CN209309168U - A New Type Elastic Coupling of Gear Type - Google Patents
A New Type Elastic Coupling of Gear Type Download PDFInfo
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- CN209309168U CN209309168U CN201821599229.1U CN201821599229U CN209309168U CN 209309168 U CN209309168 U CN 209309168U CN 201821599229 U CN201821599229 U CN 201821599229U CN 209309168 U CN209309168 U CN 209309168U
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Abstract
本实用新型涉及一种齿式新型弹性联轴器,包括联轴器本体,联轴器本体包括中间的形变部和两端的固定部;所述固定部包括齿轮段和过渡段,所述过渡段分别对称制于形变部的两端,过渡段为波纹管状结构,所述齿轮段同轴制于过渡段的两端,齿轮段包括第一齿轮和第二齿轮;所述形变部包括形变本体,本体的内壁中部位置径向向外一体同轴制有一环形的减振槽,所述本体的减振槽的侧壁同轴环抱在主动轴的外壁上形成一个减振腔室。本实用新型结构简单、设计合理,形变部本身具有良好的结构强度,抗扭能力强,回复弹性好,有效保证了本联轴器在受拉受扭等复杂工况下也不易损坏,工作稳定可靠,使用寿命长。
The utility model relates to a new tooth type elastic coupling, which comprises a coupling body, the coupling body includes a deformation part in the middle and fixing parts at both ends; the fixing part includes a gear section and a transition section, and the transition section The two ends of the deformation part are respectively symmetrically formed, the transition section is a bellows-shaped structure, the gear section is coaxially formed on both ends of the transition section, the gear section includes a first gear and a second gear; the deformation part includes a deformation body, The middle part of the inner wall of the main body is radially outward and coaxially formed with an annular damping groove, and the side wall of the damping groove of the body coaxially surrounds the outer wall of the driving shaft to form a damping chamber. The utility model has simple structure and reasonable design. The deformation part itself has good structural strength, strong torsion resistance and good recovery elasticity, which effectively ensures that the coupling is not easy to be damaged under complex working conditions such as tension and torsion, and works stably. Reliable and long service life.
Description
技术领域technical field
本实用新型属于传动部件领域,涉及联轴器,尤其是一种齿式新型弹性联轴器。The utility model belongs to the field of transmission components and relates to a shaft coupling, in particular to a new tooth type elastic coupling.
背景技术Background technique
联轴器又名联轴节,是用来联接不同机构中的两根轴(主动轴和从动轴)使之共同旋转以传递扭矩的机械零件,起衔接作用。Couplings, also known as couplings, are mechanical parts used to connect two shafts (driving shaft and driven shaft) in different mechanisms to make them rotate together to transmit torque, and play a role in connection.
有弹性元件的挠性联轴器,能传递运动和转矩;具有不同程度的轴向、径向、角向补偿性能;还具有不同程度的减振、缓冲作用,改善传动系统的工作性能包括各种非金属弹性元件挠性联轴器和金属弹性元件挠性联轴器,各种弹性联轴器的结构不同,差异较大,在传动系统中的作用亦不尽相同。Flexible couplings with elastic elements can transmit motion and torque; have different degrees of axial, radial and angular compensation performance; also have different degrees of vibration reduction and buffering effects, and improve the working performance of the transmission system, including Various non-metal elastic element flexible couplings and metal elastic element flexible couplings have different structures and large differences, and their functions in the transmission system are also different.
