CN209125281U - An automatic locking screw device - Google Patents
An automatic locking screw device Download PDFInfo
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- CN209125281U CN209125281U CN201822116349.8U CN201822116349U CN209125281U CN 209125281 U CN209125281 U CN 209125281U CN 201822116349 U CN201822116349 U CN 201822116349U CN 209125281 U CN209125281 U CN 209125281U
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Abstract
Description
技术领域technical field
本实用新型涉及一种锁螺丝装置,特别是涉及一种自动锁螺丝装置。The utility model relates to a screw locking device, in particular to an automatic screw locking device.
背景技术Background technique
锁螺丝操作是一个重复性、机械性的劳动,如果能够实现自动锁螺丝的操作,便可以减少产线人员配置,从而提高生产效率。The screw locking operation is a repetitive and mechanical labor. If the automatic screw locking operation can be realized, the staffing of the production line can be reduced, thereby improving the production efficiency.
现有技术中对自动锁螺丝装置有一些尝试,比如公布号为“CN 108838668 A”的中国专利文献公开了一种自动锁螺丝机构,可实现自动锁螺丝。但是其结构稍显复杂。因此,需要改进的或不一样的自动锁螺丝装置结构。In the prior art, there are some attempts on automatic screw locking devices. For example, the Chinese patent document with the publication number "CN 108838668 A" discloses an automatic screw locking mechanism, which can realize automatic screw locking. But its structure is slightly more complicated. Therefore, there is a need for an improved or different structure of an automatic locking screw device.
实用新型内容Utility model content
本实用新型的目的是要提供一种自动锁螺丝装置,结构简约,能够很好地实现自动锁螺丝操作。The purpose of the utility model is to provide an automatic screw locking device, which has a simple structure and can well realize the automatic screw locking operation.
为达到上述目的,本实用新型采用的技术方案是:In order to achieve the above object, the technical scheme adopted by the present utility model is:
本实用新型提供了一种自动锁螺丝装置,它包括:The utility model provides an automatic locking screw device, which comprises:
螺丝供料组件;Screw feeding components;
螺丝锁固组件,所述螺丝锁固组件包括转运机构和锁固机构,所述锁固机构包括导向筒、磁性件、导向杆、拨转杆以及锁固电机,所述导向筒的前端设置有所述磁性件且所述导向筒中设置有贯穿的导向腔,所述导向杆可滑移地设置在所述导向腔中,所述导向杆的前端设置有用于卡接螺丝的批头部且导向杆的后端设置有供拨转杆卡接的卡接部,所述拨转杆连接在锁固电机的旋转轴上。A screw locking assembly, the screw locking assembly includes a transfer mechanism and a locking mechanism, the locking mechanism includes a guide cylinder, a magnetic piece, a guide rod, a toggle rod and a locking motor, and the front end of the guide cylinder is provided with The magnetic member and the guide cylinder are provided with a guide cavity through which the guide rod is slidably disposed in the guide cavity. The rear end of the rod is provided with a clamping portion for clamping the toggle lever, and the toggle lever is connected to the rotating shaft of the locking motor.
优化地,所述导向杆与所述导向筒之间弹性连接。Preferably, the guide rod and the guide cylinder are elastically connected.
优化地,所述锁固机构还包括锁固转盘,所述锁固转盘上设置有多个导向筒以及与导向筒配合的磁性件和导向杆。Preferably, the locking mechanism further includes a locking turntable, and a plurality of guide cylinders, a magnetic member and a guide rod are arranged on the locking turntable, which are matched with the guide cylinders.
进一步地,所述导向筒以及与导向筒配合的磁性件和导向杆在所述锁固转盘上于旋转方向等间距分布。Further, the guide cylinder, the magnetic member and the guide rod matched with the guide cylinder are distributed at equal intervals in the rotation direction on the locking turntable.
更进一步地,螺丝锁固组件还包括旋转转换机构,所述旋转转换机构包括旋转电机、设置在所述旋转电机旋转轴上的第一轮齿以及设置在所述锁固转盘上的第二轮齿,所述第一轮齿和所述第二轮齿相啮合。Further, the screw locking assembly also includes a rotation conversion mechanism, the rotation conversion mechanism includes a rotating motor, a first gear tooth disposed on the rotating shaft of the rotating motor, and a second wheel disposed on the locking turntable. teeth, the first gear teeth mesh with the second gear teeth.
优化地,所述螺丝锁固组件还包括平移机构,所述平移机构包括滑移板和驱动所述滑移板移动的气缸,所述锁固电机连接在滑移板上。Preferably, the screw locking assembly further includes a translation mechanism, the translation mechanism includes a sliding plate and a cylinder for driving the sliding plate to move, and the locking motor is connected to the sliding plate.
优化地,所述螺丝供料组件包括振动盘和轨道直震器。Optimally, the screw feeding assembly includes a vibrating plate and a rail straightener.
进一步地,所述螺丝供料组件还包括排料机构,所述排料机构包括排料转盘和驱动所述排料转盘旋转的排料电机,所述排料转盘上设置有多个螺丝插置孔,所述排料转盘设置在所述轨道直震器的出料端。Further, the screw feeding assembly also includes a discharge mechanism, the discharge mechanism includes a discharge turntable and a discharge motor that drives the discharge turntable to rotate, and the discharge turntable is provided with a plurality of screw inserts. The discharge turntable is arranged at the discharge end of the orbital vibration device.
