CN209255237U - New Tray Sorter Tray Carrier Module - Google Patents

Abstract

The utility model relates to the technical field of automation equipment, in particular to a novel tray sorting machine tray bearing module, an unloading locking mechanism is arranged on a synchronizing mechanism, two symmetrically arranged rotating shafts are arranged between the two synchronizing mechanisms, a tray is arranged on the rotating shafts, the rotating shafts are also provided with two short connecting rods, the two short connecting rods are movably hinged with a long connecting rod, a slider is arranged on the long connecting rod, a sliding linear guide rail is arranged on the slider, a reset wheel is arranged on the linear guide rail, a buffer is arranged at the lower end of the linear guide rail, a guide wheel and a walking wheel are arranged at the lower end of the synchronizing mechanism, a movable swing arm is also arranged at the lower end of the synchronizing mechanism, the structure design is scientific, a bag falling type sorting machine can meet the high-efficiency sorting and distribution requirements of multiple industries, the control is carried out by connecting with a WCS (warehouse control system) of a whole logistics system, the equipment cost is reduced, the use and the operation are convenient, and the maintenance is easy.

Description

New Tray Sorter Tray Carrier Module

Technical field:

The utility model relates to the technical field of automation equipment, in particular to a tray carrying module of a novel tray sorting machine.

Background technique:

With the rapid development of the express delivery industry, manual sorting of express delivery can no longer meet the demand. Automatic sorting machines have replaced manual sorting. However, the current automatic sorting machines have certain problems in the design of the transport module, which cannot meet the needs of high-efficiency sorting and distribution. Demand, prone to failure, not easy to maintain.

Utility model content:

The purpose of this utility model is to provide a novel tray sorter tray carrying module for the deficiencies of the prior art. The tray carrying module adopts connecting rod synchronization, and has a simple and reliable structure. The middle guide rail adopts a wide-width ball linear guide rail, which has high rigidity and It is not easy to jam and has a scientific structure design. The drop-bag sorter can meet the high-efficiency sorting and distribution needs of multiple industries. It is controlled by connecting with the WCS (Warehouse Control System) of the entire logistics system. The conveying equipment is automatically introduced into the sorter by the operator or manually by the operator. The sorter performs sorting control through the control software, sorts the items to the set exit, and enters the corresponding conveying container through free fall or chute. Through continuous innovation, the drop-bag sorting machine has a high-speed sorting capacity of about 5,000-30,000 pieces per hour. At the same time, it designs optimized components that are easy to install or maintain, reduces equipment costs, is easy to use and operate, and Easy to repair and maintain.

In order to achieve the above object, the utility model adopts the following technical scheme, including a synchronous mechanism, an unloading locking mechanism, a rotating shaft, and a tray. The synchronizing mechanism is provided with an unloading locking mechanism, and two symmetrically arranged rotating shafts are arranged between the two synchronizing mechanisms. , There is a tray on the rotating shaft, and there are two short connecting rods on the rotating shaft. The two short connecting rods are articulated with a long connecting rod. The long connecting rod is provided with a slider. A reset wheel is arranged on the top, a buffer is arranged at the lower end of the linear guide rail, a guide wheel and a walking wheel are arranged at the lower end of the synchronous mechanism, and a movable swing arm is also arranged at the lower end of the synchronous mechanism.

There are four trays, which are arranged symmetrically.

The reset wheel is made of MC nylon material with light weight and wear resistance.

The beneficial effects of the utility model are: the synchronous mechanism is provided with an unloading locking mechanism, two symmetrically arranged rotating shafts are arranged between the two synchronous mechanisms, a tray is arranged on the rotating shaft, and two short connecting rods are arranged on the rotating shaft. The short connecting rod is articulated with a long connecting rod, the long connecting rod is provided with a slider, the sliding block is provided with a sliding linear guide rail, the linear guide rail is provided with a reset wheel, the lower end of the linear guide rail is provided with a buffer, and the lower end of the synchronous mechanism It is equipped with guide wheels, walking wheels, and a movable swing arm at the lower end of the synchronous mechanism. The control system) is connected for control. The items to be sorted can be automatically imported through the conveying equipment or manually imported by the operator into the sorting machine. The sorting machine performs sorting control through the control software and sorts the items to the set exit. Enter the corresponding delivery container through free fall or chute. Through continuous innovation, the drop-bag sorter has a high-speed sorting capacity of about 5,000-30,000 pieces per hour, which reduces equipment costs, is easy to use and operate, and is easy to repair and maintain.

Description of drawings:

Fig. 1 is a structural representation of the utility model.

