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CN209155583U - A dry particle mixing device - Google Patents

A dry particle mixing device Download PDF

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Publication number
CN209155583U
CN209155583U CN201821699884.4U CN201821699884U CN209155583U CN 209155583 U CN209155583 U CN 209155583U CN 201821699884 U CN201821699884 U CN 201821699884U CN 209155583 U CN209155583 U CN 209155583U
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Prior art keywords
mixing
stirring blade
holes
stirring
protrusions
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CN201821699884.4U
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Chinese (zh)
Inventor
李玲玲
刘正海
郭柄江
赵磊
于海川
陈广慧
丁贺贺
王泊涵
马学东
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University of Science and Technology Liaoning USTL
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University of Science and Technology Liaoning USTL
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Abstract

The utility model relates to a kind of dry particl mixing arrangements, the blender including mixing bunker and in mixing bunker;The blender is made of agitating shaft and at least three stirring blade;Stirring blade and stirring shaft connection place are equipped with fan-shaped rib, each stirring blade is tabula rasa area close to the region of outer ledge, multiple mixing holes transversely are equipped with longitudinal on stirring blade outside tabula rasa area, multiple mixing protrusions are distributed on stirring blade outside tabula rasa area simultaneously, mixing hole and mixing protrusion are in regular distribution on stirring blade.The utility model is moved using the dynamic whole particles of the tabula rasa zone on stirring blade, particle is set to generate flowing on stirring blade, it is constantly generated behind particle and mixing hole and mixing projection contacts and shunts and converge, the also changeable original direction of motion of particle of mixing protrusion, keep particle motion more irregular, to keep particulate matter loose, it is finally reached ideal mixture homogeneity.

Description

一种干颗粒混合装置A dry particle mixing device

技术领域technical field

本实用新型涉及干颗粒混合技术领域,尤其涉及一种适用于化工、食品、医药、饲料、陶瓷、冶金等行业的粉料或颗料状物料的干颗粒混合装置。The utility model relates to the technical field of dry particle mixing, in particular to a dry particle mixing device suitable for powder or granular materials in chemical, food, medicine, feed, ceramics, metallurgy and other industries.

背景技术Background technique

混合是指两种或两种以上不同组分的物料在外力(重力及机械力)作用下发生运动速度和方向改变,使各组分颗粒得以均匀分布的操作过程。这种操作过程又称为均化过程。经过混合操作后得到的物料称为混合物。习惯上把同相之间的移动叫混合,不同相之间的移动叫搅拌,又把高粘度的液体和固体相互混合的操作叫捏合或混炼,这种操作相当于混合及搅拌的中间程度。从广义上讲,一般也将这些操作统称为混合。Mixing refers to the operation process in which the moving speed and direction of two or more materials of different components are changed under the action of external force (gravity and mechanical force), so that the particles of each component can be evenly distributed. This operation process is also called the homogenization process. The material obtained after the mixing operation is called a mixture. Traditionally, the movement between the same phases is called mixing, the movement between different phases is called stirring, and the operation of mixing high-viscosity liquids and solids with each other is called kneading or kneading. This operation is equivalent to the intermediate degree of mixing and stirring. In a broad sense, these operations are also collectively referred to as blending.

目前常用的干颗粒混合装置采用的是混合仓结构,即在混合仓内设搅拌装置,搅拌装置由多个搅拌叶片组成,搅拌叶片多为光面叶片,虽然其搅拌阻力小,但是混合效果较差。At present, the commonly used dry particle mixing device adopts a mixing bin structure, that is, a stirring device is installed in the mixing bin. The stirring device is composed of a plurality of stirring blades. Most of the stirring blades are smooth blades. Although the stirring resistance is small, the mixing effect is relatively low. Difference.

申请公布号为CN 105498570A的中国专利公开了“一种新型电动搅拌器的搅拌叶片”,包括叶片本体,所述叶片本体的两端中部分别设置有等腰梯形的第一凸起和第二凸起,所述第一凸起和第二凸起的上部又分别固定有等腰梯形的第三凸起和第四凸起,且在第三凸起和第四凸起的表面上还均匀分布有沿凸起延伸方向分布的铝片凸起;所述凸起之间的叶片本体上均匀分布有若干沿叶片本体长轴方向分布的圆柱凸起,且叶片本体的两端还称开设有四个通孔。该技术方案在叶片本体上设有等腰梯形凸起和圆柱凸起,但其作用是使搅拌叶与物料碰撞时,减小叶片端面与物料的直接碰撞力度,避免磨损严重;搅拌叶片本体上开设通孔的作用是减轻搅拌叶片的负重,延长搅拌叶片的使用寿命;在第三凸起和第四凸起的表面上设置的铝片凸起,是为了能够使遗留在搅拌器上的物料被分离(相当于刮板),进一步搅拌,从而使得物料搅拌充分。The Chinese Patent Application Publication No. CN 105498570A discloses "a novel stirring blade of an electric stirrer", which includes a blade body, and the middle parts of both ends of the blade body are respectively provided with isosceles trapezoid first protrusions and second protrusions The upper part of the first protrusion and the second protrusion are respectively fixed with the isosceles trapezoid third protrusion and the fourth protrusion, which are evenly distributed on the surface of the third protrusion and the fourth protrusion. There are aluminum protrusions distributed along the extension direction of the protrusions; the blade body between the protrusions is evenly distributed with a number of cylindrical protrusions distributed along the long axis of the blade body, and the two ends of the blade body are also called four. through holes. This technical solution is provided with isosceles trapezoidal protrusions and cylindrical protrusions on the blade body, but its function is to reduce the direct collision force between the blade end face and the material when the stirring blade collides with the material, so as to avoid serious wear; The purpose of opening the through holes is to reduce the load of the stirring blade and prolong the service life of the stirring blade; the aluminum sheet protrusions arranged on the surfaces of the third protrusion and the fourth protrusion are to make the materials left on the mixer It is separated (equivalent to a scraper) and further stirred, so that the material is fully stirred.

