CN209260247U - Self-circulation electrolyte supplementing device - Google Patents
Self-circulation electrolyte supplementing device Download PDFInfo
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- CN209260247U CN209260247U CN201821902242.XU CN201821902242U CN209260247U CN 209260247 U CN209260247 U CN 209260247U CN 201821902242 U CN201821902242 U CN 201821902242U CN 209260247 U CN209260247 U CN 209260247U
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- 239000003792 electrolyte Substances 0.000 title claims abstract description 25
- 230000001502 supplementing effect Effects 0.000 title 1
- 239000007788 liquid Substances 0.000 claims abstract description 71
- 238000010521 absorption reaction Methods 0.000 claims abstract description 36
- 239000003546 flue gas Substances 0.000 claims abstract description 29
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000000779 smoke Substances 0.000 claims abstract description 9
- 239000007789 gas Substances 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 41
- 238000006243 chemical reaction Methods 0.000 claims description 20
- 238000007789 sealing Methods 0.000 claims description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 abstract description 43
- 239000010931 gold Substances 0.000 abstract description 19
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 abstract description 17
- 229910052737 gold Inorganic materials 0.000 abstract description 17
- 229910000041 hydrogen chloride Inorganic materials 0.000 abstract description 5
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000003723 Smelting Methods 0.000 abstract description 2
- 238000005868 electrolysis reaction Methods 0.000 description 15
- 239000000243 solution Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 7
- 239000002244 precipitate Substances 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Landscapes
- Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
Abstract
本实用新型属于金冶炼技术领域,涉及一种自循环电解液补充装置,其包括:电解槽、烟气吸收管、烟气吸收槽、补液槽、液位传感器Ⅰ、液位传感器Ⅱ;所述电解槽一端通过烟气吸收管与烟气吸收槽连接,另一端与补液槽连接,所述烟气吸收槽与补液槽连接,在电解槽和补液槽中分别设置所述液位传感器Ⅰ和液位传感器Ⅱ,从而形成闭环。本实用新型不但降低了操作频率,保证了生产的连续性和稳定性,还节省了盐酸用量,降低了氯化氢尾气的排放量。
The utility model belongs to the technical field of gold smelting, and relates to a self-circulating electrolyte replenishment device, which includes: an electrolytic cell, a smoke absorption pipe, a smoke absorption tank, a liquid replenishment tank, a liquid level sensor I, and a liquid level sensor II; One end of the electrolytic tank is connected to the flue gas absorption tank through the smoke absorption pipe, and the other end is connected to the liquid replenishment tank. The smoke gas absorption tank is connected to the liquid replenishment tank, and the liquid level sensor I and liquid Bit sensor II, thus forming a closed loop. The utility model not only reduces the operating frequency, ensures the continuity and stability of production, but also saves the consumption of hydrochloric acid and reduces the emission of hydrogen chloride tail gas.
Description
技术领域technical field
本实用新型属于金冶炼技术领域,涉及一种自循环电解液补充装置。The utility model belongs to the technical field of gold smelting and relates to a self-circulating electrolyte replenishment device.
背景技术Background technique
金电解的原理是:通电状况下,阳极的粗金电极发生溶解产生Au3+,Au3+在电解液中迁移并在阴极的钛板上析出,而杂质离子不析出,从而达到金的提纯。其中电解液包括两种溶液,分别是氯金酸溶液和盐酸溶液。由于电解时的温度在60-65℃,因此电解液中的盐酸会大量挥发,导致电解液减少,进而影响金电解的正常工作。通常情况下,金电解过程中需要多次进行人工补加盐酸溶液。The principle of gold electrolysis is: under the condition of electrification, the thick gold electrode of the anode dissolves to produce Au 3+ , Au 3+ migrates in the electrolyte and precipitates on the titanium plate of the cathode, while the impurity ions do not precipitate, so as to achieve the purification of gold . Wherein the electrolytic solution comprises two kinds of solutions, namely chloroauric acid solution and hydrochloric acid solution. Since the temperature during electrolysis is 60-65°C, a large amount of hydrochloric acid in the electrolyte will volatilize, resulting in a decrease in the electrolyte, which in turn affects the normal operation of gold electrolysis. Usually, it is necessary to manually add hydrochloric acid solution several times during the gold electrolysis process.
实用新型内容Utility model content
本实用新型的目的是针对现有技术的不足提供一种自循环电解液补充装置。The purpose of the utility model is to provide a self-circulating electrolyte replenishment device for the deficiencies of the prior art.
