CN209384432U - A recyclable prefabricated gable wall and its connection structure - Google Patents
A recyclable prefabricated gable wall and its connection structure Download PDFInfo
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Abstract
本实用新型公开了一种可循环使用的预制山墙及其连接构造,包括保温层、混凝土层和辅助受力结构,保温层两侧为混凝土层,混凝土层附着于保温层以增强保温层的物理性能;混凝土层中设有辅助受力结构以提升混凝土层的物理性能;所述辅助受力结构包括设于混凝土层中的锚固钢筋以及预埋于混凝土层的暗柱;所述保温层和所述混凝土层形成山墙主体,山墙主体上方设有暗梁。本实用新型结构简单,使用时山墙与楼板连接方便,由于采用的是暗梁直接与楼板对接,因此对于定位能力要求低,便于快速施工。
The utility model discloses a recyclable prefabricated gable wall and its connecting structure, which comprises a thermal insulation layer, a concrete layer and an auxiliary force-bearing structure. The two sides of the thermal insulation layer are concrete layers, and the concrete layer is attached to the thermal insulation layer to enhance the physical properties of the thermal insulation layer. performance; the concrete layer is equipped with an auxiliary stress structure to improve the physical performance of the concrete layer; the auxiliary stress structure includes anchoring steel bars set in the concrete layer and hidden columns pre-embedded in the concrete layer; the insulation layer and the The concrete layer forms the gable main body, and a hidden beam is arranged above the gable main body. The utility model has a simple structure, and the gable is conveniently connected to the floor when in use. Since the concealed beam is directly connected to the floor, it has low requirements on the positioning ability and is convenient for rapid construction.
Description
技术领域technical field
本发明属于房屋建筑领域,具体涉及一种可循环使用的预制山墙及其连接构造。The invention belongs to the field of building construction, and in particular relates to a recyclable prefabricated gable wall and its connecting structure.
背景技术Background technique
在现场施工的过程中,一般会使用彩钢板建设活动板房,这种建造板房的方法一般包括基础挖槽、地基处理、浇筑地基、钢构架安装:板房承重骨架立柱安装、横梁安装、屋架安装、彩钢板安装、首层地坪施工、门窗、玻璃安装:根据预留门窗洞口尺寸,加工门窗、打胶密封室内装修:吊顶、安装电气等。以上施工步骤繁琐,且由于项目拆迁频繁,这种彩钢板房在实践过程中循环使用次数少,隔热保温性能差,透气性差,舒适度低,用完之后不加处理容易产生建筑垃圾。In the process of on-site construction, color steel plates are generally used to build prefabricated houses. This method of building prefabricated houses generally includes foundation excavation, foundation treatment, pouring foundation, steel frame installation: prefabricated house load-bearing skeleton column installation, beam installation, Roof truss installation, color steel plate installation, first-floor floor construction, doors, windows, and glass installation: process doors and windows, glue and seal them according to the size of the reserved door and window openings. Indoor decoration: ceiling, electrical installation, etc. The above construction steps are cumbersome, and due to the frequent demolition of the project, this kind of color steel plate house has few recycling times in practice, poor thermal insulation performance, poor air permeability, low comfort, and easy to generate construction waste if it is not disposed of after use.
现有的公开文献中,中国发明CN203247705U公开了一种多层的模数法预制板式房屋,其采用模块化的房屋构件实现简单安装,并试图增加循环使用寿命。其每块山墙模块上斜边的内侧,均间隔连有两块以上的C连接片,每块靠边的屋面模块外侧下方,均间隔连有两块以上的D连接片,各块B连接片分别与各块D连接片之间,以螺栓对应连接。其仍然不能解决的问题在于,其在安装时由于多个连接片以及连接件的设置,仍然需要比较精确的定位,在操作上仍需要具有一定的准确对位能力。In the existing public documents, the Chinese invention CN203247705U discloses a multi-layer modular prefabricated panel house, which uses modular house components to achieve simple installation and attempts to increase the cycle life. The inner side of the upper hypotenuse of each gable module is connected with more than two C connecting pieces at intervals, and the outer side of each side roof module is connected with more than two D connecting pieces at intervals, and each B connecting piece is respectively Correspondingly connected with each piece of D connecting piece with bolts. The problem that it still cannot solve is that due to the arrangement of multiple connecting pieces and connecting parts, it still needs relatively accurate positioning during installation, and it still needs to have a certain accurate alignment ability in operation.
