CN209122802U - A multifunctional orthopedic rehabilitation treatment device - Google Patents
A multifunctional orthopedic rehabilitation treatment device Download PDFInfo
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- CN209122802U CN209122802U CN201821872124.9U CN201821872124U CN209122802U CN 209122802 U CN209122802 U CN 209122802U CN 201821872124 U CN201821872124 U CN 201821872124U CN 209122802 U CN209122802 U CN 209122802U
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技术领域technical field
本实用新型涉及医疗器械技术领域,更具体地说,它涉及一种多功能骨科用康复治疗装置。The utility model relates to the technical field of medical devices, in particular to a multifunctional rehabilitation treatment device for orthopaedics.
背景技术Background technique
在骨科临床上,骨折后进行复位、固定和手术后,要达到临床愈合一般需要一到数月,在此期间,患肢正常运动受到限制,会使肌肉发生废用性萎缩,肌张力降低,长期制动可引起骨质脱钙,关节僵直甚至挛缩,严重时遗留残疾。因此,骨科康复治疗是手术治疗后对病情近一步治疗的延续,康复治疗通过预防功能障碍、促进功能恢复、进行功能代偿或代替,达到恢复运动系统功能的目的。骨科手术和术后康复治疗是相辅相成的,成功的骨科手术只是基础,而要恢复正常功能,关键在于康复治疗,康复训练是康复治疗的一种常用方法。In orthopaedic clinics, after reduction, fixation and surgery after fracture, it generally takes one to several months to achieve clinical healing. During this period, the normal movement of the affected limb is restricted, which will cause disuse atrophy of the muscles and reduce muscle tension. Long-term immobilization can cause bone decalcification, joint stiffness and even contracture, and leave disability in severe cases. Therefore, orthopaedic rehabilitation therapy is a continuation of the further treatment of the disease after surgical treatment. Rehabilitation therapy achieves the purpose of restoring the function of the motor system by preventing dysfunction, promoting functional recovery, and performing functional compensation or replacement. Orthopedic surgery and postoperative rehabilitation are complementary to each other. Successful orthopedic surgery is only the foundation. To restore normal function, the key lies in rehabilitation therapy. Rehabilitation training is a common method of rehabilitation therapy.
现有申请号为201510838832.5的授权实用新型专利公开了了一种多功能骨科用康复治疗装置,其包括底板、液压驱动机、升降支撑柱、康复治疗台和康复座椅,底板的上表面设有三组沿底座宽度方向对称设置的液压驱动机,液压驱动机的上部设有升降支撑柱,所述的液压升降支撑柱设有第一液压升降支撑柱、第二液压升降支撑柱和第三液压升降支撑柱,所述的第一液压升降支撑柱和第二液压升降支撑柱的上部抵顶于康复治疗台的下表面且固定连接,所述的第三液压升降支撑柱的上部设有康复座椅,其具有如下技术效果或优点:结构简单,使用方便,设有手臂和腿部骨骼康复装置,可对骨折病人进行多种康复训练,康复治疗台的高度可调,从而适用于不同体型的病人或者同一病人不同的康复时期,有效提高了病人的康复效率,减轻了医务人员的工作难度。The authorized utility model patent with the existing application number of 201510838832.5 discloses a multifunctional orthopaedic rehabilitation treatment device, which includes a base plate, a hydraulic driver, a lifting support column, a rehabilitation treatment table and a rehabilitation seat. The upper surface of the base plate is provided with three A group of hydraulic drivers symmetrically arranged along the width direction of the base, the upper part of the hydraulic driver is provided with a lifting support column, and the hydraulic lifting support column is provided with a first hydraulic lifting support column, a second hydraulic lifting support column and a third hydraulic lifting support column A support column, the upper parts of the first hydraulic lifting support column and the second hydraulic lifting support column are pressed against the lower surface of the rehabilitation treatment table and are fixedly connected, and the upper part of the third hydraulic lifting support column is provided with a rehabilitation seat , which has the following technical effects or advantages: simple structure, easy to use, equipped with arm and leg bone rehabilitation devices, which can perform various rehabilitation training for fracture patients, and the height of the rehabilitation treatment table is adjustable, so it is suitable for patients of different sizes. Or different rehabilitation periods for the same patient can effectively improve the patient's rehabilitation efficiency and reduce the difficulty of medical staff's work.
虽然上述实用新型能够解决相应的技术问题,但是其采用液压驱动的方式进行调节康复座椅以及康复治疗台的高度,这对于年龄为75岁以上的老年患者来说使用安全隐患较大,由于年龄为75岁以上的老年患者和相对年轻的患者相比较,其反应能力大幅下降,很容易因操作失误导致压伤自己,其次,上述实用新型完全采用主动康复训练的方式供患者使用,尤其是对于下肢骨折康复初期的患者来说,其下肢很难使出力气,导致下肢骨折康复初期的患者无法坚持康复训练,因此很难达到康复训练的目的,此外,上述实用新型由于缺少防护层,导致其防腐、防滑、抗老化的性能较差,不仅影响其使用寿命,而且容易导致患者在做康复训练时发生滑到的现象。Although the above-mentioned utility model can solve the corresponding technical problems, it adopts hydraulic drive to adjust the height of the rehabilitation seat and the rehabilitation treatment table, which is a big safety hazard for elderly patients over 75 years old. Compared with the relatively young patients, the elderly patients over 75 years old, their reaction ability is greatly reduced, and it is easy to crush themselves due to operational errors. Secondly, the above utility model completely adopts the method of active rehabilitation training for patients, especially for For patients in the early stage of rehabilitation of lower extremity fractures, it is difficult for their lower limbs to exert their strength, so that patients in the early stage of rehabilitation of lower extremity fractures cannot adhere to rehabilitation training, so it is difficult to achieve the purpose of rehabilitation training. The poor anti-corrosion, anti-skid and anti-aging properties not only affect its service life, but also easily lead to the phenomenon of slippage of patients during rehabilitation training.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的在于提供一种多功能骨科用康复治疗装置,其使用寿命长,安全可靠,采用主动康复训练和被动训练的方式供患者使用,使得患者的训练效果较好,可以加快患者的康复,增强患者的自信心,有效提高患者的生活质量,制备的防护层可有效增加底板的防腐、防滑、抗老化的性能,可防止患者使用本装置时发生滑倒的现象,已解决上述背景技术提出的问题。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a multifunctional orthopaedic rehabilitation treatment device, which has a long service life, is safe and reliable, and adopts active rehabilitation training and passive training for patients to use, so that the patient's training The effect is good, it can speed up the recovery of the patient, enhance the self-confidence of the patient, and effectively improve the quality of life of the patient. The phenomenon of inversion has solved the problems posed by the above-mentioned background art.
为实现上述目的,本实用新型提供了如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种多功能骨科用康复治疗装置,包括底板,所述底板的底部对称固定安装有四个自锁式万向轮,且所述底板的上部并列固定安装有升降支撑单元和下肢被动锻炼单元,所述下肢被动锻炼单元的上部靠近所述升降支撑单元的一侧固定安装有上肢主动锻炼单元,所述上肢主动锻炼单元与所述下肢被动锻炼单元之间还设有防护外壳。A multifunctional rehabilitation treatment device for orthopaedics, comprising a base plate, four self-locking universal wheels are symmetrically and fixedly installed at the bottom of the base plate, and a lifting support unit and a lower limb passive exercise unit are fixed and installed side by side on the upper part of the base plate, An upper limb active exercise unit is fixedly installed on a side of the upper part of the lower limb passive exercise unit close to the lift support unit, and a protective casing is further provided between the upper limb active exercise unit and the lower limb passive exercise unit.