更进一步地,所述螺丝供料组件还包括护圈,所述排料转盘可旋转设置在所述护圈中,所述螺丝插置孔设置在所述排料转盘外周侧面,当螺丝插置在所述螺丝插置孔中时螺丝被护圈限位。Further, the screw feeding assembly also includes a retainer, the discharge turntable is rotatably arranged in the retainer, and the screw insertion holes are arranged on the outer peripheral side of the discharge turntable. The screw is restrained by the retainer when the screw is inserted into the hole.
优化地,所述自动锁螺丝装置还包括定位组件,所述定位组件包括视觉引导机构,所述视觉引导机构包括相机和光源。Preferably, the automatic locking screw device further includes a positioning assembly, the positioning assembly includes a vision guide mechanism, and the vision guide mechanism includes a camera and a light source.
由于上述技术方案运用,本实用新型与现有技术相比具有下列优点:Due to the application of the above-mentioned technical solutions, the present invention has the following advantages compared with the prior art:
本实用新型的自动锁螺丝装置,由于设置有螺丝供料组件,提供需要使用的螺丝,并设置了螺丝锁固组件,螺丝锁固组件包括转运机构和锁固机构,其中转运机构从螺丝供料组件中取用螺丝,其中锁固机构包括导向筒、设置在导向筒外端的磁性件、可滑移设置在导向筒内导向腔中的导向杆、可与导向杆卡接部卡接的拨转杆以及与拨转杆连接的锁固电机,因此磁性件可以吸取螺丝供料组件中的螺丝并由转动机构运送至工件上需要锁螺丝的部位附近,然后导向杆向前滑移并卡接在吸附于磁性件上的螺丝,最后锁固电机驱动拨转杆和导向杆旋转进而驱动螺丝旋转拧入工件,便完成了自动锁螺丝操作。本实用新型自动锁螺丝装置能够由机器代替人工进行锁螺丝操作,减少产线人员配置,也提高了产品稳定性和一致性。The automatic screw locking device of the utility model is provided with a screw feeding component, provides the screws to be used, and is provided with a screw locking component. The screw locking component includes a transfer mechanism and a locking mechanism, wherein the transfer mechanism is supplied from the screw. The screws are taken from the assembly, wherein the locking mechanism includes a guide cylinder, a magnetic piece arranged at the outer end of the guide cylinder, a guide rod slidably arranged in the guide cavity in the guide cylinder, and a dial that can be clamped with the guide rod clamping part. The rod and the locking motor connected with the toggle rod, so the magnetic part can absorb the screw in the screw feeding assembly and transport it by the rotating mechanism to the part where the screw needs to be locked on the workpiece, and then the guide rod slides forward and is clamped on the workpiece. The screw is adsorbed on the magnetic part, and finally the locking motor drives the rotation rod and the guide rod to rotate, and then drives the screw to rotate and screw into the workpiece, and the automatic screw locking operation is completed. The automatic screw locking device of the utility model can replace the manual screw locking operation by a machine, reduce the staffing of the production line, and also improve the product stability and consistency.
附图说明Description of drawings
后文将参照附图以示例性而非限制性的方式详细描述本实用新型的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。附图中:Hereinafter, some specific embodiments of the present invention will be described in detail by way of example and not limitation with reference to the accompanying drawings. The same reference numbers in the figures designate the same or similar parts or parts. It will be understood by those skilled in the art that the drawings are not necessarily to scale. In the attached picture:
图1是根据本实用新型优选实施例自动锁螺丝装置的结构示意图;1 is a schematic structural diagram of an automatic locking screw device according to a preferred embodiment of the present invention;
图2是图1所示实施例中螺丝供料组件的结构示意图;Fig. 2 is the structural schematic diagram of the screw feeding assembly in the embodiment shown in Fig. 1;
图3是图1所示实施例中排料机构内部结构示意图(不包含带护圈的外壳);Fig. 3 is a schematic diagram of the internal structure of the discharge mechanism in the embodiment shown in Fig. 1 (excluding the casing with a retaining ring);
图4是图1所示实施例中螺丝锁固组件的结构示意图;FIG. 4 is a schematic structural diagram of the screw locking assembly in the embodiment shown in FIG. 1;
图5是图4所示螺丝锁固组件中平移机构以及附近部件结构示意图;FIG. 5 is a schematic structural diagram of a translation mechanism and nearby components in the screw locking assembly shown in FIG. 4;
图6是图4所示螺丝锁固组件中旋转转换机构以及附近部件结构示意图;Figure 6 is a schematic structural diagram of the rotation conversion mechanism and nearby components in the screw locking assembly shown in Figure 4;
图7是图6另一方向视图;Fig. 7 is another direction view of Fig. 6;
图8是图4所示螺丝锁固组件中导向杆、导向筒以及磁性件结构示意图;FIG. 8 is a schematic structural diagram of the guide rod, the guide cylinder and the magnetic component in the screw locking assembly shown in FIG. 4;
图9是图8中A处放大示意图;Fig. 9 is the enlarged schematic diagram at A place in Fig. 8;