通过专利文献的检索,发现如下几篇相关文献:Through the search of patent documents, the following related documents were found:
1、一种弹性齿圈联轴器(CN206582251U),包括前半联轴器、弹性齿圈和后半联轴器,其特征在于,所述前半联轴器和后半联轴器均呈圆盘状且中心处设有轴孔,前半联轴器的端面上设有多个呈圆形布置的第一端面凸块,使得前半联轴器形成一类似花键齿盘状结构,所述后半联轴器的端面上设有与前半联轴器相同数量、宽度和高度的第二端面凸块,多个第二端面凸块呈圆形均匀布置在后半联轴器的端面上,前半联轴器和后半联轴器位置相对且同轴设置,第一端面凸块和第二端面凸块相互紧靠,所述弹性齿圈的内圈上设有均匀设置的多个内齿,使得弹性齿圈形成花键状结构,弹性齿圈套在前半联轴器和后半联轴器之间,且相互紧靠的第一端面凸块和第二端面凸块均置于相邻的内齿之间。1. An elastic ring gear coupling (CN206582251U), comprising a front half coupling, an elastic ring gear and a rear half coupling, characterized in that, the front half coupling and the rear half coupling are discs shape and a shaft hole is provided in the center, and the end face of the front half coupling is provided with a plurality of circularly arranged first end face protrusions, so that the front half coupling forms a spline-like disc-like structure, and the second half The end surface of the coupling is provided with the same number, width and height of the second end surface projections as the front half coupling, and the plurality of second end surface projections are evenly arranged on the end surface of the rear half coupling in a circular shape. The shaft joint and the rear half coupling are located opposite and coaxially arranged, the first end face protrusion and the second end face protrusion are close to each other, and the inner ring of the elastic ring gear is provided with a plurality of uniformly arranged internal teeth, so that The elastic ring gear forms a spline structure, the elastic ring gear is set between the front half coupling and the rear half coupling, and the first end face bump and the second end face bump that are close to each other are placed on the adjacent inner teeth between.
2、高防震联轴器(CN105422671A),包含左半联轴器、右半联轴器、固定螺栓;左半联轴器与右半联轴器之间通过固定螺栓连接固定;其特征在于:它还包含防震垫;所述的左半联轴器的中部设有带螺纹防震垫放置区;所述的防震垫的外部设有外螺纹,防震垫通过外螺纹旋接在带螺纹防震垫放置区内。2. High anti-vibration coupling (CN105422671A), including left half coupling, right half coupling, and fixing bolts; the left half coupling and right half coupling are connected and fixed by fixing bolts; it is characterized in that: It also includes an anti-vibration pad; the middle part of the left half coupling is provided with a threaded anti-vibration pad placement area; the outside of the anti-vibration pad is provided with external threads, and the anti-vibration pad is screwed on the threaded anti-vibration pad by external threads area.
通过技术特征的对比,上述公开专利文献均与本实用新型的技术结构不相同,不会影响本实用新型申请的创造性及新颖性。Through the comparison of technical features, the above-mentioned published patent documents are all different from the technical structure of the utility model, which will not affect the creativity and novelty of the utility model application.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足之处,提供一种结构新颖、回复弹性好、减振效果好的齿式新型弹性联轴器。The purpose of the utility model is to overcome the deficiencies of the prior art, and provide a new tooth type elastic coupling with novel structure, good recovery elasticity and good vibration damping effect.
本实用新型解决其技术问题是采取以下技术方案实现的:The utility model solves its technical problem and realizes by taking the following technical solutions:
一种齿式新型弹性联轴器,包括联轴器本体,联轴器本体包括中间的形变部和两端的固定部;所述固定部包括齿轮段和过渡段,所述过渡段分别对称制于形变部的两端,过渡段为波纹管状结构,所述齿轮段同轴制于过渡段的两端,齿轮段包括第一齿轮和第二齿轮;所述形变部包括形变本体,本体的内壁中部位置径向向外一体同轴制有一环形的减振槽,所述本体的减振槽的侧壁同轴环抱在主动轴的外壁上形成一个减振腔室。A new type of tooth-type elastic coupling, including a coupling body, the coupling body includes a deformation part in the middle and a fixing part at both ends; the fixing part includes a gear section and a transition section, and the transition sections are symmetrically formed on The two ends of the deformation part, the transition section is a bellows-shaped structure, the gear section is coaxially made at the two ends of the transition section, the gear section includes a first gear and a second gear; the deformation part includes a deformation body, and the middle part of the inner wall of the body An annular damping groove is coaxially formed radially outward, and the side wall of the vibration damping groove of the body coaxially surrounds the outer wall of the drive shaft to form a vibration damping chamber.
而且,所述过渡段的波峰位置还设有加强环。Moreover, a reinforcement ring is provided at the peak position of the transition section.
而且,齿轮段的第一齿轮、第二齿轮的外圈齿设置成尖角,在外圈轮齿的尖峰位置设有加强柱Moreover, the outer ring teeth of the first gear and the second gear of the gear segment are set at sharp angles, and reinforcing columns are arranged at the peak positions of the outer ring teeth
而且,所述中间的形变部和两端的固定部为一体成型结构。Moreover, the deformation part in the middle and the fixing parts at both ends are integrally formed.
而且,所述联轴器本体采用橡胶材料制成。Moreover, the coupling body is made of rubber material.
