CN209319136U - An adjustable jig for aluminum alloy welding - Google Patents
An adjustable jig for aluminum alloy welding Download PDFInfo
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- CN209319136U CN209319136U CN201920000841.0U CN201920000841U CN209319136U CN 209319136 U CN209319136 U CN 209319136U CN 201920000841 U CN201920000841 U CN 201920000841U CN 209319136 U CN209319136 U CN 209319136U
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- 238000003466 welding Methods 0.000 title claims abstract description 34
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 12
- 238000000034 method Methods 0.000 abstract description 8
- 238000012545 processing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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- 238000012360 testing method Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及电焊设备技术领域,具体为一种铝合金焊接用可调工装夹具。The utility model relates to the technical field of electric welding equipment, in particular to an adjustable fixture for aluminum alloy welding.
背景技术Background technique
随着社会的发展,科技的进步,电焊在生活中的应用也越来越广泛,大到飞机轮船高铁汽车等交通工具,小到电视电脑手机等等电子产品,没有焊接就没有产品,焊接是通过加热或加压,或两者并用,使两工件产生原子间结合的加工工艺和联接方式,焊接应用广泛,既可用于金属,也可用于非金属,比如任何电子产品的电路板,必须通过焊接将各种电子元器件相互连接起来,才能正常工作,夹具是指机械制造过程中用来固定加工对象,使之占有正确的位置,以接受加工或检测的装置,又称卡具,从广义上说,在工艺过程中的任何工序,用来迅速、方便、安全地安装工件的装置,都可称为夹具,焊接用的夹具就是电焊中常用的设备之一,目前市场上的焊接用夹具存在着一些方面的不足,比如夹持不牢固,角度调整不便等缺点,因此需要研发一种夹持牢固,方便调节的焊接夹具。With the development of society and the advancement of science and technology, the application of electric welding in daily life is becoming more and more extensive, ranging from vehicles such as airplanes, ships, high-speed rails and automobiles, to electronic products such as TVs, computers, mobile phones, etc. Without welding, there is no product. Welding is Through heating or pressure, or both, the processing technology and connection method that makes the two workpieces produce interatomic bonding, welding is widely used, and can be used for both metal and non-metal, such as the circuit board of any electronic product, must pass Welding connects various electronic components to each other in order to work normally. The fixture refers to the device used to fix the processing object in the process of mechanical manufacturing so that it can occupy the correct position to accept processing or testing. It is also called fixture, in a broad sense. As mentioned above, in any process in the process, the device used to install the workpiece quickly, conveniently and safely can be called a fixture. The welding fixture is one of the commonly used equipment in electric welding. The welding fixture currently on the market There are some deficiencies, such as weak clamping and inconvenient angle adjustment. Therefore, it is necessary to develop a welding fixture with firm clamping and convenient adjustment.
