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CN209181481U - The drying module of oil removing cleaning equipment is sprayed by formula - Google Patents

The drying module of oil removing cleaning equipment is sprayed by formula Download PDF

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Publication number
CN209181481U
CN209181481U CN201821776443.XU CN201821776443U CN209181481U CN 209181481 U CN209181481 U CN 209181481U CN 201821776443 U CN201821776443 U CN 201821776443U CN 209181481 U CN209181481 U CN 209181481U
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China
Prior art keywords
module
cleaning
oil removing
air knife
drying
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Active
Application number
CN201821776443.XU
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Chinese (zh)
Inventor
肖松
高健
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saiwo Precision Technology Langfang Co ltd
Original Assignee
Power System Components (langfang) Co Ltd
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Priority to CN201821776443.XU priority Critical patent/CN209181481U/en
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Abstract

The utility model relates to spraying and cleaning apparatus, especially a kind of drying module that oil removing cleaning equipment is sprayed by formula.It includes feeding platform, blanking bench, and the spray oil removing wiper mechanism with transport mechanism being arranged between feeding platform and blanking bench;It is characterized by: the spray oil removing wiper mechanism includes cleaning module be serially connected and independent assortment arrangement, rinsing module, drying module;Workpiece is conveyed by transport mechanism and successively carries out spray oil removing cleaning from above-mentioned module.It uses modular design concept, can pass through online formula cleaning system at different cleaning processes according to cleaning demand flexible combination.Both it can realize and continue through cleaning or be easily converted into stepping passing.