而且,所述过渡段的波峰高度大于波谷高度。Moreover, the height of the peaks of the transition section is greater than the height of the valleys.
本实用新型的优点和积极效果是:Advantage and positive effect of the present utility model are:
1、本实用新型结构简单、设计合理,固定部的用来与外部的轴体连接,而形变部本身具有良好的结构强度,抗扭能力强,有效保证了本联轴器在受拉受扭等复杂工况下也不易损坏,工作稳定可靠,使用寿命长。1. The utility model has a simple structure and a reasonable design. The fixed part is used to connect with the external shaft body, while the deformable part itself has good structural strength and strong torsion resistance, which effectively ensures that the coupling is under tension and torsion. It is not easy to be damaged under complex working conditions, stable and reliable, and has a long service life.
2、本实用新型的过渡段为波纹管状结构,其波峰高度大于波谷高度。外圆周处需要更高的结构强度,并保证外圆周处可以产生比内侧更大的变形量,才能更好的保证联轴器整体稳定的工作,不易发生损坏,以利于波峰能相对波谷产生更大的形变量,同时,波峰处断面要大于波谷处断面,以提高其强度。2. The transition section of the utility model is a bellows-shaped structure, and the height of the peak is greater than the height of the trough. The outer circumference requires higher structural strength and ensures that the outer circumference can produce a greater amount of deformation than the inner side, so as to better ensure the overall stable operation of the coupling and prevent damage, so that the wave peak can be more stable than the wave trough. Large deformation, at the same time, the section at the peak is larger than the section at the trough to improve its strength.
3、本实用新型的在过渡段的波峰位置设有加强环,有效的提高了形变部外圆周处的抗扭能力,且抗冲击能力也得到明显加强,联轴器在形变部位的波峰位置不易断裂,确保了其长久的使用寿命。3. The utility model is equipped with a reinforcing ring at the peak position of the transition section, which effectively improves the torsion resistance at the outer circumference of the deformation part, and the impact resistance is also significantly strengthened, and the peak position of the coupling at the deformation part is not easy Fracture ensures its long service life.
4、本实用新型在齿轮段的外圈轮齿制成尖角,且在尖角处设置有加强柱,避免了轮齿由于摩擦而磨损产生较大的误差,从而导致缓冲性能变差,出现断裂泄露等问题,大大提高了外齿轴套上的轮齿的抗扭矩能力,联轴器在固定部位的外齿轴套上的齿的齿峰位置不易断裂,确保了其长久的使用寿命。4. In the utility model, the teeth of the outer ring of the gear segment are made into sharp corners, and a reinforcing column is arranged at the sharp corners, which avoids a large error caused by the wear of the gear teeth due to friction, resulting in poor cushioning performance and occurrence of Problems such as fracture and leakage have greatly improved the torque resistance of the gear teeth on the outer gear sleeve, and the tooth crest position of the teeth on the outer gear sleeve at the fixed position of the coupling is not easy to break, ensuring its long service life.
附图说明Description of drawings
图1为本实用新型的剖面立体结构示意图;Fig. 1 is the sectional three-dimensional structure schematic diagram of the utility model;
图2为本实用新型立体结构示意图。Fig. 2 is a schematic diagram of the three-dimensional structure of the utility model.
具体实施方式Detailed ways
下面结合附图并通过具体实施例对本实用新型作进一步详述,以下实施例只是描述性的,不是限定性的,不能以此限定本实用新型的保护范围。The utility model will be further described in detail below in conjunction with the accompanying drawings and through specific embodiments. The following embodiments are only descriptive, not restrictive, and cannot limit the protection scope of the utility model.
