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CN209205076U - The micro equal dispenser apparatus of blending - Google Patents

The micro equal dispenser apparatus of blending Download PDF

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Publication number
CN209205076U
CN209205076U CN201822051460.3U CN201822051460U CN209205076U CN 209205076 U CN209205076 U CN 209205076U CN 201822051460 U CN201822051460 U CN 201822051460U CN 209205076 U CN209205076 U CN 209205076U
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feeding
micro
mixing
pipe
feeding chamber
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许月阳
仲兆平
杨希刚
薛建明
许军进
徐崞铭
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Southeast University
CHN Energy Group Science and Technology Research Institute Co Ltd
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Southeast University
Guodian Science and Technology Research Institute Co Ltd
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Abstract

本实用新型提供一种微量掺混均配给装置,可用于液固、固固等不同量级的不同物料添加和均匀混合。该微量掺混均配给装置包括过料腔、进料管和喷料嘴,过料腔竖直设置,过料腔上部设进料口,下部设出料口;进料管插装在过料腔中,进料管上端与物料添加装置相连,下端设置喷料嘴,喷料嘴上方设有锥形防护盘。

The utility model provides a micro-mixing uniform dispensing device, which can be used for adding and uniformly mixing different materials of different magnitudes such as liquid-solid and solid-solid. The micro-mixing uniform dispensing device includes a material feeding chamber, a feeding pipe and a material spraying nozzle. The feeding chamber is vertically arranged. In the cavity, the upper end of the feed pipe is connected with the material adding device, the lower end is provided with a spray nozzle, and a conical protective plate is arranged above the spray nozzle.

Description

微量掺混均配给装置Micro-mixing and dispensing device

技术领域:Technical field:

本实用新型涉及一种物料均匀掺混配给装置,具体讲为一种微量掺混均配给装置,可用于将气力输送的粉体或雾化的液体均匀分散到可流动的固体颗粒或可流动的细块状介质中,该装置可广泛用于各行业可流动固体物料的微量掺配、气流携带粉体或可雾化液体与固相均混和,以及参与反应等方面,在电磁辐射煤炭脱硫、煤基添加剂脱重金属、烟气中喷射吸附剂脱重金属、喷氧化剂多污染物脱除等诸多领域。The utility model relates to a uniform mixing and distributing device for materials, in particular to a micro-mixing and uniform distributing device, which can be used to uniformly disperse pneumatically transported powder or atomized liquid into flowable solid particles or flowable In the fine block medium, the device can be widely used in the micro-mixing of flowable solid materials in various industries, the uniform mixing of powders carried by airflow or atomizable liquids and solid phases, and participation in reactions. It is used in electromagnetic radiation coal desulfurization, Coal-based additives remove heavy metals, heavy metals are removed by spraying adsorbents in flue gas, and multi-pollutants are removed by spraying oxidants.

背景技术:Background technique:

目前,工业中通常需要将微量固体粉末添加剂均匀混入固体颗粒物料之中,或者将微量液体分散掺杂到固体颗粒中,以便于后续的工艺或反应需求,如燃煤中添加微量的固体强化介质,用于电磁辐射煤炭脱硫或洗煤。通过向原料煤中添加用于控制汞污染的氧化类液体添加剂,以有便于后续燃烧中将零价汞氧化成氧化汞,利于富集在颗粒物上被除尘器捕集脱除,亦或在脱硫塔内被浆液洗涤脱除,其他工业中也有涉及的此类需求。微量粉体或液体在固体中的均匀分散均混问题也是诸多资源环境领域面临的重大难题。At present, in the industry, it is usually necessary to uniformly mix a small amount of solid powder additive into the solid particle material, or to disperse and dope a small amount of liquid into the solid particle, so as to facilitate the subsequent process or reaction requirements, such as adding a small amount of solid strengthening medium to coal combustion , used for electromagnetic radiation coal desulfurization or coal washing. By adding an oxidizing liquid additive for controlling mercury pollution to the raw coal, it is convenient to oxidize zero-valent mercury into oxidized mercury in the subsequent combustion, which is beneficial to enrich the particulate matter and be collected and removed by the dust collector, or in desulfurization The tower is washed and removed by slurry, and other industries also have such needs involved. The uniform dispersion and mixing of micro-powders or liquids in solids is also a major problem in many resource and environmental fields.

发明内容:Invention content:

本实用新型提供一种微量掺混均配给装置,可用于液固、固固等不物料的混合。The utility model provides a micro-mixing uniform dispensing device, which can be used for mixing liquid-solid, solid-solid and other materials.

