CN209400213U - One-way bearing torque testing machine - Google Patents
One-way bearing torque testing machine Download PDFInfo
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Abstract
本实用新型涉一种单向轴承扭力试验机,先将待测试单向轴承经压力机装入轴座中,并通过旋入锁紧螺栓固定,然后待测试单向轴承内圈与测试轴固定连接,减速电机带动摆动连杆往复运动,摆动连杆顺时针摆动时经待测试单向轴承带动旋转轴旋转,旋转轴同时受到摩擦装置产生的扭转阻力,该扭转阻力直接反馈给待测试单向轴承,扭转阻力的大小根据实际需要来调节;旋转轴旋转的次数被磁感应传感器获取,根据磁感应传感器获取的数据可以计算出待测试单向轴承所被单向扭转的次数。
The utility model relates to a one-way bearing torsion testing machine. First, the one-way bearing to be tested is put into the shaft seat through a press, and fixed by screwing in a locking bolt, and then the inner ring of the one-way bearing to be tested is fixed to the test shaft. Connected, the deceleration motor drives the swing connecting rod to reciprocate. When the swing connecting rod swings clockwise, the one-way bearing to be tested drives the rotating shaft to rotate, and the rotating shaft is simultaneously subjected to the torsional resistance generated by the friction device. For bearings, the torsional resistance is adjusted according to actual needs; the number of rotations of the rotating shaft is obtained by the magnetic induction sensor, and the number of one-way torsion of the one-way bearing to be tested can be calculated according to the data obtained by the magnetic induction sensor.
Description
技术领域technical field
本实用新型涉及一种单向轴承扭力试验机。The utility model relates to a one-way bearing torque testing machine.
背景技术Background technique
轴承等机械零部件生产出来后都需要对其进行质量检测和耐久试验,以保证它的质量,本次需要测试的单向轴承是滚针轴承,让轴承在额定扭矩下进行规定次数的寿命测试,而国外的试验机价格昂贵,所以需要设计出一种能对滚针轴承进行耐力试验又经济划算的小型试验机。After the bearings and other mechanical parts are produced, they need to be tested for quality and durability to ensure their quality. The one-way bearings that need to be tested this time are needle roller bearings, and the bearings are subjected to a specified number of life tests under rated torque. , while foreign testing machines are expensive, so it is necessary to design a small testing machine that can perform endurance tests on needle bearings and is economical.
实用新型内容Utility model content
本实用新型要解决的技术问题是:克服现有技术的不足,提供一种单向轴承扭力试验机改进方法。The technical problem to be solved by the utility model is to provide an improvement method for a one-way bearing torsion testing machine by overcoming the deficiencies of the prior art.
本实用新型解决其技术问题所采用的技术方案是:一种单向轴承扭力试验机,包括机座,所述机座上设置有旋转轴,所述旋转轴左端安装有待测试单向轴承,待测试单向轴承内圈与旋转轴固定连接,待测试单向轴承外圈连接摆动连杆,所述旋转轴右端与机座之间设置有用于向旋转轴提供扭转阻力的摩擦装置。The technical solution adopted by the utility model to solve the technical problem is: a one-way bearing torsion testing machine, including a machine base, a rotating shaft is arranged on the said machine base, and a one-way bearing to be tested is installed on the left end of the rotating shaft. The inner ring of the test one-way bearing is fixedly connected with the rotating shaft, the outer ring of the one-way bearing to be tested is connected with a swing link, and a friction device for providing torsional resistance to the rotating shaft is provided between the right end of the rotating shaft and the machine base.