通过采用上述技术方案,底板用于支撑整个装置,四个自锁式万向轮使得该装置便于移动,便于在不需要移动时,及时锁止该装置的位置,升降支撑单元作为患者的座椅使用,下肢被动锻炼单元用于被动训练患者的下肢,上肢主动锻炼单元用于患者主动进行上肢训练,防护外壳用于将下肢被动锻炼单元包围在其内部,可防止下肢被动锻炼单元工作时夹伤患者或者其他人员。By adopting the above technical solution, the bottom plate is used to support the whole device, the four self-locking universal wheels make the device easy to move, and it is convenient to lock the position of the device in time when no movement is required, and the lifting support unit is used as the patient's chair Use, the lower limb passive exercise unit is used to passively train the lower limbs of the patient, the upper limb active exercise unit is used for the patient to actively perform upper limb training, and the protective casing is used to enclose the lower limb passive exercise unit inside it, which can prevent the lower limb passive exercise unit from being pinched when working patients or other persons.
进一步的,所述升降支撑单元包括上部为开口结构的方形壳体和方形支撑块以及支撑板,所述方形壳体固定安装在所述底板的上部,且所述方形壳体远离所述下肢被动锻炼单元的一侧壁上开设有安装孔,所述安装孔的内部通过第一滚动轴承固定安装水平设置的转动杆,所述转动杆伸入所述方形壳体内部的一端端部固定安装有主动锥齿轮,且所述转动杆位于所述方形壳体外部的一端端部固定安装有连接臂,所述连接臂远离所述转动杆的一端固定安装有圆杆,所述圆杆的外部通过固定套转动安装有橡胶套,所述主动锥齿轮和从动锥齿轮相互啮合,所述从动锥齿轮固定套装在竖直设置的螺纹杆的外部,所述螺纹杆的底端通过第二滚动轴承固定安装在所述方形壳体的内底壁上部,所述方形支撑块滑动安装在所述方形壳体的内部,且所述方形支撑块的侧壁与所述方形壳体内壁相贴合设置,所述方形支撑块的底部开设有螺纹孔,所述螺纹杆的上端螺接在所述螺纹孔的内部,所述支撑板位于所述方形壳体的正上方,且所述支撑板的底部与所述方形支撑块的上部固定连接。Further, the lifting support unit includes a square shell with an open upper part, a square support block and a support plate, the square shell is fixedly installed on the upper part of the bottom plate, and the square shell is passively away from the lower limbs. One side wall of the exercise unit is provided with an installation hole, and the inside of the installation hole is fixedly installed with a horizontally arranged rotating rod through a first rolling bearing, and one end of the rotating rod extending into the interior of the square shell is fixedly installed with an active rod. A bevel gear, and a connecting arm is fixedly installed at one end of the rotating rod outside the square shell, and a round rod is fixedly installed at one end of the connecting arm away from the rotating rod, and the outside of the round rod is fixed by fixing The sleeve is rotatably installed with a rubber sleeve, the driving bevel gear and the driven bevel gear are meshed with each other, the driven bevel gear is fixedly sleeved on the outside of the vertically arranged threaded rod, and the bottom end of the threaded rod is fixed by a second rolling bearing It is installed on the upper part of the inner bottom wall of the square shell, the square support block is slidably installed inside the square shell, and the side wall of the square support block is arranged in close contact with the inner wall of the square shell, The bottom of the square support block is provided with a threaded hole, the upper end of the threaded rod is screwed into the inside of the threaded hole, the support plate is located directly above the square shell, and the bottom of the support plate is connected to the inner part of the threaded hole. The upper part of the square support block is fixedly connected.
通过采用上述技术方案,患者可方便的通过操作圆杆摇动转动杆,转动杆带动主动锥齿轮旋转,主动锥齿轮带动从动锥齿轮旋转,从动锥齿轮带动螺纹杆旋转,螺纹杆与方形支撑块底部的螺纹孔相配合利用螺纹传动的原理实现方形支撑块带动支撑板的升降,进而调节支撑板的高度,以满足不同身高的患者使用。By adopting the above technical solution, the patient can easily shake the rotating rod by operating the round rod, the rotating rod drives the driving bevel gear to rotate, the driving bevel gear drives the driven bevel gear to rotate, the driven bevel gear drives the threaded rod to rotate, and the threaded rod and the square support The threaded holes at the bottom of the block cooperate with the principle of threaded transmission to realize the lifting and lowering of the support plate driven by the square support block, and then adjust the height of the support plate to meet the use of patients of different heights.
进一步的,所述支撑板的上部还固定安装有防护围板,所述防护围板的上部中间位置的高度高于其上部两侧位置的高度,且所述防护围板的上部棱角处均为倒圆角结构。Further, the upper part of the support plate is also fixedly installed with a protective enclosure, the height of the upper middle position of the protective enclosure is higher than the height of the upper two sides of the protective enclosure, and the upper edges and corners of the protective enclosure are Round structure.
通过采用上述技术方案,防护围板用于防护患者,可防止患者从支撑板的上部跌倒,防护围板的上部中间位置用作靠背,防护围板的上部两侧位置用作扶手。By adopting the above technical solution, the protective hoarding is used to protect the patient, which can prevent the patient from falling from the upper part of the support plate, the upper middle position of the protective hoarding is used as a backrest, and the upper two sides of the protective hoarding are used as armrests.
进一步的,所述方形支撑块的底部还对称开设有两个孔槽,两个所述孔槽的内部均固定安装有弹性组件。Further, the bottom of the square support block is also symmetrically provided with two holes and slots, and elastic components are fixedly installed in the interior of the two holes.
通过采用上述技术方案,便于将弹性组件安装在方形支撑块的底部。By adopting the above technical solution, it is convenient to install the elastic component on the bottom of the square support block.
进一步的,所述弹性组件包括上端固定安装在所述孔槽内部的套筒以及底端与所述方形壳体内底壁固定连接的拉杆,所述套筒的内部从上至下依次活动安装有导向块和弹簧,且所述套筒的底端固定安装有端盖,所述端盖的中心位置处开设有圆孔,所述拉杆的上端依次穿过所述圆孔和所述弹簧伸入所述套筒的内部与所述导向块固定连接,所述弹簧的上端与所述导向块的底部相抵触,且所述弹簧的底端与所述端盖的上部相抵触。Further, the elastic assembly includes a sleeve whose upper end is fixedly installed inside the hole groove and a pull rod whose bottom end is fixedly connected to the inner bottom wall of the square shell, and the inside of the sleeve is movably installed in sequence from top to bottom. A guide block and a spring, and an end cover is fixedly installed at the bottom end of the sleeve, a circular hole is opened at the center of the end cover, and the upper end of the tie rod extends through the circular hole and the spring in turn. The inside of the sleeve is fixedly connected with the guide block, the upper end of the spring is in conflict with the bottom of the guide block, and the bottom end of the spring is in conflict with the upper part of the end cover.
通过采用上述技术方案,在弹性组件对方形支撑块有较好的支撑作用,可有效减轻方形支撑块对螺纹杆的压力,可有效延长螺纹杆的使用寿命,同时在弹性组件的作用下,使得圆杆的摇动比较省力,可防止老年患者不能够通过操作圆杆调节支撑板的高度位置。By adopting the above technical solution, the elastic component has a better supporting effect on the square support block, which can effectively reduce the pressure of the square support block on the threaded rod, and can effectively prolong the service life of the threaded rod. At the same time, under the action of the elastic component, the The swinging of the round rod is labor-saving, which can prevent elderly patients from being unable to adjust the height position of the support plate by operating the round rod.