本实用新型的具体技术方案如下:The concrete technical scheme of the utility model is as follows:

微量掺混均配给装置,包括过料腔、进料管和喷料嘴,过料腔竖直设置,过料腔上部设进料口,下部设出料口;进料管插装在过料腔中,进料管上端与物料添加装置相连,下端设置喷料嘴,喷料嘴上方设有锥形防护盘。The micro-mixing uniform dispensing device includes a feeding chamber, a feeding pipe and a feeding nozzle. The feeding chamber is arranged vertically. In the cavity, the upper end of the feed pipe is connected with the material adding device, the lower end is provided with a spray nozzle, and a conical protective plate is arranged above the spray nozzle.

本实用新型的优选设计在于,喷料嘴采用多根射流支管安装在于料管下端或采用多喷头安装于进料管下端的结构形式;The preferred design of the utility model is that the spray nozzle adopts a structure in which multiple jet branch pipes are installed at the lower end of the feed pipe or multiple nozzles are installed at the lower end of the feed pipe;

本实用新型的优选设计在于,过料腔的上、下端分别设有连接法兰,用于上下部的安装连接;The preferred design of the utility model is that the upper and lower ends of the feeding cavity are respectively provided with connecting flanges for the installation and connection of the upper and lower parts;

本实用新型的优选设计在于,所述过料腔采用直筒结构,进料管从过料腔侧壁插装入过料腔,进料管向下段设于过料腔的中部。The preferred design of the utility model is that the feeding chamber adopts a straight cylinder structure, the feeding pipe is inserted into the feeding chamber from the side wall of the feeding chamber, and the feeding pipe is arranged in the middle of the feeding chamber at the lower section.

本实用新型的优选设计在于,多个喷料嘴向下向外倾斜,并与进料管向下段夹角β呈95-160ºThe preferred design of the utility model is that multiple spray nozzles are inclined downwards and outwards, and the included angle β with the lower section of the feed pipe is 95-160º

本实用新型的优选设计在于,锥形防护盘的锥面与进料管向下段夹角ɑ为95-160º;The preferred design of the utility model is that the angle between the conical surface of the conical protective disc and the lower part of the feed pipe is 95-160º;

本实用新型的优选设计在于,锥形防护盘的底面直径略大于多个喷料嘴形成的锥形底部直径。The preferred design of the utility model is that the diameter of the bottom surface of the conical protective disk is slightly larger than the diameter of the conical bottom formed by a plurality of spray nozzles.

本实用新型的优选设计在于,当过料腔采用圆筒结构时,锥形防护盘的底面积为圆筒截面面积的25-65%。The preferred design of the utility model is that, when the feeding cavity adopts a cylindrical structure, the bottom area of the conical protective disk is 25-65% of the cross-sectional area of the cylinder.

本实用新型相比现有技术具有如下优点:Compared with the prior art, the utility model has the following advantages:

1、本实用新型的微量掺混均配给装置,可用于液固、固固等不同量级的不同物料添加和均匀混合。将气力输送的粉体或雾化的液体均匀分散到可流动的固体颗粒或块状介质中,是当前装备研究的热点之一。1. The micro-mixing uniform dispensing device of the present utility model can be used for adding and uniformly mixing different materials of different magnitudes such as liquid-solid and solid-solid. Uniformly dispersing pneumatically conveyed powder or atomized liquid into flowable solid particles or bulk media is one of the hotspots in current equipment research.

2、该装置可以广泛用于各行业可流动固体物料的微量掺配、气流携带粉体或可雾化液体与固相均混及参与反应等方面。采用气力输送,便于添加微量料体。2. The device can be widely used in micro-mixing of flowable solid materials in various industries, airflow carrying powder or atomizable liquid and solid phase homogeneous mixing and participation in reactions, etc. Pneumatic conveying is adopted to facilitate the addition of micro-materials.

3、本实用新型设计结构简单,设计巧妙,使用方便。用于物料的混合优于普通的物料混合方式。多喷嘴设计利于物料的充分混合;锥形防护盘用于保护喷嘴防腐蚀、防磨损。该装置可保证微量粉体或液体在固体中的均匀分散。3. The utility model has the advantages of simple design structure, ingenious design and convenient use. The mixing of materials is better than the common way of mixing materials. The multi-nozzle design is conducive to the full mixing of materials; the conical protective disc is used to protect the nozzles from corrosion and wear. The device can ensure the uniform dispersion of micro powder or liquid in solid.

