车厢上时的运行轨迹。导引槽中的模拟运动轨迹还可根据要求进行不同圆弧面、不同行程长度的调整。The guide groove is used for simulating the motion track and has an arc-shaped guide wall. Therefore, during the movement of the hydraulic cylinder and the movable frame, they operate according to the guide groove to realize the running track when the jack is installed on the actual carriage. The simulated motion trajectory in the guide groove can also be adjusted with different arc surfaces and different stroke lengths according to requirements.

Claims (10)

1. a kind of jack hydraulic test device, it is characterised in that: including fixed frame (1), movable frame (2), hydraulic cylinder (3), jack (4), guide rail (5) and load cell (6);
The jack (4) is by top body (41) on movable frame (2);
The hydraulic cylinder (3) by cylinder body (31) loaded on fixed frame (1), the piston rod (32) of the hydraulic cylinder (3) and movable Frame (2) universal connection;
The load cell (6) is correspondingly arranged with jack (4) mandril (42), for jack (4) mandril (42) press, and It is formed in press load cell (6) Shi Suoshu jack (4) and hydraulic cylinder (3) to dome-shaped state;
Guide channel (7) are arranged on fixed frame (1) in the guide rail (5), and the guide channel (7) is provided with arc guiding Wall (8);
The guide body (9) being positioned on the movable frame (2) in guide channel (7), to make guide body during to top (9) arcuately guiding walls (8) are run.
2. a kind of jack hydraulic test device according to claim 1, it is characterised in that: the arc guiding walls (8) For the evagination arcwall face being arranged on two inner sidewalls of guide channel (7) opening.
3. a kind of jack hydraulic test device according to claim 1 or 2, it is characterised in that: guide body (9) packet Include the arcuately kinetoplast (10) of guiding walls (8) operation and the connector (11) being mounted on movable frame (2).
4. a kind of jack hydraulic test device according to claim 3, it is characterised in that: the kinetoplast (10) is ball Bearing, the connector (11) be one end loaded on ball bearing inner ring and the other end loaded on the connection shaft on movable frame (2).
5. a kind of jack hydraulic test device according to claim 1, it is characterised in that: the movable frame (2) and Fixed frame (1) is long cuboid frame structure, and movable frame (2) is located among fixed frame (1).
6. a kind of jack hydraulic test device according to claim 1, it is characterised in that: the work of the hydraulic cylinder (3) Stopper rod (32) and movable frame (2) pass through the universal connection of oscillating bearing (13) realization.
7. a kind of jack hydraulic test device according to claim 6, it is characterised in that: the movable frame (2) sets Upper mounting plate (14) are set, which opens up the hole body with collet (141) to install oscillating bearing (13).
8. a kind of jack hydraulic test device according to claim 1 or claim 7, it is characterised in that: the movable frame (2) It is arranged lower installation board (15), which opens up the hole body of side mouth so that jack (4) top body (41) is inserted in simultaneously Realize that the fastening with lower installation board (15) is equipped using jack (4) ring flange (43).
9. a kind of jack hydraulic test device according to claim 1, it is characterised in that: be loaded in the guide rail (5) In the open mounting box in one side (16), back setting strip groove (161) of the mounting box (16) is to pass through fastener to guide rail (5) height-adjustable installation is carried out.
10. a kind of jack hydraulic test device according to claim 6, it is characterised in that: hydraulic cylinder (3) upside-down mounting At the top of fixed frame (1) and piston rod (32) stretches in fixed frame (1), and the jack (4) is to push up body (41) upper And inversion state of the mandril (42) under is loaded on movable frame (2), jack (4) top body (41) main body after being equipped with is located at can In dynamic frame (2), and mandril (42) extends downwardly movable frame (2), and in its natural state, hydraulic cylinder (3) piston rod (32) closes Bearings (13), jack (4) mandril (42) from top to bottom coaxial line.
CN201822220728.1U 2018-12-27 2018-12-27 A jack hydraulic testing device Expired - Fee Related CN209416735U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109596374A (en) * 2018-12-27 2019-04-09 杭州恒宏机械有限公司 A kind of jack hydraulic test device
CN111189657A (en) * 2020-01-13 2020-05-22 安徽工业大学 Method for correcting hydraulic jack by using axial compression steel pipe

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109596374A (en) * 2018-12-27 2019-04-09 杭州恒宏机械有限公司 A kind of jack hydraulic test device
CN111189657A (en) * 2020-01-13 2020-05-22 安徽工业大学 Method for correcting hydraulic jack by using axial compression steel pipe
CN111189657B (en) * 2020-01-13 2021-06-15 安徽工业大学 Method for correcting hydraulic jack by using axial compression steel pipe

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