CN209139060U - A glue injection device for an automatic glue machine - Google Patents
A glue injection device for an automatic glue machine Download PDFInfo
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- CN209139060U CN209139060U CN201821855868.XU CN201821855868U CN209139060U CN 209139060 U CN209139060 U CN 209139060U CN 201821855868 U CN201821855868 U CN 201821855868U CN 209139060 U CN209139060 U CN 209139060U
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- 239000003292 glue Substances 0.000 title claims abstract description 171
- 238000002347 injection Methods 0.000 title claims abstract description 114
- 239000007924 injection Substances 0.000 title claims abstract description 114
- 238000007789 sealing Methods 0.000 claims abstract description 49
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 32
- 229910052742 iron Inorganic materials 0.000 claims abstract description 16
- 238000005192 partition Methods 0.000 claims abstract description 6
- 238000010438 heat treatment Methods 0.000 claims description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 9
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 4
- 239000000084 colloidal system Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 4
- 229910021419 crystalline silicon Inorganic materials 0.000 description 6
- 238000004026 adhesive bonding Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 235000012431 wafers Nutrition 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及打胶机领域,具体为一种自动打胶机的注胶装置。The utility model relates to the field of gluing machines, in particular to a gluing device of an automatic gluing machine.
背景技术Background technique
小型太阳能产品的太阳能板,对晶体硅条的长度和宽度的要求较小,生产商一般会购买价格低廉的破裂的晶体硅板制作。将晶体硅板制作切割成所需要的尺寸的条状的晶体硅片,由于晶硅片很脆,像玻璃一样容易断裂,因此需要用多条薄的锡片以搭桥的方式连接。生产的过程中会将已经检测好的晶体硅太阳能板排放在特制的架子上,往板上滴胶(环氧树脂)。Solar panels for small solar products have smaller requirements on the length and width of crystalline silicon strips, and manufacturers generally purchase inexpensive cracked crystalline silicon panels to make. The crystalline silicon plate is cut into strip-shaped crystalline silicon wafers of the required size. Since the crystalline silicon wafer is very brittle and easily broken like glass, it is necessary to use multiple thin tin pieces to connect in a bridge manner. During the production process, the tested crystalline silicon solar panels will be placed on a special rack, and glue (epoxy resin) will be dripped onto the panels.
但是现有的打胶机在注胶过程中,滴的胶不能完全覆盖太阳能板,需要手动调匀,浪费时间不说,而且抹匀的效果并不理想;此外单个注胶头注胶完成后往注胶筒中重新注胶,此间的时间间隙不能有效利用,导致注胶的效率底下;注胶时,如果采用多个独立的打胶装置来提高注胶效率则生产成本过高。However, during the glue injection process of the existing glue machine, the glue dripped cannot completely cover the solar panel, and it needs to be mixed thoroughly by hand, which is a waste of time, and the effect of smearing is not ideal; Re-filling glue in the glue injection cylinder, the time gap between this time can not be effectively used, resulting in low glue injection efficiency; during glue injection, if multiple independent glue injection devices are used to improve glue injection efficiency, the production cost is too high.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术方案的不足,本实用新型提供一种自动打胶机的注胶装置,能有效的解决背景技术提出的问题。In order to overcome the deficiencies of the existing technical solutions, the utility model provides a glue injection device of an automatic glue machine, which can effectively solve the problems raised by the background technology.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme adopted by the utility model to solve its technical problems is:
一种自动打胶机的注胶装置,包括控制器、电磁铁、旋转平台以及环形阵列在所述旋转平台上的若干滴胶组,所述电磁铁用于对旋转平台上旋转至电磁铁下方的对应位置的滴胶组注胶;A glue injection device for an automatic glue dispenser, comprising a controller, an electromagnet, a rotating platform, and a plurality of glue dispensing groups arranged in an annular array on the rotating platform, and the electromagnet is used to rotate the rotating platform to below the electromagnet The glue injection group of the corresponding position of the glue;