授权公告号为CN204661796 U的中国专利公开了“一种用于铝渣回收的搅拌装置”,所述的搅拌叶片由一主轴及分别设于主轴两侧的两个半扇叶片组成,每个半扇叶片的边缘均呈弧形结构,两个半扇叶片的中空结构可以是矩形、三角形、圆形、多边形等各种形状结构。但是其设置中空结构的目的是为了减少因磨损而导致的铝回收率降低的问题。The Chinese patent with the authorization announcement number CN204661796 U discloses "a stirring device for aluminum slag recovery". The stirring blade is composed of a main shaft and two half-fan blades respectively arranged on both sides of the main shaft. The edges of the fan blades are all arc-shaped structures, and the hollow structures of the two half-fan blades can be in various shapes such as rectangles, triangles, circles, and polygons. However, the purpose of setting the hollow structure is to reduce the problem of the reduction of aluminum recovery rate caused by wear.

发明内容SUMMARY OF THE INVENTION

本实用新型提供了一种干颗粒混合装置,通过特殊结构的搅拌叶片的搅拌作用让原本分层的颗粒产生流动进而充分混合;其中利用搅拌叶片上的光板区带动全部颗粒运动,使颗粒在搅拌叶片上产生流动,颗粒与混料孔和混料凸起接触后不断产生分流与汇流,混料凸起还可改变颗粒原有的运动方向,使颗粒运动方向更加不规律,从而使颗粒物质松散,最终达到理想的混合均匀度,扇形筋条可以防止颗粒在搅拌叶片之间的夹角处产生堆积现象。The utility model provides a dry particle mixing device, which enables the original layered particles to flow and then fully mix through the stirring action of a stirring blade with a special structure; wherein the light plate area on the stirring blade is used to drive all the particles to move, so that the particles are stirred during the stirring. Flow is generated on the blade, and the particles contact the mixing holes and the mixing protrusions to continuously generate shunting and confluence, and the mixing protrusions can also change the original moving direction of the particles, making the moving direction of the particles more irregular, thereby loosening the particles. , and finally achieve the ideal mixing uniformity, and the fan-shaped ribs can prevent the accumulation of particles at the angle between the stirring blades.

为了达到上述目的,本实用新型采用以下技术方案实现:In order to achieve the above object, the utility model adopts the following technical solutions to realize:

一种干颗粒混合装置,包括混合仓及设于混合仓内的搅拌器;所述搅拌器由搅拌轴和至少3个搅拌叶片组成;搅拌叶片与搅拌轴连接处设有扇形筋条,每个搅拌叶片靠近外侧边缘的区域为光板区,光板区外的搅拌叶片上沿横向和纵向设有多个混料孔,光板区外的搅拌叶片上同时分布设有多个混料凸起,混料孔和混料凸起在搅拌叶片上呈规则分布。A dry particle mixing device comprises a mixing bin and a stirrer arranged in the mixing bin; the stirrer is composed of a stirring shaft and at least 3 stirring blades; fan-shaped ribs are arranged at the connection between the stirring blades and the stirring shaft, and each The area of the stirring blade close to the outer edge is the light plate area. The stirring blade outside the light plate area is provided with a plurality of mixing holes in the horizontal and vertical directions. Holes and mixing protrusions are regularly distributed on the stirring blade.

所述混料孔为圆形通孔、三角形通孔、多边形通孔中的一种或多种。The mixing holes are one or more of circular through holes, triangular through holes, and polygonal through holes.

所述混料凸起为圆柱形凸起、半圆柱形凸起、半球形凸起中的一种或多种。The mixing protrusions are one or more of cylindrical protrusions, semi-cylindrical protrusions and hemispherical protrusions.

