CN209357618U - A kind of thick line diameter magnet ring circle automatic coil winding machine - Google Patents
A kind of thick line diameter magnet ring circle automatic coil winding machine Download PDFInfo
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- CN209357618U CN209357618U CN201821633903.3U CN201821633903U CN209357618U CN 209357618 U CN209357618 U CN 209357618U CN 201821633903 U CN201821633903 U CN 201821633903U CN 209357618 U CN209357618 U CN 209357618U
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Abstract
The utility model discloses a kind of thick line diameter magnet ring circle automatic coil winding machines that work efficiency is high, cost of labor is low, operating accuracy is high, winding displacement is uniform and clamping is stable.Thick line diameter magnet ring circle automatic coil winding machine in the utility model includes board and the wire feeder that is separately positioned on the board, manipulator, press from both sides magnet ring indexing means, clamp anchoring for the first time, coiling anchoring, trimming clamp arm and blanking bench, the manipulator is placed between the wire feeder and the folder magnet ring indexing means, the anchoring of clamp for the first time is placed in the rear of the folder magnet ring indexing means, the rear that the coiling anchoring is placed in the folder magnet ring indexing means is placed in the lower section of the clamp anchoring for the first time, the trimming clamp arm is placed in the front of the folder magnet ring indexing means, the blanking bench is placed in the side of the folder magnet ring indexing means.The utility model is suitable for magnetization coiling field.
Description
Technical field
The utility model relates to a kind of thick line diameter magnet ring circle automatic coil winding machines.
Background technique
The inductance magnet ring that a kind of wound wire is required on many electronic products is used as accessory, common inductance magnet ring
Small in size, aperture also very little, in existing technology, typically artificial coiling, human cost is high, and efficiency is very low, and holds
Easily the wire rod of winding is damaged.Sufficiently long wire rod is usually first passed through the hole among magnet ring by artificial coiling, then
By manually that wire rod is a-circle-by-a-circle around the home on magnet ring, this method for winding is difficult to meet growing production requirement.
Currently, also there is magnet ring spooling equipment on the market, wherein winding displacement work is usually clamped by three pair of rollers magnet rings
And drive magnet ring to rotate, and then carry out the winding displacement work of wire rod, magnet ring phenomena such as being easy to happen displacement deviation when idler wheel rotates, hold
It is uneven to easily lead to winding displacement.
Utility model content
Technical problem to be solved in the utility model is to have overcome the deficiencies of the prior art and provide a kind of working efficiency
Thick line diameter magnet ring circle automatic coil winding machine high, cost of labor is low, operating accuracy is high, winding displacement is uniform and clamping is stable.
The technical scheme adopted by the utility model is including board and being separately positioned on the machine in the utility model
Wire feeder, manipulator on platform, folder magnet ring indexing means, for the first time clamp anchoring, coiling anchoring, trimming clamp arm with
And blanking bench, the manipulator are placed between the wire feeder and the folder magnet ring indexing means, the bracing wire of the clamp for the first time dress
It is placed in the rear of the folder magnet ring indexing means, the coiling anchoring is placed in the rear of the folder magnet ring indexing means simultaneously
It is placed in the lower section of the clamp anchoring for the first time, the trimming clamp arm is placed in the front of the folder magnet ring indexing means, institute
State the side that blanking bench is placed in the folder magnet ring indexing means.
The folder magnet ring indexing means include the first mounting plate, driving mechanism, the first arc-shaped guide rail, arcuate movement plate and
Several clamping mechanisms, first mounting plate are fixed on the board, and first mounting plate is equipped with opening, described
First arc-shaped guide rail is fixed at the opening, and the arcuate movement plate is slidably matched with first arc-shaped guide rail, if
It does the clamping mechanism to be each attached on the arcuate movement plate, circumference of several clamping mechanisms along the arcuate movement plate
Direction is uniformly distributed, and the driving mechanism includes driving gear, and the sliding tooth wheel is rotatably assorted on first mounting plate,
The driving gear and arcuate movement plate transmission cooperate.
The clamping mechanism includes bottom plate, cylinder, connecting rod, connecting rod base, first rotating shaft and toggle briquetting, the cylinder
It is each attached on the bottom plate with the connecting rod base, the connecting rod fits in the connecting rod base, the first rotating shaft rotation
Cooperation is in the connecting rod base, and one end of the connecting rod and first rotating shaft transmission cooperate, the other end of the connecting rod and institute
The movable end for stating cylinder hingedly cooperates, and the toggle briquetting is fixedly connected with the both ends of the first rotating shaft, the first rotating shaft
Drive the toggle briquetting to rotate, the toggle briquetting and the bottom plate cooperate, one end of the connecting rod with described first turn
Axis transmission cooperation, the end and the connecting rod base are interference fitted, and the connecting rod base includes being mutually adapted left connecting rod seat and right connecting rod seat,
The outer rim of the arcuate movement plate is equipped with several driving cogs compatible with the driving gear, if the arcuate movement plate passes through
It does the driving cog and the driving gear drive cooperates, the driving mechanism further includes servo motor, the servo motor
Output end and the driving gear are sequentially connected, the servo motor and the first mounting plate secure fit.
