Utility model content
Technical problem to be solved in the utility model is existing capacitor production mentioned in the background art
In, the finished appearance of capacitor is detected mainly by being accomplished manually, and it is single that there are actions, and worker is easy fatigue, is easy missing inspection
The technical issues of.
To solve the above problems, technical solution adopted in the utility model is:
A kind of capacitor appearance detecting device, including substrate, host, substandard products ejecting mechanism, substandard products deflector chute, chute feeder and
Qualified product deflector chute, substrate level arrangement, host are disposed on the substrate, and chute feeder is inclined on substrate and is located at host
Top, one end of chute feeder be it is high-end, the other end is low side;Chute feeder it is high-end be feeding inlet, chute feeder low side be discharge port and
The feeding end that low side is directed toward host is sent into host for will test capacitor;Substandard products ejecting mechanism is disposed on the substrate and substandard products push away
Mechanism is located at the side of host out;Substandard products deflector chute is inclined at the other side on substrate and being located at host, substandard products deflector chute
One end be it is high-end, the other end is low side;Substandard products deflector chute is high-end to be substandard products entrance and is directed toward host for substandard products release to be discharged
The substandard products that mechanism releases, substandard products deflector chute low side are substandard products outlet;Qualified product deflector chute is inclined on substrate, and qualified product is led
One end of hopper be it is high-end, the other end is low side, and qualified product deflector chute is high-end for qualified product entrance and to be directed toward the discharge end of host
For qualified product to be discharged, qualified product deflector chute low side is qualified product outlet;
Host includes bottom plate, driven wheel assembly, belt drives wheel component, drive sprocket component, wide conveyer belt and partition chain
Bar assembly, bottom plate are disposed on the substrate, and driven wheel assembly, belt drives wheel component and drive sprocket component are successively arranged in parallel
On bottom plate, wide conveyer belt is wound around in driven wheel assembly and belt drives wheel component, and partition chain assemblies are arranged in driven wheel group
On part and drive sprocket component;
Driven wheel assembly includes the first mounting base, the first left risers, the first right risers, central axis, driven pulley and two
A driven sprocket, the first mounting base are arranged on bottom plate, and the first left risers and the first right risers are symmetrically vertically arranged in the first peace
It fills on bottom plate, central axis both ends are separately fixed in the first left risers and the first right risers, and two driven sprockets pass through bearing
It is rotatably arranged on central axis, driven pulley is rotatably arranged on central axis by bearing and driven pulley is located at two driven chains
Between wheel;
Belt drives wheel component includes the second mounting base, the second left risers, the second right risers, first rotating shaft, main belt
Wheel and first motor, the second mounting base are arranged on bottom plate, and the second left risers and the second right risers are symmetrically vertically arranged in second
On mounting base, first rotating shaft both ends pass through bearing respectively and are rotatably supported in the second left risers and the second right risers, and first turn
The second right risers are stretched out in one end of axis;Driving pulley is fixed in first rotating shaft, and first motor is fixed on by first motor frame
On the lateral surface of second right risers, the motor shaft of first motor connects first rotating shaft by first shaft coupling;
Wide conveyer belt covers on driven pulley and driving pulley;
Drive sprocket component includes third mounting base, third left risers, third right risers, the second shaft, the second motor
With two drive sprockets, third mounting base is arranged on bottom plate, and third left risers and third right risers are symmetrically vertically arranged in the
On three mounting bases, the second both ends of the shaft passes through bearing respectively and is rotatably supported in third left risers and third right risers, and second
Third right risers are stretched out in one end of shaft;Two drive sprockets be each attached in the second shaft and respectively with two driven sprockets pair
It should be arranged, the second motor is fixed on the lateral surface of third right risers by the second motor rack, and the motor shaft of the second motor passes through
Second shaft coupling connects the second shaft;
Partition chain assemblies include two chains and at least two partitions, and two chains are respectively left chain and right chain,
Left chain and right chain are separately mounted on two drive sprockets and two driven sprockets, and all equal parallel supports of partition are in left chain
Between item and right chain, the both ends of partition pass through partition left support and partition right support in left chain and right chain respectively
On, there are gaps between all partitions and wide conveyer belt surface;Each adjacent two partition and wide conveyer belt surface are surrounded for putting
Set the septalium of sensing capacitor;
The starting point for defining the direction of transfer of wide conveyer belt is the feeding end of host, the end of the direction of transfer of wide conveyer belt
For discharge end, the discharge port of chute feeder is directed toward feeding end, and the qualified product entrance of qualified product deflector chute is directed toward discharge end;
Substandard products ejecting mechanism and substandard products deflector chute are between feeding end and discharge end;Substandard products ejecting mechanism includes vertical branch
Frame, bracket transverse slat, oscillating cylinder, swing arm and push plate, the bottom end of staking are fixed on substrate, and bracket transverse slat is horizontally set on vertical
The top of bracket, oscillating cylinder are arranged in the side plate face of bracket transverse slat free end, and the piston rod of oscillating cylinder stretches out branch
Frame transverse slat, the piston rod of one end insertion oscillating cylinder of swing arm and the piston rod end that oscillating cylinder is fixed on by clamping screw
On, the other end of swing arm is freely sagging, and the swaying direction of swing arm is directed toward septalium and is used to the substandard products in septalium releasing partition
Slot is simultaneously pushed into substandard products deflector chute.