针对以上问题,目前亟待提出一种可循环使用的预制山墙及其连接构造。In view of the above problems, it is urgent to propose a recyclable prefabricated gable and its connection structure.
发明内容Contents of the invention
针对现有技术方案中存在的问题,本申请提出了一种可循环使用的预制山墙及其连接构造,其使用混凝土对保温板进行辅助加固,并改进了墙体的内部支撑结构,本申请是由以下方案构成的:Aiming at the problems existing in the existing technical solutions, this application proposes a recyclable prefabricated gable wall and its connection structure, which uses concrete to supplement the reinforcement of the insulation board, and improves the internal support structure of the wall. This application is Consists of the following schemes:
一种可循环使用的预制山墙,包括保温层、混凝土层和辅助受力结构,保温层两侧为混凝土层,混凝土层附着于保温层以增强保温层的物理性能。A recyclable prefabricated gable wall includes an insulation layer, a concrete layer and an auxiliary force-bearing structure. The two sides of the insulation layer are concrete layers, and the concrete layer is attached to the insulation layer to enhance the physical performance of the insulation layer.
混凝土层中设有辅助受力结构以提升混凝土层的物理性能。Auxiliary stress structures are provided in the concrete layer to improve the physical performance of the concrete layer.
进一步的,所述保温层为保温板,可以是本领域中常用的XPS保温板、聚氨酯保温板或其他材质的保温板。Further, the thermal insulation layer is a thermal insulation board, which can be a commonly used XPS thermal insulation board, polyurethane thermal insulation board or other material thermal insulation boards in this field.
进一步的,所述辅助受力结构包括设于混凝土层中的锚固钢筋以及预埋于混凝土层的暗柱,Further, the auxiliary stress-bearing structure includes anchoring steel bars arranged in the concrete layer and concealed columns pre-embedded in the concrete layer,
进一步的,所述保温层和所述混凝土层形成山墙主体,山墙主体上方设有暗梁。Further, the thermal insulation layer and the concrete layer form a gable main body, and hidden beams are arranged above the gable main body.
进一步的,所述暗梁为钢梁,暗梁设有多个安装孔以便于与辅助受力结构连接;所述暗梁主体嵌入山墙主体内,暗梁的上翼缘外露于山墙主体。Further, the concealed beam is a steel beam, and the concealed beam is provided with a plurality of installation holes to facilitate connection with the auxiliary stress-bearing structure; the concealed beam main body is embedded in the gable main body, and the upper flange of the concealed beam is exposed to the gable main body.
进一步的,暗梁下翼缘连接锚固钢筋以增强暗梁与山墙主体的连接稳定性。Further, the lower flange of the concealed beam is connected with anchoring steel bars to enhance the connection stability between the concealed beam and the gable main body.
进一步的,所述暗柱为钢柱,所述暗柱的顶面与暗梁下翼缘连接。Further, the concealed column is a steel column, and the top surface of the concealed column is connected to the lower flange of the concealed beam.
进一步的,暗柱和锚固钢筋均设有多个。Further, there are multiple concealed columns and anchoring steel bars.
进一步的,暗梁与暗柱均为PEC结构,即在开口截面形式的钢构件(如H型钢)外包轮廓范围内,填充以混凝土。Further, both the concealed beam and the concealed column are PEC structures, that is, within the scope of the outer envelope of the steel member (such as H-shaped steel) in the form of an open cross-section, it is filled with concrete.
本申请还提供一种可循环使用的预制山墙的连接构造,包括若干个预制山墙和若干个楼板,楼板放置于预制山墙的暗梁上翼缘,并通过L形件与其上的预制山墙的内侧连接固定。The present application also provides a recyclable connection structure of prefabricated gable walls, including several prefabricated gable walls and several floor slabs, the floor slabs are placed on the upper flange of the hidden beams of the prefabricated gable walls, and are connected and fixed by L-shaped pieces to the inside of the prefabricated gable walls .