The folder magnet ring indexing means further includes sensing chip, inductor one and inductor two, and the sensing chip fixation is set
It sets on the arcuate movement plate, the inductor one and the inductor two are fixed on first mounting plate,
The inductor one and the inductor two cooperate with the sensing chip, and the inductor one is located at the stroke of the sensing chip
Starting point, the inductor two is located at the terminal of the stroke of the sensing chip.
The anchoring of clamp for the first time includes column base, supporting track beam, third motor, sliding shoe and Pneumatic clamping jaw,
The column base fixation is vertically arranged on the board, fixed horizontal on the column base, the support of the supporting track beam
One end of track girder, which is fixedly connected, to be arranged on first mounting plate, and the third motor is arranged in the supporting track beam
On, the sliding shoe adaptation is slidably arranged on the supporting track beam and is connected with the output end of the third motor, institute
State the lower end that Pneumatic clamping jaw is fixed at the sliding shoe
The coiling anchoring includes the second shaft, rotary bottom plate, the second arc-shaped guide rail, thread clamping mechanism and drawing machine
Structure, second shaft are located at the arc core position of second arc-shaped guide rail, one end of the rotary bottom plate with described second turn
Axis is connected, and the other end of the rotary bottom plate is matched with second arc-shaped guide rail, the thread clamping mechanism and the bracing wire
Mechanism is arranged on the rotary bottom plate, and the thread clamping mechanism and the thread drawing mechanism match, and thread clamping mechanism includes clamp
With revolution driving structure, the clamp is fixed in the revolution driving structure, and the thread drawing mechanism includes lifting column and straight line
Reciprocal driving structure, the linear reciprocation driving structure drive the lifting column to make straight line along the length direction of the rotary bottom plate
Movement；When the lifting column is located at close to the position of second shaft, the axis of the lifting column and the revolution driving knot
The rotating shaft of structure coincides.
Driven gear, the driving equipment built in the driven gear and the board are fixedly installed in second shaft
Transmission cooperation, and then the second shaft rotation is driven, second shaft drives the rotary bottom plate with second shaft
Axis centered on make oscillating traverse motion.
The linear reciprocation driving structure include first motor, screw rod, feed screw nut, first straight line guide rail, sliding seat with
And second mounting plate, the first motor and the equal secure fit of first straight line guide rail are described on the rotary bottom plate
The output shaft of first motor is connect with the screw rod transmission, and feed screw nut's secure fit is described in the sliding seat bottom
Screw rod and the screw nut driving cooperate, and the sliding seat is slidably matched with the first straight line guide rail, second installation
Plate and the sliding seat are cooperatively connected, and the lifting column is arranged on second mounting plate, the linear reciprocation driving structure
It further include second straight line guide rail, adjusting block and screw rod, second mounting plate is slidably matched with the second straight line guide rail, described
Second straight line guide rail and the adjusting block are each attached to the top of the sliding seat, one end of the screw rod and second peace
Loading board secure fit, the other end of the screw rod are threadedly coupled with the adjusting block, and the lifting column includes stay block, guiding
Column, lifting cylinder and fixed block, the guide post are fixedly connected with the stay block, and the guide post passes through second peace
Loading board, the fixed block are fixed on second mounting plate, and the lifting cylinder is fixed on the stay block, the lifting
The movable end of cylinder is fixedly connected with the fixed block, and the longitudinal cross-section of the fixed block is L-shaped, the fixed block and the liter
The side of sending down abnormally ascending cylinder cooperates, and the revolution driving structure includes the second motor, big belt wheel, belt and tensioning wheel, the big band
Wheel and the tensioning wheel are rotatably assorted on the rotary bottom plate, and second motor is fixed on the rotary bottom plate,
The big belt wheel is cooperated by the belt and second motor drive, and the tensioning wheel is matched with the belt, described
Clamp is fixed in the big belt wheel.
The clamp includes fixed bottom plate, jacking cylinder, third linear guide, guide runner, link block, pneumatic clamper and company
A pair of of clamping jaw on the movable end of the pneumatic clamper is connect, the pneumatic clamper and the third linear guide are solid with the link block
Fixed cooperation, the movable end of the jacking cylinder are connected with the link block, and the guide runner is fixed with the fixed bottom plate
Connection, the guide runner are slidably matched with the third linear guide, and the jacking cylinder is fixed on the fixed bottom plate,
The fixed bottom plate is fixed in the big belt wheel, and the coiling anchoring further includes follower rollers mechanism, the rotation bottom
Plate is cooperated by the follower rollers mechanism and second arc-shaped guide rail, and the follower rollers mechanism includes bracket and idler wheel,
The bracket is fixedly connected with the rotary bottom plate, and the idler wheel is rotatably assorted on the bracket, the idler wheel and described the
Two arc-shaped guide rails roll cooperation.