图10是图1 所示实施例中工件输送归正机构结构示意图;Fig. 10 is the structural representation of the workpiece conveying and correcting mechanism in the embodiment shown in Fig. 1;
图11是图5中平移机构放大示意图;Figure 11 is an enlarged schematic view of the translation mechanism in Figure 5;
其中,附图标记说明如下:Among them, the reference numerals are described as follows:
1、螺丝供料组件;11、振动盘;12、轨道直震器;13、排料机构;131、排料转盘;1311、螺丝插置孔;132、排料电机;14、护圈;15、外壳;1. Screw feeding assembly; 11. Vibrating plate; 12. Orbital vibration device; 13. Discharging mechanism; 131. Discharging turntable; 1311. Screw insertion hole; 132. Discharging motor; 14. Retainer; 15 ,shell;
2、螺丝锁固组件;2. Screw locking components;
21、转运机构;21. Transfer agency;
22、锁固机构;221、导向筒;222、磁性件;223、导向杆;2231、批头部;2232、卡接部;224、拨转杆;225、锁固电机;226、锁固转盘;227、第一弹簧;228、第二弹簧;229、插销;230、护套;22, locking mechanism; 221, guide cylinder; 222, magnetic parts; 223, guide rod; 2231, batch head; 2232, clamping part; 224, toggle lever; 225, locking motor; 226, locking turntable ; 227, the first spring; 228, the second spring; 229, the latch; 230, the sheath;
23、旋转转换机构;231、旋转电机;232、第一轮齿;233、第二轮齿;23. Rotation conversion mechanism; 231, rotary motor; 232, first gear teeth; 233, second gear teeth;
24、平移机构;241、滑移板;242、气缸;243、固定板;244、滑轨;245、限位套筒;246、横梁;24, translation mechanism; 241, sliding plate; 242, cylinder; 243, fixed plate; 244, slide rail; 245, limit sleeve; 246, beam;
3、定位组件;31、视觉引导机构;311、相机;3. Positioning component; 31. Vision guidance mechanism; 311. Camera;
4、工件输送归正机构;41、挡板;42、归正板;43、滚筒;4. Workpiece conveying and correcting mechanism; 41. Baffle plate; 42. Correcting plate; 43. Roller;
5、机架。5. Rack.
具体实施方式Detailed ways
下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, with a specific orientation. Therefore, it should not be construed as a limitation on the present invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
此外,下面所描述的本实用新型不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as there is no conflict with each other.
如图1,自动锁螺丝装置一般性地可包括螺丝供料组件1、螺丝锁固组件2、定位组件3、工件输送归正机构4以及机架5。As shown in FIG. 1 , the automatic screw locking device generally includes a screw feeding component 1 , a screw locking component 2 , a positioning component 3 , a workpiece conveying and correcting mechanism 4 and a frame 5 .
其中,螺丝供料组件1、螺丝锁固组件2、定位组件3安装在机架5上,用于锁螺丝操作;工件输送归正机构4设置在机架5一侧,用于停放待拧螺丝的工件。Among them, the screw feeding component 1, the screw locking component 2, and the positioning component 3 are installed on the rack 5 for screw locking operation; the workpiece conveying and correcting mechanism 4 is arranged on one side of the rack 5 for parking the screws to be tightened. workpiece.
如图1,螺丝供料组件1设置在机架5内靠左侧。As shown in FIG. 1 , the screw feeding assembly 1 is arranged on the left side of the frame 5 .
如图2,螺丝供料组件1包括振动盘11、轨道直震器12以及排料机构13。其中,振动盘11、轨道直震器12为本领域常规设置,振动盘11振动且旋转从而将螺丝逐个输送到轨道直震器12中,轨道直震器12通过震动和一定的倾斜将螺丝运输至轨道直震器12的出料端。As shown in FIG. 2 , the screw feeding assembly 1 includes a vibrating plate 11 , a rail straightener 12 and a discharging mechanism 13 . Wherein, the vibrating disc 11 and the orbital vibrator 12 are conventionally arranged in the field, the vibrating disc 11 vibrates and rotates so as to transport the screws into the orbital vibrator 12 one by one, and the orbital vibrator 12 transports the screws through vibration and a certain inclination to the discharge end of the orbital oscillator 12 .
轨道直震器12的出料端设置有排料转盘131。排料转盘131是一种优选设置,它的作用是使多个螺丝整齐排列,以方便螺丝锁固组件2取用。A discharge turntable 131 is provided at the discharge end of the orbital vibration straightener 12 . The discharge turntable 131 is a preferred arrangement, and its function is to arrange a plurality of screws in an orderly manner, so as to facilitate the access of the screw locking assembly 2 .
排料转盘131是排料机构13的一部分。The discharge turntable 131 is a part of the discharge mechanism 13 .
参见图3,排料机构13包括排料转盘131和驱动排料转盘131旋转的排料电机132。排料转盘131的外周侧面设置有多个螺丝插置孔1311。螺丝插置孔1311的内径大致与螺丝的螺杆部分直径相当,因此螺丝的螺杆可以被卡挚于螺丝插置孔1311中。Referring to FIG. 3 , the discharge mechanism 13 includes a discharge turntable 131 and a discharge motor 132 that drives the discharge turntable 131 to rotate. A plurality of screw insertion holes 1311 are provided on the outer peripheral side of the discharge turntable 131 . The inner diameter of the screw insertion hole 1311 is approximately equal to the diameter of the screw portion of the screw, so the screw rod of the screw can be clamped in the screw insertion hole 1311 .