进一步的,所述下肢被动锻炼单元包括两个凸台、第一横板、第二横板、支撑杆、第三横板、第一龙门架、伺服电机和导向杆以及固定块,两个所述凸台对称固定安装在所述底板的上部两侧,且两个所述凸台的内侧面上对称开设有两个滑槽,所述第一横板的两端以及所述支撑杆的两端分别滑动安装在两个所述滑槽的内部,所述第二横板固定安装在所述第一横板的上部中部,所述支撑杆的外部对称套装有两个圆套,两个所述圆套上分别焊接有一连接杆,两个所述连接杆远离所述圆套的一端焊接在所述第一横板上,所述第三横板水平焊接在所述支撑杆上,且所述第三横板的中部居中开设有腰型通槽,所述第一龙门架固定安装在两个所述凸台的上部,所述伺服电机固定安装在所述第一龙门架内顶壁底部的中心位置处,且所述伺服电机的转动轴端部固定安装有横杆,所述横杆远离所述伺服电机转动轴端部的一端固定安装有立杆,所述立杆的外部转动安装有橡胶辊,所述橡胶辊活动安装在所述腰型通槽的内部,所述导向杆的一端固定焊接在所述第三横板远离所述支撑杆的一端面上,且所述导向杆的另一端活动安插在所述固定块的内部,所述固定块固定安装在所述底板的上部。Further, the lower limb passive exercise unit includes two bosses, a first horizontal board, a second horizontal board, a support rod, a third horizontal board, a first gantry, a servo motor, a guide rod, and a fixed block. The bosses are symmetrically and fixedly installed on both sides of the upper part of the bottom plate, and two chutes are symmetrically opened on the inner sides of the two bosses, the two ends of the first horizontal plate and the two sides of the support rod. The ends are respectively slidably installed inside the two sliding grooves, the second horizontal plate is fixedly installed in the upper middle part of the first horizontal plate, the outside of the support rod is symmetrically sleeved with two circular sleeves, and the two A connecting rod is welded on the round sleeve respectively, the ends of the two connecting rods away from the round sleeve are welded on the first horizontal plate, and the third horizontal plate is horizontally welded on the support rod, and all the connecting rods are welded on the support rod. The middle part of the third horizontal plate is provided with a waist-shaped through groove in the middle, the first gantry is fixedly installed on the upper part of the two bosses, and the servo motor is fixedly installed on the bottom of the inner top wall of the first gantry. At the center position of the servo motor, and the end of the rotating shaft of the servo motor is fixedly installed with a crossbar, the end of the crossbar away from the end of the rotating shaft of the servo motor is fixedly installed with a vertical rod, and the outer side of the vertical rod is rotatably installed There is a rubber roller, the rubber roller is movably installed inside the waist-shaped through groove, one end of the guide rod is fixedly welded on the end face of the third horizontal plate away from the support rod, and the guide rod is The other end is movably arranged inside the fixing block, and the fixing block is fixedly installed on the upper part of the bottom plate.
通过采用上述技术方案,伺服电机驱动橡胶辊在腰型通槽的内部做圆周运动,在导向杆和固定块的限制作用下,第三横板只能来回往复做直线运动,第三横板带动支撑杆往复做直线运动,在两个滑槽的作用下第一横板和第二横板也将往复做直线运动,当患者将双脚放置在第二横板的上部时,患者的下肢将被动往复摆动,从而实现对患者的下肢进行被动训练的目的。By adopting the above technical solution, the servo motor drives the rubber roller to make circular motion inside the waist-shaped through groove. Under the restriction of the guide rod and the fixed block, the third horizontal plate can only move back and forth in a straight line, and the third horizontal plate drives the The support rod reciprocates in a straight line. Under the action of the two chutes, the first and second horizontal boards will also reciprocate in a straight line. When the patient places their feet on the upper part of the second horizontal board, the patient's lower limbs will Passive reciprocating swing, so as to achieve the purpose of passive training of the patient's lower limbs.
进一步的,所述第二横板的上部还对称固定设有两个由扁平状松紧带制成的固定带。Further, two fixing straps made of flat elastic straps are symmetrically fixed on the upper part of the second horizontal plate.
通过采用上述技术方案,当患者将双脚放置在第二横板的上部时可将脚掌插入固定带的内部,可防止患者的双脚从第二横板的上部掉落,有效保证患者安全的进行康复训练。By adopting the above technical solution, when the patient places both feet on the upper part of the second horizontal plate, the soles of the feet can be inserted into the interior of the fixing belt, which can prevent the patient's feet from falling from the upper part of the second horizontal plate, and effectively ensure the safety of the patient. Do rehabilitation training.
进一步的,所述上肢主动锻炼单元包括第二龙门架、两个滑块、两个竖杆和两个球型手柄以及两个盖板,所述第二龙门架固定安装在两个所述凸台的上部,且所述第二龙门架的顶壁上部对称开设有两个安装槽,两个所述安装槽的内部底部均开设有限位槽,两个所述盖板分别固定安装在两个所述安装槽的内部,且两个所述盖板的中部均开设有导向槽,两个所述滑块分别滑动安装在所述安装槽的内部,两个所述竖杆的底端均穿过所述导向槽与所述滑块的上部固定连接,且两个所述竖杆的上端分别与所述球型手柄固定连接,两个所述球型手柄均设置在所述第二龙门架的上方。Further, the upper limb active exercise unit includes a second gantry, two sliders, two vertical rods, two ball handles, and two cover plates, and the second gantry is fixedly installed on two of the protrusions. The upper part of the platform, and the upper part of the top wall of the second gantry is symmetrically provided with two installation grooves, the inner bottom of the two installation grooves are provided with limit grooves, and the two cover plates are respectively fixed and installed on the two installation grooves. The inside of the installation groove and the middle of the two cover plates are provided with guide grooves, the two sliders are respectively slidably installed inside the installation groove, and the bottom ends of the two vertical rods pass through each other. The guide groove is fixedly connected with the upper part of the slider, and the upper ends of the two vertical rods are respectively fixedly connected with the ball handle, and the two ball handles are both arranged on the second gantry. above.
通过采用上述技术方案,患者通过手部操作球型手柄来回往复推拉滑块在限位槽的内部运动,在来回往复推拉滑块的过程中,起到主动对患者的上肢进行训练,不仅可以舒展筋骨,还可促进上肢的血液循环,从而恢复患者上肢的基本功能,最终达到康复训练的目的。By adopting the above technical solution, the patient operates the ball-shaped handle by hand to push and pull the slider back and forth inside the limit groove. The muscles and bones can also promote the blood circulation of the upper limbs, so as to restore the basic functions of the upper limbs of patients, and finally achieve the purpose of rehabilitation training.
进一步的,所述第二龙门架的顶壁中部还开设有方形通孔,且所述第二龙门架的顶壁一侧还设有控制开关,所述控制开关与所述伺服电机串联连接。Further, a square through hole is opened in the middle of the top wall of the second gantry, and a control switch is also provided on one side of the top wall of the second gantry, and the control switch is connected in series with the servo motor.
通过采用上述技术方案,便于患者通过方形通孔查看自己双脚的位置,方便患者准确的将双脚插入固定带的内部,控制开关可为调速开关,方便患者调节伺服电机的转速,以调节适合自己的下肢训练强度。By adopting the above technical solution, it is convenient for the patient to check the position of his own feet through the square through hole, and it is convenient for the patient to accurately insert the feet into the interior of the fixing belt. Suitable for your lower body training intensity.