The beneficial effects of the utility model are: in the present invention, the clamping mechanism co-operation clamps magnet ring,
Magnet ring is clamped by the way that setting is multidirectional, be subjected to displacement magnet ring will not in rotation, and then guarantees that magnet ring is with higher
Winding displacement functional reliability.Gear-driven transmission accuracy is preferable, can guarantee that the arcuate movement plate has good running precision.
Meanwhile the rotational angle by controlling the driving gear, the angle for rotating magnet ring every time is identical, when ensure that wire rod coiling
Winding displacement it is more uniform；By using the mode of the connecting rod and shaft cooperation, by the straight line of the movable end of the cylinder
Movement is converted to the rotational motion of the toggle briquetting, matches the toggle briquetting with the bottom plate, and then by magnet ring
It clamps；It is interference fitted by using one end and the connecting rod base of the connecting rod and rotating shaft transmission cooperation, makes the cylinder
When stretching, the connecting rod cooperates under the drive of the cylinder with the connecting rod base, and then makes the connecting rod base by the connecting rod
Clamping limit guarantees that equipment caliper unit in unexpected power-off still is able to stablize and clamps magnet ring；By described in setting
Sensing chip, the inductor one and the inductor two detect the operating status of the arcuate movement plate, the arcuate movement
After plate has run a stroke, magnet ring completes the coiling of corresponding portion.
The wire rod that magnet ring is passed through by the way that the thread clamping mechanism is arranged clamps, at the same by be arranged the shaft and and its
The bottom plate being fixedly connected, makes the thread clamping mechanism centered on the axis of the shaft, is put along the arc-shaped guide rail
It moves, and then the wire rod that the thread clamping mechanism clamps is retracted to the another side of magnet ring.By the way that the thread clamping mechanism and the drawing is arranged
The cooperation of line mechanism completes being straightened and turning to one end of wire rod to wire rod, convenient for carrying out wire rod around the home again.By adopting
With mechanization coiling, the efficiency of magnet ring coiling is improved, while saving cost of labor.It is located at by using the lifting column and leans on
When the position of the nearly shaft, the axis of the lifting column and the rotating shaft of the revolution driving structure coincide, and make the folder
Pincers can rotate under the drive of the revolution driving structure around the lifting column, and then realize the steering of the end of wire rod；Together
When, the lifting column is driven by the way that the linear reciprocation driving mechanism is arranged, by being straightened for the wire rod after steering, and then makes wire rod
It is close together with magnet ring.Cooperated by the transmission of first motor and screw rod, drives the liter being arranged on the mounting plate
Drop column does reciprocating linear motion, to realize the function that copper wire is straightened；Meanwhile by using screw rod transmission, guarantee the cunning
Dynamic seat has higher kinematic accuracy.It is slidably matched by the way that the first straight line guide rail is arranged with the sliding seat, guarantees the cunning
Dynamic seat has higher linear precision；It is slidably matched by the way that the second straight line guide rail is arranged with the mounting plate, while by setting
It sets the screw rod and the mounting plate cooperates, the mounting plate is enable to carry out the fine tuning of position relative to the sliding seat, from
And guaranteeing the lifting column can be aligned with the centre of gyration of the revolution driving structure；Guarantee institute by the way that the guide post is arranged
Along same axial-movement when stating stay block lifting；By the way that the longitudinal cross-section of the fixed block is designed as L shape, at the same it is described solid
The side for determining block and the lifting cylinder cooperates, and then limits to the lifting cylinder, guarantees the liter of the lifting cylinder
Precision drops；It is slidably matched by the way that the guide runner is arranged with the third linear guide, the pneumatic clamper is made to have good lifting
Running precision.By the way that the jacking cylinder is arranged, the clamp is enable to be clamped the copper wire of different height.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model；
Fig. 2 is the schematic perspective view of the folder magnet ring indexing means of the utility model；
Fig. 3 is the structural schematic diagram of the folder magnet ring indexing means of the utility model；
Fig. 4 is the schematic perspective view of clamping mechanism in the utility model；
Fig. 5 is the configuration schematic diagram of clamping mechanism in the utility model；
Fig. 6 is the easy structure schematic diagram of clamping mechanism in the utility model；
Fig. 7 is the schematic perspective view at the first visual angle of coiling anchoring in the utility model；
Fig. 8 is the enlarged diagram in Fig. 7 at A；
Fig. 9 is the schematic perspective view at the second visual angle of coiling anchoring in the utility model；
Figure 10 is the enlarged diagram in Fig. 9 at B；
Figure 11 is the composite structure diagram that magnet ring indexing means with clamp anchoring for the first time are pressed from both sides in the utility model.