附图说明:Description of the drawings:

图1为本实用新型实施例微量掺混均配给装置整体整体示意图,也作摘要附图;Fig. 1 is the overall overall schematic diagram of the micro-mixing uniform distribution device of the embodiment of the utility model, which is also a summary drawing;

图2为本实用新型实施例微量掺混均配给装置喷嘴的结构示意图;Fig. 2 is a schematic structural view of the nozzle of the micro-mixing uniform distribution device of the embodiment of the utility model;

图中:1-过料腔;2-进料管;3-喷料嘴;4-进料口;5-出料口;6-物料添加装置;7-锥形防护盘;8-上法兰;9-下法兰。In the figure: 1-feeding cavity; 2-feeding pipe; 3-spraying nozzle; 4-feeding port; 5-feeding port; 6-material adding device; Lan; 9-lower flange.

具体实施方式:Detailed ways:

实施例一:Embodiment one:

如图1所示,本实用新型的微量掺混均配给装置包括过料腔1、进料管2和喷料嘴3,过料腔1采用直筒结构竖直设置,过料腔上部设进料口4,下部设出料口5;进料管2插装在过料腔中,进料管上端与物料添加装置6相连,下端喷料嘴3采用多喷头结构。进料管通过穿过过料腔侧壁的与外部的物料添加装备相连接。过料腔的上、下端分别设有连接法兰,用于上下部的安装连接。物料添加装置6可采用气力输送装置,气力输送装置用于供给介质。As shown in Figure 1, the micro-mixing uniform distribution device of the present invention includes a material feeding chamber 1, a feeding pipe 2 and a material spraying nozzle 3. Port 4, and the lower part is provided with a discharge port 5; the feed pipe 2 is inserted in the material passage chamber, the upper end of the feed pipe is connected with the material adding device 6, and the lower end spray nozzle 3 adopts a multi-nozzle structure. The feeding pipe is connected to the external material adding equipment through the side wall of the feeding chamber. The upper and lower ends of the feed chamber are respectively provided with connecting flanges for the installation and connection of the upper and lower parts. The material adding device 6 can adopt a pneumatic conveying device, and the pneumatic conveying device is used to supply the medium.

进料管2从过料腔1侧壁插装入过料腔,进料管向下段设于过料腔的中间位置,以便于进料。锥形防护盘7的底面直径略大于多个喷料嘴形成的锥形底部直径,以便于将喷料嘴罩于其中利于保护。多喷头向下倾斜,以便于介质喷出。过料腔1可以由筒体和上法兰8和下法兰9组合而成。The feeding pipe 2 is inserted into the feeding chamber from the side wall of the feeding chamber 1, and the feeding pipe is arranged in the middle of the feeding chamber in the lower section to facilitate feeding. The diameter of the bottom surface of the conical protective disk 7 is slightly larger than the diameter of the conical bottom formed by a plurality of spray nozzles, so that the spray nozzles are covered therein to facilitate protection. The multi-spray head is inclined downwards for easy media ejection. The feeding chamber 1 can be composed of a cylinder, an upper flange 8 and a lower flange 9 .

本实用新型微量掺混均配给装置使用时,固体物料介质主体采用自由落体,添加的微量粉体采用气力输送进料,如果添加液体介质,喷料嘴可以采用雾化喷嘴。When the micro-mixing uniform distribution device of the utility model is used, the main body of the solid material medium adopts free fall, and the added micro-powder is fed by pneumatic conveying. If the liquid medium is added, the spray nozzle can be an atomizing nozzle.

实施例二:Embodiment two:

本实例的进一步设计是,喷料嘴采用多根射流支管安装在于料管下端的结构形式。A further design of this example is that the spray nozzle adopts a structure in which multiple jet branch pipes are installed at the lower end of the material pipe.

实施例三:Embodiment three:

本实例的进一步设计是,如图2所示,喷料嘴的三喷头向下向外倾斜,并与进料管向下段夹角β呈120º,锥形防护盘的锥面与进料管向下段夹角ɑ为125º。The further design of this example is that, as shown in Figure 2, the three nozzles of the injection nozzle are inclined downwards and outwards, and the angle β with the lower section of the feed pipe is 120º, and the conical surface of the conical protective disk is in the direction of the feed pipe. The included angle ɑ of the lower section is 125º.

射流射流支管切向弧线旋转角度β根据射流支管数及覆盖区域及管出口流速综合确定,射流射流支管数量及旋转流线弧度根据分散效果要求及覆盖区域确定。微量掺混均配给装置的喷口射流与锥形防护盘形成的涡流共同作用下可以实现流场均化以及气固、气气或固体物料的均匀混合。The rotation angle β of the tangential arc of the jet branch pipe is determined comprehensively according to the number of jet branch pipes, the coverage area and the flow rate at the pipe outlet, and the number of jet branch pipes and the radian of the rotating streamline are determined according to the dispersion effect requirements and coverage area. The uniformity of the flow field and the uniform mixing of gas-solid, gas-gas or solid materials can be realized under the joint action of the nozzle jet flow of the micro-mixing uniform distribution device and the vortex formed by the conical protective disk.

