CN209293167U - Deep manhole intelligent dredging vehicle - Google Patents
Deep manhole intelligent dredging vehicle Download PDFInfo
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- CN209293167U CN209293167U CN201822008348.1U CN201822008348U CN209293167U CN 209293167 U CN209293167 U CN 209293167U CN 201822008348 U CN201822008348 U CN 201822008348U CN 209293167 U CN209293167 U CN 209293167U
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Abstract
本实用新型提出了一种深窨井智能清淤车,是在底盘的副车架上设清水罐和吸污罐,吸污罐后盖上设污物箱;吸污罐与清水罐间的立柱上设吊臂,清水罐上设旋转接头和吸污管转盘;发动机下面设左右取力器,一取力器与连接吸污罐是真空泵连接,另一取力器与油泵和空压机组件连接,储气包出气管经三通阀一端与清水罐进气口连接,另一端与清水罐出水口连接的出水管一起经水气转换滑阀汇集成水气管道,吸污管和水气管道盘绕在吸污管转盘上并与吊臂连接,吸污管的另一端设吸污盘、机械手臂、摄像头和信号接收装置;绕设在吊臂钢丝绳收放装置上的钢丝绳端部设带摄像头和信号接收装置的爪斗装置。本实用新型实现了干湿窨井的智能清理,劳动强度低,安全,效率高,无污染。
The utility model proposes an intelligent desilting vehicle for deep inspection wells. A clear water tank and a sewage suction tank are arranged on the sub-frame of the chassis, and a dirt tank is arranged on the rear cover of the sewage suction tank; a column between the sewage suction tank and the clean water tank There is a boom on the top, a swivel joint and a sewage suction pipe turntable on the clean water tank; left and right power take-offs are set under the engine, one power take-off is connected to the suction tank connected to the vacuum pump, and the other power take-off is connected to the oil pump and air compressor assembly Connection, one end of the outlet pipe of the gas storage bag is connected to the air inlet of the clean water tank through the three-way valve, and the other end is connected to the water outlet of the clean water tank through the water-air conversion slide valve to form a water-air pipe, a sewage suction pipe and a water-air pipe. The pipe is coiled on the turntable of the sewage suction pipe and connected with the boom. The other end of the sewage suction pipe is equipped with a sewage suction pan, a mechanical arm, a camera and a signal receiving device; Claw bucket device for camera and signal receiving device. The utility model realizes intelligent cleaning of dry and wet inspection wells, has low labor intensity, safety, high efficiency and no pollution.
Description
技术领域technical field
本实用新型涉及清淤车,具体涉及一种深窨井智能清淤车,是一种用于清除深窨井污泥、砖石、瓦块等的清淤车。The utility model relates to a dredging vehicle, in particular to an intelligent dredging vehicle for deep inspection wells, which is a dredging vehicle for removing sludge, masonry, tiles and the like in deep inspection wells.
背景技术Background technique
深窨井内时常存有淤泥沙、污水及砖石瓦块等,需要不定期地进行清理,以免造成窨井排泄受阻。现有的清理方式主要依靠作业人员下窨井进行人工清理,由于深窨井内的淤泥和污水会产生大量的甲烷气体,造成井下严重缺氧,对下井作业人员的生命构成严重威胁。另外,由于窨井井底较深且漆黑一片,给作业人员的施工也带来了不便。而从窨井清理出来的淤泥沙和砖石块往往又不能直接运走,会造成窨井口地面一定的污染。清理窨井时作业人员的劳动强度大,作业效率低。There are often silt, sewage, masonry tiles, etc. in the deep inspection shaft, which need to be cleaned irregularly to avoid blocking the drainage of the inspection shaft. The existing cleaning methods mainly rely on the operators to go down the inspection shaft for manual cleaning. Because the silt and sewage in the deep inspection shaft will produce a large amount of methane gas, it will cause severe hypoxia underground and pose a serious threat to the lives of the operators who go down the shaft. In addition, because the bottom of the inspection well is deep and dark, it also brings inconvenience to the construction of the operators. And the silt sand and masonry blocks that are cleaned out from the inspection well often cannot be directly transported away, which will cause certain pollution on the ground of the inspection well mouth. When cleaning the inspection shaft, the labor intensity of the operators is high, and the operation efficiency is low.
发明内容Contents of the invention
本实用新型所要解决的技术问题是提供一种无需作业人员下井,并能实时监控窨井底部污泥沙砖石块清理情况的深窨井智能清淤车,该清淤车可对无水干窨井和有水湿窨井内的污泥沙及砖石瓦块进行有效清理,效率高,无污染,并且作业人员安全有保障,劳动强度低。The technical problem to be solved by the utility model is to provide a deep inspection well intelligent dredging vehicle that does not require operators to go down the well and can monitor the cleaning of sludge, sand, bricks and stones at the bottom of the inspection well in real time. The sludge, sand and masonry tiles in the water-wet inspection shaft are effectively cleaned, with high efficiency and no pollution, and the safety of the operators is guaranteed, and the labor intensity is low.