Description

The drying module of oil removing cleaning equipment is sprayed by formula
Technical field
The utility model relates to spraying and cleaning apparatus, especially a kind of drying mould that oil removing cleaning equipment is sprayed by formula Block.
Background technique
In cleaning industry, such as auto parts and components, hydraulic part, mechanical five metals part, aviation, national defence weapon, clock and watch, The various precision parts such as the cleaning of the attachments such as bearing, precision component, compressor accessory and PCBA, various plastics, rubber parts Cleaning, cleaning process can substantially cut the drying of water and workpiece by spray, air knife.
Cleaning machine on the market generally uses gantry multi-arm groove-type cleaning machine at present, and such cleaning equipment is to deep hole, blind hole Cleaning of Parts is not clean, it is low to dry not dry and production capacity;Since to have greasy dirt, metal powder, iron filings etc. in process larger for workpiece Particulate contamination, in the process of cleaning, larger particles shape impurity can enter in cleaning solution in part.But most of scavenger Skill requires cleaning solution to recycle, and can effectively remove the greasy dirt impurity in liquid, this requires that equipment has pipeline cyclic system System.In the prior art, the mostly not set pipeline circulatory system of cleaning machine, can not to cleaning solution carry out rationally, effectively utilize;And For deep hole, the cleaning of blind-hole parts is not thorough enough, and cleaning dirty, baking is not done, production capacity is low, cannot reach preferable cleaning matter Amount, is unable to meet production demand.
Utility model content
The purpose of this utility model is to provide a kind of drying modules that oil removing cleaning equipment is sprayed by formula, mainly solve Technical problem present in the prior art, it uses modular design concept, can be according to cleaning demand flexible combination at different clear That washes technique passes through formula cleaning system online.Both it can realize and continue through cleaning or be easily converted into stepping passing.
In order to solve the above technical problems, the utility model is realized in this way:
A kind of drying module spraying oil removing cleaning equipment by formula, should spray oil removing cleaning equipment by formula includes feeding Platform, blanking bench, and the spray oil removing wiper mechanism with transport mechanism being arranged between feeding platform and blanking bench;Its feature Be: the spray oil removing wiper mechanism includes cleaning module be serially connected and independent assortment arrangement, rinsing module, drying mould Block;Workpiece is conveyed by transport mechanism and successively carries out spray oil removing cleaning from above-mentioned module.
Described sprays oil removing cleaning equipment by formula, it is characterised in that: the cleaning module, rinsing module, drying module Cavity is all had, is attached between each cavity by changeover portion attachment device;The changeover portion attachment device is cut by water fender, wind Shielding system and silica gel isolation curtain are constituted;Curtain is isolated in the cavity junction setting silica gel of each module, in the silicon of adjacent block cavity It is provided with water fender between glue isolation curtain, wind is set on the water fender and cuts shielding system;It is by air knife, fastly that the wind, which cuts shielding system, It tears hoop component open and wind channel tube is constituted;The air knife connects wind channel tube by Quick Release hoop component.
Described sprays oil removing cleaning equipment by formula, it is characterised in that: the transport mechanism includes having engraved structure Mesh belt, the driving gear of connection driving mesh belt and the motor to driving gear offer power.
Described sprays oil removing cleaning equipment by formula, it is characterised in that: the drying module is that wind cuts drying system;The wind Cutting drying system includes high pressure blower, air filter, air the heating packet and air knife component being sequentially connected;The high pressure blower is logical Cross air filter, air heating packet connection air knife component;The air knife component is four groups and is located in drying module cavity Top, lower section, left and right side.
Wherein, which includes air knife ontology, inlet end, outlet side, the air heating packet by inlet end with The connection of air knife ontology, the interior channel for being equipped with connection inlet end and outlet side of the air knife ontology, the channel edge of the air knife ontology Outgassing direction reduces, and the outlet side of every group of air knife component is oppositely arranged, and the shape of outlet side is taper.
Described sprays oil removing cleaning equipment by formula, it is characterised in that: the cleaning module has spray guard system;The spray Shower pipe system has a supervisor, each extends over out branch pipe and lower branch line above and below the supervisor, branch pipe and lower branch line on this It is upper that there is rotatable nozzle;The structure of the rinsing module is identical as cleaning module.
Described sprays oil removing cleaning equipment by formula, it is characterised in that: passes through Quick Release respectively above and below the supervisor Clamping piece is connect with upper branch pipe and lower branch line.
Described sprays oil removing cleaning equipment by formula, it is characterised in that: the cleaning module has setting in spray piping The reservoir of the storage spray liquid of system lower section, the reservoir is interior to have electrically heated rod and level pressure sensor and control originally The solenoid valve of water on-off;The reservoir passes through water pump, booster connection spray guard system;It is also set up in the cavity of the cleaning module For extracting the suction mist clarifier of hot gas out;The suction mist clarifier cools down the steam-laden hot gas of satisfying of extraction Liquid water is precipitated, and reflowable is recycled into reservoir.
Described sprays oil removing cleaning equipment by formula, it is characterised in that: the reservoir configures cloth bag type at its outer side Oil scraper device.
Described sprays oil removing cleaning equipment by formula, it is characterised in that: reservoir setting is below spray guard system Both and connected by circulation line, spray liquid is extracted from reservoir and is squeezed into out booster by water pump, and the output end of booster connects Spray guard system is connect, the liquid reflux after spray is into the reservoir being located at below spray tube system, but spray liquid is needed by 3 Road filter screen removes impurity, is thusly-formed circulation loop.
Described sprays oil removing cleaning equipment by formula, it is characterised in that: the feeding platform and blanking bench are installed respectively by PLC The sensor for countering of control cabinet control.