本使用新型在使用过程中,其操作步骤如下:During the use of this new model, its operation steps are as follows:
1)铺设完地基后,吊装预制山墙作为第一层的山墙,并用螺栓将所述山墙暗梁与安装完成的外纵墙暗柱连接固定;1) After laying the foundation, hoist the prefabricated gable wall as the gable wall of the first floor, and use bolts to connect and fix the hidden beam of the gable wall and the hidden column of the outer longitudinal wall after installation;
2)将一层的楼板铺设在一层山墙及内隔墙钢梁之上;2) Lay the floor slab on the first floor on the gable and the steel beams of the inner partition wall;
3)将作为二层山墙的预制山墙吊装就位,并用螺栓将所述二层山墙暗柱与一层山墙暗梁连接固定;3) hoisting the prefabricated gable as the second-floor gable into place, and connecting and fixing the hidden column of the second-floor gable with the hidden beam of the first-floor gable with bolts;
4)用L型连接件将楼板与二层山墙及内隔墙连接固定;4) Use L-shaped connectors to connect and fix the floor slab with the gable wall on the second floor and the inner partition wall;
5)对墙板及楼板拼缝处填充密封胶,在暗梁、暗柱连接部位用填充材料填充。5) Fill the joints of wall panels and floors with sealant, and fill the joints of hidden beams and columns with filling materials.
本发明的有益之处在于:The benefits of the present invention are:
1、采用混凝土作为墙板的物理性能提升的辅助材料,其加工过程简单,形成的预制山墙结构简洁,性能稳定可靠,并且基于工地和预制工厂的常用技术,结合不同性能的混凝土的山墙也具有相应的特点,可以使其具备适应多种环境的能力。1. Concrete is used as an auxiliary material for improving the physical properties of wall panels. The processing process is simple, and the prefabricated gables formed have a simple structure and stable and reliable performance. Based on the common technologies of construction sites and prefabricated factories, the gables combined with different performance concrete also have The corresponding characteristics can make it have the ability to adapt to various environments.
2、山墙与楼板连接方便,由于采用的是暗梁直接与楼板对接,因此对于定位能力要求低,便于快速施工。2. The connection between the gable and the floor is convenient. Because the concealed beam is directly connected to the floor, the requirement for positioning ability is low, and it is convenient for rapid construction.
附图说明Description of drawings
图1为实施例1中预制山墙的示意图,Fig. 1 is the schematic diagram of prefabricated gable in embodiment 1,
图2为实施例1中预制山墙连接结构示意图,Fig. 2 is the schematic diagram of prefabricated gable connection structure in embodiment 1,
图3为实施例1中预制山墙连接结构示意图。Fig. 3 is a schematic diagram of the connection structure of the prefabricated gable wall in embodiment 1.
图中,1、端板,2、锚固钢筋,3、保温板,4、暗梁,5、暗柱,6、L形件,7、楼板,8、二层山墙,9、填充材料,10、一层山墙,11、螺栓。In the figure, 1. End plate, 2. Anchor steel bar, 3. Insulation board, 4. Concealed beam, 5. Concealed column, 6. L-shaped piece, 7. Floor slab, 8. Second-floor gable, 9. Filling material, 10 1. A gable wall, 11. Bolts.
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be pointed out that the following detailed description is exemplary and intended to provide further explanation to the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only used to describe specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.
需要指出的是,以下实施例中的方位用词是根据附图进行描述的。It should be noted that the orientation words in the following embodiments are described according to the accompanying drawings.
实施例1Example 1
一种可循环使用的预制山墙,包括保温层、混凝土层和辅助受力结构,保温层两侧为混凝土层,混凝土层附着于保温层以增强保温层的物理性能。A recyclable prefabricated gable wall includes an insulation layer, a concrete layer and an auxiliary force-bearing structure. The two sides of the insulation layer are concrete layers, and the concrete layer is attached to the insulation layer to enhance the physical performance of the insulation layer.
混凝土层中设有辅助受力结构以提升混凝土层的物理性能。Auxiliary stress structures are provided in the concrete layer to improve the physical performance of the concrete layer.
所述保温层为保温板3,可以是本领域中常用的XPS保温板3、聚氨酯保温板3或其他材质的保温板3。The thermal insulation layer is a thermal insulation board 3, which can be a commonly used XPS thermal insulation board 3, polyurethane thermal insulation board 3 or thermal insulation board 3 of other materials in this field.
所述辅助受力结构包括设于混凝土层中的锚固钢筋2以及预埋于混凝土层的暗柱5,The auxiliary stress-bearing structure includes anchoring steel bars 2 arranged in the concrete layer and concealed columns 5 pre-embedded in the concrete layer,
所述保温层和所述混凝土层形成山墙主体,山墙主体上方设有暗梁4。The insulation layer and the concrete layer form a gable main body, and a hidden beam 4 is arranged above the gable main body.