其它技术方案中,螺丝插置孔1311还可以不设置在排料转盘131的外周侧面,而是设置在排料转盘131的盘面中,将轨道直震器12的出料端放置在排料转盘131的盘面上方,使螺丝落入螺丝插置孔1311中。In other technical solutions, the screw insertion holes 1311 can also be arranged not on the outer peripheral side of the discharge turntable 131, but on the disk surface of the discharge turntable 131, and the discharge end of the orbital oscillator 12 is placed on the discharge turntable. 131 above the plate surface, so that the screws fall into the screw insertion holes 1311.
参见图2,图3中的排料转盘131和排料电机132放置在图2中外壳15内。在外壳15的顶部设置有护圈14。本实施例中,护圈14实际上为外壳15的顶盖,且护圈14的中部开设置有圆孔,排料转盘131可旋转设置在该圆孔中。Referring to FIG. 2 , the discharge turntable 131 and the discharge motor 132 in FIG. 3 are placed in the housing 15 in FIG. 2 . A retainer 14 is provided on the top of the housing 15 . In this embodiment, the retaining ring 14 is actually the top cover of the casing 15 , and a circular hole is formed in the middle of the retaining ring 14 , and the discharge turntable 131 is rotatably disposed in the circular hole.
护圈14在临近轨道直震器12的出料端设置有缺口,以供直震器12的出料端一直延伸到排料转盘131侧面,从而使螺丝进入排料转盘131的螺丝插置孔1311中。The retaining ring 14 is provided with a notch near the discharge end of the orbit straight vibration device 12, so that the discharge end of the straight vibration device 12 extends all the way to the side of the discharge turntable 131, so that the screws can enter the screw insertion holes of the discharge turntable 131. 1311.
当一颗螺丝进入螺丝插置孔1311中时,排料电机132带动排料转盘131旋转一定的角度后,第二颗螺丝再进入邻近的螺丝插置孔1311中。当螺丝在螺丝插置孔1311中时,可以被护圈14限位。排料转盘131旋转的角度可以设定,使得螺丝插置孔1311依次旋转到护圈14的缺口位置。When a screw enters the screw insertion hole 1311 , the discharge motor 132 drives the discharge turntable 131 to rotate by a certain angle, and then the second screw enters the adjacent screw insertion hole 1311 . When the screw is in the screw insertion hole 1311 , it can be limited by the retainer 14 . The rotation angle of the discharge turntable 131 can be set so that the screw insertion holes 1311 are rotated to the notch position of the retainer 14 in sequence.
通过这样的方式,可以将多颗螺丝整齐排列于排料转盘131上,以供螺丝锁固组件2取用。In this way, a plurality of screws can be neatly arranged on the discharge turntable 131 for use by the screw locking assembly 2 .
另外,可以设置螺丝插置孔1311均匀分布在排料转盘131的圆周边缘,这样利于螺丝锁固组件2取用螺丝。In addition, the screw insertion holes 1311 can be evenly distributed on the circumferential edge of the discharge turntable 131 , which is convenient for the screw locking assembly 2 to take the screws.
需要说明的是,本实施例中,设置了由振动盘11、轨道直震器12以及排料机构13构成的螺丝供料组件1,这样的结构能够通过机械方式整齐排列螺丝,利于螺丝锁固组件2取用螺丝。其它技术方案中,螺丝供料组件1的结构还可以是常规的放置螺丝的装置,如放置盘、带孔板等。It should be noted that, in this embodiment, a screw feeding assembly 1 composed of a vibrating plate 11 , an orbital oscillator 12 and a discharging mechanism 13 is provided. Such a structure can arrange the screws in a mechanical manner, which is convenient for screw locking. Component 2 takes the screws. In other technical solutions, the structure of the screw feeding assembly 1 can also be a conventional device for placing screws, such as a placing plate, a plate with holes, and the like.
还需要说明的是,本实施例在设置了振动盘11和轨道直震器12外,还设置了排料机构13,排料机构13的优点是使螺丝更整齐地排列以方便螺丝锁固组件2取用螺丝。其它技术方案中,可以只设置振动盘11和轨道直震器12,而不设置排料机构13,这时螺丝停留在轨道直震器12的出料端供螺丝锁固组件2取用。It should also be noted that in this embodiment, besides the vibrating plate 11 and the orbit straightener 12, a discharging mechanism 13 is also provided. The advantage of the discharging mechanism 13 is that the screws are arranged more neatly to facilitate the screw locking assembly. 2 Take the screws. In other technical solutions, only the vibrating plate 11 and the orbital oscillator 12 may be provided without the discharge mechanism 13, and the screw stays at the discharge end of the orbital oscillator 12 for the screw locking assembly 2 to be used.
如图4所示,螺丝锁固组件2包括转运机构21和锁固机构22。As shown in FIG. 4 , the screw locking assembly 2 includes a transfer mechanism 21 and a locking mechanism 22 .
其中,转运机构21为四轴机器人。转运机构21可多方向移动锁固机构22。Among them, the transfer mechanism 21 is a four-axis robot. The transfer mechanism 21 can move the locking mechanism 22 in multiple directions.
其中,锁固机构22包括导向筒221、磁性件222、导向杆223、拨转杆224、锁固电机225以及锁固转盘226。The locking mechanism 22 includes a guide cylinder 221 , a magnetic member 222 , a guide rod 223 , a toggle rod 224 , a locking motor 225 and a locking turntable 226 .
