CN209309492U - A kind of expanded polystyrene (EPS) direct-burried thermal insulating plastic composite tube road - Google Patents
A kind of expanded polystyrene (EPS) direct-burried thermal insulating plastic composite tube road Download PDFInfo
- Publication number
- CN209309492U CN209309492U CN201822092786.0U CN201822092786U CN209309492U CN 209309492 U CN209309492 U CN 209309492U CN 201822092786 U CN201822092786 U CN 201822092786U CN 209309492 U CN209309492 U CN 209309492U
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- Prior art keywords
- layer
- insulating layer
- eps
- expanded polystyrene
- plastic composite
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- 229920003023 plastic Polymers 0.000 title claims abstract description 22
- 239000004033 plastic Substances 0.000 title claims abstract description 22
- 239000002131 composite material Substances 0.000 title claims abstract description 18
- 239000004794 expanded polystyrene Substances 0.000 title claims abstract description 15
- 239000007767 bonding agent Substances 0.000 claims abstract description 15
- 239000011230 binding agent Substances 0.000 claims abstract description 14
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000001125 extrusion Methods 0.000 claims abstract description 9
- 239000004795 extruded polystyrene foam Substances 0.000 claims abstract description 6
- 229910002092 carbon dioxide Inorganic materials 0.000 claims abstract description 5
- 239000001569 carbon dioxide Substances 0.000 claims abstract description 5
- 238000010276 construction Methods 0.000 claims abstract description 5
- 229920006327 polystyrene foam Polymers 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 9
- 239000004698 Polyethylene Substances 0.000 claims description 8
- 229920000573 polyethylene Polymers 0.000 claims description 8
- -1 polyethylene Polymers 0.000 claims description 5
- 229920005989 resin Polymers 0.000 claims description 5
- 239000011347 resin Substances 0.000 claims description 5
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 2
- 229920001577 copolymer Polymers 0.000 claims description 2
- 239000004615 ingredient Substances 0.000 claims description 2
- 239000011342 resin composition Substances 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 239000003292 glue Substances 0.000 claims 1
- 239000010410 layer Substances 0.000 abstract description 53
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000010438 heat treatment Methods 0.000 abstract description 7
- 230000001070 adhesive effect Effects 0.000 abstract description 5
- 239000011229 interlayer Substances 0.000 abstract description 5
- 239000000853 adhesive Substances 0.000 abstract description 4
- 230000007797 corrosion Effects 0.000 abstract description 3
- 238000005260 corrosion Methods 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 abstract description 2
- 238000010924 continuous production Methods 0.000 abstract description 2
- 238000003912 environmental pollution Methods 0.000 abstract description 2
- 239000010959 steel Substances 0.000 abstract description 2
- 238000005187 foaming Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 229920002635 polyurethane Polymers 0.000 description 4
- 239000004814 polyurethane Substances 0.000 description 4
- 238000004321 preservation Methods 0.000 description 3
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 2
- 230000002528 anti-freeze Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical class CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 229920006328 Styrofoam Polymers 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000012792 core layer Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- DMEGYFMYUHOHGS-UHFFFAOYSA-N heptamethylene Natural products C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920006389 polyphenyl polymer Polymers 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000008261 styrofoam Substances 0.000 description 1
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- Thermal Insulation (AREA)
Abstract
A kind of expanded polystyrene (EPS) direct-burried thermal insulating plastic composite tube road, including from inside to outside, the internal layer -1 being arranged according to this, binder course adhesive A -4, insulating layer -2, binder course bonding agent B-5 and outer layer -3, insulating layer 2 are wrapped on the II plastic pipeline of PERT of internal layer 1, and interlayer is bonded using binder course bonding agent 4;3 high-density polytene pipeline of outer layer is coated on insulating layer 2, and interlayer is bonded using binder course bonding agent 5.Since composite pipe uses overall plastic composite construction, corrosion resistance and good, tubing is light-weight, is used as insulating layer using blown with carbon dioxide polystyrene foam plastics (XPS), has effectively prevented the environmental pollution and security risk in production process;Using the preferable feature of XPS mobility, continuous extrusion is carried out by co-extruding mould so that multiple tube can continuous production, improve production efficiency.It can widely be applied in central heating network field, instead of traditional steel pipe insulating tube.
Description
Technical field
The utility model belongs to engineering heat supply plastic pipe field, in particular to a kind of expanded polystyrene (EPS) direct-burried heat preservation
Plastic composition pipeline, it is specifically a kind of in central heating network field, five layers of one kind for thermal medium conveying heat supply
Integral structure pipeline.