进一步,所述摩擦装置包括摩擦装置包括摩擦片、弹簧以及并帽;所述旋转轴从摩擦片中穿过,所述旋转轴上设置有凸键,所述摩擦片的轴孔中开设有键槽,所述凸键与键槽配合,所述旋转轴经凸键带动摩擦片旋转,所述摩擦片沿凸键在旋转轴上做轴向移动,所述摩擦片左侧形成用于与机座右端面配合的摩擦面;Further, the friction device includes a friction device including a friction plate, a spring, and a cap; the rotating shaft passes through the friction plate, a convex key is arranged on the rotating shaft, and a keyway is opened in the shaft hole of the friction plate , the convex key cooperates with the keyway, the rotating shaft drives the friction plate to rotate through the convex key, and the friction plate moves axially on the rotating shaft along the convex key. Cooperating friction surfaces;
所述并帽与旋转轴螺旋连接,所述并帽与摩擦片之间设置弹簧,所述弹簧右端抵接并帽,所述弹簧左端将摩擦片抵紧在机座右端面上。The parallel cap is spirally connected with the rotating shaft, a spring is arranged between the parallel cap and the friction plate, the right end of the spring abuts against the parallel cap, and the left end of the spring presses the friction plate against the right end surface of the machine base.
进一步,所述旋转轴包括主轴和测试轴,所述主轴从机座中穿过并与机座之间形成旋转配合,所述测试轴右端与主轴左端形成螺旋连接,待测试单向轴承的内圈与测试轴固定连接。Further, the rotating shaft includes a main shaft and a test shaft, the main shaft passes through the machine base and forms a rotational fit with the machine base, the right end of the test shaft forms a spiral connection with the left end of the main shaft, and the inner part of the one-way bearing to be tested The ring is fixedly connected to the test shaft.
进一步,所述待测试单向轴承与摆动连杆之间的连接结构为:所述摆动连杆上开设安装孔,所述安装孔内固定设置轴座,待测试单向轴承的外圈固定设置在轴座上;所述摆动连接和轴座上开设有螺纹锁紧孔,所述螺纹锁紧孔内旋入锁紧螺栓,所述锁紧螺栓前端将待测试单向轴承的外圈锁紧在轴座上。Further, the connection structure between the one-way bearing to be tested and the swing connecting rod is as follows: a mounting hole is opened on the swing connecting rod, a shaft seat is fixedly arranged in the mounting hole, and the outer ring of the one-way bearing to be tested is fixedly arranged On the shaft seat; the swing connection and the shaft seat are provided with a threaded locking hole, and a locking bolt is screwed into the threaded locking hole, and the front end of the locking bolt locks the outer ring of the one-way bearing to be tested on the axle seat.
进一步,所述机座包括座体、左端盖以及右端盖,所述左端盖和右端盖分别固定设置在座体左右两侧,所述旋转轴从左端盖和右端盖中穿过,并与 左端盖和右端盖之间形成旋转配合。Further, the base includes a seat body, a left end cover and a right end cover, the left end cover and the right end cover are respectively fixedly arranged on the left and right sides of the base body, the rotation shaft passes through the left end cover and the right end cover, and is connected with the left end cover Forms a swivel fit with the right end cap.
进一步,所述摩擦片的摩擦面上开设多条注油环槽。Further, a plurality of oil injection ring grooves are opened on the friction surface of the friction plate.
进一步,所述机座固定设置在试验台底板上,所述试验台底板上固定设置有减速电机,所述减速电机转轴连接转盘,所述转盘上固定设置拨杆,所述拨杆在转盘上偏心设置;所述摆动连杆上开设拨槽,所述拨杆一端与转盘固定连接,所述拨杆另一端伸入拨槽内。Further, the machine base is fixedly arranged on the bottom plate of the test bench, and a deceleration motor is fixedly arranged on the bottom plate of the test bench, and the rotating shaft of the deceleration motor is connected to the turntable, and a lever is fixedly arranged on the turntable, and the lever is fixed on the turntable. Eccentric setting; a dial slot is set on the swing connecting rod, one end of the shift rod is fixedly connected with the turntable, and the other end of the shift rod extends into the dial slot.
