CN209223793U - Rolling guide automatic cutting production line - Google Patents
Rolling guide automatic cutting production line Download PDFInfo
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- CN209223793U CN209223793U CN201821975586.3U CN201821975586U CN209223793U CN 209223793 U CN209223793 U CN 209223793U CN 201821975586 U CN201821975586 U CN 201821975586U CN 209223793 U CN209223793 U CN 209223793U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 69
- 238000005096 rolling process Methods 0.000 title claims abstract description 69
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 80
- 230000005540 biological transmission Effects 0.000 claims description 44
- 238000003825 pressing Methods 0.000 claims description 14
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Abstract
本实用新型公开了一种滚动导轨自动化切割生产线,从左至右依次包括自动送料装置、切料装置和落料装置,在自动送料装置和落料装置上均设有初定位机构,在自动送料装置上设有三轴控制机构,在自动送料装置的左端设有工业相机,在自动送料装置的后侧设有电气控制柜,所述切料装置包括夹紧机构和切割机构,在切割机构前侧连接操作面板,在落料装置后侧设有液压装置。本实用新型创造性地采用了切点作为定位基准,结合视觉识别和三坐标移动插销的方式完成导轨在长度方向上的定位,与传统的插销定位方式相比,本实用新型中的同一插销可适应不同规格滚动导轨的定位孔的定位,自动化程度高,可以实现准确的切割。
The utility model discloses an automatic cutting production line for rolling guide rails, which comprises an automatic feeding device, a material cutting device and a blanking device in turn from left to right. Both the automatic feeding device and the blanking device are provided with an initial positioning mechanism. The device is equipped with a three-axis control mechanism, an industrial camera is installed at the left end of the automatic feeding device, and an electrical control cabinet is installed at the rear of the automatic feeding device. The cutting device includes a clamping mechanism and a cutting mechanism. It is connected to the operation panel, and a hydraulic device is provided on the rear side of the blanking device. The utility model creatively adopts the tangent point as the positioning reference, and completes the positioning of the guide rail in the length direction by combining visual recognition and three-coordinate moving pins. Compared with the traditional pin positioning method, the same pin in the utility model can adapt to The positioning of the positioning holes of rolling guide rails with different specifications is highly automated and can achieve accurate cutting.
Description
技术领域technical field
本实用新型属于机械切割设备技术领域,具体涉及滚动导轨自动化切割生产线。The utility model belongs to the technical field of mechanical cutting equipment, and in particular relates to a rolling guide rail automatic cutting production line.
背景技术Background technique
滚动导轨在现代数控机床和自动化设备中得到了广泛使用,目前,国内使用的滚动导轨以进口的居多。出于对导轨制造的精度、经济性和运输便捷性方面的考虑,滚动导轨一般都制成4米左右长,宽度有多种规格,常用的一般在15 mm到65 mm之间。但是,不同的用户对导轨的规格、长度等的要求是不同的,这就要求对导轨进行相应的切割。所以,滚动导轨的代理商在配货前大多需要对导轨进行大批量、多品种的切割。Rolling guides are widely used in modern CNC machine tools and automation equipment. At present, most of the rolling guides used in China are imported. Considering the precision, economy, and convenience of transportation, rolling guide rails are generally made to be about 4 meters long and have a variety of widths, and the commonly used ones are generally between 15 mm and 65 mm. However, different users have different requirements for the specification and length of the guide rail, which requires corresponding cutting of the guide rail. Therefore, most of the rolling guide rail agents need to cut the guide rails in large quantities and in multiple varieties before distribution.
传统的切割滚动导轨的方式有两种,一种是手工送料,液压夹紧,用专门的切割机切割,由于滚动导轨的材料是合金钢,并经过淬火处理,所以硬度很高,不能用传统的刀具切割,只能用砂轮片磨削的方式切断。滚动导轨的切割端面与安装定位孔之间的距离有精度要求,人工送料不易控制精度,而且效率很低。第二种方式是在滚动导轨的安装定位孔里人工插一个锥销作为定位基准,自动送料切割,该插销兼做传送机构,所以位置是固定的,所以对于不同规格的滚动导轨,要人工将安装孔去对这个插销,效率很低,而且销与孔是线接触,侧向不能限位(宽度规格不一样),所以传送时候容易左右晃动。而在夹具上又是同一侧基准面定位,另一侧夹紧,导轨就会有一定的变形,从而影响导轨的精度。There are two traditional ways of cutting rolling guide rails. One is manual feeding, hydraulic clamping, and cutting with a special cutting machine. Since the material of the rolling guide rails is alloy steel and has been quenched, the hardness is very high, and traditional cutting methods cannot be used. Cutting with a special tool can only be cut by grinding with a grinding wheel. The distance between the cutting end surface of the rolling guide rail and the installation positioning hole has precision requirements, and manual feeding is difficult to control the precision, and the efficiency is very low. The second way is to manually insert a taper pin in the installation and positioning hole of the rolling guide as a positioning reference, and automatically feed and cut. The pin also serves as a transmission mechanism, so the position is fixed. The installation hole is aligned with the pin, which is very inefficient, and the pin and the hole are in line contact, and the lateral position cannot be limited (the width specification is different), so it is easy to shake left and right during transmission. On the fixture, the reference plane on the same side is positioned, and the other side is clamped, and the guide rail will be deformed to a certain extent, thereby affecting the accuracy of the guide rail.