为了解决上述问题,本实用新型采用如下技术方案:In order to solve the above problems, the utility model adopts the following technical solutions:
一种自循环电解液补充装置,包括:电解槽、烟气吸收管、烟气吸收槽、补液槽、液位传感器Ⅰ、液位传感器Ⅱ;所述电解槽一端通过烟气吸收管与烟气吸收槽连接,另一端与补液槽连接,所述烟气吸收槽与补液槽连接,在电解槽和补液槽中分别设置所述液位传感器Ⅰ和液位传感器Ⅱ,从而形成闭环。A self-circulating electrolyte replenishment device, comprising: an electrolytic cell, a flue gas absorption pipe, a flue gas absorption tank, a liquid replenishment tank, a liquid level sensor I, and a liquid level sensor II; The absorption tank is connected, and the other end is connected with the liquid replenishment tank, and the smoke absorption tank is connected with the liquid replenishment tank, and the liquid level sensor I and the liquid level sensor II are respectively installed in the electrolytic tank and the liquid replenishment tank, thereby forming a closed loop.
所述电解槽和所述烟气吸收槽与所述烟气吸收管的连接是焊接连接。The connection between the electrolytic tank and the flue gas absorption tank and the flue gas absorption pipe is welded connection.
所述烟气吸收槽设置变频水泵Ⅰ,其与烟气吸收槽螺纹相连,且与所述补液槽之间通过水管I螺纹连接。The flue gas absorbing tank is provided with a frequency conversion water pump I, which is threadedly connected with the flue gas absorbing tank, and is threadedly connected with the liquid replenishing tank through a water pipe I.
所述补液槽设置变频水泵Ⅱ,其与补液槽螺纹相连,且与所述电解槽之间通过水管Ⅱ螺纹连接。The liquid replenishment tank is provided with a frequency conversion water pump II, which is threadedly connected with the liquid replenishment tank, and is connected with the electrolytic cell through a water pipe II thread.
在所述补液槽顶部设置起密封作用的橡皮塞。A rubber stopper for sealing is arranged on the top of the replenishment tank.
所述液位传感器Ⅰ位于电解槽下方靠近槽底处,与电解槽螺纹连接。The liquid level sensor I is located below the electrolytic cell near the bottom of the cell, and is threadedly connected with the electrolytic cell.
所述液位传感器Ⅱ位于补液槽下方靠近槽底处,与补液槽螺纹连接。The liquid level sensor II is located below the liquid replenishment tank near the bottom of the tank, and is threadedly connected with the liquid replenishment tank.
本发明具有以下有益效果:The present invention has the following beneficial effects:
1、解决了传统金电解过程中电解液不足时需要人工补充的问题。通过自动补充电解液的方式降低了操作频率,保证了生产的连续性和稳定性,提高了生产效率。1. Solve the problem of manual replenishment when the electrolyte is insufficient in the traditional gold electrolysis process. By automatically replenishing the electrolyte, the operating frequency is reduced, the continuity and stability of production are ensured, and the production efficiency is improved.
2、实现了金电解过程中电解液的盐酸溶液在电解槽、补液槽和烟气吸收槽的自循环,节省了盐酸用量的同时降低了氯化氢尾气的排放量,具有一定的环保效益。2. Realize the self-circulation of the hydrochloric acid solution of the electrolyte in the electrolytic tank, liquid replenishment tank and flue gas absorption tank during the gold electrolysis process, saving the amount of hydrochloric acid and reducing the emission of hydrogen chloride tail gas, which has certain environmental protection benefits.
附图说明Description of drawings
图1为本实用新型自循环电解液补充装置的结构示意图。Fig. 1 is a structural schematic diagram of a self-circulating electrolyte replenishment device of the present invention.
其中,1--电解槽、2--液位传感器Ⅰ、3--烟气吸收管、4--烟气吸收槽、5--变频水泵Ⅰ、6--水管Ⅰ、7--补液槽、8--液位传感器Ⅱ、9--橡皮塞、10--变频水泵Ⅱ、11--水管Ⅱ。Among them, 1--electrolytic tank, 2--liquid level sensor Ⅰ, 3--flue gas absorption pipe, 4--flue gas absorption tank, 5--frequency conversion water pump Ⅰ, 6--water pipe Ⅰ, 7--rehydration tank , 8--liquid level sensor Ⅱ, 9--rubber plug, 10--frequency conversion water pump Ⅱ, 11--water pipe Ⅱ.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
如图1所示,一种自循环电解液补充装置,包括:电解槽1(容积13L)、液位传感器Ⅰ2、烟气吸收管3、烟气吸收槽4(容积20L)、变频水泵Ⅰ5、水管Ⅰ6、补液槽7(容积10L)、液位传感器Ⅱ8、橡皮塞9、变频水泵Ⅱ10、水管Ⅱ11。As shown in Figure 1, a self-circulating electrolyte replenishment device includes: electrolytic tank 1 (volume 13L), liquid level sensor I2, smoke absorption pipe 3, smoke absorption tank 4 (volume 20L), frequency conversion water pump I5, Water pipe Ⅰ6, liquid replenishment tank 7 (capacity 10L), liquid level sensor Ⅱ8, rubber stopper 9, frequency conversion water pump Ⅱ10, water pipe Ⅱ11.