进一步的,所述底板的上表面还设有防护层,所述防护层由如下方法制备:Further, the upper surface of the bottom plate is also provided with a protective layer, and the protective layer is prepared by the following method:
取以下原料按重量份称量:环氧树脂20-30份、二氧化钛粉末8-12份、氧化锌粉末8-10份、云母粉8-10份、聚氨酯15-20份、石蜡3-5份、醇酯十二2-4份、三乙醇胺2-4份、乳化硅油1-3份和乙醇30-50份;Take the following raw materials and weigh them by weight: 20-30 parts of epoxy resin, 8-12 parts of titanium dioxide powder, 8-10 parts of zinc oxide powder, 8-10 parts of mica powder, 15-20 parts of polyurethane, 3-5 parts of paraffin wax , 2-4 parts of alcohol ester twelve, 2-4 parts of triethanolamine, 1-3 parts of emulsified silicone oil and 30-50 parts of ethanol;
S1、将称量好的石蜡、醇酯十二、三乙醇胺、乳化硅油和乙醇加入搅拌机中进行搅拌20-30min,搅拌速度为600-800r/min,制得混合溶液;S1, add the weighed paraffin, alcohol ester dodecyl, triethanolamine, emulsified silicone oil and ethanol into the mixer to stir for 20-30min, and the stirring speed is 600-800r/min to obtain a mixed solution;
S2、将环氧树脂、二氧化钛粉末、氧化锌粉末、云母粉和聚氨酯加入粉碎机中进行粉碎,直至物料颗粒直径不大于40um,制得混合粉末物料;S2. Add epoxy resin, titanium dioxide powder, zinc oxide powder, mica powder and polyurethane into the pulverizer for pulverization until the particle diameter of the material is not greater than 40um, to obtain a mixed powder material;
S3、将步骤S1中制得的混合溶液和步骤S2中制得的混合粉末物料加入反应釜中进行搅拌20-30min,所述反应釜的搅拌速度设置为700-900r/min,温度设置60-80℃,以此制得防护涂料;S3, adding the mixed solution obtained in step S1 and the mixed powder material obtained in step S2 into the reaction kettle and stirring for 20-30min, the stirring speed of the reaction kettle is set to 700-900r/min, and the temperature is set to 60- 80°C to obtain protective coatings;
S4、将底板的上表面利用砂纸进行抛光处理,然后利用高压水枪冲洗干净;S4. Polish the upper surface of the bottom plate with sandpaper, and then rinse it with a high-pressure water gun;
S5、将步骤S4清洗后的底板采用热风机吹干,然后利用高压喷雾器喷枪将步骤S3制得的防护涂料均匀的喷涂在吹干后的底板的上表面;S5, the bottom plate after cleaning in step S4 is dried by a hot air blower, and then the protective coating obtained in step S3 is uniformly sprayed on the upper surface of the dry bottom plate by using a high-pressure sprayer spray gun;
S6、将步骤S5喷涂有防护涂料的底板放在干燥室中进行干燥固化,干燥固化的温度设置为100-120℃,时间设置为25-35min,即在底板的上表面制得防护层,S6, place the bottom plate sprayed with the protective coating in step S5 in a drying room for drying and curing, the temperature of drying and curing is set to 100-120° C., and the time is set to 25-35 min, that is, a protective layer is obtained on the upper surface of the bottom plate,
通过采用上述技术方案,制备防护涂料的工艺步骤简单,容易实现,制备的防护涂料粘度适中、不易分层、便于喷涂、无气泡产生、各组分充分结合,综合性能较好,使得防护涂料在喷涂后能够形成较好的涂膜,不易产生裂纹,成膜效果较好,制备的防护层具备较好的防腐、防滑、抗老化的性能,附着性较好,不易脱落,可有效增加底板的防腐、防滑、抗老化的性能,从而使得该装置使用寿命较长,尤为重要的是可防止患者使用本装置时发生滑倒的现象。By adopting the above technical scheme, the process steps of preparing the protective coating are simple and easy to realize, the prepared protective coating has moderate viscosity, is not easy to delaminate, is easy to spray, has no bubbles, the components are fully combined, and the comprehensive performance is good, making the protective coating in the After spraying, a good coating film can be formed, cracks are not easy to occur, and the film-forming effect is good. The anti-corrosion, anti-slip, and anti-aging properties make the device longer in service life, and more importantly, it can prevent the patient from slipping and falling when using the device.
综上所述,本实用新型主要具有以下有益效果:To sum up, the utility model mainly has the following beneficial effects:
1、本实用新型,升降支撑单元采用手动调节的方式,可有效避免年龄为75岁以上的老年患者因操作失误导致压伤自己,可杜绝使用安全隐患,安全可靠,能够保障患者进行安全的康复训练,从而保证患者的生命安全;1. In the present utility model, the lifting and supporting unit adopts a manual adjustment method, which can effectively prevent the elderly patients over the age of 75 from crushing themselves due to operational errors, and can eliminate hidden dangers in use, which is safe and reliable, and can ensure the patient's safe recovery. training to ensure patient safety;
2、本实用新型,下肢被动锻炼单元用于被动康复训练患者的下肢,患者只需将双脚放置在第二横板的上部即可通过伺服电机驱动第二横板来回往复运动,尤其是对于下肢骨折康复初期的患者来说,其下肢无需使出力气,即可进行有效的康复锻炼,从而能够保证下肢骨折康复初期的患者坚持康复训练,最终达到康复训练的目的;2. In the present utility model, the lower limb passive exercise unit is used for passive rehabilitation training of the lower limbs of patients. The patient only needs to place both feet on the upper part of the second transverse plate to drive the second transverse plate to and fro reciprocating motion through the servo motor. For patients in the early stage of rehabilitation of lower extremity fractures, their lower limbs can perform effective rehabilitation exercises without exerting effort, which can ensure that patients in the early stage of rehabilitation of lower extremity fractures adhere to rehabilitation training, and finally achieve the purpose of rehabilitation training;
3、本实用新型,上肢主动锻炼单元用于患者进行主动训练上肢,通过手部操作球型手柄来回往复推拉滑块在限位槽的内部运动,在来回往复推拉滑块的过程中,起到主动对患者的上肢进行训练,不仅可以舒展筋骨,还可促进上肢的血液循环,从而恢复患者上肢的基本功能,最终达到康复训练的目的;3. In this utility model, the upper limb active exercise unit is used for patients to actively train their upper limbs. The ball-shaped handle is operated by the hand to push and pull the slider back and forth in the interior of the limit groove. Actively training the upper limbs of patients can not only stretch the muscles and bones, but also promote the blood circulation of the upper limbs, so as to restore the basic functions of the upper limbs of the patients, and finally achieve the purpose of rehabilitation training;
4、本实用新型,通过采用主动康复训练和被动训练的方式供患者使用,使得患者的训练效果较好,可以加快患者的康复,增强患者的自信心,有效提高患者的生活质量;4. The utility model, by adopting active rehabilitation training and passive training for patients to use, makes the patient's training effect better, can speed up the patient's recovery, enhance the patient's self-confidence, and effectively improve the patient's quality of life;
5、本实用新型,制备防护涂料的工艺步骤简单,容易实现,制备的防护涂料粘度适中、不易分层、便于喷涂、无气泡产生、各组分充分结合,综合性能较好,使得防护涂料在喷涂后能够形成较好的涂膜,不易产生裂纹,成膜效果较好,制备的防护层具备较好的防腐、防滑、抗老化的性能,附着性较好,不易脱落,可有效增加底板的防腐、防滑、抗老化的性能,从而使得该装置使用寿命较长,尤为重要的是可防止患者使用本装置时发生滑倒的现象。5. In the present invention, the process steps for preparing the protective coating are simple and easy to implement. The prepared protective coating has moderate viscosity, is not easy to delaminate, is easy to spray, has no bubbles, and the components are fully combined. After spraying, a good coating film can be formed, cracks are not easy to occur, and the film-forming effect is good. The anti-corrosion, anti-slip, and anti-aging properties make the device longer in service life, and more importantly, it can prevent the patient from slipping and falling when using the device.
附图说明Description of drawings
图1为本实用新型一种实施方式的结构示意图;1 is a schematic structural diagram of an embodiment of the present utility model;
图2为本实用新型一种实施方式的不同视角的结构示意图;2 is a schematic structural diagram of an embodiment of the present invention from different perspectives;
图3为本实用新型一种实施方式拆卸防护外壳后的结构示意图;3 is a schematic structural diagram of an embodiment of the present utility model after disassembling the protective casing;
图4为本实用新型一种实施方式拆卸防护外壳后的不同视角的结构示意图;4 is a schematic structural diagram of an embodiment of the present utility model from different perspectives after disassembling the protective casing;
图5为本实用新型一种实施方式升降支撑单元的爆炸结构示意图;5 is a schematic diagram of an explosion structure of a lifting support unit according to an embodiment of the present invention;
图6为本实用新型一种实施方式升降支撑单元的局部爆炸放大结构示意图;6 is a schematic diagram of a partial explosion magnified structure of a lifting support unit according to an embodiment of the present invention;
图7为本实用新型一种实施方式升降支撑单元的不同视角的爆炸结构示意图;7 is a schematic diagram of an explosion structure from different viewing angles of a lifting support unit according to an embodiment of the present invention;
图8为本实用新型一种实施方式弹性组件的爆炸结构示意图;8 is a schematic diagram of an exploded structure of an elastic assembly according to an embodiment of the present invention;
图9为本实用新型一种实施方式下肢被动锻炼单元与底板的组装结构示意图;9 is a schematic diagram of the assembly structure of a lower limb passive exercise unit and a bottom plate according to an embodiment of the present invention;
图10为图9中A处的放大结构示意图;Figure 10 is an enlarged schematic view of the structure at A in Figure 9;
图11为图9的俯视结构示意图;Fig. 11 is the top-view structure schematic diagram of Fig. 9;
图12为本实用新型一种实施方式上肢主动锻炼单元的爆炸结构示意图。12 is a schematic diagram of an exploded structure of an upper limb active exercise unit according to an embodiment of the present invention.