发明内容Contents of the invention
本实用新型旨在提供一种滚动导轨自动化切割生产线,利用该条生产线对滚动导轨进行快速和高精度的切割,提高切割过程的机械化程度,进一步提升企业经济效益。The utility model aims to provide an automatic cutting production line for rolling guide rails, which can be used to cut rolling guide rails quickly and with high precision, improve the degree of mechanization of the cutting process, and further enhance the economic benefits of enterprises.
为了实现上述目的,本实用新型所采用的技术方案如下:本实用新型涉及一种滚动导轨自动化切割生产线,从左至右依次包括自动送料装置、切料装置和落料装置,在自动送料装置和落料装置上均设有初定位机构,在自动送料装置上设有三轴控制机构:分别为Z轴传动机构、Y轴传动机构和X轴传动机构,在Z轴传动机构和Y轴传动机构的底部均设有传动块,所述传动块可沿其底部与其适配的传动轨道水平传动,在自动送料装置的左端设有工业相机,在自动送料装置的后侧设有电气控制柜,所述切料装置包括夹紧机构和切割机构,在切割机构前侧连接操作面板,在落料装置后侧设有液压装置。In order to achieve the above object, the technical scheme adopted by the utility model is as follows: The utility model relates to an automatic cutting production line for rolling guide rails, which includes an automatic feeding device, a material cutting device and a blanking device in sequence from left to right. The blanking device is equipped with an initial positioning mechanism, and the automatic feeding device is equipped with a three-axis control mechanism: Z-axis transmission mechanism, Y-axis transmission mechanism and X-axis transmission mechanism. The bottom is equipped with a transmission block, which can be driven horizontally along the bottom and its matching transmission track. An industrial camera is provided at the left end of the automatic feeding device, and an electrical control cabinet is provided at the rear of the automatic feeding device. The material cutting device includes a clamping mechanism and a cutting mechanism, an operation panel is connected to the front side of the cutting mechanism, and a hydraulic device is arranged on the rear side of the material cutting device.
进一步地,所述初定位机构包括底面限位组件和侧面限位组件,所述底面限位组件由横向等距离分布的数根纵向的底面限位滚子组成,所述侧面限位组件由在滚动导轨前后侧面交替排布的数个侧面限位滚子构成。Further, the initial positioning mechanism includes a bottom limit assembly and a side limit assembly, the bottom limit assembly is composed of several longitudinal bottom limit rollers distributed equidistantly in the transverse direction, and the side limit assembly is composed of It consists of several side limit rollers arranged alternately on the front and rear sides of the rolling guide.
进一步地,在自动送料装置的右侧还设有端面限位组件,所述端面限位组件包括限位板,在限位板的底部通过伸缩轴与气缸一相连,气缸一连接在支撑板一上,在限位板的右侧设有滑块,在夹紧机构左侧面上设有一固定板,在固定板上与滑块对应的位置设有与其适配的滑轨,所述滑块可沿滑轨纵向移动。Further, on the right side of the automatic feeding device, there is also an end face limit assembly, the end face limit assembly includes a limit plate, and the bottom of the limit plate is connected to the cylinder one through the telescopic shaft, and the cylinder one is connected to the support plate one On the right side of the limit plate, there is a slider, on the left side of the clamping mechanism, there is a fixed plate, on the position corresponding to the slider on the fixed plate, there is a slide rail adapted to it, the slider Can move longitudinally along the slide rail.
进一步地,所述Z轴传动机构包括支撑板二,在支撑板二前侧面的左右两端分别设有竖直的滑动轨道一,在滑动轨道一上滑动连接拖板一,拖板一的顶板通过伸缩连杆与支撑板二顶部的直线步进电机一连接,在拖板一的前侧面左端连接气缸支架、右端连接插销支架,在气缸支架底部连接气缸二,在插销支架底部连接插销。Further, the Z-axis transmission mechanism includes a support plate 2, vertical slide rails 1 are respectively provided at the left and right ends of the front side of the support plate 2, and the slide rail 1 is slidably connected to the carriage 1, and the top plate of the carriage 1 Connect with the linear stepper motor one on the top of the support plate two through the telescopic connecting rod, connect the cylinder bracket at the left end of the front side of the carriage one, connect the bolt bracket at the right end, connect the cylinder two at the bottom of the cylinder bracket, and connect the latch at the bottom of the bolt bracket.
进一步地,所述Y轴传动机构连接在支撑板二的后方,在底板上表面的左右两端设有纵向的滑动轨道二,在底板后方设有电机支架,直线步进电机二连接在电机支架的后方,滑动板通过伸缩推杆与直线步进电机二连接,所述滑动板可沿滑动轨道二滑动,在滑动板前侧固定连接Z轴支架,所述Z轴支架与支撑板二固定连接,在底板底部设有导向板,在导向板上设有导向通孔。Further, the Y-axis transmission mechanism is connected to the rear of the support plate 2, longitudinal sliding rails 2 are provided on the left and right ends of the upper surface of the base plate, and a motor bracket is provided behind the base plate, and the linear stepper motor 2 is connected to the motor bracket The rear of the sliding plate is connected with the linear stepper motor 2 through a telescopic push rod, the sliding plate can slide along the sliding track 2, and the Z-axis bracket is fixedly connected to the front side of the sliding plate, and the Z-axis bracket is fixedly connected with the supporting plate 2. A guide plate is arranged at the bottom of the bottom plate, and a guide through hole is arranged on the guide plate.