所述液位传感器Ⅰ2位于电解槽1左侧下方靠近槽底处,液位传感器Ⅰ2与电解槽1螺纹连接。烟气吸收管3和烟气吸收槽4位于电解槽1右侧,烟气吸收管3与电解槽1和烟气吸收槽4焊接连接。补液槽7位于电解槽1左侧,液位传感器Ⅱ8位于补液槽7左侧下方靠近槽底处,液位传感器Ⅱ8与补液槽7螺纹连接,橡皮塞9位于补液槽7顶部左侧。变频水泵Ⅰ5位于烟气吸收槽4左侧中心处,变频水泵Ⅰ5与烟气吸收槽4螺纹相连,水管Ⅰ6位于变频水泵Ⅰ5左侧中心处,水管Ⅰ6与变频水泵Ⅰ5和补液槽7螺纹连接。变频水泵Ⅱ10位于补液槽7顶部中心处,变频水泵Ⅱ10与补液槽7螺纹相连,水管Ⅱ11位于变频水泵Ⅱ10顶部中心处,水管Ⅱ11与补液槽7和电解槽1螺纹相连。The liquid level sensor I2 is located at the lower left side of the electrolytic cell 1 near the bottom of the cell, and the liquid level sensor I2 is screwed to the electrolytic cell 1 . The flue gas absorption pipe 3 and the flue gas absorption tank 4 are located on the right side of the electrolytic cell 1, and the flue gas absorption pipe 3 is welded to the electrolytic cell 1 and the flue gas absorption cell 4. The liquid replenishment tank 7 is located on the left side of the electrolytic tank 1, the liquid level sensor II8 is located on the left side of the liquid replenishment tank 7 and close to the bottom of the tank, the liquid level sensor II8 is screwed to the liquid replenishment tank 7, and the rubber stopper 9 is located on the left side of the top of the liquid replenishment tank 7. The frequency conversion water pump I5 is located at the left center of the flue gas absorption tank 4, and the frequency conversion water pump I5 is threadedly connected with the flue gas absorption tank 4, and the water pipe I6 is located at the left center of the frequency conversion water pump I5, and the water pipe I6 is threaded with the frequency conversion water pump I5 and the liquid replenishment tank 7. The frequency conversion water pump II10 is located at the top center of the liquid replenishment tank 7, and the frequency conversion water pump II10 is threadedly connected with the liquid replenishment tank 7, and the water pipe II11 is located at the center of the top of the frequency conversion water pump II10, and the water pipe II11 is threaded with the liquid replenishment tank 7 and the electrolytic tank 1.
在金电解开始之前,预先拔下橡皮塞9,向补液槽7中加入一定量的盐酸溶液(9L),高过补液槽7的液位警戒上限(8L),之后将橡皮塞9放回原位,使补液槽处于密封状态。在金电解过程中,当电解槽1内电解液液位发生改变时,液位传感器Ⅰ2能够准确捕捉到液位变化的情况。当电解液液位到达电解槽1正常工作的液位下限(9L)时,液位传感器Ⅰ2自动给变频水泵Ⅱ10供电,变频水泵Ⅱ10开始运转并将补液槽7中的盐酸溶液(3L)通过水管Ⅱ11输送到电解槽1内。当液位恢复到电解槽1正常工作的液位上限(12L)时,液位传感器Ⅰ2自动给变频水泵Ⅱ10断电,确保了金电解始终在正常工作液位(9-12L)下进行。Before the start of gold electrolysis, pull out the rubber stopper 9 in advance, add a certain amount of hydrochloric acid solution (9L) to the liquid replenishment tank 7, which is higher than the liquid level warning upper limit (8L) of the liquid replenishment tank 7, and then put the rubber stopper 9 back to its original state. position, so that the liquid replenishment tank is in a sealed state. During the gold electrolysis process, when the liquid level of the electrolyte in the electrolytic cell 1 changes, the liquid level sensor I2 can accurately capture the change of the liquid level. When the electrolyte liquid level reaches the lower limit (9L) of the normal working level of the electrolytic tank 1, the liquid level sensor Ⅰ2 automatically supplies power to the frequency conversion water pump Ⅱ10, and the frequency conversion water pump Ⅱ10 starts to run and sends the hydrochloric acid solution (3L) in the replenishment tank 7 through the water pipe II11 is sent to the electrolytic cell 1. When the liquid level returns to the upper limit (12L) of the normal working level of the electrolytic tank 1, the liquid level sensor I2 automatically powers off the frequency conversion water pump II10, ensuring that the gold electrolysis is always carried out at the normal working liquid level (9-12L).