图中:1、底板;2、升降支撑单元;3、上肢主动锻炼单元;4、下肢被动锻炼单元;5、防护外壳;6、自锁式万向轮;7、方形壳体;8、安装孔;9、固定套;10、橡胶套;11、圆杆;12、连接臂;13、转动杆;14、主动锥齿轮;15、第一滚动轴承;16、第二滚动轴承;17、从动锥齿轮;18、螺纹杆;19、方形支撑块;20、支撑板;21、防护围板;22、弹性组件;23、螺纹孔;24、孔槽;25、套筒;26、导向块;27、弹簧;28、端盖;29、圆孔;30、拉杆;31、凸台;32、第一横板;33、第二横板;34、固定带;35、支撑杆;36、圆套;37、连接杆;38、第三横板;39、腰型通槽;40、橡胶辊;41、立杆;42、横杆;43、伺服电机;44、第一龙门架;45、导向杆;46、固定块;47、第二龙门架;48、安装槽;49、限位槽;50、滑块;51、竖杆;52、球型手柄;53、盖板;54、导向槽;55、方形通孔;56、滑槽。In the figure: 1. Bottom plate; 2. Lifting support unit; 3. Active exercise unit for upper limbs; 4. Passive exercise unit for lower limbs; 5. Protective shell; 6. Self-locking universal wheel; 7. Square shell; 8. Installation Hole; 9. Fixed sleeve; 10. Rubber sleeve; 11. Round rod; 12. Connecting arm; 13. Rotating rod; 14. Driving bevel gear; 15. First rolling bearing; 16. Second rolling bearing; 17. Driven cone Gear; 18, threaded rod; 19, square support block; 20, support plate; 21, protective enclosure; 22, elastic component; 23, threaded hole; 24, hole groove; 25, sleeve; 26, guide block; 27 , spring; 28, end cap; 29, round hole; 30, tie rod; 31, boss; 32, first horizontal plate; 33, second horizontal plate; 34, fixing belt; 35, support rod; 36, round sleeve ;37, connecting rod; 38, third horizontal plate; 39, waist-shaped through groove; 40, rubber roller; 41, vertical rod; 42, horizontal rod; 43, servo motor; 44, first gantry; 45, guide Rod; 46, Fixed block; 47, Second gantry; 48, Installation slot; 49, Limit slot; 50, Slider; 51, Vertical rod; 52, Ball handle; 53, Cover plate; 54, Guide slot ; 55, square through hole; 56, chute.
具体实施方式Detailed ways
以下结合附图1-12对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with accompanying drawings 1-12.
实施例1Example 1
一种多功能骨科用康复治疗装置,如图1-4所示,包括底板1,所述底板1的底部对称固定安装有四个自锁式万向轮6,且所述底板1的上部并列固定安装有升降支撑单元2和下肢被动锻炼单元4,所述下肢被动锻炼单元4的上部靠近所述升降支撑单元2的一侧固定安装有上肢主动锻炼单元3,所述上肢主动锻炼单元3与所述下肢被动锻炼单元4之间还设有防护外壳5。A multifunctional orthopedic rehabilitation treatment device, as shown in Figures 1-4, includes a base plate 1, the bottom of the base plate 1 is symmetrically fixed with four self-locking universal wheels 6, and the upper part of the base plate 1 is juxtaposed The lifting support unit 2 and the lower limb passive exercise unit 4 are fixedly installed, and the upper part of the lower limb passive exercise unit 4 is fixedly installed with the upper limb active exercise unit 3 on one side of the lower limb passive exercise unit 4 close to the lift support unit 2. A protective casing 5 is also provided between the passive lower limb exercising units 4 .
底板1用于支撑整个装置,四个自锁式万向轮6使得该装置便于移动,便于在不需要移动时,及时锁止该装置的位置,升降支撑单元2作为患者的座椅使用,下肢被动锻炼单元4用于被动训练患者的下肢,上肢主动锻炼单元3用于患者主动进行上肢训练,防护外壳5用于将下肢被动锻炼单元4包围在其内部,可防止下肢被动锻炼单元4工作时夹伤患者或者其他人员。The bottom plate 1 is used to support the whole device, and the four self-locking universal wheels 6 make the device easy to move, and it is convenient to lock the position of the device in time when there is no need to move. The passive exercise unit 4 is used to passively train the lower limbs of the patient, the active upper limb exercise unit 3 is used for the patient to actively train the upper limbs, and the protective casing 5 is used to enclose the passive lower limb exercise unit 4 in its interior, which can prevent the lower limb passive exercise unit 4 from working. Traumatize the patient or other persons.
较佳地,如图5-7所示,所述升降支撑单元2包括上部为开口结构的方形壳体7和方形支撑块19以及支撑板20,所述方形壳体7固定安装在所述底板1的上部,且所述方形壳体7远离所述下肢被动锻炼单元4的一侧壁上开设有安装孔8,所述安装孔8的内部通过第一滚动轴承15固定安装水平设置的转动杆13,所述转动杆13伸入所述方形壳体7内部的一端端部固定安装有主动锥齿轮14,且所述转动杆13位于所述方形壳体7外部的一端端部固定安装有连接臂12,所述连接臂12远离所述转动杆13的一端固定安装有圆杆11,所述圆杆11的外部通过固定套9转动安装有橡胶套10,所述主动锥齿轮14和从动锥齿轮17相互啮合,所述从动锥齿轮17固定套装在竖直设置的螺纹杆18的外部,所述螺纹杆18的底端通过第二滚动轴承16固定安装在所述方形壳体7的内底壁上部,所述方形支撑块19滑动安装在所述方形壳体7的内部,且所述方形支撑块19的侧壁与所述方形壳体7内壁相贴合设置,所述方形支撑块19的底部开设有螺纹孔23,所述螺纹杆18的上端螺接在所述螺纹孔23的内部,所述支撑板20位于所述方形壳体7的正上方,且所述支撑板20的底部与所述方形支撑块19的上部固定连接。Preferably, as shown in FIGS. 5-7 , the lifting support unit 2 includes a square casing 7 with an open upper part, a square supporting block 19 and a supporting plate 20 , and the square casing 7 is fixedly installed on the bottom plate. 1, and a side wall of the square shell 7 away from the lower limb passive exercise unit 4 is provided with a mounting hole 8, and the interior of the mounting hole 8 is fixedly installed with a horizontally arranged rotating rod 13 through a first rolling bearing 15. , the driving bevel gear 14 is fixedly installed at one end of the rotating rod 13 extending into the interior of the square housing 7 , and the connecting arm is fixedly installed at one end of the rotating rod 13 located outside the square casing 7 12. A round rod 11 is fixedly installed at one end of the connecting arm 12 away from the rotating rod 13, the outer part of the round rod 11 is rotatably installed with a rubber sleeve 10 through a fixed sleeve 9, the driving bevel gear 14 and the driven cone The gears 17 mesh with each other, the driven bevel gear 17 is fixedly sleeved on the outside of the vertically arranged threaded rod 18 , and the bottom end of the threaded rod 18 is fixedly installed on the inner bottom of the square shell 7 through the second rolling bearing 16 On the upper part of the wall, the square support block 19 is slidably installed inside the square shell 7 , and the side wall of the square support block 19 is arranged in close contact with the inner wall of the square shell 7 , and the square support block 19 A threaded hole 23 is opened at the bottom of the threaded rod 18 , the upper end of the threaded rod 18 is screwed into the threaded hole 23 , the support plate 20 is located directly above the square shell 7 , and the bottom of the support plate 20 is It is fixedly connected with the upper part of the square support block 19 .