进一步,所述试验台底板上安装磁感应传感器,所述旋转轴上设置有磁块,所述磁块随旋转轴转动,所述磁感应传感器接受磁块的信号。Further, a magnetic induction sensor is installed on the bottom plate of the test bench, a magnetic block is arranged on the rotating shaft, the magnetic block rotates with the rotating shaft, and the magnetic induction sensor receives a signal from the magnetic block.
本实用新型的有益效果是:这种单向轴承扭力试验机上设置在旋转轴上的摩擦装置来为单向轴承测试提供阻力,试验机结构简单,组装方便,成本较低,适合国内中小企业的轴承厂中进行轴承试验。The beneficial effects of the utility model are: the friction device arranged on the rotating shaft on the one-way bearing torsion testing machine provides resistance for the one-way bearing test, the testing machine is simple in structure, easy to assemble, and low in cost, and is suitable for domestic small and medium-sized enterprises Bearing tests are carried out in the bearing factory.
摩擦装置包括摩擦片、并帽和弹簧,弹簧两端分别抵紧摩擦片和并帽,并帽螺旋连接在旋转轴上,通过旋转并帽使其在旋转轴上做水平横向的往复运动对弹簧进行挤压或松开,从而让弹簧抵紧摩擦片或远离摩擦片,进而控制旋转轴在旋转时所受到的扭转阻力,使试验机能测试单向轴承在不同扭转阻力下的使用寿命。The friction device includes a friction plate, a parallel cap and a spring. The two ends of the spring are pressed against the friction plate and the parallel cap respectively, and the parallel cap is screwed on the rotating shaft. By rotating the parallel cap, it makes a horizontal and transverse reciprocating movement on the rotating shaft to the spring. Squeeze or loosen, so that the spring is pressed against the friction plate or away from the friction plate, thereby controlling the torsional resistance of the rotating shaft when it rotates, so that the testing machine can test the service life of the one-way bearing under different torsional resistances.
旋转轴包括主轴和测试轴,主轴穿过机座并与机座之间形成旋转连接,测试轴与主轴之间螺旋连接在一起,而且测试轴与待测试单向轴承的内圈固定连接,这样就能在需要更换不同扭力的单向轴承时只要更换测试轴,从而让整个更换过程更加方便快捷。The rotating shaft includes a main shaft and a test shaft. The main shaft passes through the machine base and forms a rotational connection with the machine base. The test shaft and the main shaft are screwed together, and the test shaft is fixedly connected with the inner ring of the one-way bearing to be tested, so that It is only necessary to replace the test shaft when one-way bearings with different torques need to be replaced, so that the whole replacement process is more convenient and quicker.
在摆动连杆和轴座之间开设有螺纹锁紧孔,这样就可以让锁紧螺栓通过螺纹锁紧孔进而把轴座内的待测试单向轴承的外圈锁紧在轴座上。A threaded locking hole is provided between the swing connecting rod and the shaft seat, so that the locking bolt can pass through the threaded locking hole and then the outer ring of the one-way bearing to be tested in the shaft seat is locked on the shaft seat.
摩擦片的摩擦面上开设有多条注油环槽,这样就可以通过对注油环槽注油从而润滑摩擦片,增加摩擦片的使用寿命。A plurality of oil injection ring grooves are provided on the friction surface of the friction plate, so that the friction plate can be lubricated by filling the oil injection ring grooves with oil, thereby increasing the service life of the friction plate.
附图说明Description of drawings
下面结合附图对本实用新型进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.
图1是单向轴承扭力试验机的纵向半剖示意图;Figure 1 is a schematic diagram of a longitudinal half-section of a one-way bearing torsion testing machine;
图2是摆动连杆运动结构示意图;Fig. 2 is a schematic diagram of the movement structure of the swing link;
其中,1、机座,1A、左端盖,1B、右端盖,1C、座体,2、旋转轴,2A、主轴,2B、测试轴,3、摩擦装置,3A、摩擦片,3B、并帽,3C、弹簧,4、待测试单向轴承,5、摆动连杆,5A、拨槽,6、试验台底板,7、螺纹锁紧孔,8、减速电机,8A、拨杆。Among them, 1. Machine base, 1A, left end cover, 1B, right end cover, 1C, seat body, 2. Rotary shaft, 2A, main shaft, 2B, test shaft, 3. Friction device, 3A, friction plate, 3B, combined cap , 3C, spring, 4, one-way bearing to be tested, 5, swing connecting rod, 5A, dial slot, 6, test bench bottom plate, 7, threaded locking hole, 8, geared motor, 8A, shift lever.
