CN209339206U - A device for cleaning the ditch in the center of the tunnel - Google Patents
A device for cleaning the ditch in the center of the tunnel Download PDFInfo
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- CN209339206U CN209339206U CN201822182210.3U CN201822182210U CN209339206U CN 209339206 U CN209339206 U CN 209339206U CN 201822182210 U CN201822182210 U CN 201822182210U CN 209339206 U CN209339206 U CN 209339206U
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Abstract
本实用新型公开了一种用于隧道中心水沟清理的装置,该装置包括清理车、吸污装置a、吸污装置b、提升设备、旋转设备、收集铲和高压水清洗器。吸污装置a伸入到隧道中心水沟的底部,用以将隧道中心水沟底部的淤泥以及小粒径残渣排出;吸污装置b与吸污装置a连接,通过吸污装置b将吸污装置a排出的淤泥以及小粒径残渣移至清淤车。通过旋转设备将吸污装置a旋转到隧道中心水沟一侧,通过收集铲将大粒径残渣、杂质进行收集,倒入到清淤车内。通过高压水清洗器,对清理过的中心水沟进行高压水冲洗,以此实现隧道中心水沟的彻底清理。从而实现了隧道中心水沟清理的高效施工,降低了操作人员的劳动强度。
The utility model discloses a device for cleaning a ditch in the center of a tunnel. The device comprises a cleaning vehicle, a sewage suction device a, a sewage suction device b, a lifting device, a rotating device, a collecting shovel and a high-pressure water cleaner. The sewage suction device a extends into the bottom of the tunnel center ditch to discharge the silt and small particle size residue at the bottom of the tunnel center ditch; The sludge and small particle size residue discharged from device a are moved to the dredging truck. The sewage suction device a is rotated to the side of the ditch in the center of the tunnel through the rotating equipment, and the large particle size residue and impurities are collected by the collecting shovel and poured into the dredging vehicle. Through the high-pressure water cleaner, high-pressure water washing is carried out on the cleaned central water ditch, so as to realize the thorough cleaning of the central water ditch of the tunnel. In this way, the efficient construction of the channel cleaning in the center of the tunnel is realized, and the labor intensity of the operators is reduced.
Description
技术领域technical field
本实用新型涉及隧道施工技术相关技术领域,具体涉及一种用于隧道中心水沟清理的装置。The utility model relates to the relevant technical field of tunnel construction technology, in particular to a device for cleaning the ditch in the center of the tunnel.
背景技术Background technique
隧道施工过程中,中心水沟对于隧道排水起着至关重要的作用,隧道施工期间中心水沟会在底部形成一层厚厚的泥渣,中心水沟淤泥、碎渣的长期积存,会导致中心水沟排水效果降低。同时淤泥杂质的积累会对中心水沟混凝土造成一定的影响,因此中心水沟清理对于中心水沟起着至关重要的作用。During tunnel construction, the central ditch plays a vital role in tunnel drainage. During tunnel construction, the central ditch will form a thick layer of mud at the bottom. The long-term accumulation of silt and debris in the central ditch will cause The drainage effect of the center gutter is reduced. At the same time, the accumulation of silt impurities will have a certain impact on the concrete of the central ditch, so the cleaning of the central ditch plays a vital role in the central ditch.
传统的隧道中心水沟清理方式主要是小型挖掘机配合装渣车使用,但是此种清理方式不能将中心水沟清理干净。同时,施工人员劳动强度较大,且对挖机操作人员要求较高,否则会对中心水沟混凝土造成破坏,清理效果不理想。The traditional way of cleaning the center ditch of the tunnel is mainly to use a small excavator with a slag loading truck, but this cleaning method cannot clean the center ditch. At the same time, the labor intensity of construction personnel is relatively high, and the requirements for excavator operators are relatively high, otherwise the concrete of the central ditch will be damaged, and the cleaning effect will not be ideal.