所述暗梁4为钢梁,暗梁4设有多个安装孔以便于与辅助受力结构连接;所述暗梁4主体嵌入山墙主体内,暗梁4的上翼缘外露于山墙主体。The concealed beam 4 is a steel beam, and the concealed beam 4 is provided with a plurality of installation holes to facilitate connection with the auxiliary stress structure; the main body of the concealed beam 4 is embedded in the gable main body, and the upper flange of the concealed beam 4 is exposed to the gable main body.
暗梁4下翼缘连接锚固钢筋2以增强暗梁4与山墙主体的连接稳定性。The lower flange of the hidden beam 4 is connected to the anchoring steel bar 2 to enhance the connection stability between the hidden beam 4 and the gable main body.
所述暗柱5为钢柱,所述暗柱5的顶面与暗梁4下翼缘连接。The hidden column 5 is a steel column, and the top surface of the hidden column 5 is connected with the lower flange of the hidden beam 4 .
暗柱5和锚固钢筋2均设有多个。There are multiple concealed columns 5 and anchor bars 2.
本实施例中,提供一个完整的实施方案如下:In this embodiment, a complete implementation is provided as follows:
如图1所示,一种可循环使用的预制山墙,包括保温层、混凝土层和辅助受力结构,保温层两侧为混凝土层,混凝土层中设有辅助受力结构以提升混凝土层的物理性能,所述保温层为保温板3;所述辅助受力结构包括设于混凝土层中的锚固钢筋2以及预埋于混凝土层的暗柱5,所述保温层和所述混凝土层形成山墙主体,山墙主体上方设有暗梁4。As shown in Figure 1, a recyclable prefabricated gable wall includes an insulation layer, a concrete layer and an auxiliary stress structure. The two sides of the insulation layer are concrete layers, and the concrete layer is equipped with an auxiliary stress structure to improve the physical properties of the concrete layer. performance, the thermal insulation layer is a thermal insulation board 3; the auxiliary force-bearing structure includes anchor steel bars 2 arranged in the concrete layer and concealed columns 5 pre-embedded in the concrete layer, and the thermal insulation layer and the concrete layer form the gable main body , a hidden beam 4 is arranged above the gable main body.
所述暗梁4为钢梁,暗梁4与外纵墙暗柱5连接处、楼板7连件接处、山墙暗柱5连接处预留出安装的孔洞,暗梁4端部与外纵墙暗柱5通过端板1连接,暗梁4与上层暗柱5通过螺栓11连接,暗梁4上设有吊点用于吊装;所述暗梁4主体嵌入山墙主体内,暗梁4的上翼缘外露于山墙主体。The concealed beam 4 is a steel beam. Holes for installation are reserved at the junction of the concealed beam 4 and the concealed column 5 of the outer longitudinal wall, the joint of the floor 7 and the junction of the concealed column 5 of the gable wall. The concealed column 5 of the wall is connected by the end plate 1, and the concealed beam 4 is connected with the concealed column 5 on the upper floor by bolts 11. The concealed beam 4 is provided with a hanging point for hoisting; the main body of the concealed beam 4 is embedded in the gable main body, and the concealed beam 4 The upper flange is exposed to the gable main body.
暗梁4下翼缘通过焊接以连接锚固钢筋2,增强暗梁4与山墙主体的连接稳定性。The lower flange of the hidden beam 4 is welded to connect the anchoring steel bars 2, so as to enhance the connection stability between the hidden beam 4 and the gable main body.
所述暗柱5为钢柱,所述暗柱5的顶面与暗梁4下翼缘焊接。The concealed column 5 is a steel column, and the top surface of the concealed column 5 is welded to the lower flange of the concealed beam 4 .
暗柱5和锚固钢筋2均设有多个以加强固定效果。There are multiple concealed columns 5 and anchoring steel bars 2 to strengthen the fixing effect.
实施例2Example 2
如图2、3所示,本申请还提供一种可循环使用的预制山墙的连接构造,包括若干个如实施例1中所述的预制山墙和若干个楼板7,以及外纵墙,楼板7放置于预制山墙的暗梁4上翼缘,并通过L形件6与其上的预制山墙的内侧连接固定。As shown in Figures 2 and 3, the present application also provides a connection structure of recyclable prefabricated gable walls, including several prefabricated gable walls and several floor slabs 7 as described in Embodiment 1, as well as external longitudinal walls and floor slabs 7 Place on the upper flange of the hidden beam 4 of the prefabricated gable wall, and connect and fix it with the inner side of the prefabricated gable wall through the L-shaped piece 6 .