Background technique
The existing outdoor prefabricated direct-buried thermal insulating plastic composite tube material of central heating (hereinafter referred to as insulating plastic pipe pipe), with resistance to hot polymerization
Ethylene (PE-RT II) resin is work inner tube, using polyurethane material as sandwich layer insulating layer, with hdpe pipe for outer shield
Pipe.Its center core layer heat-insulating layer foaming pours foaming using polyurethane, due to cost and material source problem, uses fluorine-containing hair always
Infusion is produced, but such foaming has environmentally friendly hidden danger, and at high cost.More environmentally friendly cyclopentane systems at present, there is also
Inflammable and explosive disadvantage, there are security risks for production and processing, and cost is also relatively high.
In addition, traditional " two step method " production method is: must be first by work in the production of insulating plastic pipe pipe and process
Make inner tube to squeeze out, after fixed length cutting, then carry out polyurethane and pour foaming, production efficiency is low, higher cost, is unfavorable for pushing away on a large scale
Wide application;And for " one-step method " polyurethane foam technique, the disadvantage is that can not be applied in heavy caliber specification, and expansion density without
Method reaches 60kg/m3Requirement.
This problem is not can solve in well known patent or in the prior art at present.
Summary of the invention
The purpose of the present invention is to overcome the polyurethane insulation coating of insulating plastic pipe pipe in the prior art in processing and manufacturing process
In, there is environmental protection and security risk in foaming raw material, and defects, the utility model such as production efficiency is low provide a kind of foaming polyphenyl second
Polystyrene resin extrusion molding is processed, is reached by using blown with carbon dioxide by alkene direct-burried thermal insulating plastic composite tube road
To the effect of One-step production, to complete the production of expanded polystyrene (EPS) insulating layer.
The present utility model purpose is achieved through the following technical solutions:
A kind of expanded polystyrene (EPS) direct-burried thermal insulating plastic composite tube road, the compound pipeline complex pipeline are a kind of five layers of composite constructions,
Internal layer is made of a kind of heat-proof polythene (PERT II) resin, and insulating layer is a kind of extrusion type expanded polystyrene (EPS) material, outer layer
For a kind of high intensity PE polyvinyl resin composition, the binder course between internal layer and insulating layer is coated with one layer of bonding agent;It is protecting
Binder course between warm layer and outer layer is coated with one layer of bonding agent.Internal layer and insulating layer, insulating layer Yu Wai Eng are connected by bonding agent
It is connected in one.
The heat-resisting II type polyvinyl resin of PERT of the endothecium structure is a kind of PE100 grade high-performance based on hervene copolymer
Polyethylene mixed ingredients, have the characteristics that corrosion-resistant, heat-resisting, pressure-resistant, and highest is heat-resisting up to 95 DEG C, and pressure is used up to 1.0MPa
Service life was up to 50 years or more.
The insulating layer extrusion type expanded polystyrene (EPS) material is a kind of using the poly- of blown with carbon dioxide extrusion moulding
Styrofoam (XPS) has uniform closed honeycomb structure, low thermal conductivity, high pressure resistance and good plasticity
And the feature of environmental protection.
The cladding material is made of high-intensitive PE100 polyvinyl resin, has excellent ductility and mechanical resistant
Energy.
Bonding agent between internal layer and insulating layer and outer layer and insulating layer is EVA resin modified ethyl acetate, diformazan
Ether bonding agent has good adhesive property.
The utility model is due to using five layers of composite construction, in heating power conveying, by II type polyethylene of internal layer PERT
Pipe bears the pressure and heating power that conveying heating power generates, and carries out adiabatic heat-insulation by intermediate expanded polystyrene (EPS) insulating layer, prevents
Outside heat losses to inner tube, the outer cold current intrusion internal layer of pipe is also effectively prevented, to play heat preservation, antifreeze function.Outer layer is adopted
With high-density polyethylene material, while guaranteeing composite pipe critical external compressive resistance, anti-scratch ability, can also play certain heat preservation,
Antifreeze effect, due between II type polyethylene inner tube of polyethylene foamed insulating layer and internal layer PE-RT;It is glued between insulating layer and outer layer
Attached property is poor, for the integraty for guaranteeing tube performance, combines interlayer to be respectively coated with one layer of bonding agent at it, makes between each layer effectively
It is adhesive into one.
The beneficial effects of the utility model are: since composite pipe uses overall plastic composite construction, corrosion resistance and good, tubing
It is light-weight, it is connected using heat-melting butt-joint or electric melting sleeve, connection safety in utilization is improved largely, using blown with carbon dioxide
Polystyrene foam plastics (XPS) is used as insulating layer, has effectively prevented the environmental pollution and security risk in production process;Benefit
With the preferable feature of polystyrene foam plastics (XPS) mobility, continuous extrusion is carried out by co-extruding mould, so that
Multiple tube can continuous production, improve production efficiency.It can widely be applied in central heating network field, instead of traditional steel
Pipe insulating tube, comprehensive cost low, long service life, later maintenance are easy to spread universal at low plurality of advantages.