具体实施方式Detailed ways
现在结合附图对本实用新型作进一步的说明。这些附图均为简化的示意图仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。The utility model is described further in conjunction with accompanying drawing now. These drawings are simplified schematic diagrams only to illustrate the basic structure of the utility model in a schematic way, so they only show the configurations related to the utility model.
如图1至图2所示,一种单向轴承扭力试验机,包括机座1,机座1包括座体1C、左端盖1A以及右端盖1B,左端盖1A和右端盖1B分别固定设置在座体1A左右两侧,旋转轴2从左端盖1A和右端盖1B中穿过,并与左端盖1A和右端盖1B之间形成旋转配合,旋转轴2左端安装有待测试单向轴承4,待测试单向轴承4内圈与旋转轴2固定连接,待测试单向轴承4外圈连接摆动连杆5,旋转轴2右端与机座1之间设置有用于向旋转轴2提供扭转阻力的摩擦装置3。As shown in Figures 1 to 2, a one-way bearing torque testing machine includes a machine base 1, the machine base 1 includes a base body 1C, a left end cover 1A and a right end cover 1B, and the left end cover 1A and the right end cover 1B are respectively fixed on the base On the left and right sides of the body 1A, the rotating shaft 2 passes through the left end cover 1A and the right end cover 1B, and forms a rotating fit with the left end cover 1A and the right end cover 1B. The left end of the rotating shaft 2 is installed with a one-way bearing 4 to be tested. The inner ring of the one-way bearing 4 is fixedly connected to the rotating shaft 2, the outer ring of the one-way bearing 4 to be tested is connected to the swing connecting rod 5, and a friction device for providing torsional resistance to the rotating shaft 2 is provided between the right end of the rotating shaft 2 and the machine base 1 3.
摩擦装置3包括摩擦装置3包括摩擦片3A、弹簧3C以及并帽3B;旋转轴2从摩擦片3A中穿过,旋转轴2上设置有凸键,摩擦片3A的轴孔中开设有键槽,凸键与键槽配合,旋转轴2经凸键带动摩擦片3A旋转,摩擦片3A沿凸键在旋转轴2上做轴向移动,摩擦片3A左侧形成用于与机座1右端面配合的摩擦面,这样就可以在旋转轴2转动时带动摩擦片3A转动,摩擦片3A与机座1右端发生摩擦配合,进而使旋转轴2受到旋转阻力。The friction device 3 includes a friction plate 3A, a spring 3C and a cap 3B; the rotating shaft 2 passes through the friction plate 3A, the rotating shaft 2 is provided with a convex key, and the shaft hole of the friction plate 3A is provided with a keyway, The convex key cooperates with the keyway. The rotating shaft 2 drives the friction plate 3A to rotate through the convex key. The friction plate 3A moves axially on the rotating shaft 2 along the convex key. In this way, the friction plate 3A can be driven to rotate when the rotating shaft 2 rotates, and the friction plate 3A and the right end of the machine base 1 are frictionally matched, so that the rotating shaft 2 is subjected to rotation resistance.