实用新型内容Utility model content
本实用新型的目的在于提供一种铝合金焊接用可调工装夹具,以解决上述背景技术中提出的焊接夹具夹持不牢固且不便调节角度的问题。The purpose of this utility model is to provide an adjustable jig for aluminum alloy welding, so as to solve the problems that the welding jig is not firmly clamped and the angle is inconvenient to adjust in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种铝合金焊接用可调工装夹具,包括工作台,所述工作台顶部表面开有滑槽,所述滑槽滑动连接有相配合的滑块,所述滑块顶部右侧设置有一号定位螺丝,所述滑块顶部设置有支撑杆,所述支撑杆右侧壁横向设置有转轴,且所述转轴贯穿支撑杆,所述转轴左端设置有手轮,所述手轮顶部设置有把手,所述手轮底部设置有二号定位螺丝,所述转轴右端设置有竖杆,所述竖杆底部设置有固定夹块,所述竖杆顶部套接有移动夹块,所述移动夹块顶部左侧设置有固定螺丝,且所述固定螺丝贯穿移动夹块与转轴螺接,所述工作台顶部中间设置有液压缸,所述液压缸顶部设置有液压杆,所述液压杆顶部设置有升降平台。In order to achieve the above purpose, the utility model provides the following technical solutions: an adjustable fixture for aluminum alloy welding, including a workbench, the top surface of the workbench is provided with a chute, and the chute is slidably connected with a matching slide block, the top right side of the slider is provided with a No. 1 positioning screw, the top of the slider is provided with a support rod, the right side wall of the support rod is horizontally provided with a rotating shaft, and the rotating shaft runs through the supporting rod, and the left end of the rotating shaft is provided There is a hand wheel, the top of the hand wheel is provided with a handle, the bottom of the hand wheel is provided with a No. 2 positioning screw, the right end of the shaft is provided with a vertical bar, the bottom of the vertical bar is provided with a fixed clip, and the top of the vertical bar A movable clamp is sleeved, and a fixed screw is provided on the left side of the top of the movable clamp, and the fixed screw penetrates through the movable clamp and is screwed to the rotating shaft. A hydraulic cylinder is arranged in the middle of the top of the workbench, and the top of the hydraulic cylinder A hydraulic rod is provided, and a lifting platform is provided on the top of the hydraulic rod.
优选的,所述滑槽底部设置有与一号定位螺丝相配合的螺孔。Preferably, the bottom of the chute is provided with a screw hole matched with the No. 1 positioning screw.
优选的,所述支撑杆左侧壁设顶部呈圆形分布有与二号定位螺丝相配合的螺孔。Preferably, the top of the left side wall of the support rod is arranged in a circle with screw holes matching the No. 2 set screw.
优选的,所述移动夹块的底部和固定夹块的顶部设置有锯齿纹层。Preferably, the bottom of the movable clamping block and the top of the fixed clamping block are provided with zigzag layers.
优选的,所述工作台底部均匀设置有支撑脚架,所述支撑脚架上开有固定孔。Preferably, the bottom of the workbench is uniformly provided with a support stand, and a fixing hole is opened on the support stand.
与现有技术相比,本实用新型的有益效果是:通过该一种铝合金焊接用可调工装夹具的设置,结构设计合理,通过移动夹块和固定夹块的配合,实现了对需要焊接工件的夹持,通过固定螺丝实现了对工件的夹紧,通过手轮和转轴的配合,方便在焊接过程中调整工件的角度,通过滑槽和滑块相配合,方便设备可以夹持大小不同的工件,通过液压缸和液压杆的配合,可以根据工件高度的不同调整升降平台的高度,方便完成焊接工作。Compared with the prior art, the beneficial effect of the utility model is: through the setting of the adjustable jig for aluminum alloy welding, the structural design is reasonable, and through the cooperation of the moving clamp block and the fixed clamp block, the required welding is realized. The clamping of the workpiece is realized by the fixing screw. Through the cooperation of the hand wheel and the rotating shaft, it is convenient to adjust the angle of the workpiece during the welding process. Through the cooperation of the chute and the slider, it is convenient for the equipment to clamp different sizes. Through the cooperation of the hydraulic cylinder and the hydraulic rod, the height of the lifting platform can be adjusted according to the height of the workpiece to facilitate the completion of the welding work.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2为本实用新型侧视结构示意图;Fig. 2 is the utility model side view structure diagram;
图3为本实用新型俯视结构示意图。Fig. 3 is a schematic diagram of the top view structure of the utility model.
