CN209291335U - An automatic feeding mechanism for a soft porcelain production line - Google Patents
An automatic feeding mechanism for a soft porcelain production line Download PDFInfo
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- CN209291335U CN209291335U CN201822060302.4U CN201822060302U CN209291335U CN 209291335 U CN209291335 U CN 209291335U CN 201822060302 U CN201822060302 U CN 201822060302U CN 209291335 U CN209291335 U CN 209291335U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 229910052573 porcelain Inorganic materials 0.000 title claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- 239000002994 raw material Substances 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims 1
- 230000003031 feeding effect Effects 0.000 abstract description 3
- 239000002002 slurry Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
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Abstract
本实用新型涉及一种软瓷生产线的自动上料机构,包括滑动电机、传动链条、滑动块和上料杆,滑动电机的输出轴上设置有传动链轮,传动链轮与传动链条相互齿接,传动链条固定设置,滑动电机和上料杆分别固定在滑动块上,滑动块滑动在机架上,上料杆位于模具上方;所述滑动电机作业时通过滑动块驱动上料杆在模具上方往复滑动,以将原料均匀上料至模具上。本自动上料机构通过滑动电机驱动上料杆左右往复滑动,原料随上料杆的左右滑动,达到左右往复上料,上料效果更加均匀,且上料效率大大提升。
The utility model relates to an automatic feeding mechanism for a soft porcelain production line, including a sliding motor, a transmission chain, a sliding block and a feeding rod. A transmission sprocket is arranged on the output shaft of the sliding motor, the transmission sprocket and the transmission chain are mutually toothed, the transmission chain is fixedly arranged, the sliding motor and the feeding rod are respectively fixed on the sliding block, the sliding block slides on the frame, and the feeding rod is located above the mold; when the sliding motor is in operation, the feeding rod is driven to slide back and forth above the mold through the sliding block to uniformly feed the raw materials onto the mold. The automatic feeding mechanism drives the feeding rod to slide back and forth left and right through the sliding motor, and the raw materials slide left and right with the feeding rod to achieve left and right reciprocating feeding, the feeding effect is more uniform, and the feeding efficiency is greatly improved.
Description
技术领域technical field
本实用新型涉及一种软瓷生产线,具体是一种软瓷生产线的自动上料机构。The utility model relates to a soft porcelain production line, in particular to an automatic feeding mechanism of the soft porcelain production line.
背景技术Background technique
中国专利CN207549090U公开了一种彩色软瓷生产线,具体公开了包括输送装置、由输送装置运送的模具,模具在输送装置运送下依次通过喷漆装置、喷雾式下料装置、烘干装置,所述输送装置、喷漆装置、喷雾式下料装置与控制装置电连接并由控制装置协调控制,喷漆装置先对模具底面喷涂出油漆层,而后在进入喷雾式下料装置在模具里加入软瓷原料,最后进入烘干装置内烘干成型;所述喷雾式下料装置包括料仓、输送泵、原料喷头、第二移动机构,输送泵将料仓内的原料泵送至原料喷头处,原料喷头由第二移动机构带动往复运动,将原料以雾状形态喷出并自然下落到模具上,多次喷涂形成原料层。该生产线的上料机构上料效果不均匀,且效率低。Chinese patent CN207549090U discloses a colored soft porcelain production line, which specifically discloses a conveying device and a mold transported by the conveying device. The device, paint spraying device, and spray-type feeding device are electrically connected to the control device and coordinated and controlled by the control device. The paint-spraying device first sprays a paint layer on the bottom surface of the mold, and then enters the spray-type feeding device to add soft porcelain raw materials into the mold, and finally Enter the drying device to dry and form; the spray-type feeding device includes a hopper, a conveying pump, a raw material nozzle, and a second moving mechanism. The conveying pump pumps the raw material in the silo to the raw material nozzle, and the raw material nozzle The second moving mechanism drives the reciprocating motion, sprays the raw material in the form of mist and naturally falls on the mold, and sprays it many times to form a raw material layer. The feeding effect of the feeding mechanism of the production line is uneven and the efficiency is low.
因此,需要进一步改进。Therefore, further improvements are required.
实用新型内容Utility model content
本实用新型的目的在于克服上述现有技术存在的不足,而提供一种设计简单、结构合理、自动化程度高、性能可靠、工作效率高、上料均匀的软瓷生产线的自动上料机构。The purpose of this utility model is to overcome the shortcomings of the above-mentioned prior art, and provide an automatic feeding mechanism for a soft porcelain production line with simple design, reasonable structure, high degree of automation, reliable performance, high work efficiency and uniform feeding.