Specific embodiment
As shown in Figure 1 to 11, the utility model includes board 1 and the wire feeder that is separately positioned on the board 1
2, manipulator 3, folder magnet ring indexing means, for the first time clamp anchoring, coiling anchoring, trimming clamp arm 8 and blanking bench
4, the manipulator 3 is placed between the wire feeder 2 and the folder magnet ring indexing means, and the anchoring of clamp for the first time is placed in
The rear of the folder magnet ring indexing means, the rear that the coiling anchoring is placed in the folder magnet ring indexing means are placed in institute
The lower section of clamp anchoring for the first time is stated, the trimming clamp arm 8 is placed in the front of the folder magnet ring indexing means, the blanking
Platform 4 is placed in the side of the folder magnet ring indexing means.
The folder magnet ring indexing means includes the first mounting plate 51, driving mechanism, the first arc-shaped guide rail 52, arcuate movement plate
53 and several clamping mechanisms, first mounting plate 51 be fixed on the board 1, set on first mounting plate 51
There is opening 54, first arc-shaped guide rail 52 is fixed at the opening 54, the arcuate movement plate 53 and described first
Arc-shaped guide rail 52 is slidably matched, and several clamping mechanisms are each attached on the arcuate movement plate 53, several clamp machines
Structure is uniformly distributed along the circumferencial direction of the arcuate movement plate 53, and the driving mechanism includes driving gear 55, the sliding tooth
Wheel 55 is rotatably assorted on first mounting plate 51, and the driving gear 55 cooperates with the arcuate movement plate 53 transmission.
The clamping mechanism includes bottom plate 56, cylinder 57, connecting rod 58, connecting rod base 59, first rotating shaft 510 and toggle pressure
Block 511, the cylinder 57 and the connecting rod base 59 are each attached on the bottom plate 56, and the connecting rod 58 fits in the connecting rod
In seat 59, the first rotating shaft 510 is rotatably assorted in the connecting rod base 59, one end of the connecting rod 58 and the first rotating shaft
510 transmission cooperations, the other end of the connecting rod 58 and the movable end of the cylinder 57 hingedly cooperate, the toggle briquetting 511 and
The both ends of the first rotating shaft 510 are fixedly connected, and the first rotating shaft 510 drives the toggle briquetting 511 to rotate, the toggle
Briquetting 511 and the bottom plate 56 cooperate, and one end of the connecting rod 58 and the first rotating shaft 510 transmission cooperate, the end and institute
The interference fit of connecting rod base 59 is stated, the connecting rod base 59 includes being mutually adapted left connecting rod seat and right connecting rod seat, the arcuate movement plate
53 outer rim is equipped with several driving cogs compatible with the driving gear 55, and the arcuate movement plate 53 passes through several biographies
Movable tooth and the driving gear 55 transmission cooperate, and the driving mechanism further includes servo motor, the output end of the servo motor
It is sequentially connected with the driving gear 55, the servo motor and 51 secure fit of the first mounting plate.
The folder magnet ring indexing means further includes sensing chip 62, inductor 1 and inductor 2 64, the sensing chip
62 are fixed on the arcuate movement plate 53, and the inductor 1 and the inductor 2 64 are fixed at described
On first mounting plate 51, the inductor 1 and the inductor 2 64 cooperate with the sensing chip 62, the inductor
One 63 are located at the starting point of the stroke of the sensing chip 62, and the inductor 2 64 is located at the terminal of the stroke of the sensing chip 62.
The anchoring of clamp for the first time includes column base 91, supporting track beam 92, third motor 93, sliding shoe 94 and gas
Dynamic clamping jaw 95, the fixation of column base 91 are vertically arranged on the board 1, and the fixation of supporting track beam 92 is horizontal in the column
On seat 91, one end of the supporting track beam 92, which is fixedly connected, to be arranged on first mounting plate 51, the third motor 93
Be arranged on the supporting track beam 92, the sliding shoe 94 adaptation be slidably arranged on the supporting track beam 92 and with it is described
The output end of third motor 93 is connected, and the Pneumatic clamping jaw 95 is fixed at the lower end of the sliding shoe 94
The coiling anchoring includes the second shaft 71, rotary bottom plate 72, the second arc-shaped guide rail 73, thread clamping mechanism and drawing
Line mechanism, second shaft 71 are located at the arc core position of second arc-shaped guide rail 73, one end of the rotary bottom plate 72 with
Second shaft 71 is connected, and the other end of the rotary bottom plate 72 is matched with second arc-shaped guide rail 73, the folder
Line mechanism and the thread drawing mechanism are arranged on the rotary bottom plate 72, and the thread clamping mechanism and the thread drawing mechanism match
It closes, thread clamping mechanism includes clamp and revolution driving structure, and the clamp is fixed in the revolution driving structure, the drawing machine
Structure includes lifting column and linear reciprocation driving structure, and the linear reciprocation driving structure drives the lifting column along the rotation bottom
The length direction of plate 72 is for linear motion；When the lifting column is located at close to the position of second shaft 71, the lifting column
Axis and the rotating shaft of the revolution driving structure coincide.