为解决上述技术问题,本实用新型所采取的技术方案是:一种深窨井智能清淤车,包括底盘,在所述底盘上设副车架,在副车架的前部设清水罐,清水罐的上部设有带有球阀开关的加水口和进气口,下部设有出水口,在副车架的后部设吸污罐;所述吸污罐能够沿其与副车架铰接处升降,在吸污罐后面设能够打开的吸污罐后盖,在吸污罐后盖上设能够翻转的污物箱;在吸污罐与清水罐间设能够转动的立柱,在立柱的上端设由伸缩母臂和伸缩子臂组成的双层吊臂,在伸缩母臂的另一端设与伸缩子臂连接的伸缩臂油缸,伸缩子臂分上下两层;在所述清水罐上设旋转接头,旋转接头上设能转动的吸污管转盘;在车辆发动机的下面设左右取力器,一侧取力器与底盘上的真空泵传动连接,真空泵与吸污罐连接,另一侧取力器与底盘上的油泵和空压机组件传动连接,与空压机组件连接的储气包其出气管通过三通阀一端与清水罐的进气口连接,另一端与清水罐出水口连接的出水管一起经水气转换滑阀汇集成水气管道,与吸污罐连接的吸污管和水气管道一起盘绕在吸污管转盘并与伸缩子臂的上层连接,吸污管的另一端设吸污盘和带动吸污盘转动的机械手臂,吸污盘上设吸污管摄像头,机械手臂由与遥控控制器连接的机械手臂信号接收装置控制;在伸缩母臂上设钢丝绳收放装置,绕设在钢丝绳收放装置上的钢丝绳端部设爪斗装置,爪斗装置上设带爪斗摄像头和与遥控控制器连接的爪斗信号接收装置;设置在车体上的工作控制台控制各部件的运转。In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is: a deep inspection shaft intelligent dredging vehicle, including a chassis, a sub-frame is set on the chassis, a clear water tank is set at the front of the sub-frame, and the clear water The upper part of the tank is provided with a water inlet and an air inlet with a ball valve switch, the lower part is provided with a water outlet, and a sewage suction tank is provided at the rear of the sub-frame; the suction tank can be raised and lowered along the hinge joint with the sub-frame , the rear cover of the sewage suction tank that can be opened is arranged behind the sewage suction tank, and the dirt tank that can be turned over is arranged on the rear cover of the sewage suction tank; a column that can be rotated is provided between the sewage suction tank and the clean water tank, and a A double-deck boom composed of a telescopic mother arm and a telescopic sub-arm, a telescopic arm oil cylinder connected to the telescopic sub-arm is arranged at the other end of the telescopic mother arm, and the telescopic sub-arm is divided into upper and lower layers; a rotary joint is provided on the clear water tank , the swivel joint is provided with a rotatable sewage suction pipe turntable; the left and right power take-offs are set under the vehicle engine, one side of the power take-off is connected with the vacuum pump on the chassis, the vacuum pump is connected with the sewage suction tank, and the other side of the power take-off It is connected to the oil pump on the chassis and the air compressor assembly, and the outlet pipe of the air storage bag connected to the air compressor assembly is connected to the air inlet of the clean water tank at one end through a three-way valve, and the outlet connected to the water outlet of the clean water tank at the other end. The water pipes are combined into a water-air pipe through the water-air conversion slide valve. The sewage suction pipe connected to the sewage suction tank and the water-air pipe are coiled together on the sewage suction pipe turntable and connected to the upper layer of the telescopic sub-arm. The other end of the sewage suction pipe is set. The sewage suction plate and the mechanical arm that drives the sewage suction plate to rotate, the sewage suction pipe camera is installed on the sewage suction plate, and the mechanical arm is controlled by the mechanical arm signal receiving device connected to the remote controller; the wire rope retracting device is set on the telescopic mother arm, A claw bucket device is installed at the end of the steel wire rope wound on the wire rope retracting device. The claw bucket device is equipped with a claw bucket camera and a claw bucket signal receiving device connected to the remote controller; operation of components.
所述吸污罐尾部与副车架通过转轴连接,在副车架上设与吸污罐连接的吸污罐升降油缸,吸污罐升降油缸能够使吸污罐升降;在吸污罐上设与吸污罐后盖连接的吸污罐后盖开启油缸,吸污罐后盖开启油缸能够使吸污罐后盖打开和盖合;在吸污罐尾部顶端设与污物箱连接的污物箱翻转油缸,污物箱翻转油缸能够使污物箱沿其与吸污罐后盖铰接处翻转。The rear part of the sewage suction tank is connected with the subframe through a rotating shaft, and a sewage suction tank lifting cylinder connected with the sewage suction tank is arranged on the subframe, and the sewage suction tank lifting cylinder can lift the sewage suction tank; The back cover opening cylinder of the sewage suction tank connected to the back cover of the sewage suction tank can open and close the back cover of the sewage suction tank; the dirt suction tank connected with the dirt tank is arranged at the top of the rear end of the sewage suction tank Tank overturning oil cylinder, the dirt box overturning oil cylinder can make the dirt box overturn along the hinge joint between it and the back cover of the sewage suction tank.