所述滴胶组包括助推铁板、注胶筒以及阵列在所述注胶筒底面的注胶头,若干所述注胶头的一侧安装有刮板,并且所述注胶筒内套装有用于分隔注胶筒内腔的密封罩,所述密封罩内设有用于形成与若干所述注胶头一一对应的密封室的密封分隔板,所述密封罩的上方安装有通过推杆连接的被动力机构驱动上下运动的密封压板,且所述密封压板的上端安装有若干打胶柱,所述打胶柱从上至下依次贯穿所述密封压板以及密封罩的顶板延伸至对应的若干所述密封室的内部,若干所述打胶柱的低端均连接有注胶塞,所述打胶柱的顶端均安装在助推铁板上,所述助推铁板位于电磁铁的下方。The glue dispensing group includes a booster iron plate, a glue injection cylinder and a glue injection head arrayed on the bottom surface of the glue injection cylinder. A scraper is installed on one side of the glue injection heads, and the glue injection cylinder is sleeved inside. There is a sealing cover for separating the inner cavity of the glue injection cylinder, the sealing cover is provided with a sealing partition plate for forming a sealing chamber corresponding to a plurality of the glue injection heads, and the upper part of the sealing cover is installed with a push-through plate. The rod-connected sealing platen is driven up and down by the power mechanism, and the upper end of the sealing platen is provided with a number of gluing posts. Inside several of the sealed chambers, the lower ends of several of the glue columns are connected with glue injection plugs, and the top ends of the glue columns are installed on the booster iron plate, and the booster iron plate is located on the electromagnet below.
进一步地,所述密封罩内若干所述密封室的侧壁上均安装有限位板,所述限位板通过复位弹簧连接在所述注胶塞的下表面。Further, limit plates are installed on the side walls of several of the sealed chambers in the seal cover, and the limit plates are connected to the lower surface of the rubber injection plug through a return spring.
进一步地,所述注胶筒的注胶口上安装有流量控制阀,所述注胶筒上安装有用于加热胶体的加热铝片,所述注胶筒的筒壁上还装置有温度传感器以及液面传感器,所述温度传感器和液面传感器均连接着控制器,所述控制器连接着流量控制阀以及加热铝片。Further, a flow control valve is installed on the glue injection port of the glue injection cylinder, a heating aluminum sheet for heating the colloid is installed on the glue injection cylinder, and a temperature sensor and a liquid temperature sensor are also installed on the cylinder wall of the glue injection cylinder. The temperature sensor and the liquid level sensor are connected to the controller, and the controller is connected to the flow control valve and the heating aluminum sheet.
进一步地,所述注胶筒的底面设置有若干与所述注胶头一一对应的用于对所述注胶头喷气的喷气口。Further, the bottom surface of the glue injection cylinder is provided with a plurality of air injection ports corresponding to the glue injection heads one-to-one and used for air injection to the glue injection heads.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
(1)本实用新型的注胶装置可以通过旋转,实现对多个滴胶组的连续注胶,且每个注胶组具多个注胶头,有效利用了单个注胶筒打胶完成后需要重新注胶的间隙,提高了注胶的效率;(1) The glue injection device of the present utility model can realize continuous glue injection to multiple glue dispensing groups by rotating, and each glue injection group has multiple glue injection heads, which effectively utilizes the single glue injection cylinder after the glue injection is completed. The gap that needs to be re-injected improves the efficiency of glue injection;
(2)本实用新型的滴胶头打胶完成后,利用喷气口将胶水在需要滴胶材质的表面吹散开来,再利用刮板将胶水涂抹均匀,俭省了注胶后的人工抹胶工序,节省了人力物力成本。(2) After the glue dispensing head of the present utility model is finished, the glue is blown out on the surface of the material that needs to be glued by using the air jet, and the glue is evenly spread by the scraper, which saves the manual glue application after glue injection. process, saving manpower and material costs.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为本实用新型的图1中A的放大结构示意图;Fig. 2 is the enlarged structural representation of A in Fig. 1 of the present utility model;
图3为本实用新型的旋转平台的结构示意图。FIG. 3 is a schematic structural diagram of the rotating platform of the present invention.