如图6和图7,锁固转盘226下表面设置有多个(本实施例为六个)导向筒221。As shown in FIG. 6 and FIG. 7 , the lower surface of the locking turntable 226 is provided with a plurality of (six in this embodiment) guide cylinders 221 .
如图9所示,导向筒221通过插销229与导向杆223相滑移连接。如图9,导向杆223上设置有一个长条孔,插销229同时插设在导向筒221上端和长条孔内,使得导向筒221和导向杆223之间具有约整个长条孔长度的相对位移允许量。As shown in FIG. 9 , the guide cylinder 221 is slidably connected with the guide rod 223 through the latch 229 . As shown in FIG. 9 , the guide rod 223 is provided with an elongated hole, and the latch 229 is inserted into the upper end of the guide cylinder 221 and the elongated hole at the same time, so that the guide cylinder 221 and the guide rod 223 have an opposite length of about the entire length of the elongated hole. Displacement allowance.
如图9所示,插销229外还设置有护套230,护套230将插销229卡挚以防止插销229脱落。插销229可以连接在导向杆223上。As shown in FIG. 9 , a sheath 230 is provided outside the latch 229 , and the sheath 230 locks the latch 229 to prevent the latch 229 from falling off. The latch 229 can be connected to the guide rod 223 .
导向筒221为中空,导向筒221中间为贯穿的导向腔。且导向筒221与锁固转盘226的连接部位于锁固转盘226上开设有通孔以供导向杆223穿过。导向杆223设置在导向腔中,且导向杆223可以在导向腔中滑移。The guide cylinder 221 is hollow, and the middle of the guide cylinder 221 is a guide cavity passing through. And the connecting portion of the guide cylinder 221 and the locking turntable 226 is located on the locking turntable 226 and has a through hole for the guide rod 223 to pass through. The guide rod 223 is disposed in the guide cavity, and the guide rod 223 can slide in the guide cavity.
如图8和图9所示,导向筒221的前端设置有磁性件222。磁性件222为永磁体,用于吸取放置在排料转盘131上的螺丝。As shown in FIGS. 8 and 9 , the front end of the guide cylinder 221 is provided with a magnetic member 222 . The magnetic member 222 is a permanent magnet, and is used for sucking the screw placed on the discharge turntable 131 .
如图8和图9所示,导向杆223的前端设置有批头部2231,导向杆223的后端设置有卡接部2232。其中批头部2231用于卡接螺丝的螺头,卡接部2232用于拨转杆224卡接。As shown in FIGS. 8 and 9 , the front end of the guide rod 223 is provided with a batch head 2231 , and the rear end of the guide rod 223 is provided with a clamping portion 2232 . The batch head 2231 is used for clamping the screw head of the screw, and the clamping part 2232 is used for clamping the rotating rod 224 .
如图8和图9所示,导向杆223可以向下移动,批头部2231与螺丝接触连接,批头部2231旋转时可以拧动螺丝。As shown in FIG. 8 and FIG. 9 , the guide rod 223 can move downward, the batch head 2231 is in contact with the screw, and the screw can be screwed when the batch head 2231 rotates.
如图6、图7和图8所示,导向杆223的后端设置有卡接部2232,卡接部2232供拨转杆224卡接(如图5)。As shown in FIG. 6 , FIG. 7 and FIG. 8 , the rear end of the guide rod 223 is provided with a latching portion 2232 , and the latching portion 2232 is used for latching of the dial lever 224 (as shown in FIG. 5 ).
如图5,拨转杆224连接在锁固电机225的旋转轴上,从而使锁固电机225可以带动拨转杆224旋转。如图6至图8所示,拨转杆224旋转可以带动导向杆223旋转,进而旋转螺丝完成紧固。As shown in FIG. 5 , the toggle lever 224 is connected to the rotating shaft of the locking motor 225 , so that the locking motor 225 can drive the toggle lever 224 to rotate. As shown in FIG. 6 to FIG. 8 , the rotation of the toggle lever 224 can drive the guide rod 223 to rotate, and then the screw is rotated to complete the fastening.
如图8和图9所示,导向杆223和导向筒221之间弹性连接,表现为导向杆223和导向筒221之间设置有第二弹簧228。具体的为,导向杆223的前端外周于导向筒221内设置有第二弹簧228,第二弹簧228下端与导向筒221相抵,第二弹簧228上端与导向杆223相抵。且由于上述插销229和长条孔的作用,导向杆223和导向筒221之间不会分离。As shown in FIG. 8 and FIG. 9 , the elastic connection between the guide rod 223 and the guide cylinder 221 is shown as a second spring 228 disposed between the guide rod 223 and the guide cylinder 221 . Specifically, the outer periphery of the front end of the guide rod 223 is provided with a second spring 228 in the guide cylinder 221 . And due to the functions of the above-mentioned latch 229 and the elongated hole, the guide rod 223 and the guide cylinder 221 will not be separated.
锁螺丝时,导向杆223和导向筒221一起向下移动,当磁性件222下方吸附的螺丝与工件接触时,导向筒221与背板接触而停止下移,导向杆223继续下移且批头部2231与螺丝相卡接,随后锁固电机225旋转带动批头部2231旋转从而带动螺丝旋转完成锁螺丝。When the screw is locked, the guide rod 223 and the guide cylinder 221 move downward together. When the screw adsorbed under the magnetic member 222 contacts the workpiece, the guide cylinder 221 contacts the back plate and stops moving downward, and the guide rod 223 continues to move down and the bit The portion 2231 is clamped with the screw, and then the locking motor 225 rotates to drive the batch head 2231 to rotate, thereby driving the screw to rotate to complete the locking of the screw.