进一步地,所述 X轴传动机构包括伺服电机一,伺服电机一的的电机轴通过联轴器一与滚珠丝杠一连接,在导向通孔内设有丝杠螺母,滚珠丝杠一的左端穿套在轴承座一内、另一端穿过丝杠螺母后穿套在后轴承座一内,后轴承座一固定连接在支架上。Further, the X-axis transmission mechanism includes servo motor 1, the motor shaft of servo motor 1 is connected to ball screw 1 through coupling 1, a screw nut is arranged in the guide through hole, and the left end of ball screw 1 Put it through the bearing seat one, and the other end passes through the lead screw nut and put it in the rear bearing seat one, and the rear bearing seat one is fixedly connected on the support.
进一步地,所述工业相机设在支撑台的上方,固定工业相机的工业相机支架与固定在支撑台上的回转气缸的转轴固定连接。Further, the industrial camera is arranged above the support platform, and the industrial camera bracket for fixing the industrial camera is fixedly connected with the rotating shaft of the rotary cylinder fixed on the support platform.
进一步地,所述夹紧机构从左至右依次包括预夹紧组件、主夹紧组件和辅助夹紧组件,在夹紧机构的底板上设有一个凹槽,滚动导轨从凹槽位置穿过,在凹槽内且位于滚动导轨的后侧设有侧定位块、在凹槽底面上设有底定位块,所述预夹紧组件包括设在凹槽上方的拱门型支架和设在其上的预夹紧油缸,在拱门型支架底部设有下压板,所述下压板顶部通过伸缩压杆与预夹紧油缸连接;所述主夹紧组件包括主夹紧油缸和压块,压块与主夹紧油缸间通过伸缩杆连接;所述辅助夹紧组件包括辅助夹紧油缸和与其顶部伸缩连接柱连接的压板。Further, the clamping mechanism includes a pre-clamping assembly, a main clamping assembly and an auxiliary clamping assembly from left to right, a groove is provided on the bottom plate of the clamping mechanism, and the rolling guide rail passes through the groove In the groove and on the rear side of the rolling guide rail, a side positioning block is provided, and a bottom positioning block is provided on the bottom surface of the groove. The pre-clamping oil cylinder is equipped with a lower pressure plate at the bottom of the arch-shaped bracket, and the top of the lower pressure plate is connected with the pre-clamping oil cylinder through a telescopic pressure rod; the main clamping assembly includes a main clamping oil cylinder and a pressing block, and the pressing block and the The main clamping oil cylinders are connected by telescopic rods; the auxiliary clamping assembly includes the auxiliary clamping oil cylinders and the pressure plate connected with the telescopic connecting column at the top thereof.
进一步地,所述切割机构包括床身部分和进给驱动部分,在床身部分上方设有纵向的导轨防护架,在导轨防护架上设有滑动轨道三,所述进给驱动部分包括后端的伺服电机二,伺服电机二的电机轴通过联轴器二与滚珠丝杠二连接,滚珠丝杠二的后侧端穿套在轴承座二内、另一端穿过螺母座后穿套在后轴承座二内,在螺母座上连接拖板二,拖板二可沿滑动轨道三前后移动,在拖板二上连接电机,电机右侧输出轴端部的皮带轮与主轴箱内主轴右端的皮带轮通过皮带传动连接,主轴左端连接切割砂轮片。Further, the cutting mechanism includes a bed part and a feed drive part, a longitudinal guide rail protection frame is arranged above the bed part, and a sliding track three is provided on the guide rail protection frame, and the feed drive part includes a rear end Servo motor 2, the motor shaft of servo motor 2 is connected to ball screw 2 through coupling 2, the rear side end of ball screw 2 is inserted into the bearing housing 2, and the other end is inserted into the rear bearing after passing through the nut seat In seat 2, connect carriage 2 on the nut seat, carriage 2 can move back and forth along sliding track 3, connect motor on carriage 2, the pulley at the end of the output shaft on the right side of the motor passes through the pulley at the right end of the main shaft in the headstock The belt drive is connected, and the left end of the main shaft is connected with the cutting grinding wheel.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型公开了一种滚动导轨自动化切割生产线,本实用新型在对滚动导轨进行定位时创造性地采用了切点作为定位基准,结合视觉识别和三坐标移动插销的方式完成导轨在长度方向上的定位,与传统的插销定位方式相比,本实用新型中的同一插销可适应不同规格滚动导轨的定位孔的定位,自动化程度高,可以实现准确的切割。The utility model discloses an automatic cutting production line for a rolling guide rail. The utility model creatively adopts a tangent point as a positioning reference when positioning the rolling guide rail, and completes the guide rail in the length direction in combination with visual recognition and three-coordinate moving pins. Positioning, compared with the traditional bolt positioning method, the same bolt in the utility model can adapt to the positioning of the positioning holes of rolling guide rails with different specifications, with a high degree of automation and accurate cutting.