Fig. 2 is a structural schematic diagram of another direction of the utility model.

Fig. 3 is a structural schematic view of the short connecting rod and the long connecting rod of the present invention.

Detailed ways:

See Figures 1 to 3: the utility model includes a synchronous mechanism 1, an unloading locking mechanism 2, a rotating shaft 3, and a tray 4. The synchronous mechanism 1 is provided with an unloading locking mechanism 2, and the two synchronous mechanisms 1 are provided with a Two symmetrically arranged rotating shafts 3, the rotating shaft 3 is provided with a tray 4, the rotating shaft 3 is also provided with two short connecting rods 14, and the two short connecting rods 14 are movable hinged with a long connecting rod 15, and the long connecting rod 15 is provided with a slide Block 16, the slide block 16 is provided with a sliding linear guide rail 12, the linear guide rail 12 is provided with a reset wheel 5, the lower end of the linear guide rail 12 is provided with a buffer 13, and the lower end of the synchronous mechanism 1 is provided with a guide wheel 11 and a walking wheel 21 , The lower end of synchronous mechanism 1 also has movable swing arm 22.

There are four trays 4, which are arranged symmetrically.

The reset wheel 5 is made of MC nylon material with light weight and wear resistance.

The utility model is installed and used on the equipment, and is an important accessory of the whole equipment. It is changed into a tray type sorter, which uses a motor to drive the driving wheel, and the driving wheel drives the rubber chain to move. circular movement. The items are placed on the tray of the trolley by manual or automatic package supply device, and the items are identified by scanning the code and reading the code to obtain the grid information, the trolley reaches the corresponding position of the grid, the tray is opened, and the items fall into the chute under the action of gravity, and the completion is complete. sorting.

Types of objects that can be sorted: small items, irregularly shaped items, flexible packaging items.

Applicable industries: shoes and clothing, books, e-commerce, medicine, daily consumer goods and other small parcel application industries.

1. Pallet bearing, strong adaptability

It adopts a tray-type load-carrying structure, which can normally sort light throws, round rolls and other goods that are not suitable for sorting by cross-belt sorters, and the sorting adaptability is extremely strong.

2. Unique structure, low speed and high efficiency

The sorting trolley adopts a unique "one car with two trays" structure, and the sorting efficiency is twice that of the cross-belt sorter with the same configuration. When the speed of the main ring is 1.2m/s, the sorting efficiency can reach 15456 pieces/hour. If the double-end feeding configuration is adopted, the maximum theoretical processing efficiency can reach 30912 pieces/hour.

3. Compact structure, flexible configuration

Low-speed operation, suitable for the manual feeding mode adopted by the clothing industry for scanning clothing tags, without the need for a multi-level feeding system. At the same time, the grid chute and track gantry adopt an integrated design. The system is compact in structure, flexible in layout, and saves space.

4. Ultra-low energy consumption, energy saving and emission reduction

The unloading and reset mechanism of the sorting trolley adopts a purely mechanical structure design, and the energy consumption of the whole set of equipment is very low.

5. Modular design, timely delivery

The system adopts a modular design, there is no mutual connection between the sorting trolleys, and the installation and commissioning can be completed within one week on the 100-meter loop.

The above is only a preferred embodiment of the utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the utility model patent application scope are all included in the utility model patent application scope .

Claims (3)

1. novel tray sorter pallet carrier module comprising synchronization mechanism (1), unloading lockable mechanism (2), shaft (3), support Disk (4), it is characterised in that: synchronization mechanism (1) is equipped with unloading lockable mechanism (2), is equipped with two between two pieces synchronization mechanism (1) Symmetrically arranged shaft (3), shaft (3) are equipped with pallet (4), and shaft (3) is additionally provided with two short connecting rods (14), two short connecting rods (14) it is movably hinged with long connecting rod (15), long connecting rod (15) is equipped with sliding block (16), and the straight line that sliding block (16) is equipped with sliding is led Rail (12), linear guide (12) are equipped with reseting wheel (5), and the lower end of linear guide (12) is equipped with buffer (13), synchronization mechanism (1) lower end is equipped with directive wheel (11), traveling wheel (21), and there are also activity swing arm (22) for the lower end of synchronization mechanism (1).

2. novel tray sorter pallet carrier module according to claim 1, it is characterised in that: the pallet (4) It is four, and is symmetrical arranged.

3. novel tray sorter pallet carrier module according to claim 1, it is characterised in that: the reseting wheel (5) using the MC nylon material with lightweight and wear-resisting property.