CN207322422U公开了一种可带水操作的鱼塘电动清淤装置,包括鱼塘和设置在鱼塘内的自动清淤器,自动清污器包括漂浮机构和抽泥机构,漂浮机构包括漂浮于鱼塘水面上的飘浮架和竖直安装在飘浮架上的抽气管,飘浮架的底部设置有驱动飘浮架移动的储气瓶;抽泥机构包括与抽气管连通的吸取室,吸取室的底部安装有多根吸污管,每根吸污管的端部安装有搅泥器,吸取室的内部安装有潜水泵,潜水泵的出水口处连接有硬接管,硬接管通过输送软管连接有过滤器。该装置不仅可实现对鱼塘各个的方位的清淤,移动比较方便,而且清理的效果较好,不需要换水就能将底部的淤泥清理干净,具有成本低、使用方便、使用效果显著、操作简单的优点。此项技术淤泥清理装置的淤泥储存装置,储存量有限,无法用于大量的淤泥清理工作,不能持续进行淤泥清理工作;CN207322422U discloses a fish pond electric desilting device that can be operated with water, including a fish pond and an automatic desilting device arranged in the fish pond. The automatic desilting device includes a floating mechanism and a mud pumping mechanism. The floating frame on the water surface of the pond and the suction pipe vertically installed on the floating frame, the bottom of the floating frame is provided with a gas storage bottle that drives the floating frame to move; the mud pumping mechanism includes a suction chamber connected with the suction pipe, and the bottom of the suction chamber is installed There are multiple sewage suction pipes, and a mud mixer is installed at the end of each sewage suction pipe. A submersible pump is installed inside the suction chamber. A hard connection pipe is connected to the water outlet of the submersible pump. The hard connection pipe is connected to a filter through a delivery hose. device. The device can not only realize dredging in all directions of the fish pond, but also is more convenient to move, and the cleaning effect is better. The bottom sludge can be cleaned without changing the water. It has the advantages of low cost, convenient use, remarkable use effect, The advantage of simple operation. The sludge storage device of this technical sludge cleaning device has a limited storage capacity and cannot be used for a large amount of sludge cleaning work, and cannot continue to carry out sludge cleaning work;
CN107956231U)涉及一种高压射流式水下清淤装置及清淤船,包括船体,船体上安装有高压水泵、污水泵和高压射流式水下清淤装置,高压射流式水下清淤装置包括开口向下用于倒扣在河床上的壳体,壳体具有容纳淤泥及泥浆的内腔,壳体内部设有与冲污装置连接的冲污头和与抽吸装置连接的吸污头,壳体上设有与清淤船上的拖拽机构连接的拖拽结构。使用本发明的清淤船清淤时,通过冲污头冲击水下淤泥,搅动的淤泥被壳体封闭,由吸污头将淤泥吸走,达到清淤的目的,并通过拖拽机构拖拽水下清淤装置,水下清淤装置沿河床被拖拽到下一个工作位置开始清淤工作,清淤船上的水下清淤装置可在河床上行走,对复杂河床适用性强。CN107956231U) relates to a high-pressure jet type underwater dredging device and a dredging ship, including a hull, a high-pressure water pump, a sewage pump and a high-pressure jet type underwater dredging device are installed on the hull, and the high-pressure jet type underwater dredging device includes an opening The shell is used to buckle down on the river bed. The shell has an inner cavity for containing silt and mud. Inside the shell is a flushing head connected to the flushing device and a sewage suction head connected to the suction device. The shell The body is provided with a dragging structure connected with the dragging mechanism on the dredging ship. When the dredging ship of the present invention is used for dredging, the underwater sludge is impacted by the flushing head, the stirred sludge is closed by the shell, and the sludge is sucked away by the sewage suction head to achieve the purpose of dredging, and is dragged by the dragging mechanism Underwater dredging device, the underwater dredging device is dragged along the river bed to the next working position to start dredging work. The underwater dredging device on the dredging ship can walk on the river bed, which is highly applicable to complex river beds.
实用新型内容Utility model content
本实用新型的目的在于提供了一种用于隧道中心水沟清理的装置,通过该装置实现隧道中心水沟的彻底清理及高效施工,降低操作人员的劳动强度,提高工作人员的工作效率,提高隧道机械化施工程度。The purpose of the utility model is to provide a device for cleaning the tunnel center ditch, through which the thorough cleaning and efficient construction of the tunnel center ditch can be realized, the labor intensity of the operators can be reduced, the work efficiency of the staff can be improved, and the The degree of tunnel mechanized construction.
