CN209337645U - A kind of electromagnetic type automatic grabbing device - Google Patents
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- CN209337645U CN209337645U CN201821404221.5U CN201821404221U CN209337645U CN 209337645 U CN209337645 U CN 209337645U CN 201821404221 U CN201821404221 U CN 201821404221U CN 209337645 U CN209337645 U CN 209337645U
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- 230000005570 vertical transmission Effects 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 19
- 230000005571 horizontal transmission Effects 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 239000002184 metal Substances 0.000 description 20
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Abstract
本实用新型公开一种电磁式自动抓取装置,包括底座、支架、横梁、水平传动机构、竖直传动机构、电磁抓取机构,所述支架安装于底座上,支架上部安装横梁,所述水平传动机构安装于横梁上,可沿着横梁水平运动;所述竖直传动机构安装于水平传动机构上;所述的电磁抓取机构固定于竖直传动机构下端,在竖直传动机构带动下在竖直方向上运动;所述电磁抓取机构包括圆板和电磁铁,所述竖直传动机构下端与圆板边缘固定连接,所述圆板下表面间隔均匀设有多个电磁铁,所述圆板和电磁铁通过弹簧连接;本实用新型还包括自动推料机构,自动推料机构包括推料气缸和推料杆,所述推料气缸的缸体固定安装在竖直传动机构的下部,位于圆板的上方。
The utility model discloses an electromagnetic automatic grabbing device, which comprises a base, a bracket, a beam, a horizontal transmission mechanism, a vertical transmission mechanism and an electromagnetic grabbing mechanism. The bracket is installed on the base, and the beam is installed on the upper part of the bracket. The transmission mechanism is installed on the beam and can move horizontally along the beam; the vertical transmission mechanism is installed on the horizontal transmission mechanism; the electromagnetic grabbing mechanism is fixed on the lower end of the vertical transmission mechanism, driven by the vertical transmission mechanism Move in the vertical direction; the electromagnetic grabbing mechanism includes a circular plate and an electromagnet, the lower end of the vertical transmission mechanism is fixedly connected to the edge of the circular plate, and a plurality of electromagnets are evenly spaced on the lower surface of the circular plate. The circular plate and the electromagnet are connected by a spring; the utility model also includes an automatic material pushing mechanism, which includes a material pushing cylinder and a pushing rod, and the cylinder body of the material pushing cylinder is fixedly installed at the bottom of the vertical transmission mechanism. above the circular plate.
Description
技术领域technical field
本实用新型涉及一种电磁式自动抓取装置。The utility model relates to an electromagnetic automatic grabbing device.
背景技术Background technique
随着经济和科技的发展,在工业生产中自动化设备的运用越来越广泛,通过自动化设备来克服人工效率低下、成本高的问题。特别是对重物的抓取移位时,自动化设备能在很大程度上解决人工效率低下问题。现有技术中,自动化抓取装置有很多,针对不同类别的产品设计了不同结构的抓取装置,常用的抓取机构有真空吸盘方式,而真空吸盘方式无法抓取较重工件,而对于机械加工相对较重的不固定产品,此种方法不理想。With the development of economy and science and technology, the use of automation equipment in industrial production is becoming more and more extensive, and the problems of low labor efficiency and high cost can be overcome through automation equipment. Especially when grasping and shifting heavy objects, automation equipment can solve the problem of low labor efficiency to a large extent. In the prior art, there are many automated grabbing devices, and grabbing devices with different structures are designed for different types of products. This method is not ideal for processing relatively heavy, unfixed products.
对金属制品来说,抓取方式可以通过夹爪或者磁铁吸附的方式来抓取,机械爪夹方式对工件的外型要求很高(必须是圆形或固定方型);一般板状金属制品结构,通过电磁体吸附的方式抓取是一种效率较高的方式,但通过电磁体吸附抓取时,对金属制品还有部分残余吸力未释放掉,导致无法轻松的脱离电磁体吸附,需要通过夹爪的二次夹取,提高生产成本。For metal products, the grasping method can be grasped by claws or magnet adsorption. The mechanical claw clamping method has high requirements on the appearance of the workpiece (must be round or fixed square); general plate metal products structure, grabbing by electromagnet adsorption is a high-efficiency method, but when grabbing by electromagnet adsorption, there is still some residual suction on metal products that has not been released, resulting in the inability to easily break away from the electromagnet adsorption. Through the secondary clamping of the jaws, the production cost is increased.