并帽3B与旋转轴2螺旋连接,并帽3B与摩擦片3A之间设置弹簧3C,弹簧3C右端抵接并帽3B,弹簧3C左端将摩擦片3A抵紧在机座1右端面上,通过并帽3B在旋转轴2上水平横向移动进而挤压弹簧3C,从而让弹簧3C对摩擦片3A产生更大的推力或减少对摩擦片3A的推力。The parallel cap 3B is spirally connected with the rotating shaft 2, and a spring 3C is arranged between the parallel cap 3B and the friction plate 3A. The right end of the spring 3C abuts against the parallel cap 3B, and the left end of the spring 3C presses the friction plate 3A against the right end surface of the machine base 1. The parallel cap 3B moves horizontally and laterally on the rotating shaft 2 and then presses the spring 3C, so that the spring 3C generates a greater thrust on the friction plate 3A or reduces the thrust on the friction plate 3A.
为了应对不同型号的单向轴承,所以把旋转轴2分为主轴2A和测试轴2B,主轴2A从机座1中穿过并与机座1之间形成旋转配合,测试轴2B右端与主轴2A左端形成螺旋连接,待测试单向轴承4的内圈与测试轴2B固定连接,这样就只要更换不同型号的测试轴2B就能应对不同型号的单向轴承了。In order to cope with different types of one-way bearings, the rotating shaft 2 is divided into a main shaft 2A and a test shaft 2B. The main shaft 2A passes through the base 1 and forms a rotational fit with the base 1. The right end of the test shaft 2B is connected to the main shaft 2A. The left end forms a spiral connection, and the inner ring of the one-way bearing 4 to be tested is fixedly connected to the test shaft 2B, so that the one-way bearings of different types can be handled as long as the test shaft 2B of a different type is replaced.
待测试单向轴承4与摆动连杆5之间的连接结构为:摆动连杆5上开设安装孔,安装孔内固定设置轴座,待测试单向轴承4的外圈固定设置在轴座上;为了能够固定单向轴承在摆动连杆5中轴座内的位置,所以摆动连接和轴座上开设有螺纹锁紧孔7,螺纹锁紧孔7内旋入锁紧螺栓,这样就可以让锁紧螺栓前端将待测试单向轴承4的外圈锁紧在轴座上。The connection structure between the one-way bearing 4 to be tested and the swing connecting rod 5 is as follows: a mounting hole is provided on the swing connecting rod 5, and a shaft seat is fixedly arranged in the mounting hole, and the outer ring of the one-way bearing 4 to be tested is fixedly arranged on the shaft seat ; In order to fix the position of the one-way bearing in the shaft seat of the swing connecting rod 5, a threaded locking hole 7 is provided on the swing connection and the shaft seat, and a locking bolt is screwed into the threaded locking hole 7, so that the The front end of the locking bolt locks the outer ring of the one-way bearing 4 to be tested on the shaft seat.
为了增加摩擦片3A在试验机中的使用寿命,所以在摩擦片3A的摩擦片3A上开设多条注油环槽。In order to increase the service life of the friction plate 3A in the testing machine, a plurality of oil injection ring grooves are provided on the friction plate 3A of the friction plate 3A.
机座1固定设置在试验台底板6上,试验台底板6上固定设置有减速电机8,减速电机8转轴连接转盘,转盘上固定设置拨杆8A,拨杆8A在转盘上偏心设置,摆动连杆5上开设拨槽5A,拨杆8A一端与转盘固定连接,拨杆8A另一端伸入拨槽5A内。The machine base 1 is fixedly arranged on the bottom plate 6 of the test bench, and the bottom plate 6 of the test bench is fixedly provided with a deceleration motor 8. The rotating shaft of the deceleration motor 8 is connected to the turntable. Open the shifting groove 5A on the bar 5, and one end of the shifting rod 8A is fixedly connected with the rotating disk, and the other end of the shifting rod 8A stretches in the shifting groove 5A.