所述搅拌叶片为矩形搅拌叶片,混料孔为圆形通孔;在除光板区外的搅拌叶片上沿横向设置3排圆形通孔,每排包括沿纵向设置的9个圆形通孔;在3排圆形通孔之间的搅拌叶片上沿横向设2排半球形凸起,每排包括沿纵向设置的8个半球形凸起;在靠近光板区的1排圆形通孔外侧设有1排圆柱形凸起,包括沿纵向设置的8个圆柱形凸起;在搅拌叶片的2条短边边缘处各设1排半圆柱形凸起,每排包括3个半圆柱形凸起。The stirring blade is a rectangular stirring blade, and the mixing hole is a circular through hole; 3 rows of circular through holes are arranged in the transverse direction on the stirring blade except the light plate area, and each row includes 9 circular through holes arranged in the longitudinal direction. ; On the stirring blade between the 3 rows of circular through holes, 2 rows of hemispherical projections are arranged in the transverse direction, and each row includes 8 hemispherical projections arranged in the longitudinal direction; on the outside of 1 row of circular through holes near the light plate area There is 1 row of cylindrical protrusions, including 8 cylindrical protrusions arranged in the longitudinal direction; 1 row of semi-cylindrical protrusions are provided at the edges of the two short sides of the stirring blade, and each row includes 3 semi-cylindrical protrusions rise.

所述搅拌叶片为3个,各个搅拌叶片之间的夹角为120°。The number of the stirring blades is 3, and the angle between each stirring blade is 120°.

所述搅拌叶片的边缘处均圆滑过渡。The edges of the stirring blades all have smooth transitions.

所述混合仓由上仓体和下仓体组成,上仓体为矩形仓体,下仓体为半圆柱仓体,上仓体和下仓体的两侧设法兰板,通过螺栓连接的同时实现与支架的固定;在上仓体和下仓体连接处的两端分别设轴承座,搅拌轴通过轴承与轴承座转动连接,搅拌轴的一端伸出混合仓外与驱动装置连接;上仓体的顶部设进料口,通过进料口端盖封闭;下仓体的底部设出料口,通过出料口端盖封闭;出料口的下方设卸料滑槽。The mixing silo is composed of an upper silo body and a lower silo body, the upper silo body is a rectangular silo body, and the lower silo body is a semi-cylindrical silo body. Realize the fixation with the bracket; the two ends of the connection between the upper and lower silo bodies are respectively provided with bearing seats, the stirring shaft is rotatably connected with the bearing seats through the bearings, and one end of the stirring shaft extends out of the mixing silo to connect with the driving device; the upper silo is connected with the driving device; The top of the body is provided with a feeding port, which is closed by the end cover of the feeding port; the bottom of the lower silo body is provided with a discharging port, which is closed by the end cover of the discharging port; the bottom of the discharging port is provided with a discharging chute.

所述进料口的两侧分别设凹槽,进料口端盖的两侧边伸入对应凹槽中并能够整体沿凹槽移动,从而组成推拉式的进料口封闭结构。The two sides of the feeding port are respectively provided with grooves, and the two sides of the end cover of the feeding port extend into the corresponding grooves and can move along the grooves as a whole, so as to form a push-pull feeding port closed structure.

所述出料口的两侧分别设凹槽,出料口端盖具有与下仓体相配合的弧度,出料口端盖的两侧分别设凸台与出料口的凹槽配合形成推拉式的出料口封闭结构;出料口端盖的一端设拉手。The two sides of the discharge port are respectively provided with grooves, the end cover of the discharge port has an arc that matches the lower bin body, and the two sides of the discharge port end cover are respectively provided with bosses to cooperate with the grooves of the discharge port to form a push-pull A closed structure of the discharge port; one end of the end cover of the discharge port is provided with a handle.

所述支架通过地脚螺栓固定在地面上。The bracket is fixed on the ground through anchor bolts.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:

通过特殊结构的搅拌叶片的搅拌作用让原本分层的颗粒产生流动进而充分混合;其中利用搅拌叶片上的光板区带动全部颗粒运动,使颗粒在搅拌叶片上产生流动,颗粒与混料孔和混料凸起接触后不断产生分流与汇流,混料凸起还可改变颗粒原有的运动方向,使颗粒运动方向更加不规律,从而使颗粒物质松散,最终达到理想的混合均匀度,扇形筋条可以防止颗粒在搅拌叶片之间的夹角处产生堆积现象。Through the stirring action of the special structure of the stirring blade, the originally layered particles can flow and be fully mixed; the light plate area on the stirring blade is used to drive all the particles to move, so that the particles flow on the stirring blade, and the particles are mixed with the mixing holes. After the material protrusions are in contact, the diversion and confluence are continuously generated. The mixing protrusions can also change the original movement direction of the particles, making the movement direction of the particles more irregular, so as to loosen the particles, and finally achieve the ideal mixing uniformity, fan-shaped ribs. It can prevent the accumulation of particles at the angle between the stirring blades.

附图说明Description of drawings

图1是本实用新型所述一种干颗粒混合装置的立体结构示意图。FIG. 1 is a schematic diagram of the three-dimensional structure of a dry particle mixing device according to the present invention.