患者可方便的通过操作圆杆11摇动转动杆13,转动杆13带动主动锥齿轮14旋转,主动锥齿轮14带动从动锥齿轮17旋转,从动锥齿轮17带动螺纹杆18旋转,螺纹杆18与方形支撑块19底部的螺纹孔23相配合利用螺纹传动的原理实现方形支撑块19带动支撑板20的升降,进而调节支撑板20的高度,以满足不同身高的患者使用。The patient can easily shake the rotating rod 13 by operating the round rod 11, the rotating rod 13 drives the driving bevel gear 14 to rotate, the driving bevel gear 14 drives the driven bevel gear 17 to rotate, the driven bevel gear 17 drives the threaded rod 18 to rotate, and the threaded rod 18 rotates. In cooperation with the threaded holes 23 at the bottom of the square support block 19, the square support block 19 drives the support plate 20 to move up and down by using the principle of threaded transmission, thereby adjusting the height of the support plate 20 to meet the needs of patients of different heights.
较佳地,如图5和7所示,所述支撑板20的上部还固定安装有防护围板21,所述防护围板21的上部中间位置的高度高于其上部两侧位置的高度,且所述防护围板21的上部棱角处均为倒圆角结构。Preferably, as shown in Figures 5 and 7, the upper part of the support plate 20 is also fixedly installed with a protective enclosure plate 21, and the height of the upper middle position of the protective enclosure plate 21 is higher than the height of the upper two sides thereof, In addition, the upper edges and corners of the protective enclosure plate 21 are all rounded structures.
防护围板21用于防护患者,可防止患者从支撑板20的上部跌倒,防护围板21的上部中间位置用作靠背,防护围板21的上部两侧位置用作扶手。The protective shroud 21 is used to protect the patient, which can prevent the patient from falling from the upper part of the support plate 20 .
较佳地,如图7所示,所述方形支撑块19的底部还对称开设有两个孔槽24,两个所述孔槽24的内部均固定安装有弹性组件22。Preferably, as shown in FIG. 7 , two holes 24 are symmetrically opened at the bottom of the square support block 19 , and elastic components 22 are fixedly installed inside the two holes 24 .
便于将弹性组件22安装在方形支撑块19的底部。It is convenient to install the elastic component 22 on the bottom of the square support block 19 .
较佳地,如图8所示,所述弹性组件22包括上端固定安装在所述孔槽24内部的套筒25以及底端与所述方形壳体7内底壁固定连接的拉杆30,所述套筒25的内部从上至下依次活动安装有导向块26和弹簧27,且所述套筒25的底端固定安装有端盖28,所述端盖28的中心位置处开设有圆孔29,所述拉杆30的上端依次穿过所述圆孔29和所述弹簧27伸入所述套筒25的内部与所述导向块26固定连接,所述弹簧27的上端与所述导向块26的底部相抵触,且所述弹簧27的底端与所述端盖28的上部相抵触。Preferably, as shown in FIG. 8 , the elastic component 22 includes a sleeve 25 whose upper end is fixedly installed inside the hole groove 24 and a tie rod 30 whose bottom end is fixedly connected to the inner bottom wall of the square shell 7 . The inside of the sleeve 25 is movably installed with a guide block 26 and a spring 27 from top to bottom, and the bottom end of the sleeve 25 is fixedly installed with an end cover 28, and a circular hole is opened at the center of the end cover 28 29. The upper end of the pull rod 30 passes through the circular hole 29 and the spring 27 and extends into the interior of the sleeve 25 to be fixedly connected to the guide block 26. The upper end of the spring 27 is connected to the guide block. The bottom of the spring 26 is in conflict with the bottom of the spring 27 , and the bottom end of the spring 27 is in conflict with the upper part of the end cap 28 .
在弹性组件22对方形支撑块19有较好的支撑作用,可有效减轻方形支撑块19对螺纹杆18的压力,可有效延长螺纹杆18的使用寿命,同时在弹性组件22的作用下,使得圆杆11的摇动比较省力,可防止老年患者不能够通过操作圆杆11调节支撑板20的高度位置。The elastic component 22 has a good supporting effect on the square support block 19, which can effectively reduce the pressure of the square support block 19 on the threaded rod 18, and can effectively prolong the service life of the threaded rod 18. At the same time, under the action of the elastic component 22, the The swinging of the round rod 11 is relatively labor-saving, which can prevent the elderly patient from being unable to adjust the height position of the support plate 20 by operating the round rod 11 .
较佳地,如图9-11所示,所述下肢被动锻炼单元4包括两个凸台31、第一横板32、第二横板33、支撑杆35、第三横板38、第一龙门架44、伺服电机43和导向杆45以及固定块46,两个所述凸台31对称固定安装在所述底板1的上部两侧,且两个所述凸台31的内侧面上对称开设有两个滑槽56,所述第一横板32的两端以及所述支撑杆35的两端分别滑动安装在两个所述滑槽56的内部,所述第二横板33固定安装在所述第一横板32的上部中部,所述支撑杆35的外部对称套装有两个圆套36,两个所述圆套36上分别焊接有一连接杆37,两个所述连接杆37远离所述圆套36的一端焊接在所述第一横板32上,所述第三横板38水平焊接在所述支撑杆35上,且所述第三横板38的中部居中开设有腰型通槽39,所述第一龙门架44固定安装在两个所述凸台31的上部,所述伺服电机43固定安装在所述第一龙门架44内顶壁底部的中心位置处,且所述伺服电机43的转动轴端部固定安装有横杆42,所述横杆42远离所述伺服电机43转动轴端部的一端固定安装有立杆41,所述立杆41的外部转动安装有橡胶辊40,所述橡胶辊40活动安装在所述腰型通槽39的内部,所述导向杆45的一端固定焊接在所述第三横板38远离所述支撑杆35的一端面上,且所述导向杆45的另一端活动安插在所述固定块46的内部,所述固定块46固定安装在所述底板1的上部。Preferably, as shown in FIGS. 9-11 , the lower limb passive exercise unit 4 includes two bosses 31 , a first transverse plate 32 , a second transverse plate 33 , a support rod 35 , a third transverse plate 38 , a first transverse The gantry 44, the servo motor 43, the guide rod 45 and the fixing block 46, the two bosses 31 are symmetrically and fixedly installed on both sides of the upper part of the bottom plate 1, and the inner sides of the two bosses 31 are symmetrically opened There are two sliding grooves 56 , the two ends of the first horizontal plate 32 and the two ends of the support rod 35 are respectively slidably installed inside the two sliding grooves 56 , and the second horizontal plate 33 is fixedly installed on the inside of the two sliding grooves 56 . In the upper middle part of the first transverse plate 32, two round sleeves 36 are symmetrically sleeved on the outside of the support rod 35. A connecting rod 37 is welded to the two round sleeves 36 respectively, and the two connecting rods 37 are far away from each other. One end of the circular sleeve 36 is welded on the first horizontal plate 32 , the third horizontal plate 38 is horizontally welded on the support rod 35 , and a waist shape is formed in the middle of the third horizontal plate 38 . Through slot 39, the first gantry 44 is fixedly installed on the upper part of the two bosses 31, and the servo motor 43 is fixedly installed at the center position of the bottom of the inner top wall of the first gantry 44, and all the The end of the rotating shaft of the servo motor 43 is fixedly installed with a cross bar 42, and one end of the cross bar 42 away from the end of the rotating shaft of the servo motor 43 is fixedly installed with a vertical rod 41, and the outside of the vertical rod 41 is rotatably installed with a vertical rod 41. A rubber roller 40, the rubber roller 40 is movably installed inside the waist-shaped through groove 39, one end of the guide rod 45 is fixedly welded on the end face of the third horizontal plate 38 away from the support rod 35, And the other end of the guide rod 45 is movably installed inside the fixing block 46 , and the fixing block 46 is fixedly installed on the upper part of the base plate 1 .