To the preferred of technical solutions of the utility model, capacitor appearance detecting device further includes for sensing capacitor appearance
The periphery camera of the appearance in face and left end camera and right end camera for sensing capacitor both ends end face appearance, outside
All cameras, left end camera and right end camera are disposed on the substrate by camera bracket, periphery camera, left end
Camera and right end camera are respectively positioned between substandard products ejecting mechanism and chute feeder, periphery camera be located at septalium just on
Side and direction are located at the capacitor in septalium and are used for the capacitor appearance rolled under the drive of wide conveyer belt in septalium
Face carries out inspection of taking pictures;Left end camera is located at the side of host, and left end camera faces the capacitor in septalium
Left end for carrying out inspection of taking pictures to the left side of the capacitor rolled under the drive of wide conveyer belt in septalium;Right end is taken the photograph
As head is located at the other side of host, the right end that right end camera faces the capacitor in septalium is used for in septalium
The right side of the capacitor rolled under the drive of wide conveyer belt carries out inspection of taking pictures.
To the preferred of technical solutions of the utility model, partition is processed into using metal material or plastic material, partition
Smooth outer surface.
To the preferred of technical solutions of the utility model, the rectangular in cross-section of chute feeder.Being provided with for rectangle chute feeder is conducive to
In chute feeder inclination, the capacitor in chute feeder is arranged in parallel one by one will not cause confusion dislocation and block feeding
The discharge port of slot, so that capacitor enters septalium one by one.
To the preferred of technical solutions of the utility model, the section of substandard products deflector chute is in U-typed.
To the preferred of technical solutions of the utility model, the section of qualified product deflector chute is in line-styled.
The beneficial effects of the utility model are:
1, this capacitor appearance detecting device, main machine structure is simple, drives capacitor rotation using wide conveyer belt, rotation is equal
It is even reliable.
2, this capacitor appearance detecting device, applicability is wide, has been not only suitable for foot capacitor, is also applied for no foot capacitor.
3, this capacitor appearance detecting device detects the finished appearance of capacitor automatically, overcomes existing artificial
The technical issues of that there are actions is single for detection, and worker is easy fatigue, is easy missing inspection.
Specific embodiment
Technical solutions of the utility model are described in detail below, but the protection scope of the utility model is not limited to
The embodiment.
To keep the content of the utility model more obvious and easy to understand, below in conjunction with attached drawing 1- Fig. 9 and specific embodiment do into
The description of one step.
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only to explain this
Utility model is not used to limit the utility model.
As shown in Figure 1, capacitor appearance detecting device in the present embodiment, including substrate 301, host 100, substandard products kickoff mechanism
Structure 240, substandard products deflector chute 250, chute feeder 260 and qualified product deflector chute 270.