其次,现有的电磁抓取装置中作用于平面时,能够提供较大的磁吸力;但是,如果物体为非平面状结构,比如球形物体,电磁铁与物体的接触面积很小,能提供的磁吸力较小,因此能够抓取物体的重量较低,而且容易发生物体二次跌落。Secondly, when the existing electromagnetic grasping device acts on a plane, it can provide a large magnetic attraction force; however, if the object is a non-planar structure, such as a spherical object, the contact area between the electromagnet and the object is very small, which can provide The magnetic attraction force is small, so the weight of the object that can be grasped is low, and the object is prone to secondary falling.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种电磁式自动抓取装置。Aiming at the deficiencies of the prior art, the utility model provides an electromagnetic automatic grabbing device.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
本实用新型的电磁式自动抓取装置,包括底座、支架、横梁、水平传动机构、竖直传动机构、电磁抓取机构,所述支架安装于底座上,支架上部安装横梁,所述水平传动机构安装于横梁上,可沿着横梁水平运动;所述竖直传动机构安装于水平传动机构上;所述的电磁抓取机构固定于竖直传动机构下端,在竖直传动机构带动下在竖直方向上运动;The electromagnetic automatic grabbing device of the present utility model includes a base, a bracket, a beam, a horizontal transmission mechanism, a vertical transmission mechanism, and an electromagnetic grabbing mechanism. The bracket is installed on the base, and the beam is installed on the upper part of the bracket. Installed on the beam, it can move horizontally along the beam; the vertical transmission mechanism is installed on the horizontal transmission mechanism; the electromagnetic grabbing mechanism is fixed on the lower end of the vertical transmission mechanism, driven by the vertical transmission mechanism movement in direction
所述电磁抓取机构包括圆板和电磁铁,所述竖直传动机构下端与圆板边缘固定连接,所述圆板下表面间隔均匀设有多个电磁铁,所述圆板和电磁铁通过弹簧连接。The electromagnetic grabbing mechanism includes a circular plate and an electromagnet, the lower end of the vertical transmission mechanism is fixedly connected to the edge of the circular plate, and a plurality of electromagnets are evenly spaced on the lower surface of the circular plate, and the circular plate and the electromagnet pass through Spring connection.
优选地,本实用新型还包括自动推料机构,所述自动推料机构包括推料气缸和推料杆,所述推料气缸的缸体固定安装在竖直传动机构的下部,位于圆板的上方;所述推料气缸的活塞杆方向竖直向下,并连接有推料杆,所述的圆板上对应推料杆的位置设置有配合推料杆的推料孔,所述推料杆能够在推料气缸的驱动下,经过推料孔伸入圆板内。Preferably, the utility model also includes an automatic material pushing mechanism, which includes a material pushing cylinder and a material pushing rod. Above; the direction of the piston rod of the pusher cylinder is vertically downward, and is connected with a pusher rod, and the position corresponding to the pusher rod on the circular plate is provided with a pusher hole matching the pusher rod, and the pusher rod The rod can be driven into the circular plate through the pushing hole by the pushing cylinder.
优选地,所述底座上设有滑槽,支架通过滑槽与底座滑动连接,支架可沿着滑槽在底座上前后移动。Preferably, a chute is provided on the base, and the bracket is slidably connected to the base through the chute, and the bracket can move forward and backward on the base along the chute.
优选地,所述的电磁铁设置5-25个。Preferably, there are 5-25 electromagnets.
工作时,启动水平传动机构、竖直传动机构和电磁抓取机构,使电磁抓取机构碰触到金属物体,控制竖直传动机构向下压,使每个电磁铁均与金属物体接触,然后启动电磁抓取机构的电磁铁吸住金属物体,在程序的控制下通过水平传动机构、竖直传动机构以及支架在滑轨上的运动,将金属物体搬运到目的地,同时断开电磁铁的电路,并启动自动推料机构,驱动连接着推料气缸活塞杆的推料杆通过推料孔伸入圆板内,将金属物体推落,从而完成整个金属物体的自动化抓取和搬运过程。When working, start the horizontal transmission mechanism, vertical transmission mechanism and electromagnetic grasping mechanism, make the electromagnetic grasping mechanism touch the metal object, control the vertical transmission mechanism to press down, so that each electromagnet is in contact with the metal object, and then The electromagnet that activates the electromagnetic grasping mechanism attracts the metal object, and under the control of the program, the metal object is transported to the destination through the horizontal transmission mechanism, the vertical transmission mechanism and the movement of the bracket on the slide rail, and the electromagnet is disconnected at the same time. circuit, and start the automatic pusher mechanism, drive the pusher rod connected to the pusher cylinder piston rod to extend into the circular plate through the pusher hole, and push the metal object down, thus completing the automatic grabbing and handling process of the entire metal object.