本实用新型的目的是这样实现的:The purpose of this utility model is achieved in that:
一种软瓷生产线的自动上料机构,其特征在于:包括滑动电机、传动链条、滑动块和上料杆,滑动电机的输出轴上设置有传动链轮,传动链轮与传动链条相互齿接,传动链条固定设置,滑动电机和上料杆分别固定在滑动块上,滑动块滑动在机架上,上料杆位于模具上方;所述滑动电机作业时通过滑动块驱动上料杆在模具上方往复滑动,以将原料均匀上料至模具上。An automatic feeding mechanism for a soft porcelain production line, characterized in that it includes a sliding motor, a transmission chain, a sliding block and a feeding rod, the output shaft of the sliding motor is provided with a transmission sprocket, and the transmission sprocket and the transmission chain are geared to each other , the transmission chain is fixedly set, the sliding motor and the feeding rod are respectively fixed on the sliding block, the sliding block slides on the frame, and the feeding rod is located above the mold; when the sliding motor works, the sliding block drives the feeding rod above the mold Slide back and forth to evenly feed the raw materials onto the mold.
所述上料杆上设置有上料管,上料管随上料杆往复滑动,原料穿过上料管后上料至模具上。The feeding rod is provided with a feeding pipe, and the feeding pipe slides reciprocally with the feeding rod, and the raw material is fed to the mold after passing through the feeding pipe.
所述机架上设置有直线滑轨,滑动块滑动在直线滑轨上。The frame is provided with a linear slide rail, and the sliding block slides on the linear slide rail.
所述机架或模具上设置有用于检测模具是否完成上料的红外传感器。The frame or the mold is provided with an infrared sensor for detecting whether the mold has finished feeding.
所述上料管顶部的进料端通过送料管连接泵体,上料管底部的出料端与模具上的上料区对应。The feeding end at the top of the feeding pipe is connected to the pump body through the feeding pipe, and the discharging end at the bottom of the feeding pipe corresponds to the feeding area on the mould.
所述自动上料机构还包括上料支架,自动上料机构通过上料支架固定设置于机架上。The automatic feeding mechanism also includes a feeding bracket, and the automatic feeding mechanism is fixedly arranged on the frame through the feeding bracket.
本实用新型的有益效果如下:The beneficial effects of the utility model are as follows:
本自动上料机构通过滑动电机驱动上料杆左右往复滑动,原料随上料杆的左右滑动,达到左右往复上料,上料效果更加均匀,且上料效率大大提升;此外,通过设置红外传感器检测原料的上料情况,当单次上料工作完成后,系统会根据红外传感器反馈的信号控制停止上料,当没有感应到原料时系统控制自动上料,实现全自动控制上料,自动化程度高。The automatic feeding mechanism drives the feeding rod to reciprocate left and right through the sliding motor, and the raw material slides left and right with the feeding rod to achieve reciprocating feeding, the feeding effect is more uniform, and the feeding efficiency is greatly improved; in addition, by setting the infrared sensor Detect the feeding situation of raw materials. When the single feeding work is completed, the system will stop the feeding according to the signal fed back by the infrared sensor. When no raw materials are sensed, the system will control automatic feeding, realizing fully automatic control of feeding, and the degree of automation high.
附图说明Description of drawings
图1为本实用新型一实施例涉及的软瓷生产线的局部结构示意图。Fig. 1 is a partial structural schematic diagram of a soft porcelain production line related to an embodiment of the present invention.
图2为本实用新型一实施例中自动上料机构的内部结构示意图。Fig. 2 is a schematic diagram of the internal structure of the automatic feeding mechanism in an embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图及实施例对本实用新型作进一步描述。Below in conjunction with accompanying drawing and embodiment the utility model is described further.
参见图1和图2,本软瓷生产线的自动上料机构设置于输送线2的输送轨迹上,其包括滑动电机4、传动链条6、滑动块8和上料杆10,滑动电机4的输出轴上设置有传动链轮5,传动链轮5与传动链条6相互齿接,传动链条6固定设置,滑动电机4和上料杆10分别固定在滑动块8上,滑动块8滑动在机架1上,上料杆10位于模具上方;滑动电机4作业时,传动链轮5与传动链条6相互传动作用,由于传动链条6固定设置,滑动电机4通过滑动块8滑动设置,所以在力的相互作用下,滑动电机4通过滑动块8驱动上料杆10在模具上方往复滑动,以将原料均匀上料至模具上。Referring to Fig. 1 and Fig. 2, the automatic feeding mechanism of the soft porcelain production line is arranged on the conveying track of the conveying line 2, which includes a sliding motor 4, a transmission chain 6, a sliding block 8 and a feeding rod 10, and the output of the sliding motor 4 The shaft is provided with a transmission sprocket 5, the transmission sprocket 5 and the transmission chain 6 are geared to each other, the transmission chain 6 is fixed, the sliding motor 4 and the feeding rod 10 are respectively fixed on the sliding block 8, and the sliding block 8 slides on the frame 1, the feeding rod 10 is located above the mould; when the sliding motor 4 is working, the transmission sprocket 5 and the transmission chain 6 interact with each other. Since the transmission chain 6 is fixed, the sliding motor 4 is set by sliding the sliding block 8, so in the force Under the interaction, the sliding motor 4 drives the feeding rod 10 to slide reciprocally above the mold through the sliding block 8, so as to evenly feed the raw materials onto the mold.
