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CN209311017U - A kind of airtightness testing machine for middle layer spray arm - Google Patents

A kind of airtightness testing machine for middle layer spray arm Download PDF

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Publication number
CN209311017U
CN209311017U CN201821823639.XU CN201821823639U CN209311017U CN 209311017 U CN209311017 U CN 209311017U CN 201821823639 U CN201821823639 U CN 201821823639U CN 209311017 U CN209311017 U CN 209311017U
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spray arm
cylinder
middle layer
test
layer spray
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王雪峦
曹玉明
刘树清
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Zhongshan Guikai Electrical Appliance Technology Co ltd
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Zhongshan Guikai Electrical Appliance Technology Co ltd
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Abstract

The utility model discloses a middle level spray arm gas tightness test machine, including the testboard, locate electric cabinet and pressure sensor below the testboard, locate the test jig on the testboard, locate the first at test jig top, second gas, third cylinder, locate the support mould that is used for placing middle level spray arm of test jig bottom, be connected with respectively with the left side of middle level spray arm upper segment, have the first seal block and the second seal block of side profile adaptation on the cylinder post of first, second cylinder, be connected with the third seal block on the cylinder post of third cylinder, be equipped with on the third seal block with the first gas pocket of third cylinder and middle level spray arm internal cavity and with the second gas pocket of first gas pocket intercommunication, pressure sensor pass through the trachea with the second gas pocket intercommunication; compared with the prior art, the utility model discloses when middle level spray arm welding department gas leakage, can detect atmospheric pressure through trachea and middle level spray arm cavity intercommunication pressure sensor and change, and then make the gas leakage and judge, simple structure, test accuracy is high.

Description

一种中层喷臂气密性测试机A kind of airtightness testing machine for middle layer spray arm

技术领域technical field

本实用新型涉及气密性测试领域,尤其涉及一种中层喷臂气密性测试机。The utility model relates to the field of air tightness testing, in particular to an air tightness testing machine for a middle layer spray arm.

背景技术Background technique

有的洗碗机,为了洗涤效果更好,通常设有三个喷臂,下喷臂用于清洗下碗蓝里面的餐具,中层喷臂和上喷臂分别用来直接对上碗蓝的底部和顶部喷水来洗涤上碗蓝内的餐具;一般情况下中层喷臂用于连接喷臂水管的接口和喷臂上的喷孔均位于中层喷臂的喷臂上片,在洗涤过程中,水经中层喷臂的喷臂水管接口进入中层喷臂的内腔,然后在由喷孔喷出,水在经喷孔喷出使带动喷臂旋转,并把餐具洗涤干净;在这个过程中,如果喷臂上片和喷臂下片焊接不合格,密封性不严,就会影响水流喷出的压力,影响中层喷臂的旋转速度,进而影响洗涤效果。Some dishwashers usually have three spray arms for better washing effect. The lower spray arm is used to clean the tableware in the lower bowl basket, the middle spray arm and the upper spray arm are used to directly face the bottom and the upper bowl basket respectively. Spray water on the top to wash the tableware in the upper bowl; generally, the interface of the middle spray arm for connecting the water pipe of the spray arm and the spray holes on the spray arm are located on the upper piece of the spray arm of the middle spray arm. During the washing process, the water Enter the inner cavity of the middle spray arm through the spray arm water pipe interface of the middle spray arm, and then spray out from the spray hole, and the water sprays out through the spray hole to drive the spray arm to rotate and clean the tableware; in this process, if If the welding of the upper piece of the spray arm and the lower piece of the spray arm is unqualified, and the sealing is not strict, it will affect the pressure of the water spray, affect the rotation speed of the spray arm in the middle layer, and then affect the washing effect.

实用新型内容Utility model content

本实用新型的目的在于解决现有技术存在的问题,提供一种中层喷臂气密性测试机。The purpose of the utility model is to solve the problems existing in the prior art, and to provide an air tightness testing machine for the middle spray arm.