The linear reciprocation driving structure includes first motor 74, screw rod 75, feed screw nut, first straight line guide rail 76, slides
Dynamic seat 77 and the second mounting plate 78, the first motor 74 and the equal secure fit of the first straight line guide rail 76 are at described turn
On dynamic bottom plate 72, the output shaft of the first motor 74 and the screw rod 75 are sequentially connected, and feed screw nut's secure fit exists
77 bottom of sliding seat, the screw rod 75 cooperate with the screw nut driving, the sliding seat 77 and the first straight line
Guide rail 76 is slidably matched, and second mounting plate 78 is cooperatively connected with the sliding seat 77, and the lifting column setting is described the
On two mounting plates 78, the linear reciprocation driving structure further includes second straight line guide rail 79, adjusting block 710 and screw rod 711, described
Second mounting plate 78 is slidably matched with the second straight line guide rail 79, the second straight line guide rail 79 and the adjusting block 710
It is each attached to the top of the sliding seat 77, one end of the screw rod 711 and 78 secure fit of the second mounting plate, the spiral shell
The other end of bar 711 is threadedly coupled with the adjusting block 710, and the lifting column includes stay block 712, guide post 713, lifting air
Cylinder 714 and fixed block 715, the guide post 713 are fixedly connected with the stay block 712, and the guide post 713 passes through described
Second mounting plate 78, the fixed block 715 are fixed on second mounting plate 78, and the lifting cylinder 714 is fixed on described
On stay block 712, the movable end of the lifting cylinder 714 is fixedly connected with the fixed block 715, and the fixed block 715 is indulged
L-shaped to section, the side of the fixed block 715 and the lifting cylinder 714 cooperates, and the revolution driving structure includes second
Motor 716, big belt wheel 717, belt 718 and tensioning wheel 719, the big belt wheel 717 and the tensioning wheel 719, which rotate, matches
It closes on the rotary bottom plate 72, second motor 716 is fixed on the rotary bottom plate 72, and the big belt wheel 717 passes through
The belt 718 cooperates with second motor 716 transmission, and the tensioning wheel 719 is matched with the belt 718, the folder
Pincers are fixed in the big belt wheel 717.
The clamp includes fixed bottom plate 720, jacking cylinder 721, third linear guide 722, guide runner 723, connection
Block 724, pneumatic clamper 725 and a pair of of the clamping jaw 726 being connected on the movable end of the pneumatic clamper 725, the pneumatic clamper 725 and described
Third linear guide 722 with 724 secure fit of link block, the movable end of the jacking cylinder 721 and the link block
724 are connected, and the guide runner 723 is fixedly connected with the fixed bottom plate 720, the guide runner 723 and the third
Linear guide 722 is slidably matched, and the jacking cylinder 721 is fixed on the fixed bottom plate 720, and the fixed bottom plate 720 is solid
It is scheduled in the big belt wheel 717, the coiling anchoring further includes follower rollers mechanism, and the rotary bottom plate 72 passes through described
Follower rollers mechanism and second arc-shaped guide rail 73 cooperate, and the follower rollers mechanism includes bracket and idler wheel, the bracket
It is fixedly connected with the rotary bottom plate 72, the idler wheel is rotatably assorted on the bracket, the idler wheel and second arc
Guide rail 73 rolls cooperation.
Working principle and its step:
A. magnet ring is placed, magnet ring is folded among three clamping mechanisms by the manipulator 3, three clamp machines
The cylinder 57 of structure stretches out, and cooperates the toggle briquetting 511 with the bottom plate 56 and clamps magnet ring；
B. inlet wire, the horizontal line sending of the wire feeder 2, then at the sandwiched wire rod of the manipulator 3 to the opening 54, so that
Horizontal through the opening 54 and magnet ring, the Pneumatic clamping jaw 95 clamps after wire rod with wire rod far from described the head end of wire rod
Wire rod is simultaneously transferred at the clamp by the first mounting plate 51；
C. coiling, the clamp clamp wire rod, while the stretching of the lifting cylinder 714 rises the stay block 712,
Then wire rod is bypassed the stay block 712 under the drive of the revolution driving structure by the clamp, at this time first electricity
Machine 74 starts and the lifting column is driven to run to the direction far from second shaft 71, and then more wire rods are pulled through magnetic
Ring, while wire rod is clamped at the clamp end of the trimming clamp arm 8, while wire rod is cut at trimming end, is arranged inside the board 1
Main motor drive the driven gear 727 to drive the rotation of the second shaft 71, and then drive the thread clamping mechanism and thread drawing mechanism
It is run centered on the second shaft 71, makes wire rod around the home on magnet ring；When the rotary bottom plate 72 runs to second arc
When 73 terminal of guide rail, the lifting cylinder 714 is retracted and the clamp unclamps wire rod, the limit to wire rod is released, by described
Wire rod is clamped and again passes through magnet ring by manipulator 3；The rotation of second shaft 71 drives the rotary bottom plate 72 to reply original state,
The first motor 74 drives the lifting column to return to the position to coincide with the rotating shaft of the revolution driving structure；
D. magnet ring indexes, and in step C of every completion, the servo motor drives the rotation of arcuate movement plate 53 one
Fixed angle turns a fixed angle magnet ring；When the inductor 2 64 detects the sensing chip 62, the servo
Motor is out of service, and stops coiling, while three clamping mechanisms unclamp magnet ring, and magnet ring is grabbed simultaneously by the manipulator 3
It turns an angle, makes the non-winding portion of magnet ring towards the opening 54；The servo motor drives the arcuate movement simultaneously
Plate 53 resets, and when the inductor 1 detects the sensing chip 62, the servo motor is out of service, and then three
A clamping mechanism again clamps magnet ring 16；
E. step C and step D is repeated, until completing the winding process of magnet ring, the last manipulator 3 will complete coiling
The magnet ring of process is removed and is placed on the blanking bench 4.