Detailed description of the invention
Fig. 1 is the utility model double tube structure schematic diagram.
In figure: 1- internal layer, 2- insulating layer, 3- outer layer, 4- binder course adhesive A, 5- binder course bonding agent B.
Specific embodiment
As shown in the utility model structure diagram 1, a kind of expanded polystyrene (EPS) direct-burried thermal insulating plastic composite tube road, including
From inside to outside, the internal layer -1 being arranged according to this, -4 insulating layer -2 of binder course adhesive A, binder course bonding agent B-5 and outer layer -3 are protected
Warm layer 2 is wrapped on the II plastic pipeline of PERT of internal layer 1, and interlayer is bonded using binder course bonding agent 4.3 high density of outer layer is poly-
Ethylene conduit is coated on insulating layer 2, and interlayer is bonded using binder course bonding agent 5.
Claims (3)
1. a kind of expanded polystyrene (EPS) direct-burried thermal insulating plastic composite tube road, which is characterized in that the compound pipeline complex pipeline is five layers a kind of
Composite construction, internal layer are made of a kind of heat-proof polythene (PERT II) resin, and insulating layer is a kind of extrusion type expanded polystyrene (EPS)
Material, for a kind of high intensity PE polyvinyl resin composition, the binder course between internal layer and insulating layer is coated with one layer and glues outer layer
Connect agent;Binder course between insulating layer and outer layer is coated with one layer of bonding agent, internal layer and insulating layer, and insulating layer passes through with outer layer
Bonding agent is connected as one.
2. a kind of expanded polystyrene (EPS) direct-burried thermal insulating plastic composite tube road according to claim 1, which is characterized in that described
Insulating layer extrusion type expanded polystyrene (EPS) material, be that a kind of polystyrene foam using blown with carbon dioxide extrusion moulding is moulded
Expect (XPS).
3. a kind of expanded polystyrene (EPS) direct-burried thermal insulating plastic composite tube road according to claim 1, which is characterized in that described
Internal layer heat-proof polythene (PE-RT II) resin, be a kind of PE100 grade high-performance polyethylene mixed ingredients based on hervene copolymer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201822092786.0U CN209309492U (en) | 2018-12-13 | 2018-12-13 | A kind of expanded polystyrene (EPS) direct-burried thermal insulating plastic composite tube road |
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CN201822092786.0U CN209309492U (en) | 2018-12-13 | 2018-12-13 | A kind of expanded polystyrene (EPS) direct-burried thermal insulating plastic composite tube road |
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CN209309492U true CN209309492U (en) | 2019-08-27 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111070744A (en) * | 2019-12-28 | 2020-04-28 | 天津天地龙管业股份有限公司 | Production method of high-performance spraying winding heat preservation pipe |
CN113513639A (en) * | 2021-07-22 | 2021-10-19 | 江苏德誉环保设备科技有限公司 | Method for manufacturing anti-freezing water supply pipeline for mist system |
CN115027102A (en) * | 2022-05-12 | 2022-09-09 | 临海伟星新型建材有限公司 | High-strength medium conveying pipeline with temperature and preparation method thereof |
WO2024239441A1 (en) * | 2023-05-19 | 2024-11-28 | 上海科华热力管道有限公司 | Sandwich composite thermal insulation pipe for hot and cold water |
-
2018
- 2018-12-13 CN CN201822092786.0U patent/CN209309492U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111070744A (en) * | 2019-12-28 | 2020-04-28 | 天津天地龙管业股份有限公司 | Production method of high-performance spraying winding heat preservation pipe |
CN113513639A (en) * | 2021-07-22 | 2021-10-19 | 江苏德誉环保设备科技有限公司 | Method for manufacturing anti-freezing water supply pipeline for mist system |
CN115027102A (en) * | 2022-05-12 | 2022-09-09 | 临海伟星新型建材有限公司 | High-strength medium conveying pipeline with temperature and preparation method thereof |
CN115027102B (en) * | 2022-05-12 | 2024-03-19 | 临海伟星新型建材有限公司 | High-strength medium conveying pipeline with temperature and preparation method thereof |
WO2024239441A1 (en) * | 2023-05-19 | 2024-11-28 | 上海科华热力管道有限公司 | Sandwich composite thermal insulation pipe for hot and cold water |
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