所述吸污管转盘转动是在清水罐上设转盘支架,转盘支架上设旋转接头,在旋转接头上设链轮,液压马达与链轮链条连接。The turntable of the sewage suction pipe rotates by setting a turntable bracket on the clear water tank, a swivel joint is set on the turntable support, a sprocket is set on the swivel joint, and the hydraulic motor is connected with the sprocket chain.
所述吸污管和水气管道通过连接件固定,在吸污管的末端设喷嘴,喷嘴绕吸污管下端一圈,喷嘴上设有多个孔眼。The sewage suction pipe and the water-air pipeline are fixed by connecting pieces, and a nozzle is arranged at the end of the sewage suction pipe, and the nozzle circles around the lower end of the sewage suction pipe, and the nozzle is provided with a plurality of holes.
所述爪斗装置,是在钢丝绳端部连设下部带两爪斗的本体,本体与两爪斗间均连设控制爪斗动作的油缸,爪斗摄像头和爪斗信号接收装置设置在本体上,爪斗信号接收装置控制油缸使爪斗张合。The claw bucket device is a body with two claw buckets in the lower part connected to the end of the wire rope, an oil cylinder for controlling the action of the claw bucket is connected between the body and the two claw buckets, and the claw bucket camera and the claw bucket signal receiving device are arranged on the body , The claw bucket signal receiving device controls the oil cylinder to make the claw bucket open and close.
在所述清水罐的上部还设压力表和排气口,在清水罐的下部还设清水罐排污口。A pressure gauge and an exhaust port are also arranged on the top of the clean water tank, and a sewage outlet of the clean water tank is also set on the bottom of the clean water tank.
在所述吸污罐的罐体上部还设防溢阀、液位浮标,在吸污罐的罐体尾部下端设吸污罐排污口,在吸污罐排污口下端的底盘上设向下倾斜的导流槽。An overflow valve and a liquid level buoy are also set up on the upper part of the tank body of the sewage suction tank. diversion tank.
为了使吸污管在吸污时及时排出吸污罐内的水,在所述吸污罐上设带阀门的导水管。In order to make the sewage suction pipe discharge the water in the sewage suction tank in time when the sewage suction pipe is sucking sewage, a water guide pipe with a valve is arranged on the sewage suction tank.
所述工作控制台上设有控制吸污管升降的吸污管升降手柄,控制吸污罐升降的吸污罐举升手柄,控制吸污罐后盖开启的吸污罐后盖开启手柄,控制油泵、真空泵的远程油门开关,控制清水罐出水口出水的水开关,控制清水罐的进气口和排气口的气开关,水开关和气开关均与水气转换滑阀连接,控制钢丝绳运动的钢丝绳升降手柄及控制污物箱的污物箱倾倒手柄,控制吸污管转盘转动的转盘驱动手柄,控制机械手臂的机械手臂遥控开关,控制爪斗的瓜斗遥控开关,显示视频操作的视频装置,显示储气包气压的气压表,显示发动机转速的转速表。The work console is provided with a sewage suction pipe lifting handle for controlling the sewage suction pipe lifting, a sewage suction tank lifting handle for controlling the sewage suction tank lifting, and a sewage suction tank rear cover opening handle for controlling the opening of the sewage suction tank rear cover. The remote throttle switch of the oil pump and the vacuum pump, the water switch for controlling the water outlet of the clean water tank, the air switch for controlling the air inlet and exhaust port of the clean water tank, both the water switch and the air switch are connected with the water-air conversion slide valve to control the movement of the wire rope Wire rope lifting handle and dirt tank dumping handle to control the dirt tank, turntable drive handle to control the rotation of the dirt suction pipe turntable, remote control switch of the mechanical arm to control the mechanical arm, remote control switch of the melon bucket to control the claw bucket, video device for displaying video operation , the barometer to show the air pressure of the air storage bag, and the tachometer to show the engine speed.