较佳地,伺服电机43驱动橡胶辊40在腰型通槽39的内部做圆周运动,在导向杆45和固定块46的限制作用下,第三横板38只能来回往复做直线运动,第三横板38带动支撑杆35往复做直线运动,在两个滑槽56的作用下第一横板32和第二横板33也将往复做直线运动,当患者将双脚放置在第二横板33的上部时,患者的下肢将被动往复摆动,从而实现对患者的下肢进行被动训练的目的。Preferably, the servo motor 43 drives the rubber roller 40 to make a circular motion inside the waist-shaped through groove 39. Under the restriction of the guide rod 45 and the fixed block 46, the third horizontal plate 38 can only reciprocate in a linear motion. The three transverse plates 38 drive the support rod 35 to reciprocate in a linear motion. Under the action of the two chutes 56, the first transverse plate 32 and the second transverse plate 33 will also reciprocate in a linear motion. When the patient places both feet on the second transverse plate When the upper part of the board 33 is placed, the lower limbs of the patient will swing back and forth passively, so as to achieve the purpose of passively training the lower limbs of the patient.
较佳地,如图10-11所示,所述第二横板33的上部还对称固定设有两个由扁平状松紧带制成的固定带34。Preferably, as shown in FIGS. 10-11 , two fixing straps 34 made of flat elastic straps are symmetrically fixed on the upper part of the second horizontal plate 33 .
当患者将双脚放置在第二横板33的上部时可将脚掌插入固定带34的内部,可防止患者的双脚从第二横板33的上部掉落,有效保证患者安全的进行康复训练。When the patient places both feet on the upper part of the second horizontal plate 33, the soles of the feet can be inserted into the interior of the fixing belt 34, which can prevent the patient's feet from falling from the upper part of the second horizontal plate 33, and effectively ensure the patient to carry out the rehabilitation training safely. .
较佳地,如图12所示,所述上肢主动锻炼单元3包括第二龙门架47、两个滑块50、两个竖杆51和两个球型手柄52以及两个盖板53,所述第二龙门架47固定安装在两个所述凸台31的上部,且所述第二龙门架47的顶壁上部对称开设有两个安装槽48,两个所述安装槽48的内部底部均开设有限位槽49,两个所述盖板53分别固定安装在两个所述安装槽48的内部,且两个所述盖板53的中部均开设有导向槽54,两个所述滑块50分别滑动安装在所述安装槽48的内部,两个所述竖杆51的底端均穿过所述导向槽54与所述滑块50的上部固定连接,且两个所述竖杆51的上端分别与所述球型手柄52固定连接,两个所述球型手柄52均设置在所述第二龙门架47的上方。Preferably, as shown in FIG. 12 , the upper limb active exercise unit 3 includes a second gantry 47 , two sliders 50 , two vertical bars 51 , two ball handles 52 and two cover plates 53 . The second gantry frame 47 is fixedly installed on the upper part of the two bosses 31 , and the upper part of the top wall of the second gantry frame 47 is symmetrically provided with two installation grooves 48 , and the inner bottom of the two installation grooves 48 is symmetrical. Limiting grooves 49 are provided in both, the two cover plates 53 are fixedly installed in the interior of the two installation grooves 48 respectively, and a guide groove 54 is opened in the middle of the two cover plates 53. The blocks 50 are respectively slidably installed inside the installation grooves 48 , the bottom ends of the two vertical rods 51 are fixedly connected to the upper part of the sliding block 50 through the guide grooves 54 , and the two vertical rods The upper ends of 51 are respectively fixedly connected with the ball handles 52 , and the two ball handles 52 are both disposed above the second gantry 47 .
患者通过手部操作球型手柄52来回往复推拉滑块50在限位槽49的内部运动,在来回往复推拉滑块的过程中,起到主动对患者的上肢进行训练,不仅可以舒展筋骨,还可促进上肢的血液循环,从而恢复患者上肢的基本功能,最终达到康复训练的目的。The patient operates the ball handle 52 by hand to push and pull the slider 50 back and forth to move inside the limit groove 49. In the process of pushing and pulling the slider back and forth, the patient can actively train the upper limbs of the patient, which can not only stretch the muscles and bones, but also It can promote the blood circulation of the upper limbs, so as to restore the basic functions of the upper limbs of patients, and finally achieve the purpose of rehabilitation training.
较佳地,如图12所示,所述第二龙门架47的顶壁中部还开设有方形通孔55,且所述第二龙门架47的顶壁一侧还设有控制开关,所述控制开关与所述伺服电机43串联连接。Preferably, as shown in FIG. 12 , a square through hole 55 is also opened in the middle of the top wall of the second gantry 47 , and a control switch is also provided on one side of the top wall of the second gantry 47 . The control switch is connected in series with the servo motor 43 .
便于患者通过方形通孔55查看自己双脚的位置,方便患者准确的将双脚插入固定带34的内部,控制开关可为调速开关,方便患者调节伺服电机43的转速,以调节适合自己的下肢训练强度。It is convenient for the patient to check the position of his own feet through the square through hole 55, and it is convenient for the patient to accurately insert the feet into the interior of the fixing belt 34. The control switch can be a speed-adjusting switch, which is convenient for the patient to adjust the speed of the servo motor 43 to adjust the speed of the servo motor 43 that suits him. Lower body training intensity.
实施例2Example 2
与实施例1的不同之处在于所述底板1的上表面还设有防护层,所述防护层由如下方法制备:The difference from Example 1 is that the upper surface of the bottom plate 1 is also provided with a protective layer, and the protective layer is prepared by the following method:
取以下原料按重量份称量:环氧树脂20份、二氧化钛粉末8份、氧化锌粉末8份、云母粉8份、聚氨酯15份、石蜡3份、醇酯十二2份、三乙醇胺2份、乳化硅油1份和乙醇30份;Take the following raw materials and weigh them by weight: 20 parts of epoxy resin, 8 parts of titanium dioxide powder, 8 parts of zinc oxide powder, 8 parts of mica powder, 15 parts of polyurethane, 3 parts of paraffin, 12 parts of alcohol ester, 2 parts of triethanolamine , 1 part of emulsified silicone oil and 30 parts of ethanol;
S1、将称量好的石蜡、醇酯十二、三乙醇胺、乳化硅油和乙醇加入搅拌机中进行搅拌20min,搅拌速度为600r/min,制得混合溶液;S1, add the weighed paraffin, alcohol ester dodecyl, triethanolamine, emulsified silicone oil and ethanol into the mixer and stir for 20min, and the stirring speed is 600r/min to obtain a mixed solution;
S2、将环氧树脂、二氧化钛粉末、氧化锌粉末、云母粉和聚氨酯加入粉碎机中进行粉碎,直至物料颗粒直径不大于40um,制得混合粉末物料;S2. Add epoxy resin, titanium dioxide powder, zinc oxide powder, mica powder and polyurethane into the pulverizer for pulverization until the particle diameter of the material is not greater than 40um, to obtain a mixed powder material;
S3、将步骤S1中制得的混合溶液和步骤S2中制得的混合粉末物料加入反应釜中进行搅拌20min,所述反应釜的搅拌速度设置为700r/min,温度设置60℃,以此制得防护涂料;S3, adding the mixed solution obtained in step S1 and the mixed powder material obtained in step S2 into the reaction kettle and stirring for 20min, the stirring speed of the reaction kettle is set to 700r/min, and the temperature is set to 60 ℃, so that the protective coating;
S4、将底板1的上表面利用砂纸进行抛光处理,然后利用高压水枪冲洗干净;S4. Polish the upper surface of the base plate 1 with sandpaper, and then rinse it with a high-pressure water gun;
S5、将步骤S4清洗后的底板1采用热风机吹干,然后利用高压喷雾器喷枪将步骤S3制得的防护涂料均匀的喷涂在吹干后的底板1的上表面;S5, the bottom plate 1 after cleaning in step S4 is dried by a hot air blower, and then the protective coating obtained in step S3 is uniformly sprayed on the upper surface of the dry bottom plate 1 by using a high-pressure sprayer spray gun;
S6、将步骤S5喷涂有防护涂料的底板1放在干燥室中进行干燥固化,干燥固化的温度设置为100℃,时间设置为25min,即在底板1的上表面制得防护层。S6. Place the base plate 1 sprayed with the protective paint in step S5 in a drying chamber for drying and curing, and the drying and curing temperature is set to 100° C. and the time is set to 25 min, that is, a protective layer is prepared on the upper surface of the base plate 1 .