Substrate 301 is horizontally disposed, host 100 be arranged on substrate 301, chute feeder 260 be inclined on substrate 301 and
Positioned at the top of host 100, one end of chute feeder 260 be it is high-end, the other end is low side;High-end chute feeder 260 is feeding inlet, is sent
260 low side of hopper is discharge port and low side is directed toward the feeding end of host 100 for will test capacitor feeding host 100;Substandard products
Ejecting mechanism 240 is arranged on substrate 301 and substandard products ejecting mechanism 240 is located at the side of host 100;Substandard products deflector chute 250 inclines
Tiltedly be arranged on substrate 301 and be located at the other side of host 100, one end of substandard products deflector chute 250 be it is high-end, the other end is low
End;It is substandard products entrance that substandard products deflector chute 250 is high-end and direction host 100 is used to be discharged the substandard products that substandard products ejecting mechanism 240 is released,
250 low side of substandard products deflector chute is substandard products outlet;Qualified product deflector chute 270 is inclined on substrate 301, qualified product deflector chute
270 one end be it is high-end, the other end is low side, and qualified product deflector chute 270 is high-end for qualified product entrance and to be directed toward going out for host 100
Material end is qualified product outlet for qualified product, 270 low side of qualified product deflector chute to be discharged.
As shown in figure 9, capacitor appearance detecting device in the present embodiment, further includes for the outer of sensing capacitor outer surface
The periphery camera 230 of sight and left end camera 220 and right end camera for sensing capacitor both ends end face appearance
210, periphery camera 230, left end camera 220 and right end camera 210 are arranged by camera bracket in substrate 301
On, periphery camera 230, left end camera 220 and right end camera 210 are respectively positioned on substandard products ejecting mechanism 240 and chute feeder
Between 260, periphery camera 230, which is located at the surface of septalium and is directed toward the capacitor being located in septalium, to be used for septalium
The interior capacitor outer surface rolled under the drive of wide conveyer belt carries out inspection of taking pictures;Left end camera 220 is located at host 100
Side, left end camera 220 face the capacitor in septalium left end be used for in septalium in wide conveyer belt
The left side of the lower capacitor rolled is driven to carry out inspection of taking pictures;Right end camera 210 is located at the other side of host 100, right end
The right end that camera 210 faces the capacitor in septalium is used for rolling under the drive of wide conveyer belt in septalium
The right side of capacitor carry out inspection of taking pictures.
Using periphery camera 230, left end camera 220 and right end camera 210 to capacitor in the present embodiment
Left and right ends and capacitor outer surface carry out inspection of taking pictures, periphery camera 230, left end camera 220 and right end camera shooting
First 210 using this be routine techniques in the prior art, and the present embodiment is not illustrated.
As shown in Figure 1, the rectangular in cross-section of the chute feeder 260 in the present embodiment.Being provided with for rectangle chute feeder 260 is conducive to
When chute feeder 260 tilts, the capacitor in chute feeder 260 is arranged in parallel to cause confusion one by one and misplaces and block up
The discharge port for filling in chute feeder, so that capacitor enters septalium one by one.The section of substandard products deflector chute 250 is in U-typed.It is qualified
The section of product deflector chute 270 is in line-styled.
As shown in Figure 1, the present embodiment host 100 is fixedly mounted on the medium position of substrate 301 by bottom plate 101;Feeding
Slot 260 is in the upper right side of host 100, and chute feeder 260 is mounted on substrate 301 by bracket, and the discharge port of chute feeder 260 is just
Against a certain septalium of 125 top of driving pulley (see attached Fig. 1 and 2);It is limited to the width and height of septalium, septalium is interior only
A capacitor to be detected can be accommodated.
As shown in Figure 1, substandard products ejecting mechanism 240 is fixed on substrate 301 by staking 241.The plane of oscillation of swing arm 245
It is parallel with partition, and it is in the left side of host, close to driven pulley 115;Push plate 246 is in septalium end;It is a certain when determining
When capacitor is substandard products, oscillating cylinder 243 drives small push plate 246 to swing in septalium by swing arm 245, will be determined as substandard products
Capacitor released to the right out of septalium, pass through substandard products deflector chute 250 exclude.