图2是本实用新型所述搅拌器的立体结构示意图。FIG. 2 is a schematic three-dimensional structure diagram of the agitator according to the present invention.

图3是本实用新型所述混合仓的立体结构示意图。FIG. 3 is a schematic three-dimensional structure diagram of the mixing bin according to the present invention.

图4是本实用新型所述出料口端盖的立体结构示意图。FIG. 4 is a schematic three-dimensional structure diagram of the discharge port end cover of the present invention.

图5是本实用新型所述支架的立体结构示意图。FIG. 5 is a schematic three-dimensional structure diagram of the bracket according to the present invention.

图中:1.混合仓 1-1.上仓体 1-2.下仓体 1-3.进料口 1-4.出料口 1-5.法兰板1-6.轴承座 2.搅拌轴 2-1.搅拌叶片 2-1a.圆形通孔 2-1b.半球形凸起 2-1c.圆柱形凸起 2-1d.半圆柱型凸起 2-1e.光板区 2-2.键槽 2-3.扇形筋条 3.进料口端盖 4.出料口端盖 4-1.凸台 4-2.拉手 5.轴承端盖 6.支架 6-1.地脚 6-2.加强筋板 7.卸料滑槽In the picture: 1. Mixing bin 1-1. Upper bin body 1-2. Lower bin body 1-3. Feed port 1-4. Discharge port 1-5. Flange plate 1-6. Bearing seat 2. Stirring shaft 2-1. Stirring blade 2-1a. Circular through hole 2-1b. Hemispherical protrusion 2-1c. Cylindrical protrusion 2-1d. Semi-cylindrical protrusion 2-1e. Light plate area 2-2 .Keyway 2-3. Fan-shaped ribs 3. Feed port end cover 4. Outlet port end cover 4-1. Boss 4-2. Handle 5. Bearing end cover 6. Bracket 6-1. Foot 6- 2. Rib plate 7. Discharge chute

具体实施方式Detailed ways

下面结合附图对本实用新型的具体实施方式作进一步说明:The specific embodiments of the present utility model will be further described below in conjunction with the accompanying drawings:

如图1、图2所示,本实用新型所述一种干颗粒混合装置,包括混合仓1及设于混合仓1内的搅拌器;所述搅拌器由搅拌轴2和至少3个搅拌叶片2-1组成;搅拌叶片2-1与搅拌轴2连接处设有扇形筋条2-3,每个搅拌叶片2-1靠近外侧边缘的区域为光板区2-1e,光板区2-1e外的搅拌叶片2-1上沿横向和纵向设有多个混料孔,光板区2-1e外的搅拌叶片上同时分布设有多个混料凸起,混料孔和混料凸起在搅拌叶片2-1上呈规则分布。As shown in Figures 1 and 2, the dry particle mixing device of the present invention comprises a mixing bin 1 and a stirrer arranged in the mixing bin 1; the stirrer is composed of a stirring shaft 2 and at least three stirring blades 2-1 composition; a fan-shaped rib 2-3 is arranged at the connection between the stirring blade 2-1 and the stirring shaft 2, and the area near the outer edge of each stirring blade 2-1 is the light plate area 2-1e, and the area outside the light plate area 2-1e The stirring blade 2-1 is provided with a plurality of mixing holes in the horizontal and vertical directions, and the mixing blades outside the light plate area 2-1e are also distributed with a plurality of mixing protrusions. The mixing holes and the mixing protrusions are used for mixing. Regular distribution on leaves 2-1.

所述混料孔为圆形通孔2-1a、三角形通孔、多边形通孔中的一种或多种。The mixing holes are one or more of circular through holes 2-1a, triangular through holes, and polygonal through holes.

所述混料凸起为圆柱形凸起2-1c、半圆柱形凸起2-1d、半球形凸起2-1b中的一种或多种。The mixing protrusions are one or more of cylindrical protrusions 2-1c, semi-cylindrical protrusions 2-1d, and hemispherical protrusions 2-1b.

如图2所示,所述搅拌叶片2-1为矩形搅拌叶片,混料孔为圆形通孔2-1a;在除光板2-1e区外的搅拌叶片2-1上沿横向设置3排圆形通孔2-1a,每排包括沿纵向设置的9个圆形通孔2-1a;在3排圆形通孔2-1a之间的搅拌叶片2-1上沿横向设2排半球形凸起2-1b,每排包括沿纵向设置的8个半球形凸起2-1b;在靠近光板区2-1e的1排圆形通孔2-1a外侧设有1排圆柱形凸起2-1c,包括沿纵向设置的8个圆柱形凸起2-1c;在搅拌叶片2-1的2条短边边缘处各设1排半圆柱形凸起2-1d,每排包括3个半圆柱形凸起2-1d。As shown in Fig. 2, the stirring blade 2-1 is a rectangular stirring blade, and the mixing hole is a circular through hole 2-1a; three rows are arranged laterally on the stirring blade 2-1 except for the area of the light plate 2-1e Circular through holes 2-1a, each row includes 9 circular through holes 2-1a arranged in the longitudinal direction; 2 rows of hemispheres are arranged in the transverse direction on the stirring blade 2-1 between the 3 rows of circular through holes 2-1a Shape protrusions 2-1b, each row includes 8 hemispherical protrusions 2-1b arranged in the longitudinal direction; a row of cylindrical protrusions is provided on the outer side of a row of circular through holes 2-1a close to the light plate area 2-1e 2-1c, including 8 cylindrical protrusions 2-1c arranged in the longitudinal direction; 1 row of semi-cylindrical protrusions 2-1d are respectively set at the edges of the 2 short sides of the stirring blade 2-1, and each row includes 3 Semi-cylindrical protrusions 2-1d.