本实用新型由于采用了上述技术方案,具备以下有益效果:Due to the adoption of the above-mentioned technical scheme, the utility model has the following beneficial effects:
1、本实用新型通过使电磁铁通过弹簧与圆板连接,即使要搬运的金属物体上表面为非平面结构,多个电磁铁的底部均能够作用于物体的上表面,与物体的接触面积大,通电后能够提供较大的磁吸力;因此,能够捡拾抓取和搬运形状复杂、质量大的金属物;其次,通过磁吸力的方式吸持金属物体,对操控的精准性要求较低,易于操作。1. The utility model connects the electromagnet to the circular plate through the spring. Even if the upper surface of the metal object to be transported is a non-planar structure, the bottoms of multiple electromagnets can act on the upper surface of the object, and the contact area with the object is large. , after power on, it can provide a large magnetic attraction force; therefore, it can pick up, grasp and carry metal objects with complex shapes and high mass; secondly, the metal objects are held by magnetic attraction force, which requires less precision in manipulation and is easy to operate.
2、本实用新型集成了智能控制系统,自动传输机构、自动电磁抓取等自动化模块,采用自动化电磁抓取方法来抓取和搬运物体,设置多个电磁铁不仅可以提供更大的抓取力,同时也可以让抓取力施力更均匀,保证金属物体的抓取可靠性;其次,本实用新型还针对电磁抓取不易脱落的问题,设计了自动推料机构,通过推料气缸和推料杆的配合,能克服电磁铁余磁,快速推落被抓取的金属零件,避免二次抓取,大大提高了工作效率。2. The utility model integrates intelligent control system, automatic transmission mechanism, automatic electromagnetic grasping and other automatic modules, adopts automatic electromagnetic grasping method to grasp and carry objects, and setting multiple electromagnets can not only provide greater grasping force At the same time, it can also make the grasping force more uniform and ensure the reliability of the grasping of metal objects; secondly, the utility model also designs an automatic material pushing mechanism for the problem that the electromagnetic grasping is not easy to fall off. The cooperation of the material rod can overcome the residual magnetism of the electromagnet, quickly push down the grasped metal parts, avoid secondary grasping, and greatly improve the work efficiency.
由此可见,本实用新型结构简单,操作简便,节约劳动力,可持续工作时间长,相比传统人工方式,提高了生产效率和工作质量,降低了成产成本和人工成本,又能极大的改善了工人的工作环境和工作强度,具有良好的应用前景。It can be seen that the utility model has the advantages of simple structure, easy operation, labor saving, and long sustainable working time. The working environment and working intensity of the workers are improved, and the utility model has good application prospects.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型底座的局部放大视图。Fig. 2 is a partially enlarged view of the base of the utility model.
附图中:1-底座;2-支架;3-横梁;4-水平传动机构;5-竖直传动机构; 6-圆板;7-电磁铁;8-弹簧;9-推料气缸;10-推料杆;11-滑槽。In the accompanying drawings: 1-base; 2-support; 3-beam; 4-horizontal transmission mechanism; 5-vertical transmission mechanism; 6-circular plate; 7-electromagnet; 8-spring; 9-push material cylinder; - push rod; 11 - chute.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案及优点更加清楚明白,以下参照附图并举出优选实施例,对本实用新型进一步详细说明。然而,需要说明的是,说明书中列出的许多细节仅仅是为了使读者对本实用新型的一个或多个方面有一个透彻的理解,即便没有这些特定的细节也可以实现本实用新型的这些方面。In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below with reference to the drawings and preferred embodiments. However, it should be noted that many details listed in the specification are only for readers to have a thorough understanding of one or more aspects of the present invention, and these aspects of the present invention can be realized even without these specific details.