一种齿式新型弹性联轴器,包括联轴器本体,联轴器本体包括中间的形变部7和两端的固定部;所述固定部包括齿轮段和过渡段4,所述过渡段分别对称制于形变部的两端,所述过渡段为波纹管状结构,其波峰高度大于波谷高度。由于在发生弯曲或扭转时,联轴器外圆周面上的形变比其内侧变形量大,因此,外圆周处需要更高的结构强度,并保证外圆周处可以产生比内侧更大的变形量,才能更好的保证联轴器整体稳定的工作,不易发生损坏。因此,波峰高度大于波谷高度,以利于波峰能相对波谷产生更大的形变量,同时,波峰处断面要大于波谷处断面,以提高其强度;A new type of tooth-type elastic coupling, including a coupling body, the coupling body includes a deformation part 7 in the middle and fixing parts at both ends; the fixing part includes a gear section and a transition section 4, and the transition sections are respectively symmetrical Manufactured at both ends of the deformation part, the transition section is a bellows-shaped structure, and the height of the peak is greater than the height of the trough. Since the deformation on the outer circumference of the coupling is greater than that on the inner side when bending or torsion occurs, higher structural strength is required at the outer circumference to ensure that the outer circumference can produce a greater amount of deformation than the inner side , in order to better ensure the overall stable work of the coupling, and it is not easy to be damaged. Therefore, the height of the crest is greater than the height of the trough, so that the crest can produce greater deformation relative to the trough, and at the same time, the section at the peak is larger than the section at the trough to increase its strength;
所述齿轮段同轴制于过渡段的两端,齿轮段包括第一齿轮2和第二齿轮10,所述第一齿轮和第二齿轮的内圈和外圈均制有轮齿,分别与主动轴和从动轴相互配合转动;The gear section is coaxially formed on both ends of the transition section, the gear section includes a first gear 2 and a second gear 10, the inner ring and the outer ring of the first gear and the second gear are all shaped with gear teeth, respectively The driving shaft and the driven shaft cooperate with each other to rotate;
所述形变部包括形变本体,本体的内壁中部位置径向向外一体同轴制有一环形的减振槽1,所述本体的减振槽的侧壁同轴环抱在主动轴的外壁上,减振槽与主动轴外壁形成一个减振腔室,使用时,可以在该减振腔内设置密封圈或者润滑油,减振腔室在轴转动时有效缓解振动。The deformation part includes a deformation body, and the middle part of the inner wall of the body is radially outwardly integrally formed with an annular damping groove 1 coaxially. The vibration groove and the outer wall of the driving shaft form a vibration-damping chamber. During use, a sealing ring or lubricating oil can be arranged in the vibration-damping chamber, and the vibration-damping chamber effectively relieves vibration when the shaft rotates.
在本实用新型的具体实施中,所述过渡段的波峰位置还设有加强环6,加强环优选设置在波峰内部。通过所设置的加强环,有效的提高了形变部外圆周处的抗扭能力,且抗冲击能力也得到明显加强,联轴器在形变部位的波峰位置不易断裂,确保了其长久的使用寿命。In the specific implementation of the present utility model, a reinforcement ring 6 is provided at the peak position of the transition section, and the reinforcement ring is preferably arranged inside the wave peak. Through the provided reinforcing ring, the torsion resistance at the outer circumference of the deformation part is effectively improved, and the impact resistance is also significantly enhanced. The coupling is not easy to break at the peak position of the deformation part, ensuring its long service life.
过渡段与形变部共同配合作用,有效提高了本联轴器的抗扭能力,过渡段减轻了形变部受力时的负担,相当于分担了一部分扭力,保证形变部受力均衡,联轴器不易损坏。The transition section and the deformation part work together to effectively improve the torsion resistance of the coupling. The transition section reduces the burden on the deformation part when it is stressed, which is equivalent to sharing a part of the torsion to ensure that the deformation part is balanced. Not easy to damage.
在本实用新型的具体实施中,为了防止齿轮部的外齿轴套上的齿被磨尖而导致缓冲性能减弱,本方案将外圈轮齿直接设置成尖角3,同时为了防损齿被全部剃光,在外齿轴套的齿的尖峰位置设有加强柱5。加强柱优选设置在尖峰内部。通过所设置的加强环,有效的提高了外齿轴套上的齿的抗扭矩能力,且抗冲击能力也得到明显加强,联轴器在固定部位的外齿轴套上的齿的齿峰位置不易断裂,确保了其长久的使用寿命。In the specific implementation of the utility model, in order to prevent the teeth on the outer gear bushing of the gear part from being sharpened and cause the cushioning performance to weaken, this solution directly sets the outer ring gear teeth to a sharp angle 3, and at the same time, in order to prevent damage to the teeth All are shaved, and a reinforcing column 5 is provided at the peak position of the teeth of the external gear sleeve. The reinforcing posts are preferably arranged inside the peaks. Through the set reinforcing ring, the anti-torque ability of the teeth on the outer gear sleeve is effectively improved, and the impact resistance is also significantly strengthened. The tooth crest position of the teeth on the outer gear sleeve of the coupling Not easy to break, ensuring its long service life.