附图说明Description of drawings
图1为本实用新型公开的滚动导轨自动化切割生产线的整体结构示意图;Fig. 1 is the overall structure schematic diagram of rolling guide automatic cutting production line disclosed by the utility model;
图2为图1中A部位的放大图;Fig. 2 is an enlarged view of part A in Fig. 1;
图3为本实用新型公开的端面限位组件的结构示意图;Fig. 3 is a structural schematic diagram of the end face limit assembly disclosed by the utility model;
图4为图1中B部位的放大图;Fig. 4 is an enlarged view of part B in Fig. 1;
图5为图1中C部位的放大图;Fig. 5 is an enlarged view of part C in Fig. 1;
图6为本实用新型公开的Z轴传动结构的主视示意图;Fig. 6 is a schematic front view of the Z-axis transmission structure disclosed by the utility model;
图7为本实用新型公开的Y轴传动结构的结构示意图;Fig. 7 is a structural schematic diagram of the Y-axis transmission structure disclosed by the utility model;
图8为本实用新型公开的X轴传动结构的俯视示意图;Fig. 8 is a schematic top view of the X-axis transmission structure disclosed by the utility model;
图9为本实用新型公开的工业相机的右视示意图;Fig. 9 is a schematic diagram of the right side view of the industrial camera disclosed by the utility model;
图10为本实用新型公开的夹紧机构的结构示意图;Fig. 10 is a structural schematic diagram of the clamping mechanism disclosed by the utility model;
图11为本实用新型公开的切割机构床身部分的结构示意图;Fig. 11 is a structural schematic diagram of the bed part of the cutting mechanism disclosed by the utility model;
图12为本实用新型公开的切割机构进给驱动部分的结构示意图;Fig. 12 is a structural schematic diagram of the feed driving part of the cutting mechanism disclosed in the utility model;
图13为本实用新型公开的切割机构的电机与主轴箱部分的结构示意图。Fig. 13 is a structural schematic diagram of the motor and the headstock of the cutting mechanism disclosed in the utility model.
其中,1-自动送料装置,2-切料装置,3-落料装置,4-初定位机构,5-Z轴传动机构,6-Y轴传动机构,7-X轴传动机构,8-工业相机,9-电气控制柜,10-夹紧机构,11-切割机构,12-液压装置,13-滚动导轨,15-操作面板;Among them, 1-automatic feeding device, 2-cutting device, 3-blanking device, 4-initial positioning mechanism, 5-Z-axis transmission mechanism, 6-Y-axis transmission mechanism, 7-X-axis transmission mechanism, 8-industrial Camera, 9-electric control cabinet, 10-clamping mechanism, 11-cutting mechanism, 12-hydraulic device, 13-rolling guide rail, 15-operating panel;
40-端面限位组件,41-底面限位滚子,42-侧面限位滚子,43-限位板,44-伸缩轴,45-气缸一,46-支撑板一,47-滑块,48-滑轨;40-end surface limit assembly, 41-bottom surface limit roller, 42-side limit roller, 43-limit plate, 44-telescopic shaft, 45-cylinder one, 46-support plate one, 47-slider, 48 - slide rail;
51-支撑板二,52-滑动轨道一,53-拖板一,54-直线步进电机一,55-气缸二,56-插销;51-support plate two, 52-sliding track one, 53-carrier one, 54-linear stepper motor one, 55-cylinder two, 56-bolt;
61-底板,62-滑动轨道二,63-电机支架,64-直线步进电机二,65-伸缩推杆,66-滑动板,67-Z轴支架;61-bottom plate, 62-sliding track 2, 63-motor bracket, 64-linear stepper motor 2, 65-telescopic push rod, 66-sliding plate, 67-Z axis bracket;
71-伺服电机一,72-滚珠丝杠一,73-轴承座一,74-联轴器一,75-后轴承座一,76-支架,77-丝杠螺母;71-servo motor one, 72-ball screw one, 73-bearing housing one, 74-coupling one, 75-rear bearing housing one, 76-bracket, 77-screw nut;
81-支撑台,82-工业相机支架,83-回转气缸;81-support table, 82-industrial camera bracket, 83-rotary cylinder;
101-侧定位块,102-底定位块,103-预夹紧油缸,104-下压板,105-主夹紧油缸,106-压块,107-辅助夹紧油缸,108-压板;101-side positioning block, 102-bottom positioning block, 103-pre-clamping oil cylinder, 104-lower pressing plate, 105-main clamping oil cylinder, 106-briquetting block, 107-auxiliary clamping oil cylinder, 108-pressing plate;
111-导轨防护支架,112-滑动导轨三,113-伺服电机二,114-滚珠丝杠二,115-螺母座,116-拖板二,117-电机,118-主轴箱,119-切割砂轮片。111-rail protection bracket, 112-sliding guide rail three, 113-servo motor two, 114-ball screw two, 115-nut seat, 116-carrier two, 117-motor, 118-spindle box, 119-cutting grinding wheel .
具体实施方式Detailed ways
为了使本领域的普通技术人员能更好的理解本实用新型的技术方案,下面结合附图和实施例对本实用新型的技术方案做进一步的描述。In order to enable those skilled in the art to better understand the technical solution of the utility model, the technical solution of the utility model will be further described below in conjunction with the drawings and embodiments.