锁螺丝完成后,导向杆223由于第一弹簧227的作用(详见下述)上移,导向筒221由于第二弹簧228的作用而暂时不移动,直到导向杆223回缩进导向筒221内后,导向筒221才离开背板向上移动。After the screw locking is completed, the guide rod 223 moves upward due to the action of the first spring 227 (see below for details), and the guide cylinder 221 does not move temporarily due to the action of the second spring 228 until the guide rod 223 retracts into the guide cylinder 221 Afterwards, the guide cylinder 221 moves upward away from the back plate.
因此,第二弹簧228所起的主要作用是保证导向杆223能够回缩进导向筒221内,为下一次锁螺丝作准备。Therefore, the main function of the second spring 228 is to ensure that the guide rod 223 can be retracted into the guide cylinder 221 to prepare for the next screw locking.
另外,如图8所示,结合图6和图7,导向杆223和锁固转盘226上表面之间还设置有第一弹簧227。如图5,当拨转杆224带动导向杆223下移时,第一弹簧227被压缩,当锁螺丝完成后,拨转杆224上移,导向杆223由于第一弹簧227的回弹力而上移复位。因此,第一弹簧227的主要作用是使导向杆223能够复位。In addition, as shown in FIG. 8 , in conjunction with FIGS. 6 and 7 , a first spring 227 is further provided between the guide rod 223 and the upper surface of the locking turntable 226 . As shown in FIG. 5 , when the steering rod 224 drives the guide rod 223 to move down, the first spring 227 is compressed. After the locking screw is completed, the switching rod 224 moves up, and the guide rod 223 rises due to the resilience of the first spring 227 Shift reset. Therefore, the main function of the first spring 227 is to enable the guide rod 223 to return.
如图5所示,螺丝锁固组件2还包括平移机构24。平移机构24的作用是使拨转杆224能够向下或向上移动。As shown in FIG. 5 , the screw locking assembly 2 further includes a translation mechanism 24 . The function of the translation mechanism 24 is to enable the toggle lever 224 to move downward or upward.
如图5和图11所示,平移机构24包括滑移板241、气缸242以及固定板243。其中,固定板243固定在机器人的手臂上,气缸242连接在固定板243和滑移板241之间从而能够推动滑移板241移动。锁固电机225连接在滑移板241上从而可以移动。锁固电机225可以带动拨转杆224旋转,从而实现锁螺丝操作。其它技术方案中,还可以不设置平移机构24,比如通过手动控制锁固电机225向下或向上移动。As shown in FIGS. 5 and 11 , the translation mechanism 24 includes a sliding plate 241 , an air cylinder 242 and a fixing plate 243 . The fixed plate 243 is fixed on the arm of the robot, and the cylinder 242 is connected between the fixed plate 243 and the sliding plate 241 so as to push the sliding plate 241 to move. The locking motor 225 is connected to the sliding plate 241 so as to be movable. The locking motor 225 can drive the turning rod 224 to rotate, so as to realize the screw locking operation. In other technical solutions, the translation mechanism 24 may not be provided, for example, the locking motor 225 may be manually controlled to move downward or upward.
更为详细地,如图11,固定板243上设置有滑轨244,滑轨244上卡挚有滑移板241,滑移板241可以在滑轨244上作竖直方向上滑动。滑移板241上端设置有横梁246,横梁246两端向两侧伸出以连接气缸242的活塞端。气缸242的本体安装在固定板243上。滑移板241的下端弯折,且在弯折部位上设置有限位套筒245,拨转杆224穿过限位套筒245向下延伸。限位套筒245对拨转杆224限位与导向,从而使拨转杆224下端能够更准确地卡接导向杆223的卡接部2232。通过上述结构,气缸242可以带动锁固电机225从而间接带动拨转杆224作上下移动,从而能够更好地实现锁螺丝操作。In more detail, as shown in FIG. 11 , the fixed plate 243 is provided with a sliding rail 244 , and a sliding plate 241 is clamped on the sliding rail 244 , and the sliding plate 241 can slide vertically on the sliding rail 244 . The upper end of the sliding plate 241 is provided with a cross beam 246 , and both ends of the cross beam 246 extend to two sides to connect with the piston end of the cylinder 242 . The body of the air cylinder 242 is mounted on the fixing plate 243 . The lower end of the sliding plate 241 is bent, and a limiting sleeve 245 is provided on the bent portion, and the toggle rod 224 extends downward through the limiting sleeve 245 . The limiting sleeve 245 limits and guides the toggle lever 224 , so that the lower end of the toggle lever 224 can more accurately engage with the engaging portion 2232 of the guide lever 223 . Through the above structure, the air cylinder 242 can drive the locking motor 225 to indirectly drive the toggle rod 224 to move up and down, so that the screw locking operation can be better achieved.