本实施例在使用过程中,其操作步骤如下:During the use of this embodiment, its operation steps are as follows:
1)铺设完地基后,吊装预制山墙作为第一层的山墙,并用螺栓11将所述山墙暗梁4与安装完成的外纵墙暗柱5连接固定;在此过程中,首先要保证预制山墙的混凝土层完全凝固;1) After laying the foundation, hoist the prefabricated gable wall as the gable wall of the first floor, and use bolts 11 to connect and fix the hidden beam 4 of the gable wall and the hidden column 5 of the outer longitudinal wall after installation; The concrete layer is completely solidified;
2)将一层的楼板7铺设在一层山墙10及内隔墙钢梁之上;楼板7是常规构件,在铺设的过程中较易被定位;2) Lay the floor slab 7 on the first floor on the gable wall 10 and the steel beams of the inner partition wall; the floor slab 7 is a conventional component, and it is easier to be positioned during the laying process;
3)将作为二层山墙8的预制山墙吊装就位,并用螺栓11将所述二层山墙8暗柱5与一层山墙10暗梁4连接固定;在此过程中过,发生了一层山墙10和二层山墙8的接触,由于一层山墙10和二层山墙8之间的定位通过暗梁4与暗柱5进行,暗梁和暗柱之间只被限制了2个自由度,能够增加作业效率;3) hoist the prefabricated gable as the second-floor gable 8 into place, and use bolts 11 to connect and fix the hidden columns 5 of the second-floor gable 8 and the hidden beams 4 of the first-floor gable 10; The contact between 10 and the second-floor gable 8, because the positioning between the first-floor gable 10 and the second-floor gable 8 is carried out through the hidden beam 4 and the hidden column 5, only 2 degrees of freedom are limited between the hidden beam and the hidden column, which can Increase work efficiency;
4)用L型连接件将楼板7与二层山墙8及内隔墙连接固定;在此过程中,实现了楼板7同时与一层山墙10和二层山墙8连接;4) Connect and fix the floor slab 7 with the second-floor gable 8 and the inner partition wall with an L-shaped connector; in this process, the floor 7 is simultaneously connected with the first-floor gable 10 and the second-floor gable 8;
5)对墙板及楼板7拼缝处填充密封胶,在暗梁4、暗柱5连接部位用填充材料9填充。5) Fill the joints of wall panels and floor slabs 7 with sealant, and fill the joints of hidden beams 4 and hidden columns 5 with filling materials 9 .
从以上实施例可以看出,本发明的有益之处在于:As can be seen from the above examples, the present invention is beneficial in that:
1、采用混凝土作为墙板的物理性能提升的辅助材料,其加工过程简单,形成的预制山墙结构简洁,性能稳定可靠,并且基于工地和预制工厂的常用技术,结合不同性能的混凝土的山墙也具有相应的特点,可以使其具备适应多种环境的能力。1. Concrete is used as an auxiliary material for improving the physical properties of wall panels. The processing process is simple, and the prefabricated gables formed have a simple structure and stable and reliable performance. Based on the common technologies of construction sites and prefabricated factories, the gables combined with different performance concrete also have The corresponding characteristics can make it have the ability to adapt to various environments.
2、山墙与楼板7连接方便,由于采用的是暗梁4直接与楼板7对接,因此对于定位能力要求低,便于快速施工。2. The connection between the gable wall and the floor 7 is convenient. Since the concealed beam 4 is used to directly connect with the floor 7, the requirement for positioning capability is low, which facilitates rapid construction.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, various modifications and changes may be made to the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111088858A (en) * | 2018-10-23 | 2020-05-01 | 山东大学 | A recyclable prefabricated gable and its connecting structure |
CN111197350A (en) * | 2020-01-10 | 2020-05-26 | 鞍钢中电建筑科技股份有限公司 | Peripheral revetment system and main part unit's connected node and building structure |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111088858A (en) * | 2018-10-23 | 2020-05-01 | 山东大学 | A recyclable prefabricated gable and its connecting structure |
CN111088858B (en) * | 2018-10-23 | 2024-09-13 | 山东大学 | Prefabricated gable capable of being recycled and connection structure thereof |
CN111197350A (en) * | 2020-01-10 | 2020-05-26 | 鞍钢中电建筑科技股份有限公司 | Peripheral revetment system and main part unit's connected node and building structure |
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