为了解决现有技术中切割滚动导轨时定位难和切割精度低的问题,本实用新型公开一种滚动导轨自动化切割生产线,从左至右依次包括自动送料装置1、切料装置2和落料装置3,在自动送料装置1和落料装置3上均设有初定位机构4,在自动送料装置1设有三轴控制机构:分别为Z轴传动机构5、Y轴传动机构6和X轴传动机构7,在Z轴传动机构5和Y轴传动机构6的底部均设有传动块,所述传动块可沿其底部与其适配的传动轨道水平传动,在自动送料装置1的左端设有工业相机8,在自动送料装置1的后侧设有电气控制柜9,所述切料装置2包括夹紧机构10和切割机构11,在切割机构11前侧连接操作面板15,在落料装置3后侧设有液压装置12。In order to solve the problems of difficult positioning and low cutting precision when cutting rolling guide rails in the prior art, the utility model discloses an automatic cutting production line for rolling guide rails, which includes an automatic feeding device 1, a cutting device 2 and a blanking device from left to right 3. Both the automatic feeding device 1 and the blanking device 3 are equipped with an initial positioning mechanism 4, and the automatic feeding device 1 is equipped with a three-axis control mechanism: Z-axis transmission mechanism 5, Y-axis transmission mechanism 6 and X-axis transmission mechanism 7. A transmission block is provided at the bottom of the Z-axis transmission mechanism 5 and the Y-axis transmission mechanism 6, and the transmission block can be driven horizontally along its bottom and the transmission track adapted to it, and an industrial camera is provided at the left end of the automatic feeding device 1 8. An electrical control cabinet 9 is provided on the rear side of the automatic feeding device 1. The cutting device 2 includes a clamping mechanism 10 and a cutting mechanism 11. An operation panel 15 is connected to the front side of the cutting mechanism 11. After the blanking device 3 A hydraulic device 12 is provided on the side.
所述初定位机构4主要是对运输中的滚动导轨13进行底面和侧面的限位,确保滚动导轨13表面不会在运输过程中与装置产生较大的刚性摩擦而损伤表面,所述初定位机构4包括底面限位组件和侧面限位组件,所述底面限位组件由横向等距离分布的数根纵向的底面限位滚子41组成,所述侧面限位组件由在滚动导轨前后侧面交替排布的数个侧面限位滚子42构成。The initial positioning mechanism 4 is mainly to limit the bottom surface and the side of the rolling guide rail 13 in transportation, so as to ensure that the surface of the rolling guide rail 13 will not be damaged due to relatively large rigid friction with the device during transportation. Mechanism 4 includes a bottom limit assembly and a side limit assembly. The bottom limit assembly is composed of several longitudinal bottom limit rollers 41 distributed equidistantly in the transverse direction. Several side limit rollers 42 arranged form.
为了在人工上料时能对滚动导轨的右端面进行限位,在自动送料装置1的右侧还设有端面限位组件40,所述端面限位组件40包括限位板43,在限位板43的底部通过伸缩轴44与气缸一45相连,气缸一45连接在支撑板一46上,在限位板43的右侧设有滑块47,在夹紧机构10左侧面上设有一固定板,在固定板上与滑块47对应的位置设有与其适配的滑轨48,所述滑块47可沿滑轨48纵向移动,在自动送料装置1上进行人工上料时,限位板43在气缸一45的作用下沿着滑轨48往上移动以顶住滚动导轨13右侧面进行限位,当上料结束后则往下移动限位块43撤销限位以便于进行之后的三轴控制插销和视觉识别等步骤。In order to limit the right end face of the rolling guide rail during manual feeding, an end face limit assembly 40 is also provided on the right side of the automatic feeding device 1, and the end face limit assembly 40 includes a limit plate 43. The bottom of plate 43 links to each other with cylinder one 45 by telescopic shaft 44, and cylinder one 45 is connected on the support plate one 46, is provided with slide block 47 on the right side of limit plate 43, is provided with a clamping mechanism 10 left sides. The fixed plate is provided with a slide rail 48 adapted to it at the position corresponding to the slide block 47 on the fixed plate, and the slide block 47 can move longitudinally along the slide rail 48. When manual feeding is carried out on the automatic feeding device 1, the The position plate 43 moves upwards along the slide rail 48 under the action of the cylinder one 45 so as to withstand the right side of the rolling guide rail 13 to limit the position. The following three-axis control pin and visual recognition and other steps.
滚动导轨在自动送料装置上从左往右输送,所以一般情况下是将滚动导轨最左端的定位孔作为基准孔,用插销来定位。一般销定位是采用定中心的方式,但由于各种规格的滚动导轨的定位孔直径不一样,为了用一种销能对所有规格的滚动导轨都能定位,本设计创造性地采用了切点作为定位基准,即以最小的滚动导轨安装孔尺寸为基准来确定插销的直径(小于定位孔),由于插销直径小于定位孔,不能定准孔的中心,所以本设计采用三轴控制机构使销与导轨定位孔相切,以切点为基准,来定位导轨长度方向的位置,从而实现准确的切割。The rolling guide rail is conveyed from left to right on the automatic feeding device, so in general, the positioning hole at the leftmost end of the rolling guide rail is used as the reference hole, and the pin is used for positioning. Generally, pin positioning adopts the method of centering, but since the diameters of the positioning holes of various specifications of rolling guides are different, in order to use one pin to locate all specifications of rolling guides, this design creatively uses the tangent point as the Positioning reference, that is, the diameter of the pin is determined based on the smallest size of the rolling guide rail installation hole (less than the positioning hole). Since the diameter of the pin is smaller than the positioning hole, the center of the hole cannot be determined. Therefore, this design uses a three-axis control mechanism to make the pin and the guide rail The positioning holes are tangent, and the position in the length direction of the guide rail is positioned based on the tangent point, so as to achieve accurate cutting.