为实现上述目的,本实用新型所采用的技术方案为一种中层喷臂气密性测试机,所述中层喷臂气密性测试机包括测试台、设于测试台下方的电控箱和压力传感器、设于测试台上的测试架、设于测试架顶部的第一气缸、第二气缸和第三气缸、设于测试架底部的用于放置中层喷臂且与中层喷臂下片适配的支撑模具,所述第一气缸缸柱上连接有与中层喷臂上片左侧外形适配的第一密封块,所述第二气缸缸柱上连接与中层喷臂上片右侧外形适配的第二密封块,所述第三气缸缸柱上连接有用于密封喷臂水管接口的第三密封块,所述第三密封块上设有与第三气缸及中层喷臂内部腔体连通的第一气孔及与第一气孔连通的第二气孔,所述压力传感器通过气管与所述第二气孔连通。In order to achieve the above object, the technical solution adopted in the utility model is a middle layer spray arm air tightness testing machine, the middle layer spray arm air tightness test machine includes a test bench, an electric control box and a pressure The sensor, the test stand on the test bench, the first cylinder, the second cylinder and the third cylinder on the top of the test stand, and the bottom of the test stand are used to place the middle spray arm and are adapted to the lower part of the middle spray arm The first cylinder column is connected with a first sealing block that is adapted to the shape of the left side of the middle layer spray arm, and the second cylinder column is connected with the shape of the right side of the middle layer spray arm. The second sealing block is equipped, the third sealing block is connected to the cylinder column of the third cylinder for sealing the water pipe interface of the spray arm, and the third sealing block is provided with the inner cavity of the third cylinder and the middle spray arm The first air hole and the second air hole communicated with the first air hole, the pressure sensor communicates with the second air hole through the air tube.

作为本实用新型的一种改进,所述测试台上设有支架和用于装水的水池,所述支架上设有用于与测试架连接的升降组件,所述支架横跨所述水池,支架的横梁位于所述水池上方,所述测试架件可在所述升降组件的作用下浸入所述水池或在升降组件的作用下从所述水池离开。As an improvement of the present utility model, a bracket and a pool for holding water are provided on the test platform, and a lifting assembly for connecting with the test frame is provided on the bracket, the bracket spans the pool, and the bracket The crossbeam is located above the water pool, and the test frame can be immersed in the water pool under the action of the lifting assembly or leave the water pool under the action of the lifting assembly.

作为本实用新型的一种改进,所述升降组件为设于支架横梁上的升降气缸,所述测试架与所述升降气缸连接。As an improvement of the present utility model, the lifting component is a lifting cylinder arranged on a support beam, and the test frame is connected with the lifting cylinder.

作为本实用新型的一种改进,所述测试架的顶部设有两个导向杆,所述导向杆穿过所述支架的横梁对称的设于所述升降组件的两侧。As an improvement of the present utility model, two guide rods are arranged on the top of the test frame, and the guide rods pass through the beam of the bracket and are symmetrically arranged on both sides of the lifting assembly.

作为本实用新型的一种改进,所述测试台下方设有稳压阀,所述稳压阀与所述中层喷臂内部腔体连通。As an improvement of the utility model, a pressure stabilizing valve is provided under the test platform, and the stabilizing valve communicates with the inner cavity of the middle spray arm.

作为本实用新型的一种改进,所述第三密封块上设有与中层喷臂内部腔体连通的第三气孔,所述稳压阀通过气管与第三气孔连通。As an improvement of the utility model, the third sealing block is provided with a third air hole communicating with the inner cavity of the middle spray arm, and the pressure stabilizing valve communicates with the third air hole through an air pipe.

作为本实用新型的一种改进,所述第三密封块下端设有塞柱,所述塞柱与所述中层喷臂上片的配水口适配且在进行气密性测试时置于所述配水口内。As an improvement of the present utility model, the lower end of the third sealing block is provided with a plug, and the plug is adapted to the water distribution port on the upper piece of the middle spray arm and placed in the In the water distribution port.

与现有技术相比,本实用新型的一种中层喷臂气密性测试机具有以下优点:Compared with the prior art, a middle spray arm air tightness testing machine of the utility model has the following advantages:

本实用新型的一种中层喷臂气密性测试机,第一密封块和第二密封块分别将中层喷臂上片左右两侧的喷孔密封,第三密封块将中层喷臂上片用于连接喷臂水管的接口密封;然后通过第三气缸向中层喷臂腔体内通气,当中层喷臂焊接处漏气时,通过气管与中层喷臂腔体连通压力传感器可以检测到气压变化,进而做出漏气判定,结构简单,测试精确度高。In the air tightness testing machine of the middle spray arm of the utility model, the first sealing block and the second sealing block respectively seal the spray holes on the left and right sides of the upper piece of the middle spray arm, and the third sealing block seals the upper piece of the middle spray arm with The interface connected to the water pipe of the spray arm is sealed; then the third cylinder is ventilated into the cavity of the middle spray arm. The air leakage judgment is made, the structure is simple, and the test accuracy is high.