本实用新型采用上述技术方案所设计的深窨井智能清淤车,与压力清水罐连接的出水管和与储气包连接的出气管经水气转换滑阀汇集成水气管道,水气管道对窨井内的污泥沙加湿吹松,便于污泥沙的清除;与吸污罐连接的吸污管通过信号接收装置控制机械手臂带动吸污盘移动,在真空的作用下将窨井内的污泥沙抽吸到吸污罐内;而窨井内的大块砖头、石块等与上述所述方法相同则由爪斗装置抓取到污物箱内;两伸缩臂和吸污管转盘实现了吸污管和水气管道的升降,两伸缩臂和钢丝绳收放装置实现了爪斗装置的升降。本实用新型不论是无水的干窨井或是有水的湿窨井,都不影响清理淤泥沙。与人工相比,不仅减轻环卫工人的劳动强度,确保了人员的生命安全,而且效率高,从干湿窨井内直接抽吸污泥沙到密封的吸污罐内,确保环境不被污染。本实用新型操作使用方便,智能化程度高,窨井内的污泥沙能够彻底清理,其填补了国内用机械清理深窨井干湿污泥沙的空白。The utility model adopts the deep inspection well intelligent dredging vehicle designed by the above-mentioned technical scheme, and the outlet pipe connected with the pressure clear water tank and the air outlet pipe connected with the gas storage bag are collected into a water-gas pipeline through a water-gas conversion slide valve, and the water-gas pipeline is connected to the water-gas pipeline. The sludge in the inspection well is humidified and blown loose to facilitate the removal of the sludge and sand; the sewage suction pipe connected to the sewage suction tank controls the mechanical arm to move the suction plate through the signal receiving device, and the sludge in the inspection well is removed under the action of vacuum. The sand is sucked into the sewage suction tank; while the large bricks and stones in the inspection shaft are grabbed by the claw bucket device into the dirt tank in the same way as the above-mentioned method; the two telescopic arms and the sewage suction pipe turntable realize the suction The lifting of the sewage pipe and the water and air pipeline, the lifting of the claw bucket device are realized by the two telescopic arms and the wire rope retracting device. No matter whether the utility model is an anhydrous dry inspection well or a wet inspection shaft with water, it does not affect the cleaning of silt and sand. Compared with manual labor, it not only reduces the labor intensity of sanitation workers and ensures the safety of personnel, but also has high efficiency. It directly sucks sludge and sand from dry and wet inspection wells into sealed sewage suction tanks to ensure that the environment is not polluted. The utility model is easy to operate and use, and has a high degree of intelligence. The sludge and sand in the inspection shaft can be thoroughly cleaned, and it fills up the domestic blank of cleaning the dry and wet sludge and sand in the deep inspection shaft by machinery.
附图说明Description of drawings
图1表示本实用新型深窨井智能清淤的结构示意图;Fig. 1 shows the structural representation of the utility model's deep inspection shaft intelligent dredging;
图2表示本实用新型爪斗装置的放大结构示意图;Fig. 2 shows the schematic diagram of the enlarged structure of the claw bucket device of the present utility model;
图3表示本实用新型工作控制台的结构示意图。Fig. 3 shows the structural diagram of the working console of the utility model.
图中:1-取力器,2-油泵,3-传动轴,4-真空泵,5-清水罐,6-出水口,7-清水罐排污口,8-底盘,9-副车架,10-吸污罐升降油缸,11-吸污罐,12-导水管,13-工作控制台,14-吸污罐后盖开启油缸,15-导流槽,16-污泥沙,17-喷嘴,18-机械手臂,19-吸污盘,20-接收信号装置,21-连接件,22-水气管道,23-爪斗装置,24-吸污罐排污口,25-污物箱翻转油缸,26-污物箱,27-钢丝绳,28-伸缩臂油缸,29-吸污罐后盖,30-伸缩子臂,31-伸缩母臂,32-防溢阀,33-液位浮标,34-吸污口,35-钢丝绳收放装置,36-立柱,37-吸污管,38-吸污管转盘,39-旋转接头,40-转盘支架,41-燃气柜,42-加水口,43-进气口,44-排气口,45-本体,46-爪斗信号接收装置,47-油缸,48-爪斗,49-水开关,50-气开关,51-气压表,52-机械手臂遥控开关,53-爪斗遥控开关,54-转速表,55-转盘驱动手柄,56-吸污管升降手柄,57-钢丝绳升降手柄,58-污物箱倾倒手柄,59-吸污罐举升手柄,60-吸污罐后盖开启手柄,61-远程油门开关,62-视频装置。In the figure: 1-power take-off, 2-oil pump, 3-transmission shaft, 4-vacuum pump, 5-clean water tank, 6-water outlet, 7-clean water tank sewage outlet, 8-chassis, 9-subframe, 10 - Sewage suction tank lift cylinder, 11-sewage suction tank, 12-water guide pipe, 13-work console, 14-sewage suction tank rear cover opening cylinder, 15-diversion groove, 16-sludge sand, 17-nozzle, 18-Robot arm, 19-Sewage suction plate, 20-Receiving signal device, 21-Connector, 22-Water and air pipeline, 23-Claw bucket device, 24-Sewage suction tank sewage outlet, 25-Turn over dirt tank oil cylinder, 26-dirt box, 27-wire rope, 28-telescopic arm oil cylinder, 29-rear cover of sewage suction tank, 30-telescopic sub-arm, 31-telescopic mother arm, 32-anti-overflow valve, 33-level buoy, 34- Sewage suction port, 35-wire rope retractable device, 36-column, 37-sewage suction pipe, 38-sewage suction pipe turntable, 39-rotary joint, 40-turntable support, 41-gas cabinet, 42-water inlet, 43- Air inlet, 44-exhaust port, 45-body, 46-claw bucket signal receiving device, 47-oil cylinder, 48-claw bucket, 49-water switch, 50-air switch, 51-barometer, 52-mechanical arm Remote control switch, 53-claw bucket remote control switch, 54-speed counter, 55-turntable driving handle, 56-lifting handle of sewage suction pipe, 57-lifting handle of wire rope, 58-dumping handle of dirt box, 59-lifting of sewage suction tank Handle, 60-dirt suction tank rear cover opening handle, 61-remote throttle switch, 62-video device.