为了能够方便记录单向轴承在试验机中转动次数因而在试验台底板6上安装磁感应传感器,旋转轴2上设置有磁块,磁块随旋转轴2转动,磁感应传感器接受磁块的信号。旋转轴2带动磁块旋转一圈,磁感应传感器便接收一次信号,假设摆动连杆5连续摆动80次使旋转轴2旋转一圈,那么根据磁感应传感器所反馈的圈数信息便可以知道摆动连杆5连续摆动的次数,进而知道滚针轴承被试验的次数。In order to conveniently record the number of rotations of the one-way bearing in the testing machine, a magnetic induction sensor is installed on the bottom plate 6 of the test bench. A magnetic block is arranged on the rotating shaft 2. The magnetic block rotates with the rotating shaft 2, and the magnetic induction sensor receives the signal of the magnetic block. The rotating shaft 2 drives the magnetic block to rotate one circle, and the magnetic induction sensor receives a signal. Assuming that the swing connecting rod 5 continuously swings 80 times to make the rotating shaft 2 rotate one circle, then the swing connecting rod can be known according to the information of the number of turns fed back by the magnetic induction sensor. 5 The number of continuous swings, and then know the number of times the needle roller bearing has been tested.
具体操作过程如下,先将待测试单向轴承4经压力机装入轴座中,并通过旋入锁紧螺栓固定,然后待测试单向轴承4内圈与待测试单向轴承固定连接,减速电机8带动摆动连杆5往复运动,摆动连杆5顺时针摆动时经待测试单向轴承4带动旋转轴旋转,旋转轴2同时受到摩擦装置3产生的扭转阻力,该扭转阻力直接反馈给待测试单向轴承4,扭转阻力的大小根据实际需要来调节;旋转轴2旋转的次数被磁感应传感器获取,根据磁感应传感器获取的数据可以计算出待测试单向轴承4所被单向扭转的次数。The specific operation process is as follows. First, put the one-way bearing 4 to be tested into the shaft seat through the press, and fix it by screwing in the locking bolts. Then, the inner ring of the one-way bearing 4 to be tested is fixedly connected with the one-way bearing to be tested. The motor 8 drives the swing connecting rod 5 to reciprocate. When the swing connecting rod 5 swings clockwise, the one-way bearing 4 to be tested drives the rotating shaft to rotate, and the rotating shaft 2 receives the torsional resistance generated by the friction device 3 at the same time. To test the one-way bearing 4, the torsional resistance is adjusted according to actual needs; the number of rotations of the rotating shaft 2 is acquired by the magnetic induction sensor, and the number of one-way twists of the one-way bearing 4 to be tested can be calculated according to the data obtained by the magnetic induction sensor.
本实用新型试验机,结构简单,制造成本较低,方便组装,能进行长久稳定的测试。The testing machine of the utility model has the advantages of simple structure, low manufacturing cost, convenient assembly, and long-term and stable testing.
以上述依据本实用新型的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项实用新型技术思想的范围内,进行多样的变更以及修改。本项实用新型的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Inspired by the above ideal embodiment according to the utility model, through the above description content, relevant staff can completely make various changes and modifications within the scope of not deviating from the technical idea of the utility model. The technical scope of this utility model is not limited to the content in the description, but must be determined according to the scope of the claims.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112213208A (en) * | 2020-09-07 | 2021-01-12 | 深圳技术大学 | Torsion testing machine |
CN112525468A (en) * | 2020-11-27 | 2021-03-19 | 人本股份有限公司 | Unidirectional bearing torque impact test bench |
CN117405548A (en) * | 2023-12-15 | 2024-01-16 | 江苏星波轻材新材料有限公司 | Detection device for aluminum alloy product |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112213208A (en) * | 2020-09-07 | 2021-01-12 | 深圳技术大学 | Torsion testing machine |
CN112525468A (en) * | 2020-11-27 | 2021-03-19 | 人本股份有限公司 | Unidirectional bearing torque impact test bench |
CN117405548A (en) * | 2023-12-15 | 2024-01-16 | 江苏星波轻材新材料有限公司 | Detection device for aluminum alloy product |
CN117405548B (en) * | 2023-12-15 | 2024-04-19 | 江苏星波轻材新材料有限公司 | Detection device for aluminum alloy product |
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