附图说明Description of drawings

图1为本实用新型一种中层喷臂气密性测试机的结构示意图Fig. 1 is the structural representation of a kind of airtightness testing machine of the middle layer spray arm of the utility model

图2为图1另一方向的结构示意图;Fig. 2 is a structural schematic diagram of another direction of Fig. 1;

图中:1.测试台、2.测试架、21.导向杆、22.第一气缸、221.第一密封块、 23.第二气缸、231.第二密封块、24.第三气缸、241.第三密封块、3.电控箱、 4.压力传感器、5.支架、6.水池、7.升降气缸、8.稳压阀、9.中层喷臂In the figure: 1. Test stand, 2. Test frame, 21. Guide rod, 22. The first cylinder, 221. The first sealing block, 23. The second cylinder, 231. The second sealing block, 24. The third cylinder, 241. The third sealing block, 3. Electric control box, 4. Pressure sensor, 5. Bracket, 6. Pool, 7. Lifting cylinder, 8. Regulator valve, 9. Middle spray arm

本实用新型功能的实现及优点将结合实施例,参照附图做进一步说明。The realization and advantages of the functions of the utility model will be further described in conjunction with the embodiments and with reference to the accompanying drawings.

具体实施方式Detailed ways

下面结合附图和较佳的实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and preferred embodiment the utility model is described further.

如图1、图2所示,一种中层喷臂气密性测试机,中层喷臂气密性测试机包括测试台1、设于测试台1下方的电控箱3和压力传感器4、设于测试台1上的测试架2、设于测试架2顶部的第一气缸22、第二气缸23和第三气缸24、设于测试架2底部的用于放置中层喷臂9且与中层喷臂9下片适配的支撑模具,第一气缸22缸柱上连接有与中层喷臂9上片左侧外形适配的第一密封块221,第二气缸23缸柱上连接与中层喷臂9上片右侧外形适配的第二密封块231,第三气缸24缸柱上连接有用于密封喷臂水管接口的第三密封块241,第三密封块241上设有与第三气缸24及中层喷臂9内部腔体连通的第一气孔及与第一气孔连通的第二气孔,压力传感器4通过气管与第二气孔连通(第一气孔、第二气孔及气管未在图纸上标示)。As shown in Fig. 1 and Fig. 2, a kind of middle layer spray arm air tightness test machine, middle layer spray arm air tightness test machine comprises test bench 1, is located at test bench 1 below electric control box 3 and pressure sensor 4, sets The test frame 2 on the test stand 1, the first cylinder 22, the second cylinder 23 and the third cylinder 24 that are located on the top of the test frame 2, the middle spray arm 9 that is located at the bottom of the test frame 2 and is connected with the middle spray The support mold for the lower part of the arm 9, the first cylinder 22 cylinder column is connected with the first sealing block 221 adapted to the shape of the left side of the upper part of the middle spray arm 9, the second cylinder 23 cylinder column is connected with the middle spray arm 9. The second sealing block 231 that is adapted to the shape on the right side of the upper piece, the third sealing block 241 that is used to seal the water pipe interface of the spray arm is connected to the third cylinder 24 cylinder column, and the third sealing block 241 is provided with the third sealing block 241. The first air hole communicated with the inner cavity of the middle layer spray arm 9 and the second air hole communicated with the first air hole, and the pressure sensor 4 communicates with the second air hole through the air pipe (the first air hole, the second air hole and the air pipe are not marked on the drawing) .

优选地,测试台1上设有支架5和用于装水的水池6,支架5上设有用于与测试架2连接的升降组件,升降组件为设于支架5横梁上的升降气缸7,支架5 横跨水池,支架5的横梁位于水池6上方,测试架2件可在升降组件的作用下浸入水池6或在升降组件的作用下从水池6离开;当对中层喷臂9通气后,可以将测试架2浸入水中,使中层喷臂9被水浸没,当中层喷臂9上片与下片焊接处漏气时,会在水面产生气泡;水池6和压力传感器4一起进行漏气判定,双重检测,精度更高。Preferably, the test bench 1 is provided with a support 5 and a pool 6 for holding water, and the support 5 is provided with a lifting assembly for connecting with the test frame 2, and the lifting assembly is a lifting cylinder 7 located on the support 5 beam, and the support 5 Across the pool, the crossbeam of the bracket 5 is located above the pool 6, and the 2 pieces of the test frame can be immersed in the pool 6 under the action of the lifting component or leave the pool 6 under the action of the lifting component; Immerse the test frame 2 in water so that the middle spray arm 9 is submerged in water. When air leakage occurs at the welding place between the upper piece and the lower piece of the middle spray arm 9, air bubbles will be generated on the water surface; Double detection, higher precision.