所述Z轴传动机构5包括支撑板二51,在支撑板二51前侧面的左右两端分别设有竖直的滑动轨道一52,在滑动轨道一52上滑动连接拖板一53,拖板一53的顶板通过伸缩连杆与支撑板二51顶部的直线步进电机一54连接,在拖板一53的前侧面左端连接气缸支架、右端连接插销支架,在气缸支架底部连接气缸二55,在插销支架底部连接插销56。Described Z-axis transmission mechanism 5 comprises support plate two 51, is respectively provided with vertical slide track one 52 at the left and right ends of support plate two 51 front sides, slides and connects drag plate one 53 on slide track one 52, drag plate The top plate of one 53 is connected with the linear stepper motor one 54 on the top of the support plate two 51 through telescoping connecting rods, the left end of the front side of the carriage one 53 is connected with the cylinder support, the right end is connected with the bolt support, and the cylinder two 55 is connected at the bottom of the cylinder support. Attach the pin 56 at the bottom of the pin bracket.
直线步进电机一54驱动拖板一53沿滑动轨道一52上下运动,插销支架底部连接的插销56插入定位孔后,气缸二55动作,将滚动导轨13往右顶,直到插销56与滚动导轨13最左端的定位孔相切,找到基准点。Linear stepping motor 1 54 drives carriage 1 53 to move up and down along sliding track 1 52. After the bolt 56 connected to the bottom of the bolt bracket is inserted into the positioning hole, cylinder 2 55 moves to push the rolling guide rail 13 to the right until the latch 56 and the rolling guide rail 13 The leftmost positioning hole is tangent to find the datum point.
由于滚动导轨13侧面是同一个定位基准,右端面也是同一个基准,所以对于不同规格的滚动导轨13,其左端第一个孔的位置是不一样的,所以必须有X轴和Y轴的运动才能对准不同规格滚动导轨13的定位孔。Since the side of the rolling guide 13 is the same positioning reference, and the right end face is also the same reference, so for the rolling guide 13 of different specifications, the position of the first hole at the left end is different, so there must be X-axis and Y-axis movement Only then can the positioning holes of rolling guide rails 13 of different specifications be aligned.
所述Y轴传动机构6连接在支撑板二51的后方,在底板61上的左右两端设有纵向的滑动轨道二62,在底板61后方设有电机支架63,直线步进电机二64连接在电机支架63的后方,滑动板66通过伸缩推杆65与直线步进电机二64连接,所述滑动板66可沿滑动轨道二62滑动,在滑动板66前侧固定连接Z轴支架67,所述Z轴支架67与支撑板二51固定连接,在底板61底部设有导向板,在导向板上设有导向通孔。The Y-axis transmission mechanism 6 is connected to the rear of the support plate 2 51, the left and right ends of the base plate 61 are provided with longitudinal slide rails 2 62, the rear of the base plate 61 is provided with a motor support 63, and the linear stepper motor 2 64 is connected At the rear of the motor support 63, the sliding plate 66 is connected with the linear stepping motor 2 64 through the telescopic push rod 65, and the sliding plate 66 can slide along the sliding track 2 62, and the Z-axis support 67 is fixedly connected on the front side of the sliding plate 66, The Z-axis support 67 is fixedly connected with the support plate 2 51, a guide plate is provided at the bottom of the base plate 61, and a guide through hole is provided on the guide plate.
直线步进电机二64驱动滑动板6沿滑动轨道二62在Y轴方向上运动,推动与其通过Z轴支架67固定连接的Z轴传动机构5上的插销56能顺利插入定位孔后,与定位孔相切,找到基准点。The linear stepping motor 2 64 drives the sliding plate 6 to move in the Y-axis direction along the sliding track 2 62, and pushes the pin 56 on the Z-axis transmission mechanism 5 fixedly connected with it through the Z-axis bracket 67 to be smoothly inserted into the positioning hole, and the positioning The hole is tangent, find the datum point.
所述 X轴传动机构7包括伺服电机一71,伺服电机一71的电机轴通过联轴器一74与滚珠丝杠一72连接,在导向通孔内设有丝杠螺母77,滚珠丝杠一72的左端穿套在轴承座一73内、另一端穿过丝杠螺母77后穿套在后轴承座一75内,后轴承座一75固定连接在支架76上。Described X-axis transmission mechanism 7 comprises servomotor one 71, and the motor shaft of servomotor one 71 is connected with ball screw one 72 by shaft coupling one 74, is provided with lead screw nut 77 in guide through hole, ball screw one The left end of 72 is threaded in the bearing seat one 73, and the other end passes through the leading screw nut 77 and is threaded in the rear bearing seat one 75, and the rear bearing seat one 75 is fixedly connected on the support 76.