如图所示,本实用新型的电磁式自动抓取装置,包括底座1、支架2、横梁3、水平传动机构4、竖直传动机构5、电磁抓取机构,所述支架2安装于底座2上,所述底座1上设有滑槽11,支架2通过滑槽11与底座1滑动连接,支架2可沿着滑槽11在底座1上前后移动;所述支架2上部安装横梁3,所述水平传动机构4安装于横梁3上,可沿着横梁3水平运动;所述竖直传动机构5安装于水平传动机构4上;所述的电磁抓取机构固定于竖直传动机构5 下端,在竖直传动机构5带动下在竖直方向上运动;所述电磁抓取机构包括圆板6和电磁铁7,所述竖直传动机构5下端与圆板6边缘固定连接,所述圆板6下表面间隔均匀设有6个电磁铁7,所述圆板6和电磁铁7通过弹簧8连接;本实用新型还包括自动推料机构,所述自动推料机构包括推料气缸9和推料杆10,所述推料气缸9的缸体固定安装在竖直传动机构5的下部,位于圆板6的上方;所述推料气缸9的活塞杆方向竖直向下,并连接有推料杆10,所述的圆板6上对应推料杆10的位置设置有配合推料杆10的推料孔,所述推料杆10能够在推料气缸9的驱动下,经过推料孔伸入圆板6内。As shown in the figure, the electromagnetic automatic grabbing device of the present utility model includes a base 1, a bracket 2, a beam 3, a horizontal transmission mechanism 4, a vertical transmission mechanism 5, and an electromagnetic grabbing mechanism. The bracket 2 is installed on the base 2 Above, the base 1 is provided with a chute 11, the bracket 2 is slidably connected with the base 1 through the chute 11, the bracket 2 can move back and forth on the base 1 along the chute 11; the upper part of the bracket 2 is equipped with a beam 3, the The horizontal transmission mechanism 4 is installed on the crossbeam 3 and can move horizontally along the crossbeam 3; the vertical transmission mechanism 5 is installed on the horizontal transmission mechanism 4; the electromagnetic grabbing mechanism is fixed on the vertical transmission mechanism 5 lower ends, Driven by the vertical transmission mechanism 5, it moves in the vertical direction; the electromagnetic grabbing mechanism includes a circular plate 6 and an electromagnet 7, and the lower end of the vertical transmission mechanism 5 is fixedly connected with the edge of the circular plate 6, and the circular plate 6 The lower surface is evenly spaced with 6 electromagnets 7, and the circular plate 6 and the electromagnet 7 are connected by a spring 8; the utility model also includes an automatic pushing mechanism, which includes a pushing cylinder 9 and a pushing mechanism. Material rod 10, the cylinder block of described pushing material cylinder 9 is fixedly installed in the bottom of vertical transmission mechanism 5, is positioned at the top of circular plate 6; The piston rod direction of described pushing material cylinder 9 is vertically downward, and is connected with pushing The feed rod 10, the position corresponding to the push rod 10 on the circular plate 6 is provided with a push hole that matches the push rod 10, and the push rod 10 can pass through the push hole driven by the push cylinder 9 Stretch in the circular plate 6.
工作时,启动水平传动机构4、竖直传动机构5和电磁抓取机构,使电磁抓取机构碰触到金属物体,控制竖直传动机构5向下压,使每个电磁铁7均与金属物体接触,然后启动电磁抓取机构的电磁铁7吸住金属物体,在程序的控制下通过水平传动机构4、竖直传动机构5以及支架2在滑轨11上的运动,将金属物体搬运到目的地,同时断开电磁铁7的电路,并启动自动推料机构,驱动连接着推料气缸9活塞杆的推料杆10通过推料孔伸入圆板6内,将金属物体推落,从而完成整个金属物体的自动化抓取和搬运过程。During work, start the horizontal transmission mechanism 4, the vertical transmission mechanism 5 and the electromagnetic grasping mechanism, so that the electromagnetic grasping mechanism touches the metal object, and the vertical transmission mechanism 5 is controlled to press down, so that each electromagnet 7 is in contact with the metal object. The object touches, and then the electromagnet 7 of the electromagnetic grasping mechanism is started to attract the metal object, and the metal object is transported to the Destination, disconnect the circuit of electromagnet 7 simultaneously, and start automatic material pushing mechanism, drive the pushing rod 10 that is connected with pushing cylinder 9 piston rods and stretch in the circular plate 6 through the pushing hole, metal objects are pushed down, Thereby completing the automatic grabbing and handling process of the entire metal object.
由此可见,本实用新型结构简单,操作简便,制造成本低,省时省力,具有良好的应用前景。It can be seen that the utility model has the advantages of simple structure, easy operation, low manufacturing cost, time saving and labor saving, and has good application prospect.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present utility model.
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