所述搅拌叶片2-1为3个,各个搅拌叶片2-1之间的夹角为120°。The number of the stirring blades 2-1 is three, and the included angle between the stirring blades 2-1 is 120°.

所述搅拌叶片2-1的边缘处均圆滑过渡。The edges of the stirring blades 2-1 all have smooth transitions.

如图3所示,所述混合仓1由上仓体1-1和下仓体1-2组成,上仓体1-1为矩形仓体,下仓体1-2为半圆柱仓体,上仓体1-1和下仓体1-2的两侧设法兰板1-5,通过螺栓连接的同时实现与支架6的固定;在上仓体1-1和下仓体1-2连接处的两端分别设轴承座1-6,搅拌轴2通过轴承与轴承座1-6转动连接,搅拌轴2的一端伸出混合仓1外与驱动装置连接;上仓体1-1的顶部设进料口1-3,通过进料口端盖4封闭;下仓体1-2的底部设出料口1-4,通过出料口端盖4封闭;出料口1-4的下方设卸料滑槽7。As shown in Figure 3, the mixing bin 1 is composed of an upper bin body 1-1 and a lower bin body 1-2, the upper bin body 1-1 is a rectangular bin body, and the lower bin body 1-2 is a semi-cylindrical bin body, Flange plates 1-5 are provided on both sides of the upper silo body 1-1 and the lower silo body 1-2, which are connected with the bracket 6 while being connected by bolts; the upper silo body 1-1 and the lower silo body 1-2 are connected Bearing seats 1-6 are respectively set at both ends of the place, the stirring shaft 2 is rotatably connected with the bearing seats 1-6 through the bearings, and one end of the stirring shaft 2 extends out of the mixing chamber 1 and is connected with the driving device; the top of the upper chamber body 1-1 The feeding port 1-3 is set, which is closed by the end cover 4 of the feeding port; the bottom of the lower bin body 1-2 is provided with the discharging port 1-4, which is closed by the end cover 4 of the discharging port; the bottom of the discharging port 1-4 Set the discharge chute 7.

所述进料口1-3的两侧分别设凹槽,进料口端盖3的两侧边伸入对应凹槽中并能够整体沿凹槽移动,从而组成推拉式的进料口封闭结构。The two sides of the feeding ports 1-3 are respectively provided with grooves, and the two sides of the feeding port end cover 3 extend into the corresponding grooves and can move along the grooves as a whole, so as to form a push-pull feeding port closed structure .

所述出料口1-4的两侧分别设凹槽,如图4所示,出料口端盖4具有与下仓体1-2相配合的弧度,出料口端盖4的两侧分别设凸台4-1与出料口1-4的凹槽配合形成推拉式的出料口封闭结构;出料口端盖4的一端设拉手4-2。The two sides of the discharge port 1-4 are respectively provided with grooves. As shown in Figure 4, the discharge port end cover 4 has a radian that matches the lower bin body 1-2. The two sides of the discharge port end cover 4 The bosses 4-1 are respectively arranged to cooperate with the grooves of the discharge openings 1-4 to form a push-pull discharge opening closed structure; one end of the discharge opening end cover 4 is provided with a handle 4-2.

如图5所示,所述支架6通过地脚螺栓固定在地面上。As shown in FIG. 5 , the bracket 6 is fixed on the ground through anchor bolts.

如图1-图5所示,是本实用新型所述干颗粒混合装置的一种具体结构形式,搅拌轴2上焊接3个矩形搅拌叶片2-1,3个搅拌叶片2-1之间夹角互为120°,各搅拌叶片2-1之间的夹角处焊有扇形筋条2-3。每个搅拌叶片2-1的长边边缘处都留有一段宽度为H的光板区2-1e,此区域不设置任何形状的混料孔和混料凸起。As shown in Figures 1 to 5, it is a specific structural form of the dry particle mixing device of the present invention. Three rectangular stirring blades 2-1 are welded on the stirring shaft 2, and the three stirring blades 2-1 are sandwiched between The angles are 120° to each other, and fan-shaped ribs 2-3 are welded at the included angles between the stirring blades 2-1. At the long edge of each stirring blade 2-1, there is a section of light plate area 2-1e with a width of H, and this area is not provided with mixing holes and mixing protrusions of any shape.