The utility model has the beneficial effects that
1, the spray oil removing wiper mechanism of the utility model device includes cleaning be serially connected and independent assortment arrangement Module, rinsing module, drying module, each module can require to carry out independent assortment arrangement and equipment according to the technique of client Standby power reduction 98%.
2, in the utility model device, the cleaning module, rinsing module, drying module all have cavity, between each cavity It is attached by changeover portion attachment device;The changeover portion attachment device cuts shielding system by water fender, wind and curtain is isolated in silica gel It constitutes.The structure can effectively ensure that the junction between module does not occur the generation of the problems such as leak, string water.
3, the drying module in the utility model device is that wind cuts drying system;It includes being sequentially connected that the wind, which cuts drying system, High pressure blower, air filter, air heating packet and air knife component;The high pressure blower is heated by air filter, air Packet connection air knife component;The air knife component is four groups and is located at the intracorporal top of drying module chamber, lower section, left side and the right side Side.The structure helps to carry out the comprehensive flash baking of all angles to workpiece.
4, the transport mechanism in the utility model device includes the driving of the mesh belt with engraved structure, connection driving mesh belt Gear and the motor that gear offer power is provided to driving.Make workpiece and bearer network band contact area as few as possible, it is ensured that It cleaning workpiece lower part can be by effective cleaning.
5, cleaning module has spray guard system in the utility model device;The spray guard system has a supervisor, the master Branch pipe and lower branch line are each extended over out above and below pipe, and there is rotatable nozzle on branch pipe and lower branch line on this.It is described Rotatable nozzle angle can carry out appropriate angular adjustment, convenient for debugging alignment element specific position.
6, the reservoir setting of cleaning module below spray guard system and passes through circulation line in the utility model device Spray liquid is extracted from reservoir and is squeezed into out booster, the output end connection spray guard system of booster, spray by both connections, water pump Liquid reflux after leaching is into the reservoir being located at below spray tube system, but spray liquid is needed by 3 filter screens except impurity elimination Matter is thusly-formed circulation loop.Facilitate sufficiently recycling to spray liquid.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of transport mechanism in the utility model.
Fig. 3 is the structural schematic diagram of changeover portion attachment device in the utility model.
Fig. 4 is the structural schematic diagram of water fender in the utility model.
Fig. 5 is the structural schematic diagram that guard system is sprayed in the utility model.
Fig. 6 is the structural schematic diagram of Quick Release clip in the utility model.
Fig. 7 is the structural schematic diagram of rotatable nozzle in the utility model.
Fig. 8 is the structural schematic diagram of air knife in the utility model.
Fig. 9 is the structural schematic diagram of cleaning module in the utility model.
Figure 10 is the flip-up style door-plate schematic diagram of drying module in the utility model.
Figure 11 is the structural schematic diagram of drying module in the utility model.
Specific embodiment
It is further described the utility model with reference to embodiments.
Referring to Fig. 1, spraying oil removing cleaning equipment by formula the utility model discloses a kind of.As shown in the figure: it includes Feeding platform 1, blanking bench 6, and the spray oil removing cleaning machine with transport mechanism 2 being arranged between feeding platform 1 and blanking bench 6 Structure;It is characterized by: the spray oil removing wiper mechanism includes cleaning module 3, rinsing be serially connected and independent assortment arrangement Module 4, drying module 5;Workpiece is conveyed by transport mechanism 2 and successively carries out spray oil removing cleaning from above-mentioned module.
In the utility model, the cleaning module 3, rinsing module 4, drying module 5 all have cavity, pass through between each cavity Changeover portion attachment device 7 is attached.As shown in Fig. 3,4,6,7,8: the changeover portion attachment device 7 by water fender 71, wind cut every It is constituted from system 72 and silica gel isolation curtain 73;Curtain 73 is isolated in the cavity junction setting silica gel of each module, in adjacent block cavity Silica gel isolation curtain 73 between be provided with water fender 71, on the water fender 71 be arranged wind cut shielding system 72;The wind cuts isolation system System 72 is made of air knife 721, Quick Release hoop component 722 and wind channel tube 723;The air knife 721 is connected by Quick Release hoop component 722 It gives a dinner for a visitor from afar deferent 723.The structure can effectively ensure that the junction between module does not occur the generation of the problems such as leak, string water.
In the utility model, as shown in Figure 2: the transport mechanism 2 includes the mesh belt 21 with engraved structure, connection driving net Band drives gear 22 and the motor to the driving offer power of gear 22.The contact that it keeps workpiece as few as possible with bearer network band 21 Area, it is ensured that cleaning workpiece lower part can be by effective cleaning.
In the utility model, which is that wind cuts drying system;It includes the height being sequentially connected that the wind, which cuts drying system, Pressure fan 52, air filter 53, air heating packet 54 and air knife component 55;The high pressure blower 52 by air filter 53, 54 connection air knife component 55 of air heating packet;The air knife component 55 be four groups and be located at the intracorporal top of 5 chamber of drying module, Lower section, left and right side.The structure helps to carry out the comprehensive flash baking of all angles to workpiece, wherein
The air knife component 55 includes air knife ontology 551, inlet end 552, outlet side 553, and the air heating packet 54 passes through Inlet end 552 is connect with air knife ontology 551, and the logical of connection inlet end 552 and outlet side 553 is equipped in the air knife ontology 551 The channel in road, the air knife ontology 551 reduces along outgassing direction, and the outlet side 553 of every group of air knife component 55 is oppositely arranged. The shape of outlet side 553 is taper, and the purpose being arranged in this way is used to increase the throughput of heating air, improves and air-dries efficiency.