具体实施方式Detailed ways
下面结合附图对本实用新型深窨井智能清淤作具体说明。Below in conjunction with accompanying drawing, the intelligent dredging of deep inspection well of the utility model is described in detail.
参见图1至图3,本实用新型深窨井智能清淤,包括底盘8,在底盘8上设副车架9,在副车架9的前部设燃气柜41和清水罐5,清水罐5的上部设有带有球阀开关的加水口42和进气口43,下部设有出水口6,在副车架9的后部设吸污罐11。吸污罐11的尾部与副车架9通过转轴连接,在副车架9上设与吸污罐11连接的吸污罐升降油缸10,通过吸污罐升降油缸11可使吸污罐绕转轴升降,便于倾倒吸污罐11收集的污泥沙。在吸污罐11上设与吸污罐后盖29连接的吸污罐后盖开启油缸14,吸污罐后盖开启油缸14能够使吸污罐后盖29打开和盖合。在吸污罐后盖29上设污物箱26,在吸污罐11尾部顶端设与污物箱26连接的污物箱翻转油缸25,污物箱翻转油缸25能够使污物箱26沿其与吸污罐后盖29的铰接处翻转,以便于倾倒污物箱26内的大块转石块等。在吸污罐11与清水罐5间的副车架9上设立柱液压转动系统,立柱液压转动系统是在副车架9上设齿轮,齿轮与副车架上的液压马达传动连接,在立柱转动系统即齿轮上设立柱36,在立柱36的上端设由伸缩母臂31和伸缩子臂30组成的吊臂,在伸缩母臂31的另一端设与伸缩子臂30连接的伸缩臂油缸28,伸缩臂油缸28驱动伸缩子臂30在伸缩母臂31上伸缩,伸缩子臂30为上下两层设置。在清水罐5上设转盘支架40,转盘支架40上设旋转接头39,旋转接头39上端设吸污管转盘38,在旋转接头39上设链轮,液压马达与链轮通过链条连接,液压马达通过旋转接头39使转盘支架40转动。在车辆发动机的下面设左右取力器1,一侧取力器与底盘上的真空泵4传动连接,真空泵4与吸污罐11连接,另一侧取力器与底盘上的油泵2和空压机组件传动连接,与空压机组件连接的储气包其出气管通过三通阀一端与清水罐5的进气口43连接,另一端与清水罐5的出水口6连接的出水管一起经水气转换滑阀汇集成水气管道22,与吸污罐11上的吸污口34连接的吸污管37和水气管道22一起盘绕过吸污管转盘38并与伸缩子臂30的上层连接,吸污管37和水气管道22通过连接件21连接固定在一起。吸污管37的下端设吸污盘19和机械手臂18,吸污盘19上设吸污管摄像头,吸污管摄像头能够把吸污时窨井下的具体情况反映在工作控制台13上的视频装置上,机械手臂18用于带动吸污盘19在窨井内能够前后左右移动,机械手臂18由与遥控控制器连接的机械手臂信号接收装置控制。吸污管37的末端设喷嘴17,喷嘴17绕吸污管37的下端一圈,喷嘴17上设有多个孔眼,用于更好地吸附窨井内的污泥沙16。在伸缩母臂31上设钢丝绳收放装置35,钢丝绳收放装置35是在伸缩母臂31上设能转动的滚筒,滚筒由立柱支架上的液压马达驱动。绕设在钢丝绳收放装置35上的钢丝绳27与伸缩子臂30的下层连接,钢丝绳2端部设爪斗装置23。伸缩子臂30的伸缩通过端部的滑轮带动吸污管37、水气管道、瓜斗装置23升降。本实用新型的爪斗装置12是在钢丝绳27的端部连设下部带两爪斗48的本体45,两爪斗对称设置,本体45与两爪斗48间均连设油缸47,爪斗摄像头和爪斗信号接收装置46设置在本体45上,爪斗信号接收装置46控制两油缸47使爪斗张合,爪斗摄像头能够将瓜斗装置23的工作情况反映在工作控制台13上的视频装置上。油缸与通过高压油管与油泵相连。Referring to Fig. 1 to Fig. 3, the intelligent dredging of the deep inspection well of the utility model includes a chassis 8, a sub-frame 9 is set on the chassis 8, a gas cabinet 41 and a clean water tank 5 are set at the front of the sub-frame 9, and the clean water tank 5 The top is provided with a water inlet 42 and an air inlet 43 with a ball valve switch, the bottom is provided with a water outlet 6, and a sewage suction tank 11 is established at the rear of the subframe 9. The tail of the sewage suction tank 11 is connected with the subframe 9 through a rotating shaft, and a sewage suction tank lifting cylinder 10 connected with the sewage suction tank 11 is arranged on the subframe 9, and the sewage suction tank can be rotated around the rotating shaft through the sewage suction tank lifting cylinder 11 Lifting is convenient for dumping the sludge sand collected by the sewage suction tank 11. Establish the dirt suction tank back cover that is connected with the dirt suction tank back cover 29 on the dirt suction tank 11 to open the oil cylinder 14, and the dirt suction tank rear cover can open the oil cylinder 14 to make the dirt suction tank rear cover 29 open and cover. Dirt tank 26 is established on the back cover 29 of the dirt suction tank, and the dirt tank turnover cylinder 25 connected with the dirt tank 26 is established at the top of the dirt suction tank 11 afterbody, and the dirt tank turnover cylinder 25 can make the dirt tank 26 along its Turn over with the hinged part of the dirt suction tank back cover 29, so as to dump the large block turning stones etc. in the dirt tank 26. A column hydraulic rotation system is set up on the subframe 9 between the sewage suction tank 11 and the clean water tank 5. The column hydraulic rotation system is provided with gears on the subframe 9, and the gears are connected to the hydraulic motor on the subframe. The rotating system is a column 36 set up on the gear, the upper end of the column 36 is provided with a boom composed of a telescopic mother arm 31 and a telescopic sub-arm 30, and the telescopic arm oil cylinder 28 connected with the telescopic sub-arm 30 is established at the other end of the telescopic mother arm 31 , the telescopic