本实用新型采用的技术方案为一种用于隧道中心水沟清理的装置,该装置包括清理车、吸污装置a1、吸污装置b7、提升设备8、旋转设备9、收集铲10和高压水清洗器11。The technical solution adopted by the utility model is a device for cleaning the ditch in the center of the tunnel, which includes a cleaning vehicle, a sewage suction device a1, a sewage suction device b7, a lifting device 8, a rotating device 9, a collecting shovel 10 and a high-pressure water Washer 11.
吸污装置a1包括拖拽设备2、吸污盘3、吸污管4、离心机5、污物收集箱6和过滤网13。The dirt suction device a1 includes a drag device 2 , a dirt suction pan 3 , a dirt suction pipe 4 , a centrifuge 5 , a dirt collection box 6 and a filter screen 13 .
吸污装置a1伸入到隧道中心水沟的底部,用以将隧道中心水沟底部的淤泥以及小粒径残渣排出;吸污装置b7与吸污装置a1连接,通过吸污装置b7将吸污装置a1排出的淤泥以及小粒径残渣移至清淤车14。The sewage suction device a1 extends into the bottom of the tunnel center ditch to discharge the silt and small particle size residue at the bottom of the tunnel center ditch; The sludge and small particle size residue discharged from the device a1 are moved to the dredging vehicle 14 .
提升设备8和旋转设备9均安装在清理车上并与吸污装置a1连接,通过提升设备8和旋转设备9用以调整吸污装置a1的高度和水平位置。Both the lifting device 8 and the rotating device 9 are installed on the cleaning vehicle and connected with the sewage suction device a1, and the height and horizontal position of the sewage suction device a1 are adjusted by the lifting device 8 and the rotating device 9 .
收集铲10设置在清理车的一侧,收集铲10伸入隧道中心水沟,用以收集大粒径残渣、杂质。高压水清洗器11设置在清理车的另一侧,高压水清洗器11伸入隧道中心水沟中。The collecting shovel 10 is arranged on one side of the cleaning vehicle, and the collecting shovel 10 extends into the ditch in the center of the tunnel to collect large particle size residues and impurities. The high-pressure water cleaner 11 is arranged on the other side of the cleaning vehicle, and the high-pressure water cleaner 11 stretches into the tunnel center ditch.
拖拽设备2与吸污盘3连接;吸污盘3的下端装有转式清洁刷12,吸污盘3与吸污管4连接且吸污盘3与吸污管4之间设有过滤网13。The dragging device 2 is connected to the suction cup 3; the lower end of the suction cup 3 is equipped with a rotary cleaning brush 12, the suction cup 3 is connected to the suction pipe 4 and a filter is provided between the suction cup 3 and the suction pipe 4 net13.
离心机5与吸污管4连接,隧道中心水沟底部的淤泥以及小粒径残渣由离心机5驱动,并通过吸污管4排出到污物收集箱6中,将污物收集箱6中的污水进行泥水分离得到水、淤泥和小粒径残渣,水直接排到隧道中心水沟,淤泥和小粒径残渣通过吸污装置b7排到清淤车14上。The centrifuge 5 is connected to the sewage suction pipe 4, and the sludge and small particle size residues at the bottom of the ditch in the center of the tunnel are driven by the centrifuge 5 and discharged into the sewage collection box 6 through the sewage suction pipe 4, and the sewage collection box 6 Separation of mud and water from the sewage is carried out to obtain water, silt and small particle size residue, the water is directly discharged to the ditch in the center of the tunnel, and the sludge and small particle size residue are discharged to the dredging vehicle 14 through the sewage suction device b7.
旋转式清洁刷12为钢丝刷。The rotary cleaning brush 12 is a wire brush.
吸污盘3采用不锈钢材质制作。Sewage suction pan 3 is made of stainless steel.
吸污盘3的宽度小于隧道中心水沟的宽度,吸污盘3的两端为圆弧形结构,保障了隧道中心水沟淤泥的全面覆盖,扫地式清理。The width of the sewage suction pan 3 is smaller than the width of the ditch in the center of the tunnel, and the two ends of the sewage suction pan 3 are arc-shaped structures, which ensure the full coverage of the silt in the tunnel center ditch, and sweeping cleaning.