In the utility model, as shown in figs. 1 and 10: above the cavity of cleaning module 3, rinsing module 4 and drying module 5 Equipped with flip-up style door-plate 51, which is made of 511, two air springs 512 of sealing ring and glass vision panel 513; The opening above cavity is arranged in the sealing ring 511, and one side of the glass vision panel 513 connects with the opening activity above cavity It connects, the two sides which is flexibly connected position with opening are separately connected one end of an air spring 512, the sky The other end of gas spring 512 is then connected to above cavity.The flip-up style door-plate 51 is convenient for quick maintenance, replacement and adjustment after opening Air knife, wind channel tube and nozzle etc.;Glass vision panel 513 is convenient for the working condition debugged and monitor workpiece and nozzle etc.;Two air Spring 512 and sealing ring 511 can guarantee that flip-up style door-plate 51 and modules outer cover are closely sturdy, avoid in each module operating room Water and hot gas leakage.
In the utility model, as shown in Figure 5: the cleaning module 3 has spray guard system 31;The spray guard system 31 has One is responsible for 311, each extends over out branch pipe 312 and lower branch line 313 above and below the supervisor 311, branch pipe 312 and lower branch on this There is rotatable nozzle 314 on pipe 313;The structure of the rinsing module 4 is identical as cleaning module 3.311 top of supervisor is under Side connect 313 with upper branch pipe 312 and lower branch line by Quick Release clamping piece 315 respectively.In use, the material frame for placing workpiece is placed It is transmitted in and by the mesh belt 21 with engraved structure, mesh belt 21 carries workpiece through 313 interposition of upper branch pipe 312 and lower branch line It sets to carry out spray cleaning operation.314 degree of the rotatable nozzle angle can carry out appropriate angular adjustment, convenient for debugging alignment Part specific position.
Further referring to Fig. 9, which has the storage for the storage spray liquid being arranged in below spray guard system 31 Liquid bath 32, the interior solenoid valve with electrically heated rod 33 and level pressure sensor 34 and control tap water on-off of the reservoir 32 35;The reservoir 32 passes through water pump 36, the connection spray guard system 31 of booster 37;Use is also set up in the cavity of the cleaning module 3 In the suction mist clarifier 38 of extraction hot gas.It inhales mist clarifier 38 and the steam-laden hot gas of satisfying of extraction is carried out cooling precipitation Liquid water, and reflowable recycled into reservoir 32.That is, the reservoir 32 is arranged in the case where spraying guard system (31) Side simultaneously connects the two by circulation line, and spray liquid is extracted out from reservoir 32 and squeezes into booster 37, booster 37 by water pump 36 Output end connection spray guard system 31, liquid reflux after spray to being located in the reservoir 32 of 31 lower section of spray tube system, But spray liquid needs to remove impurity by 3 filter screens, is thusly-formed circulation loop.
In addition, the reservoir 32 configures cloth bag type Oil scraper device at its outer side, cleannes and extension can be effectively improved The replacement cycle of cleaning solution.
Furthermore the rinsing module in the utility model is identical with cleaning module structure, and only the concentration of spray liquid is not With.
Again referring to Fig. 1, the feeding platform 1 and blanking bench 6 install the sensor for countering 9 controlled by PLC control cabinet 8 respectively.
The specific embodiment of reservoir is as follows in the utility model:
Reservoir volume (about): 300L/ slot.
Heating power: 15kw/ slot heats cleaning solution using 3 SUS304 stainless steel electric heating rod devices, heating Protective cover is taken to be protected and be conveniently replaceable on the outside of stick.
Heating temperature: room temperature~80 DEG C.
Liquid level warning: the cleaning solution gone out due to the volatilization and overflow of water, can make cleaning solution in rinse bath be lost compared with Greatly, so reservoir is provided with liquid level sensor, when liquid level drops to low level liquid level warning line, liquid level sensor can issue report Alert signal, prompts fluid infusion.The automatic fluid filling function of the device configuration is automatically performed fluid infusion work at this time.
Liquid level: using digital display level transmitter, being capable of real-time monitoring actual liquid level height.User can also flexible setting The liquid level height value of automatic liquid supply, to reduce the consumption of cleaning agent.
Temperature control is convenient for storage device: being controlled using temperature controller, when having the small temperature difference, high reliablity, long service life, sampling Between it is short, setting is simple, accuracy of temperature control is high, real-time display the advantages of.
Attemperator: to reduce thermal losses, all spray chambers connect liquid bath, reservoir is all equipped with thermal insulation material.
It is cleaned to be cleared up convenient for reservoir, liquid storage trench bottom tilts backwards.
Liquid reserve tank makes of SUS3042.0mm thickness stainless steel materials, is equipped with automatic loading water mouth, leakage fluid dram, overflow port.
Reservoir setting connects the two below spray guard system 31, and through circulation line, in reservoir outside Cloth bag type Oil scraper device is configured, Oil scraper adds governor, can effectively improve cleannes and extend the replacement cycle of cleaning solution.
Using three-level filter device, filtering accuracy: 30 mesh/50 mesh/20um.
The first order: the strainer of 30 mesh is located at cleaning solution refluxing opening, carries out primary filtration.
The second level: before the strainer of 50 mesh is located at liquid pumping hole, secondary filter is carried out, and the work of protection spray pump can be played With.
The third level: the bag filter of a 20um is located at booster top.
Such as Fig. 1, the feeding platform 1 and blanking bench 6 install the sensor for countering 9 controlled by PLC control cabinet 8 respectively.Pass through PLC How many workpiece in equipment is calculated, when the last one work pieces process is completed, PLC starts timing, when more than setting time When (such as 10 minutes) enter equipment without new workpiece, some power consumption modules of temporary close, equipment are entered standby mode by PLC, to Power when machine only has power 36kw when 0.44kw, far smaller than equipment dry run, can reduce power consumption 98% under standby mode.
In summary it is only the preferred embodiment of the utility model, not is used to limit the implementation model of the utility model It encloses.Equivalent changes and modifications made by i.e. all contents according to present utility model application the scope of the patents, all should be the utility model Technology scope.