伺服电机一71驱动滚珠丝杠一72转到,使其上连接的丝杠螺母77在水平方向上做直线运动,使得与丝杠螺母77固定连接的底板61能在X轴方向上传动,最终带动Y轴传动机构6和Z轴传动机构5在水平方向的传动,辅助Z轴传动机构5上的插销56顺利插入定位孔后,与定位孔相切,找到基准点,定位完成后滚动导轨13在X轴传动机构7的水平传动作用下顺利输送至切料装置处进行切割。Servo motor 171 drives ball screw 172 to rotate, so that the lead screw nut 77 connected to it moves linearly in the horizontal direction, so that the base plate 61 fixedly connected to the lead screw nut 77 can drive in the X-axis direction, and finally Drive the transmission of the Y-axis transmission mechanism 6 and the Z-axis transmission mechanism 5 in the horizontal direction, and after the pin 56 on the auxiliary Z-axis transmission mechanism 5 is successfully inserted into the positioning hole, it is tangent to the positioning hole, and the reference point is found. After the positioning is completed, the rolling guide rail 13 Under the horizontal transmission of the X-axis transmission mechanism 7, it is smoothly transported to the cutting device for cutting.
由于不同规格滚动导轨13的安装孔的直径和距左端面的距离都不一样,为了实现自动插销,在运用三轴传动机构的基础上,本实用新型还采用了视觉识别机构,主要是利用工业相机8来进行位置的识别。Since the diameters of the installation holes of the rolling guide rails 13 of different specifications and the distances from the left end face are different, in order to realize the automatic latch, on the basis of using the three-axis transmission mechanism, the utility model also adopts a visual recognition mechanism, mainly using the industrial The camera 8 is used for position recognition.
所述工业相机8设在支撑台81的上方,固定工业相机8的工业相机支架82与固定在支撑台81上的回转气缸83的转轴固定连接,回转气缸83可作90°回转,工业相机8转到滚动导轨13上方,识别定位孔的位置,将数据传送给控制系统,然后气缸回转90º,使工业相机8不影响滚动导轨13的输送。控制系统得到相关坐标数据后,通过三轴控制机构,使插销移到准确的位置,完成插销动作。The industrial camera 8 is arranged above the support platform 81, and the industrial camera bracket 82 of the fixed industrial camera 8 is fixedly connected with the rotating shaft of the rotary cylinder 83 fixed on the support platform 81. The rotary cylinder 83 can be rotated by 90 °, and the industrial camera 8 Turn to the top of the rolling guide rail 13, identify the position of the positioning hole, transmit the data to the control system, and then the cylinder rotates 90º, so that the industrial camera 8 does not affect the transportation of the rolling guide rail 13. After the control system obtains the relevant coordinate data, the bolt moves to the accurate position through the three-axis control mechanism to complete the bolt action.
本实用新型之所以在切料装置部分设置了夹紧机构10,主要是为了在切割时能相对固定好滚动导轨13的位置,避免其在切割过程中随意移动或飞出,不仅影响切割程序的进行,切断的导轨如发生从装置内飞出等意外情况,还有可能造成车间设备损伤,严重的会危及到工作人员的人身安全。所述夹紧机构10从左至右依次包括预夹紧组件、主夹紧组件和辅助夹紧组件,在夹紧机构10的底板上设有一个凹槽,滚动导轨13从凹槽位置穿过,在凹槽内且位于滚动导轨13的后侧设有侧定位块101、在凹槽底面上设有底定位块102,侧定位块101和底定位块102主要是用于夹紧过程中对滚动导轨13的后侧面和底侧面进行定位;The reason why the utility model is provided with a clamping mechanism 10 in the material cutting device is mainly to relatively fix the position of the rolling guide rail 13 during cutting, so as to avoid its random movement or flying out during the cutting process, which not only affects the cutting process. If the cut guide rail flies out of the device and other accidents, it may cause damage to the workshop equipment, and seriously endanger the personal safety of the staff. The clamping mechanism 10 includes a pre-clamping assembly, a main clamping assembly and an auxiliary clamping assembly from left to right, a groove is arranged on the bottom plate of the clamping mechanism 10, and the rolling guide rail 13 passes through the groove position In the groove and at the rear side of the rolling guide rail 13, a side positioning block 101 is provided, and a bottom positioning block 102 is provided on the bottom surface of the groove. The side positioning block 101 and the bottom positioning block 102 are mainly used for positioning during the clamping process. The rear side and the bottom side of the rolling guide rail 13 are positioned;
预夹紧组件主要用于竖直方向上的定位,所述预夹紧组件包括设在凹槽上方的拱门型支架和设在其上的预夹紧油缸103,在拱门型支架底部设有下压板104,所述下压板104顶部通过伸缩压杆与预夹紧油缸103连接,滚动导轨13在预夹紧油缸103带动下压板104下压的作用下,保证其底面与底定位块102贴合。The pre-clamping assembly is mainly used for positioning in the vertical direction. The pre-clamping assembly includes an arch-shaped support above the groove and a pre-clamping oil cylinder 103 on it. Pressing plate 104, the top of the lower pressing plate 104 is connected to the pre-clamping oil cylinder 103 through a telescopic pressing rod, and the rolling guide rail 13 is pressed down by the lower pressing plate 104 driven by the pre-clamping oil cylinder 103 to ensure that its bottom surface fits with the bottom positioning block 102 .