图中:1工作台、2滑槽、3支撑脚架、4升降平台、5液压杆、6液压缸、7滑块、8一号定位螺丝、9支撑杆、10二号定位螺丝、11把手、12手轮、13转轴、14固定螺丝、15移动夹块、16竖杆、17固定夹块。In the figure: 1 workbench, 2 chute, 3 support tripod, 4 lifting platform, 5 hydraulic rod, 6 hydraulic cylinder, 7 slider, 8 No. 1 positioning screw, 9 support rod, 10 No. 2 positioning screw, 11 handle , 12 handwheels, 13 shafts, 14 fixing screws, 15 moving clamps, 16 vertical rods, 17 fixed clamps.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-3,本实用新型提供如下技术方案:一种铝合金焊接用可调工装夹具,包括工作台1,所述工作台1顶部表面开有滑槽2,所述滑槽2滑动连接有相配合的滑块7,所述滑块7顶部右侧设置有一号定位螺丝8,所述滑块7顶部设置有支撑杆9,所述支撑杆9右侧壁横向设置有转轴13,且所述转轴13贯穿支撑杆9,所述转轴13左端设置有手轮12,所述手轮12顶部设置有把手11,所述手轮12底部设置有二号定位螺丝10,所述转轴13右端设置有竖杆16,所述竖杆16底部设置有固定夹块17,所述竖杆16顶部套接有移动夹块15,所述移动夹块15顶部左侧设置有固定螺丝14,且所述固定螺丝14贯穿移动夹块15与转轴13螺接,所述工作台1顶部中间设置有液压缸6,所述液压缸6顶部设置有液压杆5,所述液压杆5顶部设置有升降平台4。Please refer to Figures 1-3, the utility model provides the following technical solutions: an adjustable fixture for aluminum alloy welding, including a workbench 1, a chute 2 is opened on the top surface of the workbench 1, and the chute 2 slides A matching slider 7 is connected, the right side of the top of the slider 7 is provided with a No. 1 set screw 8, the top of the slider 7 is provided with a support rod 9, and the right side wall of the support rod 9 is provided with a rotating shaft 13 transversely, And the rotating shaft 13 runs through the support rod 9, the left end of the rotating shaft 13 is provided with a hand wheel 12, the top of the hand wheel 12 is provided with a handle 11, the bottom of the hand wheel 12 is provided with a No. 2 set screw 10, and the rotating shaft 13 The right end is provided with a vertical bar 16, the bottom of the vertical bar 16 is provided with a fixed clamp block 17, the top of the vertical bar 16 is sleeved with a movable clamp block 15, and the left side of the mobile clamp block 15 top is provided with a fixed screw 14, and The fixing screw 14 runs through the moving clamp block 15 and is screwed to the rotating shaft 13. A hydraulic cylinder 6 is arranged in the middle of the top of the workbench 1. A hydraulic rod 5 is arranged on the top of the hydraulic cylinder 6. A lifting rod 5 is arranged on the top of the hydraulic rod 5. platform4.
其中,所述滑槽2底部设置有与一号定位螺丝8相配合的螺孔,方便根据工件大小调整距离。Wherein, the bottom of the chute 2 is provided with a screw hole matched with the No. 1 positioning screw 8, which is convenient for adjusting the distance according to the size of the workpiece.
其中,所述支撑杆9左侧壁设顶部呈圆形分布有与二号定位螺丝10相配合的螺孔,方便焊接时固定焊接角度。Wherein, the top of the left side wall of the support rod 9 is provided with screw holes matching the No. 2 positioning screw 10 in a circular distribution, so as to facilitate the fixing of the welding angle during welding.
其中,所述移动夹块15的底部和固定夹块17的顶部设置有锯齿纹层,使工件被夹持的更加牢固。Wherein, the bottom of the movable clamping block 15 and the top of the fixed clamping block 17 are provided with zigzag layers, so that the workpiece is clamped more firmly.
其中,所述工作台1底部均匀设置有支撑脚架3,所述支撑脚架3上开有固定孔,增加设备的稳定性。Wherein, the bottom of the workbench 1 is uniformly provided with a support tripod 3, and the support tripod 3 is provided with fixing holes to increase the stability of the equipment.