优选地,述测试架2的顶部设有两个导向杆21,导向杆21穿过支架5的横梁对称的设于升降气缸7的两侧;在升降气缸7带动测试架2上升或下降时,导向杆21可以起到导向作用,使运行平稳。Preferably, the top of the test frame 2 is provided with two guide rods 21, and the guide rods 21 pass through the crossbeam of the support 5 and are symmetrically arranged on both sides of the lifting cylinder 7; when the lifting cylinder 7 drives the test frame 2 to rise or fall, The guide rod 21 can play a guiding role to make the operation stable.

优选地,测试台1下方设有稳压阀8,稳压阀8与中层喷臂9内部腔体连通;第三密封块241上设有与中层喷臂9内部腔体连通的第三气孔,稳压阀8通过气管与第三气孔连通;在通过第三密封块241的第一气孔向中层喷臂9的腔体内通气时,启动稳压阀8,当中层喷臂9内部压强稳定后,停止通气,关闭稳压阀8,然后连通压力传感器4和中层喷臂9腔体,可以使测试结果更精准,避免气压不稳,影响判定(第三气孔及气管未在图上标示)。Preferably, a pressure stabilizing valve 8 is provided below the test bench 1, and the stabilizing valve 8 communicates with the inner cavity of the middle spray arm 9; the third sealing block 241 is provided with a third air hole communicated with the inner cavity of the middle spray arm 9, The pressure stabilizing valve 8 communicates with the third air hole through the air pipe; when the first air hole of the third sealing block 241 is ventilated into the cavity of the middle spray arm 9, the pressure stabilizing valve 8 is started, and after the internal pressure of the middle spray arm 9 is stabilized, Stop the ventilation, close the pressure regulator valve 8, and then connect the pressure sensor 4 and the cavity of the middle spray arm 9, which can make the test results more accurate and avoid unstable air pressure, which will affect the judgment (the third air hole and air pipe are not marked in the figure).

优选地,第三密封块241下端设有塞柱,塞柱与入中层喷臂9上片的配水口适配且在进行气密性测试时置于配水口内;当第三密封块241压设于中层喷臂9上片时,塞柱置于配水口内,既可以定位,又可以使密封更严密,配水口处漏气,影响测试结果。Preferably, the lower end of the third sealing block 241 is provided with a plug, and the plug is adapted to the water distribution port on the upper sheet of the spray arm 9 in the middle layer and is placed in the water distribution port when the air tightness test is performed; when the third sealing block 241 is pressed to set When the middle layer spray arm 9 is loaded, the plug is placed in the water distribution port, which can be positioned and can make the seal tighter, and the water distribution port will leak air, which will affect the test results.

本实用新型的工作原理为:工作时,将中层喷臂9放入支撑模具,然后启动电控箱3,在控制系统的作用下,第一密封块221和第二密封块231分别将中层喷臂9上片左右两侧的喷孔密封,第三密封块241将中层喷臂9上片连接喷臂水管的接口密封并使塞柱进入喷臂水管接口内;之后通过第三气缸24向中层喷臂9腔体内通气,当稳压阀8测试中层喷臂9内的气压稳定后,停止通气,接通第二气孔与压力传感器4,同时升降气缸7将测试架2浸入水中,当压力传感器4检测到中层喷臂9腔体内气压变小/水池6中有气泡产生时或者中层喷臂 9腔体内气压变小同时水池6中有气泡产生时,证明中层喷臂9的焊接处漏气。The working principle of the utility model is: when working, put the middle layer spray arm 9 into the supporting mold, then start the electric control box 3, and under the action of the control system, the first sealing block 221 and the second sealing block 231 spray the middle layer respectively. The nozzle holes on the left and right sides of the upper piece of the arm 9 are sealed, and the third sealing block 241 seals the interface connecting the upper piece of the spray arm 9 of the middle layer to the water pipe of the spray arm and makes the plug enter into the water pipe interface of the spray arm; Ventilation in the cavity of the spray arm 9, when the pressure stabilizing valve 8 tests the air pressure in the middle spray arm 9 is stable, stop the ventilation, connect the second air hole and the pressure sensor 4, and at the same time, the lifting cylinder 7 will immerse the test frame 2 in water, when the pressure sensor 4. When it is detected that the air pressure in the chamber of the middle spray arm 9 decreases/bubbles are generated in the pool 6, or when the air pressure in the cavity of the middle spray arm 9 decreases and bubbles are generated in the pool 6, it proves that the welding of the middle spray arm 9 leaks.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换或改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modification, equivalent replacement or improvement made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (7)