每个搅拌叶片2-1沿着长边都开设3排圆形通孔2-1a,每排设置9个圆形通孔2-1a。在3排圆孔2-1a中间设有2排半球形凸起2-1b,每排设有8个半球形凸起2-1b。在光板区2-1e与最边缘处的1排圆形通孔2-1a中间处设有1排圆柱形凸起2-1c,共8个圆柱形凸起2-1c。在搅拌叶片2-1的2条短边边缘处设有1排半圆柱形凸起2-1d,每条短边设有3个半圆柱形凸起2-1d。搅拌叶片2-1的边缘处均进行了圆角处理,实现圆滑过渡。Each stirring blade 2-1 is provided with three rows of circular through holes 2-1a along the long side, and each row is provided with 9 circular through holes 2-1a. Two rows of hemispherical protrusions 2-1b are arranged in the middle of the three rows of circular holes 2-1a, and each row is provided with 8 hemispherical protrusions 2-1b. A row of cylindrical protrusions 2-1c is provided in the middle between the light plate area 2-1e and the row of circular through holes 2-1a at the most edge, with a total of 8 cylindrical protrusions 2-1c. One row of semi-cylindrical protrusions 2-1d is provided at the edges of the two short sides of the stirring blade 2-1, and each short side is provided with three semi-cylindrical protrusions 2-1d. The edges of the stirring blades 2-1 are rounded to achieve a smooth transition.

搅拌轴2为阶梯轴,其一端伸出混合仓1外且伸出端开有键槽2-2,与驱动装置的动力输出轴通过平键配合连接。The stirring shaft 2 is a stepped shaft, one end of which extends out of the mixing chamber 1 and a keyway 2-2 is formed at the extending end, and is connected with the power output shaft of the driving device through a flat key.

混合仓1由上仓体1-1和下仓体1-2两部分组成,上仓体1-1为矩形仓体,下仓体1-2为半圆柱形仓体,两部分仓体通过螺栓连接在一起。混合仓1的两端设有轴承座1-6,并配有轴承端盖5,搅拌轴2通过轴承架设在轴承座中实现支撑。The mixing bin 1 is composed of an upper bin body 1-1 and a lower bin body 1-2. The upper bin body 1-1 is a rectangular bin body, and the lower bin body 1-2 is a semi-cylindrical bin body. bolted together. Both ends of the mixing bin 1 are provided with bearing seats 1-6, and are equipped with bearing end covers 5, and the stirring shaft 2 is supported in the bearing seats through the bearings.

进料口1-3设置在混合仓1的顶面,出料口1-4设置在混合仓1的底部,进料口1-3与出料口1-4均配有相应的端盖,且均为推拉式封闭结构;进料口端盖3的两侧边与进料口1-3两侧的凹槽配合组成推拉式封闭结构,出料口端盖4通过两侧的凸台4-1与出料口1-4的凹槽配合组成推拉式封闭结构;出料口端盖4具有曲面结构,其弧度与下仓体1-1圆柱面的弧度相配合。出料口1-4的下方设有卸料滑槽7,卸料滑槽7通过焊接的方式与下仓体1-2固定连接。The feeding port 1-3 is set on the top surface of the mixing bin 1, the discharging port 1-4 is set on the bottom of the mixing bin 1, and the feeding port 1-3 and the discharging port 1-4 are equipped with corresponding end caps. And they are all push-pull closed structures; the two sides of the feed port end cover 3 cooperate with the grooves on both sides of the feed port 1-3 to form a push-pull closed structure, and the discharge port end cover 4 passes through the bosses 4 on both sides. -1 cooperates with the grooves of the discharge port 1-4 to form a push-pull closed structure; the discharge port end cover 4 has a curved surface structure, and its radian matches the radian of the cylindrical surface of the lower bin body 1-1. A discharge chute 7 is provided below the discharge port 1-4, and the discharge chute 7 is fixedly connected to the lower bin body 1-2 by welding.

法兰板1-5焊接在混合仓1的两侧,用于连接上、下仓体组成混合仓1,法兰板1-5上开有螺栓孔,螺栓把上仓体、下仓体连接在一起的同时,也将混合仓1整体固定在支架6上。支架6上端通过螺栓与混合仓1连接在一起,下端通过地脚与地脚螺栓配合固定在地面上,支架6的4个立柱底部都焊有加强筋板6-2。Flange plates 1-5 are welded on both sides of the mixing bin 1, which are used to connect the upper and lower bin bodies to form the mixing bin 1. There are bolt holes on the flange plates 1-5, and the bolts connect the upper and lower bin bodies. At the same time, the mixing bin 1 is also fixed on the bracket 6 as a whole. The upper end of the bracket 6 is connected with the mixing bin 1 by bolts, and the lower end is fixed on the ground through the anchor and the anchor bolt.