The utility model is suitable for magnetization coiling field.
Claims (9)
1. a kind of thick line diameter magnet ring circle automatic coil winding machine, it is characterised in that: it includes board (1) and is separately positioned on the machine
Wire feeder (2), manipulator (3) on platform (1), folder magnet ring indexing means, for the first time clamp anchoring, coiling anchoring, cut
Wire clamp line arm (8) and blanking bench (4), the manipulator (3) be placed in the wire feeder (2) and the folder magnet ring indexing means it
Between, the anchoring of clamp for the first time is placed in the rear of the folder magnet ring indexing means, and the coiling anchoring is placed in described
The rear of folder magnet ring indexing means is placed in the lower section of the clamp anchoring for the first time, and the trimming clamp arm (8) is placed in institute
The front of folder magnet ring indexing means is stated, the blanking bench (4) is placed in the side of the folder magnet ring indexing means.
2. a kind of thick line diameter magnet ring circle automatic coil winding machine according to claim 1, it is characterised in that: the folder magnet ring indexing
Device includes the first mounting plate (51), driving mechanism, the first arc-shaped guide rail (52), arcuate movement plate (53) and several clamp machines
Structure, first mounting plate (51) are fixed on the board (1), and first mounting plate (51) is equipped with opening
(54), first arc-shaped guide rail (52) is fixed at the opening (54), the arcuate movement plate (53) and described the
One arc-shaped guide rail (52) is slidably matched, and several clamping mechanisms are each attached on the arcuate movement plate (53), several described
Clamping mechanism is uniformly distributed along the circumferencial direction of the arcuate movement plate (53), and the driving mechanism includes driving gear (55),
The driving gear (55) is rotatably assorted on first mounting plate (51), the driving gear (55) and the arcuate movement
Plate (53) transmission cooperation.
3. a kind of thick line diameter magnet ring circle automatic coil winding machine according to claim 2, it is characterised in that: the clamping mechanism packet
Bottom plate (56), cylinder (57), connecting rod (58), connecting rod base (59), first rotating shaft (510) and toggle briquetting (511) are included, it is described
Cylinder (57) and the connecting rod base (59) are each attached on the bottom plate (56), and the connecting rod (58) fits in the connecting rod base
(59) in, the first rotating shaft (510) is rotatably assorted in the connecting rod base (59), one end of the connecting rod (58) and described the
One shaft (510) transmission cooperation, the movable end of the other end and the cylinder (57) of the connecting rod (58) hingedly cooperate, the elbow
Section briquetting (511) is fixedly connected with the both ends of the first rotating shaft (510), and the first rotating shaft (510) drives the toggle pressure
Block (511) rotation, the toggle briquetting (511) and the bottom plate (56) cooperate, one end of the connecting rod (58) and described the
One shaft (510) transmission cooperation, the end and the connecting rod base (59) are interference fitted, and the connecting rod base (59) includes being mutually adapted a left side
The outer rim of connecting rod base and right connecting rod seat, the arcuate movement plate (53) is equipped with several and compatible biography of the driving gear (55)
Movable tooth, the arcuate movement plate (53) are cooperated by several driving cogs and the driving gear (55) transmission, the driving
Mechanism further includes servo motor, and the output end of the servo motor and the driving gear (55) are sequentially connected, the servo electricity
Machine and the first mounting plate (51) secure fit.
4. a kind of thick line diameter magnet ring circle automatic coil winding machine according to claim 3, it is characterised in that: the folder magnet ring indexing
Device further includes sensing chip (62), inductor one (63) and inductor two (64), and the sensing chip (62) is fixed at institute
It states on arcuate movement plate (53), the inductor one (63) and the inductor two (64) are fixed at first installation
On plate (51), the inductor one (63) and the inductor two (64) cooperate with the sensing chip (62), the inductor
One (63) are located at the starting point of the stroke of the sensing chip (62), and the inductor two (64) is located at the stroke of the sensing chip (62)
Terminal.