通过提升设备8和旋转设备9,先吸取淤泥及小粒径杂质,再对大粒径杂质进行清理,有利于增强清淤效率。Through the lifting device 8 and the rotating device 9, the silt and small particle size impurities are first absorbed, and then the large particle size impurities are cleaned, which is conducive to enhancing the dredging efficiency.
高压水清洗器11对水沟进行冲洗,提高了水沟清理效果;The high-pressure water cleaner 11 flushes the water ditch, which improves the cleaning effect of the water ditch;
提升设备8将吸污装置a1提升至超过隧道中心水沟的高度位置,通过旋转设备9将吸污装置a1旋转到隧道中心水沟一侧,通过收集铲10将大粒径残渣、杂质进行收集,倒入到清淤车14内。通过高压水清洗器11,对清理过的中心水沟进行高压水冲洗,以此实现隧道中心水沟的彻底清理。从而实现了隧道中心水沟清理的高效施工,降低了操作人员的劳动强度,提高了工作人员的工作效率,提高隧道机械化施工程度。The lifting device 8 lifts the sewage suction device a1 to a height above the tunnel center ditch, rotates the sewage suction device a1 to the side of the tunnel center ditch through the rotating device 9, and collects large particle size residues and impurities through the collection shovel 10 , into the dredging truck 14. Through the high-pressure water cleaner 11, high-pressure water flushing is performed on the cleaned central water ditch, so as to realize the thorough cleaning of the central water ditch of the tunnel. Thus, the efficient construction of the tunnel center ditch cleaning is realized, the labor intensity of the operators is reduced, the work efficiency of the staff is improved, and the degree of mechanized construction of the tunnel is improved.
附图说明Description of drawings
图1为隧道中心水沟清理的装置结构示意图。Figure 1 is a schematic diagram of the structure of the device for cleaning the ditch in the center of the tunnel.
图2为隧道中心水沟清理的装置的吸污装置b示意图。Fig. 2 is a schematic diagram of the sewage suction device b of the device for cleaning the ditch in the center of the tunnel.
具体实施方式Detailed ways
图1和图2为本实用新型的一种用于隧道中心水沟清淤的装置原理示意图和结构示意图。Fig. 1 and Fig. 2 are schematic diagrams and schematic diagrams of the structure of a device for dredging the center ditch of a tunnel according to the present invention.
下面结合附图及具体实施例对本实用新型作进一步的详细描述说明。本实用新型提供一种用于隧道中心水沟清理的装置,其中包括吸污装置a1、吸污装置b7、提升设备8、旋转设备9、收集铲10和高压水清洗器11。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail. The utility model provides a device for cleaning the ditch in the center of the tunnel, which includes a sewage suction device a1, a sewage suction device b7, a lifting device 8, a rotating device 9, a collecting shovel 10 and a high-pressure water cleaner 11.
吸污装置a1包括拖拽设备2、吸污盘3、吸污管4、离心机5、污物收集箱6和过滤网13;The sewage suction device a1 includes a drag device 2, a sewage suction pan 3, a sewage suction pipe 4, a centrifuge 5, a sewage collection box 6 and a filter screen 13;
本实用新型的使用方法如下:将此装置行走至中心水沟未清理段,通过升降设备8将吸污装置a1的吸污盘3放入到中心水沟底部,吸污盘3下端安装有旋转式清洁刷12,旋转式清洁刷12为钢丝刷,钢丝刷的硬度高,能够将聚集在中心水沟底部的淤泥快速剥离搅起;The usage method of the utility model is as follows: walk the device to the uncleaned section of the central ditch, put the sewage suction disc 3 of the sewage suction device a1 into the bottom of the central ditch through the lifting device 8, and the lower end of the sewage suction disc 3 is equipped with a rotating Type cleaning brush 12, the rotary cleaning brush 12 is a wire brush, the hardness of the wire brush is high, and the silt gathered at the bottom of the center ditch can be quickly stripped and stirred up;