实施例四:Embodiment four:

本实例的进一步设计是,当过料腔采用圆筒结构时,锥形防护盘的底面积为圆筒截面面积的45%。锥形防护盘椎体正对流体方向,利于气流携带的固体或雾化的液体与可流动固相混合。固相流动混合时主要用于固体下落时同步添加气体或气固混合物均匀混合用。锥形防护盘可以防止固体颗粒或物料对射流支管和喷口磨损和冲刷,并提供微量掺混均配核心组件分散射流空隙,这也是均混技术的核心。The further design of this example is that when the material passage adopts a cylindrical structure, the bottom area of the conical protective disc is 45% of the cross-sectional area of the cylinder. The cone of the cone-shaped protective disk is facing the direction of the fluid, which is conducive to the mixing of the solid or atomized liquid carried by the airflow with the flowable solid phase. During solid phase flow mixing, it is mainly used for simultaneous addition of gas or uniform mixing of gas-solid mixture when solid is falling. The cone-shaped protective disk can prevent solid particles or materials from wearing and scouring the jet branch pipe and nozzle, and provide micro-mixing and homogenizing core components to disperse the scattering gap, which is also the core of the homogeneous mixing technology.

应用案例一:Application case one:

方法一:采用直接将强化电磁辐射吸收的微量含铁固体配方介质1粉体500g与9.5kg煤炭颗粒(介质2)混合搅拌得到混合物料A混合。Method 1: Directly mix 500g of the micro-iron-containing solid formulation medium 1 powder that enhances electromagnetic radiation absorption with 9.5kg of coal particles (medium 2) to obtain the mixed material A.

方法二:将本实用新型实施例一的微量掺混均配给装置用于将固定配方的微量固体添加剂均匀加入到固体颗粒物料中,将如图1的装置布置在固体下料管内,如介质强化电磁辐射煤炭脱硫中。将微量含铁固体配方介质粉体500g通过气力输送的方式通过微量掺混均配给装置均匀分散到经破碎后自由下落的9.5kg煤炭颗粒获得混合物料B。Method 2: Use the micro-mixing uniform dispensing device of Embodiment 1 of the present utility model to evenly add micro-quantity solid additives with a fixed formula into solid particle materials, and arrange the device as shown in Figure 1 in the solid feeding pipe, such as medium strengthening Electromagnetic radiation coal desulfurization. Mixed material B was obtained by uniformly dispersing 500 g of iron-containing solid formulation medium powder into 9.5 kg of crushed and free-falling coal particles through a micro-mixing uniform distribution device by means of pneumatic conveying.

将A、B两堆物料平均分成10份,各随机抽检取样品测含铁介质的质量含量,并计算平均值与理论值比较结果如下表,可见,采用本实用新型的装置物料混合的均匀性明显优于常规混合方式。The two piles of materials A and B are divided into 10 parts on average, and each randomly selected sample is taken to measure the mass content of the iron-containing medium, and the average value is calculated and compared with the theoretical value. Significantly better than conventional mixing methods.

应用案例二:Application case two:

方法一:煤基添加剂脱汞试验中,将微量掺混均配给装置安装煤仓底部,与煤基,5公斤溴化钙溶液添加至100吨煤中,测试添加后煤炭中溴化钙含量,此为。Method 1: In the coal-based additive mercury removal test, install the micro-mixing uniform distribution device at the bottom of the coal bunker, add 5 kg of calcium bromide solution to 100 tons of coal, and test the calcium bromide content in the coal after adding. this is.

方法二:当破碎后的细煤块从原煤仓的下料口落到称重皮带机之前,在细煤块下料过程中,在下料管路上设置本实用新型实施例一微量掺混均配给装置,直接将超细雾化后的溴化钙溶液均匀喷洒分散与细煤块充分混合后,最后落在称重皮带,混料后的物料浓度均匀性与理论计算值比较情况见下表。Method 2: When the crushed fine coal falls from the feeding port of the raw coal bunker before the weighing belt conveyor, during the feeding process of the fine coal, a micro-mixing uniform distribution according to the embodiment of the present utility model is set on the feeding pipeline. The device directly sprays and disperses the ultra-fine atomized calcium bromide solution and mixes it fully with fine coal, and finally falls on the weighing belt. The comparison between the uniformity of the material concentration after mixing and the theoretical calculation value is shown in the table below.