arm oil cylinder 28 drives the telescopic sub-arm 30 to expand and contract on the telescopic mother arm 31, and the telescopic sub-arm 30 is arranged in two layers up and down. A turntable support 40 is set on the clear water tank 5, a rotary joint 39 is set on the turntable support 40, a sewage suction pipe turntable 38 is set on the upper end of the rotary joint 39, a sprocket is set on the swivel joint 39, the hydraulic motor and the sprocket are connected by a chain, and the hydraulic motor The turntable support 40 is rotated by the swivel joint 39 . The left and right power take-offs 1 are set under the engine of the vehicle, the power take-off on one side is connected to the vacuum pump 4 on the chassis, the vacuum pump 4 is connected to the sewage suction tank 11, and the power take-off on the other side is connected to the oil pump 2 and the air pressure on the chassis. The air outlet pipe of the air storage bag connected to the air compressor assembly is connected to the air inlet 43 of the clean water tank 5 through a three-way valve, and the other end is connected to the water outlet 6 of the clean water tank 5. The water-air conversion slide valve is collected into the water-air pipeline 22, and the sewage suction pipe 37 and the water-air pipeline 22 connected to the sewage suction port 34 on the sewage suction tank 11 are coiled around the sewage suction pipe rotating disk 38 and connected with the upper layer of the telescopic sub-arm 30 Connection, the sewage suction pipe 37 and the water and air pipeline 22 are connected and fixed together through the connector 21. The lower end of suction pipe 37 establishes sewage suction pan 19 and mechanical arm 18, and sewage suction pan 19 establishes sewage suction pipe camera, and the sewage suction pipe camera can reflect the video on the working console 13 of the specific situation under the inspection well when sewage suction On the device, the mechanical arm 18 is used to drive the sewage suction plate 19 to move back and forth, left and right in the inspection well, and the mechanical arm 18 is controlled by the mechanical arm signal receiving device connected with the remote controller. The end of sewage suction pipe 37 establishes nozzle 17, and nozzle 17 is a circle around the lower end of sewage suction pipe 37, and nozzle 17 is provided with a plurality of holes, is used for better absorbing the sludge sand 16 in the inspection shaft. Establish wire rope retractable device 35 on telescopic female arm 31, steel wire rope retractable device 35 is to establish the drum that can rotate on telescopic female arm 31, and drum is driven by the hydraulic motor on the column support. The wire rope 27 that is wound on the wire rope retractable device 35 is connected with the lower floor of the telescopic sub-arm 30, and the claw bucket device 23 is established at the end of the wire rope 2. The expansion and contraction of the telescopic sub-arm 30 drives the sewage suction pipe 37, the water and air pipeline, and the melon bucket device 23 to lift by the pulley at the end. The claw bucket device 12 of the present utility model is to connect the body 45 with two claw buckets 48 at the end of the steel wire rope 27. The two claw buckets are symmetrically arranged, and an oil cylinder 47 is connected between the body 45 and the two claw buckets 48. And the claw bucket signal receiving device 46 is arranged on the body 45, and the claw bucket signal receiving device 46 controls two oil cylinders 47 to make the claw bucket open and close, and the claw bucket camera can reflect the working conditions of the melon bucket device 23 on the video on the work console 13 on the device. The oil cylinder is connected with the oil pump through the high-pressure oil pipe.