Claims (2)

1. a kind of drying module for spraying oil removing cleaning equipment by formula, should spray oil removing cleaning equipment by formula includes feeding platform (1), blanking bench (6), and the spray oil removing with transport mechanism (2) being arranged between feeding platform (1) and blanking bench (6) are clear Washing machine structure;The spray oil removing wiper mechanism includes cleaning module (3) be serially connected and independent assortment arrangement, rinsing module (4), drying module (5);Workpiece is conveyed by transport mechanism (2) and successively carries out spray oil removing cleaning, the drying from above-mentioned module Module (5) is that wind cuts drying system, it is characterised in that: it includes the high pressure blower (52) being sequentially connected, sky that the wind, which cuts drying system, Air filter (53), air heating packet (54) and air knife component (55);The high pressure blower (52) is added by air filter, air Heat packet connection air knife component (55);The air knife component (55) be four groups and be located at the intracorporal top of drying module (5) chamber, under Side, left and right side, wherein
The air knife component (55) includes air knife ontology (551), inlet end (552), outlet side (553), the air heating packet (54) it is connect by inlet end (552) with air knife ontology (551), connection inlet end (552) is equipped in the air knife ontology (551) Reduce with the channel in the channel of outlet side (553), the air knife ontology (551) along outgassing direction, every group of air knife component (55) outlet side (553) is oppositely arranged.
2. the drying module according to claim 1 for spraying oil removing cleaning equipment by formula, it is characterised in that: the outlet The shape for holding (553) is taper.
CN201821776443.XU 2018-10-31 2018-10-31 The drying module of oil removing cleaning equipment is sprayed by formula Active CN209181481U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821776443.XU CN209181481U (en) 2018-10-31 2018-10-31 The drying module of oil removing cleaning equipment is sprayed by formula

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821776443.XU CN209181481U (en) 2018-10-31 2018-10-31 The drying module of oil removing cleaning equipment is sprayed by formula

Publications (1)

Publication Number Publication Date
CN209181481U true CN209181481U (en) 2019-07-30

Family

ID=67362806

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821776443.XU Active CN209181481U (en) 2018-10-31 2018-10-31 The drying module of oil removing cleaning equipment is sprayed by formula

Country Status (1)

Country Link
CN (1) CN209181481U (en)

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GR01 Patent grant
CP03 Change of name, title or address
CP03 Change of name, title or address

Address after: 065009 B07-1, Exeter Industrial Park, north of Hehua Road, Langfang Economic and Technological Development Zone, Hebei Province

Patentee after: Saiwo Precision Technology (Langfang) Co.,Ltd.

Address before: 065001 Eckert Industrial Park, 58 Hehua Road, Langfang Economic and Technological Development Zone, Hebei Province

Patentee before: WINKELMANN POWER SYSTEM PARTS (LANGFANG) Co.,Ltd.