图中标号:Labels in the figure:
1-电磁铁;2-旋转平台;3-滴胶组;4-控制器;5-流量控制阀;6-加热铝片;7-温度传感器;8-液面传感器;9-喷气口;1-electromagnet; 2-rotating platform; 3-dispensing group; 4-controller; 5-flow control valve; 6-heating aluminum sheet; 7-temperature sensor; 8-liquid level sensor; 9-air jet;
301-注胶筒;302-注胶头;303-密封罩;304-密封分隔板;305-推杆;306-密封压板;307-打胶柱;308-注胶塞;309-助推铁板;310-限位板;311-复位弹簧;312-刮板。301- glue injection barrel; 302- glue injection head; 303- sealing cover; 304- sealing partition plate; 305- push rod; 306- sealing pressure plate; 307- glue column; 308- glue injection plug; 309- booster Iron plate; 310-limiting plate; 311-return spring; 312-scraper.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如图1至图3所示,本实用新型提供了一种自动打胶机的注胶装置,包括控制胶水温度以及注胶量的控制器4、电磁铁1、旋转平台2以及环形阵列在旋转平台2上的若干滴胶组3,电磁铁1用于对旋转平台2上旋转至电磁铁1下方的对应位置的滴胶组3注胶,电磁铁1实现对旋转至其下的一组滴胶组3的注胶,多组滴胶组3依次工作,有利于利用单次打胶完成后的注胶间隙,提高自动打胶机的工作效率。As shown in FIGS. 1 to 3 , the present invention provides a glue injection device for an automatic glue dispenser, which includes a controller 4 for controlling the temperature of glue and the amount of glue injected, an electromagnet 1 , a rotating platform 2 and an annular array that rotates Several glue groups 3 on the platform 2, the electromagnet 1 is used to inject glue on the glue group 3 rotated to the corresponding position below the electromagnet 1 on the rotating platform 2, and the electromagnet 1 realizes the rotation to the lower group of drops. For the glue injection of glue group 3, multiple groups of glue dispensing groups 3 work in sequence, which is beneficial to use the glue injection gap after a single glue injection is completed, and improve the working efficiency of the automatic glue machine.
滴胶组3包括可配合电磁铁1工作的助推铁板309、盛放胶水的注胶筒301以及阵列在注胶筒301底面的注胶头302,若干注胶头302的一侧安装有刮板312,刮板312可以对涂布在太阳能板表面的胶水进行抹平。优选的,注胶筒301的底面设置有若干与注胶头302一一对应的用于对注胶头302喷气的喷气口9。喷气口9有利于胶水在太阳能板上的分散,使刮板312工作时更加便利。The glue dispensing group 3 includes a booster iron plate 309 that can work with the electromagnet 1, a glue injection cylinder 301 containing glue, and a glue injection head 302 arrayed on the bottom surface of the glue injection cylinder 301. The scraper 312, the scraper 312 can smooth the glue coated on the surface of the solar panel. Preferably, the bottom surface of the glue injection cylinder 301 is provided with a plurality of air injection ports 9 corresponding to the glue injection heads 302 one-to-one for jetting the glue injection heads 302 . The air jet port 9 is conducive to the dispersion of the glue on the solar panel, which makes the operation of the scraper 312 more convenient.