1.一种中层喷臂气密性测试机,其特征在于:所述中层喷臂气密性测试机包括测试台、设于测试台下方的电控箱和压力传感器、设于测试台上的测试架、设于测试架顶部的第一气缸、第二气缸和第三气缸、设于测试架底部的用于放置中层喷臂且与中层喷臂下片适配的支撑模具,所述第一气缸缸柱上连接有与中层喷臂上片左侧外形适配的第一密封块,所述第二气缸缸柱上连接与中层喷臂上片右侧外形适配的第二密封块,所述第三气缸缸柱上连接有用于密封喷臂水管接口的第三密封块,所述第三密封块上设有与第三气缸及中层喷臂内部腔体连通的第一气孔及与第一气孔连通的第二气孔,所述压力传感器通过气管与所述第二气孔连通。1. a middle layer spray arm air tightness testing machine, it is characterized in that: described middle layer spray arm air tightness test machine comprises test bench, is located at the electric control box and the pressure transducer below the test bench, is located at the test bench The test frame, the first cylinder, the second cylinder and the third cylinder located on the top of the test frame, the support mold for placing the middle spray arm and matching with the lower part of the middle spray arm, the first The cylinder column of the cylinder is connected with a first sealing block that is adapted to the shape of the left side of the middle layer spray arm, and the second cylinder column is connected with a second sealing block that is adapted to the shape of the right side of the middle layer spray arm. The cylinder column of the third cylinder is connected with a third sealing block for sealing the water pipe interface of the spray arm. The second air hole communicated with the air hole, and the pressure sensor communicates with the second air hole through the air tube. 2.按照权利要求1所述中层喷臂气密性测试机,其特征在于:所述测试台上设有支架和用于装水的水池,所述支架上设有用于与测试架连接的升降组件,所述支架横跨所述水池,支架的横梁位于所述水池上方,所述测试架件可在所述升降组件的作用下浸入所述水池或在升降组件的作用下从所述水池离开。2. According to claim 1, said middle layer spray arm air tightness testing machine is characterized in that: said test stand is provided with a support and a pool for holding water, and said support is provided with a lift for connecting with the test stand. Assemblies, the bracket spans the water pool, the beam of the bracket is located above the water pool, and the test frame can be immersed in the water pool under the action of the lifting assembly or leave the water pool under the action of the lifting assembly . 3.按照权利要求2所述中层喷臂气密性测试机,其特征在于:所述升降组件为设于支架横梁上的升降气缸,所述测试架与所述升降气缸连接。3. The airtightness testing machine for the middle layer spray arm according to claim 2, wherein the lifting component is a lifting cylinder arranged on a support beam, and the test frame is connected with the lifting cylinder. 4.按照权利要求3所述中层喷臂气密性测试机,其特征在于:所述测试架的顶部设有两个导向杆,所述导向杆穿过所述支架的横梁对称的设于所述升降组件的两侧。4. according to the said middle layer spray arm airtightness testing machine of claim 3, it is characterized in that: the top of said test frame is provided with two guide rods, and said guide rods pass through the crossbeam of said support and are symmetrically located at said Both sides of the lift assembly mentioned above. 5.按照权利要求2所述中层喷臂气密性测试机,其特征在于:所述测试台下方设有稳压阀,所述稳压阀与所述中层喷臂内部腔体连通。5. The air tightness testing machine for the middle spray arm according to claim 2, characterized in that: a pressure stabilizing valve is provided under the test platform, and the pressure stabilizing valve communicates with the inner cavity of the middle spray arm. 6.按照权利要求5所述中层喷臂气密性测试机,其特征在于:所述第三密封块上设有与中层喷臂内部腔体连通的第三气孔,所述稳压阀通过气管与第三气孔连通。6. According to claim 5, the middle layer spray arm air tightness testing machine is characterized in that: the third sealing block is provided with a third air hole communicating with the inner cavity of the middle layer spray arm, and the pressure stabilizing valve passes through the air pipe communicate with the third air hole. 7.按照权利要求1所述中层喷臂气密性测试机,其特征在于:所述第三密封块下端设有塞柱,所述塞柱与所述中层喷臂上片的配水口适配且在进行气密性测试时置于所述配水口内。7. According to claim 1, the air tightness testing machine of the middle layer spray arm is characterized in that: the lower end of the third sealing block is provided with a plug, and the plug is adapted to the water distribution port on the upper piece of the middle layer spray arm And place it in the water distribution port when performing the air tightness test.
CN201821823639.XU 2018-11-06 2018-11-06 A kind of airtightness testing machine for middle layer spray arm Active CN209311017U (en)

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