与此同时,金电解过程中,由于电解温度维持在60-65℃,因此电解液中的盐酸溶液会大量挥发,其速率经测试约为1L/h。这部分氯化氢气体和水蒸气通过烟气吸收管3进入烟气吸收槽4。烟气吸收槽4内预先含有一定量的水(4L),氯化氢气体极易溶于水又重新变成盐酸,水蒸气亦在烟气吸收槽4中凝结成水滴。随着金电解时间的推移,电解槽1挥发的盐酸溶液基本上都收集进了烟气吸收槽4,使得烟气吸收槽4内盐酸溶液体积增加。当补液槽7的液位发生改变时,液位传感器Ⅱ8能够准确捕捉到液位变化的情况。当补液槽7的液位达到警戒下限(2L)时,液位传感器Ⅱ8自动给变频水泵Ⅰ5供电,变频水泵Ⅰ5开始运转并将烟气吸收槽4中的盐酸溶液(6L)通过水管Ⅰ6输送到补液槽7内。当补液槽7的液位恢复到警戒上限(8L)时,液位传感器Ⅱ8自动给变频水泵Ⅰ5断电,确保了补液槽7内的盐酸储量在一个合理的范围(2-8L)。进一步确保了金电解可以时刻在正常液位下进行。此外,电解槽1和补液槽7初始的盐酸溶液均为8mol/L(浓盐酸与水体积比为2:1)。当金电解体系达到动态平衡时,电解槽1、补液槽7以及烟气吸收槽4内的理论盐酸浓度均在6mol/L以上,满足了金电解过程中对电解液的氯离子浓度和酸度的要求。At the same time, during the gold electrolysis process, since the electrolysis temperature is maintained at 60-65°C, a large amount of hydrochloric acid solution in the electrolyte will volatilize, and the rate has been tested to be about 1L/h. This part of hydrogen chloride gas and water vapor enters the flue gas absorption tank 4 through the flue gas absorption pipe 3 . Contain a certain amount of water (4L) in advance in the flue gas absorbing tank 4, hydrogen chloride gas is very easily soluble in water and becomes hydrochloric acid again, and water vapor also condenses into water droplet in the flue gas absorbing tank 4. As the gold electrolysis time goes on, the hydrochloric acid solution volatilized in the electrolytic cell 1 is basically collected into the flue gas absorption tank 4, so that the volume of the hydrochloric acid solution in the flue gas absorption tank 4 increases. When the liquid level of the replenishment tank 7 changes, the liquid level sensor II8 can accurately capture the change of the liquid level. When the liquid level in the replenishment tank 7 reaches the lower warning limit (2L), the liquid level sensor II8 automatically supplies power to the frequency conversion water pump I5, and the frequency conversion water pump I5 starts to run and transports the hydrochloric acid solution (6L) in the flue gas absorption tank 4 through the water pipe I6 to In the replenishment tank 7. When the liquid level in the replenishment tank 7 returns to the upper warning limit (8L), the liquid level sensor II 8 automatically powers off the variable frequency water pump I5, ensuring that the hydrochloric acid reserve in the replenishment tank 7 is within a reasonable range (2-8L). It further ensures that gold electrolysis can be carried out at a normal liquid level at all times. In addition, the initial hydrochloric acid solutions in electrolytic tank 1 and liquid replenishment tank 7 are both 8 mol/L (the volume ratio of concentrated hydrochloric acid to water is 2:1). When the gold electrolysis system reaches dynamic equilibrium, the theoretical hydrochloric acid concentration in the electrolytic cell 1, liquid replenishment tank 7, and flue gas absorption tank 4 is all above 6mol/L, which meets the requirements for the chloride ion concentration and acidity of the electrolyte during the gold electrolysis process. Require.
本实用新型实现了电解液盐酸溶液的内部自循环,既减少了盐酸使用量,又大大降低了氯化氢尾气的排放量,达到了一举两得的结果。The utility model realizes the internal self-circulation of the hydrochloric acid solution of the electrolyte, reduces the consumption of hydrochloric acid, and greatly reduces the emission of hydrogen chloride tail gas, achieving the result of killing two birds with one stone.
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