注胶筒301内套装有用于分隔注胶筒301内腔的密封罩303,密封罩303内设有用于形成与若干注胶头302一一对应的密封室的密封分隔板304,密封罩303的上方安装有通过推杆305连接的被动力机构驱动上下运动的密封压板306,且密封压板306的上端安装有若干打胶柱307,打胶柱307从上至下依次贯穿密封压板306以及密封罩303的顶板延伸至对应的若干密封室的内部,若干打胶柱307的低端均连接有注胶塞308,打胶柱307的顶端均安装在助推铁板309上,助推铁板309位于电磁铁1的下方。优选的,为了便于注胶塞308在注胶完成后恢复到起始位置,密封罩303内若干密封室的侧壁上均安装有限位板310,限位板310通过复位弹簧311连接在注胶塞308的下表面。The glue injection cylinder 301 is provided with a sealing cover 303 for separating the inner cavity of the glue injection cylinder 301 , and the sealing cover 303 is provided with a sealing partition plate 304 for forming a sealing chamber corresponding to a plurality of glue injection heads 302 one-to-one. The sealing cover 303 A sealing pressure plate 306 that is driven up and down by a power mechanism connected by a push rod 305 is installed above it, and a number of glue posts 307 are installed on the upper end of the sealing pressure plate 306. The glue columns 307 penetrate the sealing pressure plate 306 and the sealing plate from top to bottom The top plate of the cover 303 extends to the interior of the corresponding several sealed chambers, the lower ends of the several glue columns 307 are connected with glue injection plugs 308, and the top ends of the glue columns 307 are installed on the booster iron plate 309, and the booster iron plate 309 is located below electromagnet 1. Preferably, in order to facilitate the glue injection plug 308 to return to the starting position after the glue injection is completed, limit plates 310 are installed on the side walls of several sealing chambers in the sealing cover 303, and the limit plates 310 are connected to the glue injection through the return spring 311. The lower surface of the plug 308.
注胶筒301的注胶口上安装有流量控制阀5,注胶筒301上安装有用于加热胶体的加热铝片6,注胶筒301的筒壁上还装置有温度传感器7以及液面传感器8,温度传感器7和液面传感器8均连接着控制器4,控制器4连接着流量控制阀5以及加热铝片6。A flow control valve 5 is installed on the glue injection port of the glue injection cylinder 301, a heating aluminum sheet 6 for heating the glue is installed on the glue injection cylinder 301, and a temperature sensor 7 and a liquid level sensor 8 are also installed on the cylinder wall of the glue injection cylinder 301. , the temperature sensor 7 and the liquid level sensor 8 are connected to the controller 4, and the controller 4 is connected to the flow control valve 5 and the heating aluminum sheet 6.
作为优选的实施方式,自动打胶机进行注胶时,胶水通过注胶筒301上的注胶口进入注胶筒301的内部。此时在动力机构的驱动下,助推铁板309通过推杆305推动密封罩303往下运动,密封罩303嵌套在注胶筒301的内部,若干密封分隔板304使密封罩303与注胶筒301的底部之间形成了若干密封室。多个密封室一一对应的注胶头302同时注胶,有利于提高注胶的效率。此时,将旋转平台2上的一组滴胶组3旋转至正对着电磁铁1的下方,电磁铁1通电后,推动助推铁板309朝下运动。As a preferred embodiment, when the automatic glue dispenser performs glue injection, the glue enters the inside of the glue injection cylinder 301 through the glue injection port on the glue injection cylinder 301 . At this time, driven by the power mechanism, the booster iron plate 309 pushes the sealing cover 303 to move downward through the push rod 305, the sealing cover 303 is nested inside the glue injection cylinder 301, and a plurality of sealing partition plates 304 make the sealing cover 303 and the sealing cover 303 move downward. Several sealed chambers are formed between the bottoms of the glue injection barrels 301 . The glue injection heads 302 corresponding to a plurality of sealing chambers inject glue at the same time, which is beneficial to improve the efficiency of glue injection. At this time, a group of glue dispensing groups 3 on the rotating platform 2 is rotated to be directly opposite to the bottom of the electromagnet 1. After the electromagnet 1 is energized, the booster iron plate 309 is pushed to move downward.