可见采用本实用新型的装置物料混合的均匀性优势明显:It can be seen that the uniformity advantage of material mixing by the device of the present utility model is obvious:

Claims (8)

1.一种微量掺混均配给装置,其特征在于:包括过料腔、进料管和喷料嘴,过料腔竖直设置,过料腔上部设进料口,下部设出料口;进料管插装在过料腔中,进料管上端与物料添加装置相连,下端设置喷料嘴,喷料嘴上方设有锥形防护盘。1. A micro-mixing uniform dispensing device, characterized in that: it includes a feeding chamber, a feeding pipe and a feeding nozzle, the feeding chamber is vertically arranged, the upper part of the feeding chamber is provided with a feeding port, and the lower part is provided with a feeding port; The feeding pipe is inserted into the feeding chamber, the upper end of the feeding pipe is connected with the material adding device, the lower end is provided with a spray nozzle, and a conical protective plate is arranged above the spray nozzle. 2.根据权利要求1所述微量掺混均配给装置,其特征在于:喷料嘴采用多根射流支管安装在于料管下端或采用多喷头安装于进料管下端的结构形式。2. The micro-mixing uniform dispensing device according to claim 1, characterized in that: the injection nozzle adopts a structure in which multiple jet branch pipes are installed at the lower end of the material pipe or multiple nozzles are installed at the lower end of the feed pipe. 3.根据权利要求2所述微量掺混均配给装置,其特征在于:过料腔的上、下端分别设有连接法兰,用于上下部的安装连接。3. The micro-mixing uniform dispensing device according to claim 2, characterized in that: the upper and lower ends of the feed chamber are respectively provided with connecting flanges for the installation and connection of the upper and lower parts. 4.根据权利要求1-3任一所述微量掺混均配给装置,其特征在于:所述过料腔采用直筒结构,进料管从过料腔侧壁插装入过料腔,进料管向下段设于过料腔的中部。4. According to any one of claims 1-3, the micro-mixing and dispensing device is characterized in that: the feeding chamber adopts a straight cylinder structure, and the feeding pipe is inserted into the feeding chamber from the side wall of the feeding chamber, and the feeding The lower section of the pipe is located in the middle of the feeding cavity. 5.根据权利要求4所述微量掺混均配给装置,其特征在于:多个喷料嘴向下向外倾斜,并与进料管向下段夹角β呈95-160º。5. The micro-mixing uniform distribution device according to claim 4, characterized in that: a plurality of spray nozzles are inclined downward and outward, and the angle β with the lower section of the feed pipe is 95-160°. 6.根据权利要求4所述微量掺混均配给装置,其特征在于:锥形防护盘的锥面与进料管向下段夹角ɑ为95-160º。6. The micro-mixing uniform dispensing device according to claim 4, characterized in that: the angle between the conical surface of the conical protective disk and the lower section of the feed pipe is 95-160º. 7.根据权利要求4所述微量掺混均配给装置,其特征在于:锥形防护盘的底面直径略大于多个喷料嘴形成的锥形底部直径。7. The micro-mixing uniform distribution device according to claim 4, characterized in that: the diameter of the bottom surface of the conical protective plate is slightly larger than the diameter of the conical bottom formed by a plurality of spray nozzles. 8.根据权利要求4所述微量掺混均配给装置,其特征在于:当过料腔采用圆筒结构时,锥形防护盘的底面积为圆筒截面面积的25-65%。8. The micro-mixing uniform distribution device according to claim 4, characterized in that: when the feeding chamber adopts a cylindrical structure, the bottom area of the conical protective disk is 25-65% of the cross-sectional area of the cylinder.
CN201822051460.3U 2018-12-07 2018-12-07 The micro equal dispenser apparatus of blending Active CN209205076U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109589813A (en) * 2018-12-07 2019-04-09 国电科学技术研究院有限公司 Mix dispenser in more rotation jet stream whirlpools
CN116550202A (en) * 2023-05-23 2023-08-08 广州市来力实业有限公司 Vulcanizing agent production process

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109589813A (en) * 2018-12-07 2019-04-09 国电科学技术研究院有限公司 Mix dispenser in more rotation jet stream whirlpools
CN116550202A (en) * 2023-05-23 2023-08-08 广州市来力实业有限公司 Vulcanizing agent production process
CN116550202B (en) * 2023-05-23 2023-10-27 广州市来力实业有限公司 Vulcanizing agent production process

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