进一步地,上料杆10往外延伸的端部上设置有上料管9,上料管9竖向设置且随上料杆10往复滑动,原料穿过上料管9后上料至模具上。Further, a feeding pipe 9 is arranged on the end of the feeding rod 10 extending outward. The feeding pipe 9 is arranged vertically and slides reciprocally with the feeding rod 10 .
进一步地,机架1上设置有直线滑轨7,滑动块8滑动在直线滑轨7上,滑动块8的滑动方向与输送线2的输送方向基本垂直。Further, the frame 1 is provided with a linear slide rail 7 , the sliding block 8 slides on the linear slide rail 7 , and the sliding direction of the sliding block 8 is substantially perpendicular to the conveying direction of the conveying line 2 .
进一步地,机架1上设置有用于检测模具是否完成上料的红外传感器,通过红外传感器,系统可实时监控模具的上料情况,并根据红外传感器反馈的检测信号及时采取相应的措施,达到自动检测上料情况效果,进而使其自动化程度提高。Further, the frame 1 is provided with an infrared sensor for detecting whether the mold has been loaded. Through the infrared sensor, the system can monitor the mold loading situation in real time, and take corresponding measures in time according to the detection signal fed back by the infrared sensor, so as to achieve automatic Detect the effect of feeding conditions, thereby improving its automation.
进一步地,上料管9顶部的进料端通过送料管连接泵体,上料管9底部的出料端与模具上的上料区对应,泵体工作时,将原料从储料容器中经送料管输送至上料管9中,再由上料管9引导往复上料。Further, the feed end at the top of the feed pipe 9 is connected to the pump body through the feed pipe, and the discharge end at the bottom of the feed pipe 9 corresponds to the feeding area on the mould. When the pump body is working, the raw material is passed through from the storage container The feeding pipe is transported into the feeding pipe 9, and then the reciprocating feeding is guided by the feeding pipe 9.
进一步地,自动上料机构还包括上料支架11,自动上料机构通过上料支架11固定设置于机架1上。Further, the automatic loading mechanism also includes a loading bracket 11 , and the automatic loading mechanism is fixedly arranged on the frame 1 through the loading bracket 11 .
工作原理:working principle:
滑动电机4通电作业,以带动上料管9沿滑动导轨B4往复移动,进而把浆料均匀泵至模具的上料区上实现上料;与此同时,红外传感器检测模具上的浆料是否加满;当达到感应范围时,则反馈至控制系统,并控制泵体停机,使上料停止;当红外传感器检测到模具上的浆料未达到感应范围时,本体持续工作;当红外传感器检测到新的模具到达上料工位时,泵体再次启动作业,以此实现循环自动上料。The sliding motor 4 is energized to drive the feeding pipe 9 to reciprocate along the sliding guide rail B4, and then evenly pump the slurry to the feeding area of the mold to realize feeding; at the same time, the infrared sensor detects whether the slurry on the mold is loaded. When it reaches the sensing range, it will feed back to the control system and control the pump body to stop to stop the feeding; when the infrared sensor detects that the slurry on the mold does not reach the sensing range, the body continues to work; when the infrared sensor detects When the new mold arrives at the loading station, the pump body starts to work again, so as to realize automatic feeding in a cycle.
上述为本实用新型的优选方案,显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本领域的技术人员应该了解本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等同物界定。The above is the preferred solution of the utility model, showing and describing the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. There will be various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims (6)
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CN201822060302.4U CN209291335U (en) | 2018-12-07 | 2018-12-07 | An automatic feeding mechanism for a soft porcelain production line |
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CN201822060302.4U CN209291335U (en) | 2018-12-07 | 2018-12-07 | An automatic feeding mechanism for a soft porcelain production line |
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Granted publication date: 20190823 Termination date: 20201207 |