如图6所示,锁固机构22还包括锁固转盘226。锁固转盘226上设置有多个导向筒221以及与导向筒221配合的磁性件222(见前述)和导向杆223。这样可以同时从螺丝供料组件1中取用多个螺丝。As shown in FIG. 6 , the locking mechanism 22 further includes a locking turntable 226 . The locking turntable 226 is provided with a plurality of guide cylinders 221 , a magnetic member 222 (see above) and a guide rod 223 that cooperate with the guide cylinders 221 . This allows multiple screws to be taken from the screw feed assembly 1 at the same time.
并且如果锁固转盘226设置成可以旋转时,会更方便于拨转杆224卡接导向杆223。And if the locking turntable 226 is set to be rotatable, it will be more convenient for the turning rod 224 to be engaged with the guide rod 223 .
优选的,导向筒221以及与导向筒221配合的磁性件222和导向杆223在锁固转盘226上于旋转方向等间距分布,这样可以更方便于拨转杆224卡接导向杆223。Preferably, the guide cylinder 221 , the magnetic member 222 and the guide rod 223 cooperating with the guide cylinder 221 are equally spaced in the rotation direction on the locking turntable 226 , which makes it more convenient for the dial rod 224 to engage the guide rod 223 .
当锁定一个螺丝后,锁固转盘226旋转设定角度后,刚好另一个导向杆223连同导向筒、磁性件以及磁性件所吸附的螺丝旋转至正对拨转杆224下方,无需调整拨转杆224的位置,拨转杆224直接再次下移便可以卡接这一个导向杆223,并再次操作锁螺丝。因此导向筒221以及与导向筒221配合的磁性件222和导向杆223在锁固转盘226上于旋转方向等间距分布,方便了拨转杆224卡接导向杆223,提高了生产效率。When one screw is locked, after the locking turntable 226 is rotated by a set angle, the other guide rod 223 together with the guide cylinder, the magnetic element and the screw adsorbed by the magnetic element rotates to face the bottom of the turning lever 224 without adjusting the turning lever. 224, the toggle lever 224 can be directly moved down again to snap to the one guide rod 223, and operate the locking screw again. Therefore, the guide cylinder 221 , the magnetic member 222 and the guide rod 223 cooperating with the guide cylinder 221 are equally spaced in the rotation direction on the locking turntable 226 , which facilitates the toggle rod 224 to engage with the guide rod 223 and improves production efficiency.
如图6和图7所示,螺丝锁固组件2还包括旋转转换机构23,旋转转换机构23用于使锁固转盘226旋转以转换螺丝,使拨转杆224依次卡接导向杆223进行连续的锁螺丝操作。As shown in FIG. 6 and FIG. 7 , the screw locking assembly 2 further includes a rotation conversion mechanism 23, and the rotation conversion mechanism 23 is used to rotate the locking turntable 226 to convert the screws, so that the toggle lever 224 is sequentially engaged with the guide rod 223 for continuous operation. lock screw operation.
旋转转换机构23包括旋转电机231、设置在旋转电机231旋转轴上的第一轮齿232以及设置在锁固转盘226上的第二轮齿233,第一轮齿232和第二轮齿233相啮合。The rotation conversion mechanism 23 includes a rotating motor 231, a first gear tooth 232 arranged on the rotating shaft of the rotating electrical machine 231, and a second gear tooth 233 arranged on the locking turntable 226. The first gear tooth 232 and the second gear tooth 233 are in phase. mesh.
旋转电机231通过第一轮齿232和第二轮齿233带动锁固转盘226旋转。且可设定旋转角度,即设定每次旋转电机231的旋转轴旋转的圈数,从而使锁固转盘226旋转固定的角度。The rotating motor 231 drives the locking turntable 226 to rotate through the first gear teeth 232 and the second gear teeth 233 . And the rotation angle can be set, that is, the number of revolutions of the rotation shaft of the rotating motor 231 can be set each time, so that the locking turntable 226 can be rotated by a fixed angle.
如图5,自动锁螺丝装置还包括定位组件3,定位组件3优选设置在邻近锁固转盘226的位置。As shown in FIG. 5 , the automatic locking screw device further includes a positioning assembly 3 , and the positioning assembly 3 is preferably arranged at a position adjacent to the locking turntable 226 .
定位组件3包括视觉引导机构31,视觉引导机构31包括相机311和光源(发射可见光或红外光的光源)(图未示),光源具有形态或纹理特征,构成了可区分的图像标记,且该标记的尺寸必须确保在设定范围内可见及可分辨。The positioning assembly 3 includes a visual guidance mechanism 31, and the visual guidance mechanism 31 includes a camera 311 and a light source (a light source that emits visible light or infrared light) (not shown), the light source has morphological or texture features, and constitutes a distinguishable image mark, and the The size of the mark must ensure that it is visible and distinguishable within the set range.