本实用新型在清水罐5的上部还设压力表和排气口44,在清水罐5的下部还设清水罐排污口7。在吸污罐11的罐体上部还设防溢阀32、液位浮标33,在吸污罐11的罐体尾部下端设吸污罐排污口24,在吸污罐排污口24下的底盘上设向下倾斜的导流槽15。为了使吸污管37在吸污时及时排出吸污罐11内的水,在吸污罐11上设带阀门的导水管12。The utility model also establishes pressure gauge and exhaust port 44 on the top of clear water tank 5, and also establishes clear water tank blowdown outlet 7 at the bottom of clear water tank 5. Also fortify overflow valve 32, liquid level buoy 33 at the tank body top of sewage suction tank 11, establish sewage suction tank sewage outlet 24 at the tank body afterbody lower end of sewage suction tank 11, set up on the chassis under sewage suction tank sewage discharge outlet 24 Downward sloping diversion groove 15. In order to make the sewage suction pipe 37 discharge the water in the sewage suction tank 11 in time when the sewage is sucked, a water guide pipe 12 with a valve is established on the sewage suction tank 11 .
本实用新型的控制部分由工作控制台13控制,工作控制台13上设有控制吸污管37升降的吸污管升降手柄56,控制吸污罐11升降的吸污罐举升手柄59,控制吸污罐后盖29开启的吸污罐后盖开启手柄60,控制油泵、真空泵的远程油门开关61,控制清水罐出水口6出水的水开关49,控制清水罐5的进气口43和排气口44的气开关50,水开关49和气开关50均与水气转换滑阀连接,控制钢丝绳27运动的钢丝绳升降手柄57及控制污物箱26的污物箱倾倒手柄58,控制吸污管转盘转动的转盘驱动手柄55,控制机械手臂18的机械手臂遥控开关52,控制爪斗48的瓜斗遥控开关53,还设有显示储气包气压的气压表51,显示发动机转速的转速表54。The control part of the utility model is controlled by the work console 13, which is provided with a sewage suction pipe lifting handle 56 for controlling the lifting of the sewage suction pipe 37, and a sewage suction tank lifting handle 59 for controlling the lifting of the sewage suction tank 11. The sewage suction tank rear cover opening handle 60 that the sewage suction tank rear cover 29 is opened controls the remote throttle switch 61 of the oil pump and the vacuum pump, controls the water switch 49 of the water outlet 6 of the clean water tank, controls the air inlet 43 and the drain of the clean water tank 5 The air switch 50 of the air port 44, the water switch 49 and the air switch 50 are all connected with the water-air conversion slide valve, the wire rope lifting handle 57 that controls the motion of the steel wire rope 27 and the dirt box dumping handle 58 that controls the dirt box 26 controls the sewage suction pipe The turntable drive handle 55 that the turntable rotates, the mechanical arm remote control switch 52 that controls the mechanical arm 18, the melon bucket remote control switch 53 that controls the claw bucket 48, is also provided with a barometer 51 that shows the air pressure of the air storage bag, and a tachometer 54 that shows the engine speed .
工作时,先打开窨井盖,将联结在一起的吸污管37、水气管道22、高压油管端部伸入到窨井内。当清理的窨井内存在有水的污泥沙(即湿窨井)时,由气开关50打开水气转换滑阀将储气包输出的气转换成高压气输入水气管道22,水气管道22通过喷嘴17上的三个喷咀把污泥沙吹起,打开真空系统上的阀门,由真空泵4通过吸污管37开始向吸污罐11内吸污泥沙。当清理的窨井内存在无水的污泥沙(即干窨井)时,打开水开关49,透过水气转换滑阀把储气包的气压经进气口43输入到清水罐5后,在排气口44和加水口42关闭的情况下,清水罐5内的水变成高压水,高压水经过出水口6流入水气管道22内,通过水气管道22和喷嘴17把窨井中的污泥沙吹起,干泥沙变成了有水的湿泥沙,再由真空泵4通过吸污管37将污泥沙吸入吸污罐11内。由视频装置64、遥控控制器、接收信号装置20(信号接收器)通过机械手臂遥控开关52,指挥机械手臂18前后左右移动,吸污管37把淤泥沙由真空吸进吸污罐11内。瓜斗48通过瓜斗遥控开关53由设在瓜斗53的信号接收装置(信号接收器)和设在伸缩母臂31上的钢丝绳收放装置35将钢丝绳27及高压油管降下,由视频装置64、遥控控制器、信号接收装置63指挥油缸47打开,瓜斗48抓取深窨井底部中的砖石瓦块等杂物,由油缸47将瓜斗48合紧后升起到吸污罐后盖上的污物箱26中将砖石瓦块卸出。During work, open the inspection well cover earlier, the sewage suction pipe 37, the water gas pipeline 22, the high-pressure oil pipe end that will be connected together are stretched in the inspection well. When there is watery sludge sand (i.e. a wet inspection well) in the cleaned inspection well, the gas switch 50 opens the water-gas conversion slide valve to convert the gas output by the gas storage bag into high-pressure gas input into the water-gas pipeline 22, and the water-gas pipeline 22 The sludge sand is blown up by three nozzles on the nozzle 17, the valve on the vacuum system is opened, and the vacuum pump 4 starts to suck the sludge sand in the sewage suction tank 11 by the sewage suction pipe 37. When there is anhydrous sludge sand (being dry inspection well) in the inspection well of cleaning, open water switch 49, after the air pressure of air storage bag is input to clear water