主夹紧组件主要用于纵向定位,所述主夹紧组件包括主夹紧油缸105和压块106,压块106与主夹紧油缸105间通过伸缩杆连接,主夹紧油缸105启动后压块106推动滚动导轨13使其与侧定位块101贴合以完成侧面夹紧操作。The main clamping assembly is mainly used for longitudinal positioning. The main clamping assembly includes a main clamping oil cylinder 105 and a pressing block 106. The pressing block 106 is connected to the main clamping oil cylinder 105 through a telescopic rod. After the main clamping oil cylinder 105 is activated, it presses The block 106 pushes the rolling guide rail 13 to fit with the side positioning block 101 to complete the side clamping operation.
辅助夹紧组件主要是为了防止滚动导轨13被割断后一端翘起,包括辅助夹紧油缸107和与其顶部伸缩连接柱连接的压板108,切割过程中辅助夹紧油缸107会带动压板108下压锁住滚动导轨13端部避免其翘起。The auxiliary clamping assembly is mainly to prevent one end of the rolling guide rail 13 from being lifted after being cut. It includes an auxiliary clamping cylinder 107 and a pressure plate 108 connected to the telescopic connecting column on the top. During the cutting process, the auxiliary clamping cylinder 107 will drive the pressure plate 108 to press the lock Hold the end of the rolling guide rail 13 to prevent it from warping.
所述切割机构11包括床身部分和进给驱动部分,在床身部分上方设有纵向的导轨防护架111,在导轨防护架111上设有滑动轨道三112,所述进给驱动部分包括后端的伺服电机二113,伺服电机二113的电机轴通过联轴器二与滚珠丝杠二114连接,滚珠丝杠二114的后侧端穿套在轴承座二内、另一端穿过螺母座115后连接在后轴承座二内,在螺母座115上连接拖板二116,拖板二116可沿滑动轨道三112前后移动,在拖板二116上连接电机117,电机117右侧输出轴端部的皮带轮与主轴箱118内主轴右端的皮带轮通过皮带传动连接,主轴左端连接切割砂轮片119,在夹紧机构10夹紧滚动导轨13后,进给驱动部分即会带动主轴端的切割砂轮片119从后向前进给对滚动导轨13进行切割。The cutting mechanism 11 includes a bed part and a feed drive part, a longitudinal guide rail protection frame 111 is arranged above the bed part, and a sliding track 3 112 is provided on the guide rail protection frame 111, and the feed drive part includes a rear The servo motor 113 at the end, the motor shaft of the servo motor 113 is connected with the ball screw 114 through the coupling 2, the rear end of the ball screw 114 is inserted in the bearing seat 2, and the other end passes through the nut seat 115 The rear is connected in the rear bearing seat 2, and the carriage 2 116 is connected on the nut seat 115, and the carriage 2 116 can move forward and backward along the sliding track 3 112, and the motor 117 is connected to the carriage 2 116, and the output shaft end on the right side of the motor 117 The pulley at the top is connected with the pulley at the right end of the main shaft in the main shaft box 118 through a belt drive, and the left end of the main shaft is connected with the cutting grinding wheel 119. After the clamping mechanism 10 clamps the rolling guide rail 13, the feed drive part will drive the cutting grinding wheel 119 at the main shaft end. The rolling guide rail 13 is cut forward from the rear.
切割后的滚动导轨13进入落料装置3,在落料装置上的初定位机构4的滚子的作用下被向右输出。The cut rolling guide rail 13 enters the blanking device 3, and is output to the right under the action of the roller of the initial positioning mechanism 4 on the blanking device.
本实用新型公开的滚动导轨自动化切割生产线在对滚动导轨进行定位时创造性地采用了切点作为定位基准,结合视觉识别和三坐标移动插销的方式完成导轨在长度方向上的定位,与传统的插销定位方式相比,适应性强,自动化程度高,可以实现多规格滚动导轨的准确切割。The rolling guide rail automatic cutting production line disclosed by the utility model creatively uses the tangent point as the positioning reference when positioning the rolling guide rail, and completes the positioning of the guide rail in the length direction by combining visual recognition and three-coordinate moving pins. Compared with the positioning method, it has strong adaptability and high degree of automation, and can realize accurate cutting of multi-standard rolling guide rails.
以上显示和描述了本实用新型的基本原理、主要特征及优点。但是以上所述仅为本实用新型的具体实施例,本实用新型的技术特征并不局限于此,任何本领域的技术人员在不脱离本实用新型的技术方案下得出的其他实施方式均应涵盖在本实用新型的专利范围之中。The basic principles, main features and advantages of the present utility model have been shown and described above. But the above are only specific embodiments of the utility model, and the technical characteristics of the utility model are not limited thereto, and any other implementation modes drawn by those skilled in the art without departing from the technical solution of the utility model should be Covered in the patent scope of the present utility model.
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CN109333308B (en) * | 2018-11-28 | 2023-10-10 | 常州工业职业技术学院 | Automatic cutting production line for rolling guide rail |
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