5. a kind of thick line diameter magnet ring circle automatic coil winding machine according to claim 4, it is characterised in that: the clamp for the first time is drawn
Line apparatus includes column base (91), supporting track beam (92), third motor (93), sliding shoe (94) and Pneumatic clamping jaw (95), institute
It states column base (91) fixation to be vertically arranged on the board (1), supporting track beam (92) fixation is horizontal in the column base
(91) on, one end of the supporting track beam (92), which is fixedly connected, to be arranged on first mounting plate (51), the third electricity
Machine (93) is arranged on the supporting track beam (92), and sliding shoe (94) adaptation is slidably arranged in the supporting track beam
(92) it is connected on and with the output end of the third motor (93), the Pneumatic clamping jaw (95) is fixed at the sliding shoe
(94) lower end.
6. a kind of thick line diameter magnet ring circle automatic coil winding machine according to claim 5, it is characterised in that: the coiling bracing wire dress
It sets including the second shaft (71), rotary bottom plate (72), the second arc-shaped guide rail (73), thread clamping mechanism and thread drawing mechanism, described second
Shaft (71) is located at the arc core position of second arc-shaped guide rail (73), one end of the rotary bottom plate (72) with described second turn
Axis (71) is connected, and the other end of the rotary bottom plate (72) is matched with second arc-shaped guide rail (73), the wire holding machine
Structure and the thread drawing mechanism are arranged on the rotary bottom plate (72), and the thread clamping mechanism and the thread drawing mechanism match,
Thread clamping mechanism includes clamp and revolution driving structure, and the clamp is fixed in the revolution driving structure, the thread drawing mechanism
Including lifting column and linear reciprocation driving structure, the linear reciprocation driving structure drives the lifting column along the rotary bottom plate
(72) length direction is for linear motion；When the lifting column is located at close to the position of second shaft (71), the lifting
The axis of column and the rotating shaft of the revolution driving structure coincide.
7. a kind of thick line diameter magnet ring circle automatic coil winding machine according to claim 6, it is characterised in that: second shaft
(71) it is fixedly installed on driven gear (727), the driving equipment built in the driven gear (727) and the board (1) passes
Dynamic cooperation, and then the second shaft (71) rotation is driven, second shaft (71) drives the rotary bottom plate (72) with institute
It states and makees oscillating traverse motion centered on the axis of the second shaft (71).
8. a kind of thick line diameter magnet ring circle automatic coil winding machine according to claim 7, it is characterised in that: the linear reciprocation is driven
Dynamic structure includes first motor (74), screw rod (75), feed screw nut, first straight line guide rail (76), sliding seat (77) and second
Mounting plate (78), the first motor (74) and the first straight line guide rail (76) secure fit are in the rotary bottom plate
(72) on, the output shaft of the first motor (74) and the screw rod (75) are sequentially connected, and feed screw nut's secure fit exists
Sliding seat (77) bottom, the screw rod (75) and the screw nut driving cooperate, the sliding seat (77) and described the
One linear guide (76) is slidably matched, and second mounting plate (78) and the sliding seat (77) are cooperatively connected, the lifting column
It is arranged on second mounting plate (78), the linear reciprocation driving structure further includes second straight line guide rail (79), adjusting block
(710) it is slidably matched with screw rod (711), second mounting plate (78) with the second straight line guide rail (79), described second is straight
Line guide rail (79) and the adjusting block (710) are each attached to the top of the sliding seat (77), one end of the screw rod (711)
With the second mounting plate (78) secure fit, the other end of the screw rod (711) is threadedly coupled with the adjusting block (710),
The lifting column includes stay block (712), guide post (713), lifting cylinder (714) and fixed block (715), the guide post
(713) it is fixedly connected with the stay block (712), the guide post (713) passes through second mounting plate (78), the fixation
Block (715) is fixed on second mounting plate (78), and the lifting cylinder (714) is fixed on the stay block (712), institute
The movable end for stating lifting cylinder (714) is fixedly connected with the fixed block (715), and the longitudinal cross-section of the fixed block (715) is in L
Shape, the side cooperation of the fixed block (715) and the lifting cylinder (714), the revolution driving structure includes the second motor
(716), big belt wheel (717), belt (718) and tensioning wheel (719), the big belt wheel (717) and the tensioning wheel (719)
It is rotatably assorted on the rotary bottom plate (72), second motor (716) is fixed on the rotary bottom plate (72), described
Big belt wheel (717) by the belt (718) and second motor (716) transmission cooperate, the tensioning wheel (719) with it is described
Belt (718) matches, and the clamp is fixed on the big belt wheel (717).