吸污盘3采用不锈钢材质制作而成,这样设计的目的为了增加吸污盘3的重量,从而使吸污盘3与水沟底部紧紧扣合;吸污盘3底部设有引导吸污盘3通过障碍物的支撑斜面,支撑斜面自后往前向上倾斜,有利于越过中心水沟底部大粒径杂质;吸污盘3外侧设有橡胶帘,在工作过程中,越过高低不平的杂质堆积段时,橡胶帘能够起到密封作用,及时密封泥浆保障清理效果;The sewage suction plate 3 is made of stainless steel, the purpose of this design is to increase the weight of the sewage suction plate 3, so that the sewage suction plate 3 and the bottom of the ditch are tightly fastened; the bottom of the sewage suction plate 3 is provided with a guiding sewage suction plate 3 Through the support slope of the obstacle, the support slope is inclined upward from the back to the front, which is conducive to crossing the large-size impurities at the bottom of the central ditch; the outside of the sewage suction plate 3 is equipped with a rubber curtain, which can overcome the uneven accumulation of impurities during the working process During a period of time, the rubber curtain can play a sealing role, and seal the mud in time to ensure the cleaning effect;
拖拽设备2采用软钢缆,防止吸污装置a1清进过程中遇到较大阻力而损坏;The dragging device 2 adopts a soft steel cable to prevent the sewage suction device a1 from being damaged due to large resistance during the cleaning process;
通过吸污装置a1将吸污盘3中的小粒径污物和水的混合物吸收输送至离心机5,吸污管4前端与吸污盘3连接处安装有过滤网13,将大粒径杂质过滤,离心机5将污水进行泥水分离得到水和污物,水直接排入中心水沟,污物进入污物收集箱6;The mixture of small particle size dirt and water in the dirt suction pan 3 is absorbed and transported to the centrifuge 5 through the dirt suction device a1, and a filter screen 13 is installed at the connection between the front end of the dirt suction pipe 4 and the dirt suction pan 3, and the large particle size Impurities are filtered, the centrifuge 5 separates the sewage from mud and water to obtain water and dirt, the water is directly discharged into the central ditch, and the dirt enters the dirt collection box 6;
污物收集箱6中的污物通过吸污装置b7吸取,并排到清淤车14上;吸污装置b7采用市面常规的抽水装置。The dirt in the dirt collection box 6 is sucked by the sewage suction device b7, and discharged on the dredging vehicle 14; the sewage suction device b7 adopts a conventional pumping device on the market.
收集铲10在吸污装置a1后,收集铲10后端安装有过滤网13,将大粒径残渣、杂质等收集;The collection shovel 10 is behind the sewage suction device a1, and the rear end of the collection shovel 10 is equipped with a filter screen 13 to collect large particle size residues and impurities;
提升设备8将吸污装置1提升至超出中心水沟高度,旋转设备9将吸污装置a1旋转至中心水沟一侧,收集铲10具有侧翻功能,将收集的大粒径残渣、杂质等倒入到清淤车14上;The lifting device 8 lifts the sewage suction device 1 to the height above the central ditch, the rotating device 9 rotates the sewage suction device a1 to the side of the central ditch, and the collecting shovel 10 has a side-turning function to collect large-size residues, impurities, etc. Pour into the dredging truck 14;
高压水清洗器11,对清理过的中心水沟进行高压水冲洗,以此实现隧道中心水沟的彻底清理;The high-pressure water cleaner 11 performs high-pressure water flushing on the cleaned center ditch, so as to realize the thorough cleaning of the tunnel center ditch;
相比于传统隧道中心清理施工,本实用新型的清理效果得到了大幅提高,降低了工作人员的劳动强度,提高了工作人员的工作效率,提高隧道机械化施工程度。Compared with the traditional tunnel center cleaning construction, the cleaning effect of the utility model has been greatly improved, the labor intensity of the staff is reduced, the work efficiency of the staff is improved, and the mechanized construction degree of the tunnel is improved.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110761351A (en) * | 2019-10-10 | 2020-02-07 | 三峡大学 | Cutting gutter cleaning device and method |
CN111270753A (en) * | 2020-03-20 | 2020-06-12 | 沈阳盾构设备工程有限公司 | Flexible dirt absorbing device of subway tunnel escape canal |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110761351A (en) * | 2019-10-10 | 2020-02-07 | 三峡大学 | Cutting gutter cleaning device and method |
CN111270753A (en) * | 2020-03-20 | 2020-06-12 | 沈阳盾构设备工程有限公司 | Flexible dirt absorbing device of subway tunnel escape canal |
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Granted publication date: 20190903 |