本实用新型所述干颗粒混合装置的工作原理是:利用搅拌运动,使颗粒产生对流混合(或称移动混合)现象,粒子团块从物料中的一处散批地移到另一处,位置发生移动,类似于流体的流动,引起整体混合。The working principle of the dry particle mixing device of the utility model is as follows: by using stirring motion, the particles produce a phenomenon of convection mixing (or mobile mixing), and the particle agglomerates are moved from one part of the material to another in batches. Movement occurs, similar to the flow of a fluid, causing overall mixing.

本实用新型所述干颗粒混合装置使用时,通过进料口1-3把干颗粒(或者具有流动性的颗粒)加入混合仓1内,推动进料口端盖3使进料口封闭。启动驱动装置带动搅拌轴2旋转。通过搅拌作用,让原本分层的颗粒产生流动,利用搅拌叶片2-1上的光板区2-1e带动颗粒运动,使颗粒在搅拌叶片2-1上产生流动,颗粒通过搅拌叶片2-1上的圆形通孔2-1a和圆柱形凸起2-1c不断产生分流与汇流,半球形凸起2-1b和半圆柱形凸起2-1d可改变颗粒原有的运动方向,使颗粒运动方向不规律,从而使颗粒物质松散,最终达到理想的混合均匀度;扇形筋条2-3可以防止颗粒在相邻2个搅拌叶片2-1形成的夹角处产生堆积现象。混合结束后,拉动出料口端盖4上的拉手4-2,打开出料口端盖4进行出料,混合完成的颗粒通过卸料滑槽7流出,出料结束后,通过出料口端盖4将出料口封闭。When the dry particle mixing device of the present invention is in use, dry particles (or particles with fluidity) are added into the mixing bin 1 through the feeding ports 1-3, and the feeding port end cover 3 is pushed to close the feeding port. Start the drive device to drive the stirring shaft 2 to rotate. Through the stirring action, the originally layered particles flow, and the light plate area 2-1e on the stirring blade 2-1 is used to drive the particles to move, so that the particles flow on the stirring blade 2-1, and the particles pass through the stirring blade 2-1. The circular through hole 2-1a and the cylindrical protrusion 2-1c continuously generate shunting and confluence, and the hemispherical protrusion 2-1b and the semi-cylindrical protrusion 2-1d can change the original moving direction of the particles and make the particles move. The direction is irregular, so that the particulate matter is loosened, and the ideal mixing uniformity is finally achieved; the fan-shaped ribs 2-3 can prevent the particles from accumulating at the angle formed by the adjacent two stirring blades 2-1. After the mixing is completed, pull the handle 4-2 on the end cover 4 of the discharge port, open the end cover 4 of the discharge port to discharge, and the mixed particles flow out through the discharge chute 7, and after the discharge is completed, pass through the discharge port. The end cap 4 closes the outlet.

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.

Claims (10)