As shown in Figures 2 and 3, host 100 includes bottom plate 101, driven wheel assembly 110, belt drives wheel component 120, active
Chain wheel assembly 130, wide conveyer belt 140 and partition chain assemblies 150, bottom plate 101 are arranged on substrate 301, driven wheel assembly
110, belt drives wheel component 120 and drive sprocket component 130 are successively arranged in parallel on bottom plate 101, wide 140 winding of conveyer belt
In driven wheel assembly 110 and belt drives wheel component 120, the setting of partition chain assemblies 150 is in driven wheel assembly 110 and actively
On chain wheel assembly 130.
As shown in figure 4, driven wheel assembly 110 includes the first mounting base 111, the first left risers 112, the first right risers
113, central axis 114, driven pulley 115 and two driven sprockets 116, the first mounting base 111 are arranged on bottom plate 101, and first
Left risers 112 and the first right risers 113 are symmetrically vertically arranged on the first mounting base 111, and 114 both ends of central axis are fixed respectively
In the first left risers 112 and the first right risers 113, two driven sprockets 116 are rotatably arranged on central axis 114 by bearing
On, driven pulley 115 is rotatably arranged on central axis 114 by bearing and driven pulley 115 be located at two driven sprockets 116 it
Between.Driven wheel assembly 110 in the present embodiment is fixedly mounted on the left side of bottom plate 101 by the first mounting base 111.
As shown in figure 5, belt drives wheel component 120 is right vertical including the second mounting base 121, the second left risers 122, second
Plate 123, first rotating shaft 124, driving pulley 125 and first motor 129, the second mounting base 121 are arranged on bottom plate 101, and second
Left risers 122 and the second right risers 123 are symmetrically vertically arranged on the second mounting base 121, and 124 both ends of first rotating shaft lead to respectively
It crosses bearing to be rotatably supported in the second left risers 122 and the second right risers 123, it is right vertical that one end of first rotating shaft 124 stretches out second
Plate 123;Driving pulley 125 is fixed in first rotating shaft 124, and first motor 129 is fixed on second right side by first motor frame 128
On the lateral surface of vertical plate 123, the motor shaft of first motor 129 connects first rotating shaft 124 by first shaft coupling 127.This implementation
Belt drives wheel component 120 in example is fixedly mounted at the middle part position to the right of bottom plate 101 by the second mounting base 121.
First motor 129 in the present embodiment belt drives wheel component 120 drives first rotating shaft by first shaft coupling 127
124 rotations, and drive 140 continuous rotation of wide conveyer belt or discontinuously rotation covered on driving pulley 125 and driven pulley 115.
As shown in Figures 2 and 3,140 sets of wide conveyer belt is on driven pulley 115 and driving pulley 125.
As shown in fig. 6, drive sprocket component 130 includes third mounting base 131, third left risers 132, third right risers
133, the second shaft 134, the second motor 139 and two drive sprockets 136, third mounting base 131 are arranged on bottom plate 101, the
Three left risers 132 and third right risers 133 are symmetrically vertically arranged on third mounting base 131,134 both ends of the second shaft difference
It is rotatably supported in third left risers 132 and third right risers 133 by bearing, it is right that third is stretched out in one end of the second shaft 134
Vertical plate 133;Two drive sprockets 136 are each attached in the second shaft 134 and respectively with two driven sprockets 116 and are correspondingly arranged,
Second motor 139 is fixed on the lateral surface of third right risers 133 by the second motor rack 138, the motor shaft of the second motor 139
The second shaft 134 is connected by second shaft coupling 137.Drive sprocket component 130 in the present embodiment passes through third mounting base
131 are fixedly mounted on the right place of bottom plate 101.
The second motor 139 in the present embodiment drive sprocket component 130 drives the second shaft by second shaft coupling 137
The rotation of 134 gaps.And drive the two chain left chains 151 and right chain being mounted on drive sprocket 136 and driven sprocket 116
152 gaps rotation, so that each partition 153 is discontinuously moved along wide 140 surface of conveyer belt.