工作原理:在焊接工作过程中,工作人员首先将需要焊接的工件放置在升降平台4上,通过液压缸6带动液压杆5上升,液压杆5上升带动升降平台4上升,直至上升到合适的高度,然后移动滑块7,滑块7带动支撑杆9移动,支撑杆9带动转轴13移动,转轴13移动带动竖杆16移动,竖杆16带动固定夹块17和移动夹块15移动,移动到合适位置后通过一号定位螺丝8固定住滑块7,通过拧紧固定螺丝14带动移动夹块15向下移动,移动夹块15向下移动过程中将工件夹紧,当工件夹紧后,通过把手11转动手轮12,通过手轮12转动带动转轴13转动,转轴13转动带动竖杆16转动,竖杆16转动过程中调整需要焊接的角度,调整好焊接角度后,通过二号定位螺丝10固定焊接角度,然后开始焊接。Working principle: During the welding process, the staff first places the workpiece to be welded on the lifting platform 4, and the hydraulic cylinder 6 drives the hydraulic rod 5 to rise, and the hydraulic rod 5 rises to drive the lifting platform 4 to rise until it reaches a suitable height , then move the slider 7, the slider 7 drives the support rod 9 to move, the support rod 9 drives the rotating shaft 13 to move, the rotating shaft 13 moves to drive the vertical rod 16 to move, the vertical rod 16 drives the fixed clamp block 17 and the movable clamp block 15 to move, and moves to After the proper position, the slider 7 is fixed by the No. 1 positioning screw 8, and the moving clamp 15 is driven downward by tightening the fixing screw 14. The moving clamp 15 clamps the workpiece during the downward movement. When the workpiece is clamped, pass The handle 11 turns the handwheel 12, and the rotation of the handwheel 12 drives the rotation of the shaft 13, and the rotation of the shaft 13 drives the rotation of the vertical bar 16. During the rotation of the vertical bar 16, the angle to be welded is adjusted. After the welding angle is adjusted, the No. 2 set screw 10 Fix the welding angle and start welding.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110561019A (en) * | 2019-09-10 | 2019-12-13 | 河海大学常州校区 | student uses welding operation panel |
CN110576399A (en) * | 2019-08-31 | 2019-12-17 | 南京灵雀智能制造有限公司 | Clamping mechanism convenient to angle regulation |
CN112059483A (en) * | 2020-08-30 | 2020-12-11 | 安徽双骏智能科技有限公司 | Electric control clamping device for robot welding production and using method thereof |
CN114789319A (en) * | 2022-04-27 | 2022-07-26 | 苏州市品润金属制品有限公司 | Photovoltaic automation equipment supports base welding frock |
-
2019
- 2019-01-02 CN CN201920000841.0U patent/CN209319136U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110576399A (en) * | 2019-08-31 | 2019-12-17 | 南京灵雀智能制造有限公司 | Clamping mechanism convenient to angle regulation |
CN110561019A (en) * | 2019-09-10 | 2019-12-13 | 河海大学常州校区 | student uses welding operation panel |
CN112059483A (en) * | 2020-08-30 | 2020-12-11 | 安徽双骏智能科技有限公司 | Electric control clamping device for robot welding production and using method thereof |
CN112059483B (en) * | 2020-08-30 | 2022-03-25 | 安徽双骏智能科技有限公司 | Electric control clamping device for robot welding production and using method thereof |
CN114789319A (en) * | 2022-04-27 | 2022-07-26 | 苏州市品润金属制品有限公司 | Photovoltaic automation equipment supports base welding frock |
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Address after: No. 1518 Linhu Avenue, Lili Town, Wujiang District, Suzhou City, Jiangsu Province, 215200 Patentee after: Zhaomo Vacuum Equipment (Suzhou) Co.,Ltd. Country or region after: China Address before: 201508 building 11, 188 Shanfeng Road, Shanyang Town, Jinshan District, Shanghai Patentee before: Zhaomo vacuum equipment (Shanghai) Co.,Ltd. Country or region before: China |