在本实用新型的具体实施中,所述加强环和加强柱均为弹簧钢材质的金属环、金属小短柱或高弹性的非金属环、非金属小短柱;由于加强件本身也具有一定的形变能力,不会影响形变部在受力时的形变量,其与形变部相辅相成,使得联轴器抗扭能力大大提升。In the specific implementation of the utility model, the reinforcing ring and the reinforcing column are metal rings made of spring steel, metal stubs or highly elastic non-metallic rings and non-metallic stubs; since the reinforcement itself also has a certain The deformation capacity of the coupling will not affect the deformation amount of the deformation part when it is under force, and it complements the deformation part to greatly improve the torsion resistance of the coupling.
在本实用新型的具体实施中,所述中间的形变部和两端的固定部为一体成型结构,结构强度高,稳定性好,由于为一体式结构设计,不会出现连接处的应力集中,使用寿命更长。In the specific implementation of the utility model, the deformation part in the middle and the fixing parts at both ends are integrally formed, with high structural strength and good stability. Due to the integrated structure design, there will be no stress concentration at the joint, and the use Longer life.
在本实用新型的具体实施中,上述联轴器本体采用橡胶材料制成,联轴器本体自身即具有一定的柔性,受扭力时,具有形变能力,不易损坏。In the specific implementation of the utility model, the above-mentioned shaft coupling body is made of rubber material, and the shaft coupling body itself has a certain degree of flexibility. When subjected to torsion, it has deformation ability and is not easy to be damaged.
在本实用新型的具体实施中,在形变部的外侧壁总部制有一环形弹簧槽9,该槽体内嵌装有弹簧圈8防止减震腔由于形变过大而断裂。In the specific implementation of the utility model, an annular spring groove 9 is made on the outer wall of the deformation part, and a spring ring 8 is embedded in the groove to prevent the shock absorbing cavity from breaking due to excessive deformation.
本实用新型结构简单,设计合理,形变部两端的固定部用来与外部的轴体配合连接,而形变部本身具有良好的结构强度,抗扭能力强,有效保证了本联轴器在受拉受扭等复杂工况下也不易损坏,工作稳定可靠,使用寿命长。The utility model is simple in structure and reasonable in design. The fixed parts at both ends of the deformation part are used to cooperate with the external shaft body, and the deformation part itself has good structural strength and strong torsion resistance, which effectively ensures that the coupling is under tension. It is not easy to be damaged under complex working conditions such as torsion, stable and reliable, and has a long service life.
尽管为说明目的公开了本实用新型的实施例和附图,但是本领域的技术人员可以理解:在不脱离本实用新型及所附权利要求的精神和范围内,各种替换、变化和修改都是可能的,因此,本实用新型的范围不局限于实施例和附图所公开的内容。Although the embodiments and accompanying drawings of the utility model are disclosed for the purpose of illustration, those skilled in the art can understand that various replacements, changes and modifications can be made without departing from the spirit and scope of the utility model and the appended claims. It is possible, therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and drawings.
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CN108953410A (en) * | 2018-09-26 | 2018-12-07 | 天津包博特密封科技有限公司 | A kind of tooth-like New Model of Flexible Coupling |
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Effective date of registration: 20241231 Address after: Room 415, building 1, TEDA small and medium sized enterprise park, 276 Huanghai Road, Tianjin Economic and Technological Development Zone, Binhai New Area, Tianjin Patentee after: Dayouwei (Tianjin) Cold Chain Equipment Co.,Ltd. Country or region after: China Address before: Room 1007, Building B, Haitai Information Plaza, No. 8 Huatian Road, Huayuan Industrial Zone, Binhai New Area, Tianjin, with a budget of 300000 RMB Patentee before: Tianjin Jinsheng Yuanhang Intellectual Property Operation Management Co.,Ltd. Country or region before: China Effective date of registration: 20241224 Address after: Room 1007, Building B, Haitai Information Plaza, No. 8 Huatian Road, Huayuan Industrial Zone, Binhai New Area, Tianjin, with a budget of 300000 RMB Patentee after: Tianjin Jinsheng Yuanhang Intellectual Property Operation Management Co.,Ltd. Country or region after: China Address before: 300400 Yixing Beichen science and Technology Park, Beichen District, Tianjin Patentee before: TIANJIN BAOBOTE SEALING SCIENCE & TECHNOLOGY Co.,Ltd. Country or region before: China |