As shown in fig. 7, partition chain assemblies 150 include two chains and at least two partitions 153, two chains are respectively
Left chain 151 and right chain 152, left chain 151 and right chain 152 are separately mounted to two drive sprockets 136 and two driven
On sprocket wheel 116, between left chain 151 and right chain 152, the both ends of partition 153 lead to the equal parallel support of all partitions 153 respectively
It crosses partition left support 154 and partition right support 155 is supported on left chain 151 and right chain 152, all partitions 153 and width are defeated
Send between 140 zone face of band that there are gaps;Each adjacent two partition and 140 zone face of wide conveyer belt are surrounded for placing sensing capacitor
Septalium.
Partition 153 in the present embodiment is processed into using metal material or plastic material, the outer surface light of partition 153
It is sliding.
As shown in Fig. 2, the starting point for defining the direction of transfer of wide conveyer belt 140 is the feeding end of host 100, wide conveyer belt
The end of 140 direction of transfer is discharge end, and the discharge port of chute feeder 260 is directed toward feeding end, the qualification of qualified product deflector chute 270
Product entrance is directed toward discharge end.
As shown in figure 8, substandard products ejecting mechanism 240 and substandard products deflector chute 250 are between feeding end and discharge end;Substandard products push away
Mechanism 240 includes staking 241, bracket transverse slat 242, oscillating cylinder 243, swing arm 245 and push plate 246, the bottom of staking 241 out
End is fixed on substrate 301, and bracket transverse slat 242 is horizontally set on the top of staking 241, and oscillating cylinder 243 is arranged in bracket
In the side plate face of 242 free end of transverse slat, the stretching bracket transverse slat 242 of piston rod 244 of oscillating cylinder 243, the one of swing arm 245
The piston rod 244 of end insertion oscillating cylinder 243 is simultaneously fixed on 244 end of piston rod of oscillating cylinder 243 by clamping screw,
The other end of swing arm 245 is freely sagging, the swaying direction of swing arm 245 be directed toward septalium be used to release the substandard products in septalium every
Board slot is simultaneously pushed into substandard products deflector chute 250.
The course of work of the present embodiment capacitor appearance detecting device:
Capacitor 001 to be detected is sent into chute feeder 260;
The rotation of second motor, 139 gap, the second motor 139 drive the rotation of the second shaft 134 by second shaft coupling 137,
The two chain left chains 151 and right chain that are mounted on drive sprocket 136 and driven sprocket 116 are driven by the second shaft 134
The rotation of 152 gap of item, is moved so that each partition 153 does interrupted feeding along wide 140 surface of conveyer belt.It is limited to the width of septalium
And a capacitor to be detected is once only taken away in height, the every feeding of septalium.
First motor 129 drives first rotating shaft 124 to rotate by first shaft coupling 127, and drives and cover in driving pulley 125
With 140 continuous rotation of wide conveyer belt on driven pulley 115 or discontinuously rotation.To drive the capacitor 001 in septalium to do
Continuous rolling discontinuously rolls.
It is mounted on 210 pairs of periphery camera 230, left end camera 220 and right end camera electricity of the two sides of host 100
The left and right ends and capacitor outer surface of container carry out inspection of taking pictures, periphery camera 230 be located at the surface of septalium and
Be directed toward be located at septalium in capacitor be used for the capacitor outer surface rolled under the drive of wide conveyer belt in septalium into
Capable inspection of taking pictures;Left end camera 220 is located at the side of host 100, and left end camera 220 faces the electricity in septalium
The left end of container is for carrying out inspection of taking pictures to the left side of the capacitor rolled under the drive of wide conveyer belt in septalium;It is right
End camera 210 is located at the other side of host 100, and right end camera 210 faces the right end of the capacitor in septalium
Inspection of taking pictures is carried out for the right side to the capacitor rolled under the drive of wide conveyer belt in septalium.
When determining a certain capacitor for substandard products, oscillating cylinder 243 is acted, and drives push plate 246 in partition by swing arm 245
It is swung in slot, substandard products capacitor is released to the right out of septalium and is excluded through substandard products deflector chute 250.
With the further feed motion of septalium, qualified capacitor 001 falls under gravity into qualified product and leads
Hopper 270 simultaneously rolls out.
Be not specifically noted in all the utility model specifications be the prior art or can by existing technology
It realizes, it should be appreciated that for those of ordinary skills, it can be modified or changed according to the above description, and
All these modifications and variations all should belong to the protection scope of the appended claims for the utility model.