9. a kind of thick line diameter magnet ring circle automatic coil winding machine according to claim 8, it is characterised in that: the clamp includes solid
Determine bottom plate (720), jacking cylinder (721), third linear guide (722), guide runner (723), link block (724), pneumatic clamper
(725) and a pair of of clamping jaw (726) for being connected on the movable end of the pneumatic clamper (725), the pneumatic clamper (725) and described
Three linear guides (722) with the link block (724) secure fit, the movable end of the jacking cylinder (721) and the company
It connects block (724) to be connected, the guide runner (723) is fixedly connected with the fixed bottom plate (720), the guide runner
(723) it is slidably matched with the third linear guide (722), the jacking cylinder (721) is fixed on the fixed bottom plate (720)
On, the fixed bottom plate (720) is fixed on the big belt wheel (717), and the coiling anchoring further includes follower rollers machine
Structure, the rotary bottom plate (72) are cooperated by the follower rollers mechanism and second arc-shaped guide rail (73), the servo-actuated rolling
Taking turns mechanism includes bracket and idler wheel, and the bracket is fixedly connected with the rotary bottom plate (72), and the idler wheel is rotatably assorted in institute
It states on bracket, the idler wheel and second arc-shaped guide rail (73) roll and cooperate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821633903.3U CN209357618U (en) | 2018-10-09 | 2018-10-09 | A kind of thick line diameter magnet ring circle automatic coil winding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821633903.3U CN209357618U (en) | 2018-10-09 | 2018-10-09 | A kind of thick line diameter magnet ring circle automatic coil winding machine |
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|---|---|
| CN209357618U true CN209357618U (en) | 2019-09-06 |
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|---|---|---|---|
| CN201821633903.3U Active CN209357618U (en) | 2018-10-09 | 2018-10-09 | A kind of thick line diameter magnet ring circle automatic coil winding machine |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109036838A (en) * | 2018-10-09 | 2018-12-18 | 珠海市科瑞思机械科技有限公司 | A kind of thick line diameter magnet ring circle automatic coil winding machine and its method for winding |
| CN110534340A (en) * | 2019-10-15 | 2019-12-03 | 东电化电子(珠海)有限公司 | A winding swing arm mechanism for automatic winding machine |
| CN110581018A (en) * | 2019-10-15 | 2019-12-17 | 东电化电子(珠海)有限公司 | An automatic winding machine |
| CN110610805A (en) * | 2019-10-15 | 2019-12-24 | 东电化电子(珠海)有限公司 | Threading mechanism for automatic winding machine |
| CN113035562A (en) * | 2021-02-03 | 2021-06-25 | 赣州孺子牛文化传播有限公司 | Bending and stretching type magnetic ring copper wire surrounding device |
| CN113903593A (en) * | 2021-10-26 | 2022-01-07 | 珠海科瑞思科技股份有限公司 | Full-automatic winding device for inductor |
| CN114715719A (en) * | 2022-05-14 | 2022-07-08 | 江西中臻通讯科技有限公司 | Linear guide rail take-up structure of annealing tinning machine |
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2018
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109036838A (en) * | 2018-10-09 | 2018-12-18 | 珠海市科瑞思机械科技有限公司 | A kind of thick line diameter magnet ring circle automatic coil winding machine and its method for winding |
| CN109036838B (en) * | 2018-10-09 | 2023-08-01 | 珠海市科瑞思机械科技有限公司 | Automatic winding machine for large-diameter magnetic ring and winding method thereof |
| CN110534340A (en) * | 2019-10-15 | 2019-12-03 | 东电化电子(珠海)有限公司 | A winding swing arm mechanism for automatic winding machine |
| CN110581018A (en) * | 2019-10-15 | 2019-12-17 | 东电化电子(珠海)有限公司 | An automatic winding machine |
| CN110610805A (en) * | 2019-10-15 | 2019-12-24 | 东电化电子(珠海)有限公司 | Threading mechanism for automatic winding machine |
| CN113035562A (en) * | 2021-02-03 | 2021-06-25 | 赣州孺子牛文化传播有限公司 | Bending and stretching type magnetic ring copper wire surrounding device |
| CN113035562B (en) * | 2021-02-03 | 2023-01-17 | 营口亿杨纳米金属有限公司 | Bending and stretching type magnetic ring copper wire surrounding device |
| CN113903593A (en) * | 2021-10-26 | 2022-01-07 | 珠海科瑞思科技股份有限公司 | Full-automatic winding device for inductor |
| CN114715719A (en) * | 2022-05-14 | 2022-07-08 | 江西中臻通讯科技有限公司 | Linear guide rail take-up structure of annealing tinning machine |
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Address after: 519000 4th floor, No.10 Futian Road, Xiangzhou District, Zhuhai City, Guangdong Province Patentee after: Zhuhai Keris Technology Co.,Ltd. Address before: 519000 4th floor, No.10 Futian Road, Xiangzhou District, Zhuhai City, Guangdong Province Patentee before: ZHUHAI KLES MACHINE TECHNOLOGY Co.,Ltd. |