1.一种干颗粒混合装置,包括混合仓及设于混合仓内的搅拌器;其特征在于,所述搅拌器由搅拌轴和至少3个搅拌叶片组成;搅拌叶片与搅拌轴连接处设有扇形筋条,每个搅拌叶片靠近外侧边缘的区域为光板区,光板区外的搅拌叶片上沿横向和纵向设有多个混料孔,光板区外的搅拌叶片上同时分布设有多个混料凸起,混料孔和混料凸起在搅拌叶片上呈规则分布。1. a dry particle mixing device, comprising a mixing bin and a stirrer arranged in the mixing bin; it is characterized in that, the stirrer is made up of a stirring shaft and at least 3 stirring blades; the stirring blade and the stirring shaft are connected with Fan-shaped ribs, the area near the outer edge of each stirring blade is a light plate area, the stirring blades outside the light plate area are provided with a plurality of mixing holes in the horizontal and vertical directions, and the stirring blades outside the light plate area are distributed with a plurality of mixing holes at the same time. Material protrusions, mixing holes and mixing protrusions are regularly distributed on the stirring blade. 2.根据权利要求1所述的一种干颗粒混合装置,其特征在于,所述混料孔为圆形通孔、三角形通孔、多边形通孔中的一种或多种。2 . The dry particle mixing device according to claim 1 , wherein the mixing holes are one or more of circular through holes, triangular through holes, and polygonal through holes. 3 . 3.根据权利要求1所述的一种干颗粒混合装置,其特征在于,所述混料凸起为圆柱形凸起、半圆柱形凸起、半球形凸起中的一种或多种。3 . The dry particle mixing device according to claim 1 , wherein the mixing protrusions are one or more of cylindrical protrusions, semi-cylindrical protrusions, and hemispherical protrusions. 4 . 4.根据权利要求1所述的一种干颗粒混合装置,其特征在于,所述搅拌叶片为矩形搅拌叶片,混料孔为圆形通孔;在除光板区外的搅拌叶片上沿横向设置3排圆形通孔,每排包括沿纵向设置的9个圆形通孔;在3排圆形通孔之间的搅拌叶片上沿横向设2排半球形凸起,每排包括沿纵向设置的8个半球形凸起;在靠近光板区的1排圆形通孔外侧设有1排圆柱形凸起,包括沿纵向设置的8个圆柱形凸起;在搅拌叶片的2条短边边缘处各设1排半圆柱形凸起,每排包括3个半圆柱形凸起。4. A dry particle mixing device according to claim 1, characterized in that, the stirring blade is a rectangular stirring blade, and the mixing hole is a circular through hole; 3 rows of circular through holes, each row includes 9 circular through holes arranged longitudinally; 2 rows of hemispherical protrusions are arranged laterally on the stirring blade between the 3 rows of circular through holes, and each row includes longitudinally arranged 8 hemispherical protrusions; 1 row of cylindrical protrusions is arranged on the outer side of 1 row of circular through holes near the light plate area, including 8 cylindrical protrusions arranged in the longitudinal direction; 2 short edges of the stirring blade are provided One row of semi-cylindrical protrusions is arranged at each position, and each row includes three semi-cylindrical protrusions. 5.根据权利要求1或4所述的一种干颗粒混合装置,其特征在于,所述搅拌叶片为3个,各个搅拌叶片之间的夹角为120°。5 . The dry particle mixing device according to claim 1 , wherein the number of the stirring blades is 3, and the angle between each stirring blade is 120°. 6 . 6.根据权利要求1或4所述的一种干颗粒混合装置,其特征在于,所述搅拌叶片的边缘处均圆滑过渡。6 . The dry particle mixing device according to claim 1 or 4 , wherein the edges of the stirring blades have smooth transitions. 7 . 7.根据权利要求1所述的一种干颗粒混合装置,其特征在于,所述混合仓由上仓体和下仓体组成,上仓体为矩形仓体,下仓体为半圆柱仓体,上仓体和下仓体的两侧设法兰板,通过螺栓连接的同时实现与支架的固定;在上仓体和下仓体连接处的两端分别设轴承座,搅拌轴通过轴承与轴承座转动连接,搅拌轴的一端伸出混合仓外与驱动装置连接;上仓体的顶部设进料口,通过进料口端盖封闭;下仓体的底部设出料口,通过出料口端盖封闭;出料口的下方设卸料滑槽。7. a kind of dry particle mixing device according to claim 1, is characterized in that, described mixing warehouse is made up of upper warehouse body and lower warehouse body, upper warehouse body is rectangular warehouse body, and lower warehouse body is semi-cylindrical warehouse body , flange plates are arranged on both sides of the upper and lower silo bodies, which are connected with the bracket at the same time by bolts; bearing seats are respectively set at both ends of the connection between the upper silo body and the lower silo body, and the stirring shaft passes through the bearing and the bearing. The base is rotatably connected, and one end of the stirring shaft extends out of the mixing bin to connect with the driving device; the top of the upper bin is provided with a feeding port, which is closed by the end cover of the feeding port; the bottom of the lower bin is provided with a discharging port, which passes through the discharging port. The end cover is closed; the discharge chute is set below the discharge port. 8.根据权利要求7所述的一种干颗粒混合装置,其特征在于,所述进料口的两侧分别设凹槽,进料口端盖的两侧边伸入对应凹槽中并能够整体沿凹槽移动,从而组成推拉式的进料口封闭结构。8 . The dry particle mixing device according to claim 7 , wherein grooves are respectively set on both sides of the feeding port, and the two sides of the end cover of the feeding port extend into the corresponding grooves and can be inserted into the corresponding grooves. The whole moves along the groove, thus forming a push-pull feed opening closed structure. 9.根据权利要求7所述的一种干颗粒混合装置,其特征在于,所述出料口的两侧分别设凹槽,出料口端盖具有与下仓体相配合的弧度,出料口端盖的两侧分别设凸台与出料口的凹槽配合形成推拉式的出料口封闭结构;出料口端盖的一端设拉手。9 . The dry particle mixing device according to claim 7 , wherein grooves are respectively set on both sides of the discharge port, and the end cover of the discharge port has an arc matching with the lower silo body. Two sides of the port end cover are respectively provided with bosses which cooperate with the grooves of the discharge port to form a push-pull closed structure of the discharge port; one end of the discharge port end cover is provided with a handle. 10.根据权利要求7所述的一种干颗粒混合装置,其特征在于,所述支架通过地脚螺栓固定在地面上。10 . The dry particle mixing device according to claim 7 , wherein the support is fixed on the ground through anchor bolts. 11 .
CN201821699884.4U 2018-10-19 2018-10-19 A dry particle mixing device Expired - Fee Related CN209155583U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109158000A (en) * 2018-10-19 2019-01-08 辽宁科技大学 A kind of dry particl mixing arrangement

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109158000A (en) * 2018-10-19 2019-01-08 辽宁科技大学 A kind of dry particl mixing arrangement

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Granted publication date: 20190726