定位组件3还包括控制机构(图未示),控制机构中的控制软件程序使用LabView编制,其工作原理为在产品上拍取Mark点即特征点,Mark点在导入机种时校准好并生成配方,在生产之前确定好机种后切换至相应配方,机台准备就绪后视觉将Mark点坐标发送至机器人,机器人获取坐标后经过一系列判断后开始移动,运动至指定位置后将坐标回传给视觉系统并通知其可以拍照,视觉拍取Mark点后根据产品尺寸计算出螺丝孔位置并将其坐标发送至机器人,机器人获取坐标后经过一系列判断后开始移动,运动至指定位置后将到位信号传送给PLC,此时PLC控制螺丝锁固组件执行螺丝锁附动作,拧紧完成后PLC将完成信号传送给机器人,机器人收到后移动至下一颗螺丝孔位置,以此类推重复以上动作直至螺丝全部锁附完成。The positioning component 3 also includes a control mechanism (not shown in the figure). The control software program in the control mechanism is compiled with LabView. Its working principle is to take Mark points on the product, that is, feature points, and the Mark points are calibrated and generated when the machine is imported. Formula, determine the model before production and switch to the corresponding formula. After the machine is ready, the vision sends the coordinates of the Mark point to the robot. After the robot obtains the coordinates, it starts to move after a series of judgments. After moving to the specified position, the coordinates are sent back Give the vision system and notify it that it can take pictures. After visually taking the Mark point, it calculates the position of the screw hole according to the product size and sends its coordinates to the robot. After the robot obtains the coordinates, it starts to move after a series of judgments. After moving to the designated position, it will be in place. The signal is sent to the PLC. At this time, the PLC controls the screw locking component to perform the screw locking action. After the tightening is completed, the PLC sends the completion signal to the robot, and the robot moves to the next screw hole position after receiving it, and so on. Repeat the above actions until All screws are locked.
如图10,参见图1,自动锁螺丝装置还包括工件输送归正机构4,工件输送归正机构4用于停放工件并归正工件。As shown in FIG. 10 , referring to FIG. 1 , the automatic screw locking device further includes a workpiece conveying and correcting mechanism 4 , and the workpiece conveying and correcting mechanism 4 is used for parking the workpiece and correcting the workpiece.
如图10,工件输送归正机构4包括挡板41、归正板42以及滚筒43。其中,挡板41可升降设置,归正板42可向工件通道移动,滚筒43由电机带动旋转。多个滚筒43并列设置,用于运输工件(参见图1)。当工件到达指定位置后,挡板41升起挡住工件阻止前进,两侧的归正板42向工件通道移动,也就是归正板42相向朝工件移动,对工件进行归正。通过挡板41和归正板42的共同作用后,工件停留在预设的位置上,供后序锁螺丝操作。As shown in FIG. 10 , the workpiece conveying and normalizing mechanism 4 includes a baffle plate 41 , a normalizing plate 42 and a roller 43 . The baffle 41 can be set up and down, the correcting plate 42 can move toward the workpiece passage, and the drum 43 is driven to rotate by the motor. A plurality of rollers 43 are arranged side by side for transporting workpieces (see FIG. 1 ). When the workpiece reaches the designated position, the baffle plate 41 is raised to block the workpiece from advancing, and the alignment plates 42 on both sides move toward the workpiece passage, that is, the alignment plates 42 move toward the workpiece to correct the workpiece. After the joint action of the baffle plate 41 and the rectifying plate 42, the workpiece stays at the preset position for the subsequent locking screw operation.
当然,工件输送归正机构4是一种优选的方案,在其它技术方案中,还可以不设置工件输送归正机构4,比如人工将工件放置在锁固机构22下方。Of course, the workpiece conveying and correcting mechanism 4 is a preferred solution. In other technical solutions, the workpiece conveying and correcting mechanism 4 may not be provided, for example, the workpiece is manually placed under the locking mechanism 22 .
本实用新型的优点是:The advantages of the utility model are:
有益效果一,让枯燥、无技术含量工作由机器替代,减少产线人员配置;Beneficial effect 1, let the boring and unskilled work be replaced by the machine, reduce the staffing of the production line;
有益效果二,自动锁螺丝,机构参数设定一致,产品稳定性、一致性提高。The second beneficial effect is that the screws are automatically locked, the mechanism parameters are set uniformly, and the product stability and consistency are improved.
上述实施例只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本实用新型的内容并据以实施,并不能以此限制本实用新型的保护范围,凡根据本实用新型精神实质所作的等效变化或修饰,都应涵盖在本实用新型的保护范围之内。The above-described embodiments are only for illustrating the technical concept and characteristics of the present utility model, and its purpose is to enable those who are familiar with the technology to understand the content of the present utility model and implement it accordingly, and cannot limit the scope of protection of the present utility model with this. Equivalent changes or modifications made according to the spirit and spirit of the present invention should all be included within the protection scope of the present invention.
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CN201822116349.8U Expired - Fee Related CN209125281U (en) | 2018-12-17 | 2018-12-17 | An automatic locking screw device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109352324A (en) * | 2018-12-17 | 2019-02-19 | 苏州锦浩翔自动化有限公司 | An automatic locking screw device |
CN110549106A (en) * | 2019-09-27 | 2019-12-10 | 东风设计研究院有限公司 | Positioning and switching device for tightening mechanism of suspension assembly |
CN112372270A (en) * | 2020-12-08 | 2021-02-19 | 宁波市鄞州职业教育中心学校 | Portable automatic screw locking machine |
-
2018
- 2018-12-17 CN CN201822116349.8U patent/CN209125281U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109352324A (en) * | 2018-12-17 | 2019-02-19 | 苏州锦浩翔自动化有限公司 | An automatic locking screw device |
CN110549106A (en) * | 2019-09-27 | 2019-12-10 | 东风设计研究院有限公司 | Positioning and switching device for tightening mechanism of suspension assembly |
CN112372270A (en) * | 2020-12-08 | 2021-02-19 | 宁波市鄞州职业教育中心学校 | Portable automatic screw locking machine |
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Granted publication date: 20190719 |