在助推铁板309的运动的过程中,打胶柱307推动注胶塞308朝下运动,使若干密封室内的胶水从对应位置的注胶头302中被挤压出去。胶水经喷气口9被吹散,再经刮板312抹平可以均匀的涂布在太阳能电板的表面。减少了人工抹匀胶水的步骤,节省了人力物力成本。注胶完成后,电磁铁1断电。注胶塞308在复位弹簧311的作用下再次恢复到初始位置,此过程形成的负压有利于加速胶水进入到注胶筒301的内部。During the movement of the booster iron plate 309, the glue injection column 307 pushes the glue injection plug 308 to move downward, so that the glue in several sealing chambers is squeezed out from the glue injection head 302 at the corresponding position. The glue is blown away through the air jet port 9, and then smoothed by the scraper 312 to be evenly coated on the surface of the solar panel. The steps of manually spreading the glue are reduced, and the cost of manpower and material resources is saved. After the glue injection is completed, the electromagnet 1 is powered off. The glue injection plug 308 returns to the initial position again under the action of the return spring 311 , and the negative pressure formed during this process is beneficial to accelerate the glue entering into the glue injection cylinder 301 .
加热铝片6用于对注胶筒301内胶水的加热,温度传感器7会将胶水的实时温度传递至控制器4,由控制器4控制加热铝片6的工作,使胶水的温度一直保持在适宜的范围内;流量控制阀5用于控制注胶筒301内胶水的进胶量,液面传感器8会将实时监控的注胶筒301内液位的变化传递至控制器4,由控制器4控制流量控制阀5的工作,使注胶筒301内的胶水量保持在合理的范围内。The heating aluminum sheet 6 is used to heat the glue in the glue injection cylinder 301, and the temperature sensor 7 transmits the real-time temperature of the glue to the controller 4, and the controller 4 controls the heating of the aluminum sheet 6, so that the temperature of the glue is kept at Within a suitable range; the flow control valve 5 is used to control the amount of glue in the glue injection cylinder 301, and the liquid level sensor 8 will transmit the real-time monitoring of the liquid level change in the glue injection cylinder 301 to the controller 4, and the controller 4. Control the work of the flow control valve 5 to keep the amount of glue in the glue injection cylinder 301 within a reasonable range.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention may be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112403820A (en) * | 2020-11-06 | 2021-02-26 | 宁波灵凡智远电子设备有限公司 | Magnetic control multi-head self-adaptive dispensing robot |
| CN112474199A (en) * | 2020-12-08 | 2021-03-12 | 南京欧伊工程技术有限公司 | Integrated circuit production and processing equipment with quantitative dispensing function |
| CN115155954A (en) * | 2022-07-13 | 2022-10-11 | 刘建平 | Dispensing equipment for integrated circuit production and processing |
| CN117080090A (en) * | 2023-08-21 | 2023-11-17 | 黄山市弘泰电子有限公司 | A diode packaging process and automatic diode packaging device |
-
2018
- 2018-11-12 CN CN201821855868.XU patent/CN209139060U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112403820A (en) * | 2020-11-06 | 2021-02-26 | 宁波灵凡智远电子设备有限公司 | Magnetic control multi-head self-adaptive dispensing robot |
| CN112474199A (en) * | 2020-12-08 | 2021-03-12 | 南京欧伊工程技术有限公司 | Integrated circuit production and processing equipment with quantitative dispensing function |
| CN115155954A (en) * | 2022-07-13 | 2022-10-11 | 刘建平 | Dispensing equipment for integrated circuit production and processing |
| CN115155954B (en) * | 2022-07-13 | 2024-01-12 | 优百顺集团有限公司 | Dispensing equipment for integrated circuit production and processing |
| CN117080090A (en) * | 2023-08-21 | 2023-11-17 | 黄山市弘泰电子有限公司 | A diode packaging process and automatic diode packaging device |
| CN117080090B (en) * | 2023-08-21 | 2024-01-30 | 黄山市弘泰电子有限公司 | Diode packaging technology and automatic diode packaging device |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190723 Termination date: 20201112 |