tank 5 through air inlet 43 through water-air conversion slide valve, When the exhaust port 44 and the water inlet 42 are closed, the water in the clear water tank 5 becomes high-pressure water, and the high-pressure water flows into the water-gas pipeline 22 through the water outlet 6, and the sewage in the inspection well is discharged by the water-gas pipeline 22 and the nozzle 17. The silt is blown up, and the dry silt has become wet silt with water, and the sludge sand is sucked in the sewage suction tank 11 by the vacuum pump 4 by the sewage suction pipe 37 again. By video device 64, remote controller, receiving signal device 20 (signal receiver) by mechanical arm remote control switch 52, command mechanical arm 18 to move front and back, left and right, and suction pipe 37 sucks silt sand in the sewage suction tank 11 by vacuum. Melon bucket 48 is by the signal receiving device (signal receiver) that is located on melon bucket 53 and the wire rope retractable device 35 that is located on telescopic female arm 31 by melon bucket remote control switch 53 and steel wire rope 27 and high-pressure oil pipe are lowered, by video device 64 , remote controller, signal receiving device 63 command oil cylinder 47 to open, melon bucket 48 grabs sundries such as masonry tiles in the bottom of the deep inspection shaft, and the melon bucket 48 is tightened by the oil cylinder 47 and rises to the back cover of the sewage suction tank The masonry tiles are unloaded in the dirt box 26 on the top.
当吸污管37和瓜斗装置23都完工时,由伸缩臂油缸28、吸污管转盘38、钢丝绳收放装置35同时工作把吸污管37末端的机械手臂18、瓜斗装置23升起后放入污物箱26内。当需要倾倒吸污罐11内的污泥沙时,将车辆开到指定地点后,先打开吸污罐排污口24,再由吸污罐后盖开启手柄60打开吸污罐后盖开启油缸14,由吸污罐举升手柄59打开吸污罐升降油缸10把吸污罐11内的污泥沙顺着导流槽18排出。When the sewage suction pipe 37 and the melon bucket device 23 were all completed, the mechanical arm 18 and the melon bucket device 23 at the end of the sewage suction pipe 37 worked simultaneously by the telescopic arm oil cylinder 28, the sewage suction pipe rotating disk 38, and the wire rope retracting device 35. Put into dirt box 26 behind. When the sludge sand in the sewage suction tank 11 needs to be dumped, after the vehicle is driven to the designated place, the sewage suction tank sewage outlet 24 is opened first, and then the sewage suction tank rear cover opening handle 60 is used to open the sewage suction tank rear cover and open the oil cylinder 14 , open the sewage suction tank lift cylinder 10 by the sewage suction tank lifting handle 59 and discharge the sludge sand in the sewage suction tank 11 along the diversion groove 18.
本实用新型通过视频装置、信号接收装置进行智能遥控控制,利用水压与气压通过一根水气管道及喷咀与干湿窨井内的污泥沙层接触并将污泥沙吹起,吸污管同时用真空将污泥沙吸进吸污罐,实现了对无水干窨井和有水湿窨井内污泥沙的智能清理。在吸污管、水气管道被举升后,关闭所有的阀门,整车外观整齐大方。The utility model carries out intelligent remote control control through a video device and a signal receiving device, uses water pressure and air pressure to contact the sludge sand layer in the dry and wet inspection well through a water and air pipeline and a nozzle, and blows up the sludge sand to absorb dirt. At the same time, the pipe uses vacuum to suck the sludge and sand into the sewage suction tank, realizing the intelligent cleaning of the sludge and sand in the dry inspection shaft without water and the wet inspection shaft with water. After the sewage suction pipe and the water and air pipe are lifted, all the valves are closed, and the appearance of the whole vehicle is neat and generous.
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CN118327131A (en) * | 2024-06-12 | 2024-07-12 | 江苏济川泵业有限公司 | Silt clearing device of integrated prefabricated axial-flow pump station |
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CN118327131A (en) * | 2024-06-12 | 2024-07-12 | 江苏济川泵业有限公司 | Silt clearing device of integrated prefabricated axial-flow pump station |
CN118327131B (en) * | 2024-06-12 | 2024-08-27 | 江苏济川泵业有限公司 | Silt clearing device of integrated prefabricated axial-flow pump station |
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