实施例3Example 3
与实施例2的不同之处在于所述防护层的制备,其具体制备方法如下:The difference with Example 2 is the preparation of the protective layer, and its specific preparation method is as follows:
取以下原料按重量份称量:环氧树脂25份、二氧化钛粉末10份、氧化锌粉末9份、云母粉9份、聚氨酯18份、石蜡4份、醇酯十二3份、三乙醇胺3份、乳化硅油2份和乙醇40份;The following raw materials were weighed by weight: 25 parts of epoxy resin, 10 parts of titanium dioxide powder, 9 parts of zinc oxide powder, 9 parts of mica powder, 18 parts of polyurethane, 4 parts of paraffin, 12 parts of alcohol ester, 3 parts of triethanolamine , 2 parts of emulsified silicone oil and 40 parts of ethanol;
S1、将称量好的石蜡、醇酯十二、三乙醇胺、乳化硅油和乙醇加入搅拌机中进行搅拌25min,搅拌速度为700r/min,制得混合溶液;S1, add the weighed paraffin, alcohol ester dodecyl, triethanolamine, emulsified silicone oil and ethanol into the mixer and stir for 25min, and the stirring speed is 700r/min to obtain a mixed solution;
S2、将环氧树脂、二氧化钛粉末、氧化锌粉末、云母粉和聚氨酯加入粉碎机中进行粉碎,直至物料颗粒直径不大于40um,制得混合粉末物料;S2. Add epoxy resin, titanium dioxide powder, zinc oxide powder, mica powder and polyurethane into the pulverizer for pulverization until the particle diameter of the material is not greater than 40um, to obtain a mixed powder material;
S3、将步骤S1中制得的混合溶液和步骤S2中制得的混合粉末物料加入反应釜中进行搅拌25min,所述反应釜的搅拌速度设置为800r/min,温度设置70℃,以此制得防护涂料;S3, adding the mixed solution obtained in step S1 and the mixed powder material obtained in step S2 into the reaction kettle and stirring for 25min, the stirring speed of the reaction kettle is set to 800r/min, and the temperature is set to 70 ℃, so that the protective coating;
S4、将底板1的上表面利用砂纸进行抛光处理,然后利用高压水枪冲洗干净;S4. Polish the upper surface of the base plate 1 with sandpaper, and then rinse it with a high-pressure water gun;
S5、将步骤S4清洗后的底板1采用热风机吹干,然后利用高压喷雾器喷枪将步骤S3制得的防护涂料均匀的喷涂在吹干后的底板1的上表面;S5, the bottom plate 1 after cleaning in step S4 is dried by a hot air blower, and then the protective coating obtained in step S3 is uniformly sprayed on the upper surface of the dry bottom plate 1 by using a high-pressure sprayer spray gun;
S6、将步骤S5喷涂有防护涂料的底板1放在干燥室中进行干燥固化,干燥固化的温度设置为110℃,时间设置为30min,即在底板1的上表面制得防护层。S6. Place the bottom plate 1 sprayed with the protective paint in step S5 in a drying chamber for drying and curing, the drying and curing temperature is set to 110° C., and the time is set to 30 min, that is, a protective layer is prepared on the upper surface of the bottom plate 1 .
实施例4Example 4
与实施例2的不同之处在于所述防护层的制备,其具体制备方法如下:The difference with Example 2 is the preparation of the protective layer, and its specific preparation method is as follows:
取以下原料按重量份称量:环氧树脂30份、二氧化钛粉末12份、氧化锌粉末10份、云母粉10份、聚氨酯20份、石蜡5份、醇酯十二4份、三乙醇胺4份、乳化硅油3份和乙醇50份;Take the following raw materials and weigh them by weight: 30 parts of epoxy resin, 12 parts of titanium dioxide powder, 10 parts of zinc oxide powder, 10 parts of mica powder, 20 parts of polyurethane, 5 parts of paraffin wax, 4 parts of alcohol ester, 4 parts of triethanolamine , 3 parts of emulsified silicone oil and 50 parts of ethanol;
S1、将称量好的石蜡、醇酯十二、三乙醇胺、乳化硅油和乙醇加入搅拌机中进行搅拌30min,搅拌速度为800r/min,制得混合溶液;S1, add the weighed paraffin, alcohol ester dodecyl, triethanolamine, emulsified silicone oil and ethanol into the mixer and stir for 30min, and the stirring speed is 800r/min to obtain a mixed solution;
S2、将环氧树脂、二氧化钛粉末、氧化锌粉末、云母粉和聚氨酯加入粉碎机中进行粉碎,直至物料颗粒直径不大于40um,制得混合粉末物料;S2. Add epoxy resin, titanium dioxide powder, zinc oxide powder, mica powder and polyurethane into the pulverizer for pulverization until the particle diameter of the material is not greater than 40um, to obtain a mixed powder material;
S3、将步骤S1中制得的混合溶液和步骤S2中制得的混合粉末物料加入反应釜中进行搅拌30min,所述反应釜的搅拌速度设置为900r/min,温度设置80℃,以此制得防护涂料;S3, adding the mixed solution obtained in step S1 and the mixed powder material obtained in step S2 into the reaction kettle and stirring for 30min, the stirring speed of the reaction kettle is set to 900r/min, and the temperature is set to 80 ℃, so that the protective coating;
S4、将底板1的上表面利用砂纸进行抛光处理,然后利用高压水枪冲洗干净;S4. Polish the upper surface of the base plate 1 with sandpaper, and then rinse it with a high-pressure water gun;
S5、将步骤S4清洗后的底板1采用热风机吹干,然后利用高压喷雾器喷枪将步骤S3制得的防护涂料均匀的喷涂在吹干后的底板1的上表面;S5, the bottom plate 1 after cleaning in step S4 is dried by a hot air blower, and then the protective coating obtained in step S3 is uniformly sprayed on the upper surface of the dry bottom plate 1 by using a high-pressure sprayer spray gun;
S6、将步骤S5喷涂有防护涂料的底板1放在干燥室中进行干燥固化,干燥固化的温度设置为120℃,时间设置为35min,即在底板1的上表面制得防护层。S6. Place the bottom plate 1 sprayed with the protective paint in step S5 in a drying chamber for drying and curing, the drying and curing temperature is set to 120° C., and the time is set to 35 min, that is, a protective layer is prepared on the upper surface of the bottom plate 1 .
对实施例1-4中的底板1在实验室中在相同的条件下对其上表面的静摩擦系数采用动静摩擦系数测定仪测试比较结果如下表:The static friction coefficient of the upper surface of the bottom plate 1 in the embodiment 1-4 is tested and compared with the following table under the same conditions using a dynamic and static friction coefficient tester:
从上表测试结果比较分析可知实施例3为最优实施例,通过采用上述技术方案,制备防护涂料的工艺步骤简单,容易实现,制备的防护涂料粘度适中、不易分层、便于喷涂、无气泡产生、各组分充分结合,综合性能较好,使得防护涂料在喷涂后能够形成较好的涂膜,不易产生裂纹,成膜效果较好,制备的防护层具备较好的防腐、防滑、抗老化的性能,附着性较好,不易脱落,可有效增加底板1的防腐、防滑、抗老化的性能,从而使得该装置使用寿命较长,尤为重要的是可防止患者使用本装置时发生滑倒的现象。From the comparison and analysis of the test results in the above table, it can be seen that Example 3 is the best embodiment. By adopting the above technical scheme, the process steps of preparing the protective coating are simple and easy to realize. It is produced, the components are fully combined, and the comprehensive performance is good, so that the protective coating can form a good coating film after spraying, it is not easy to produce cracks, the film forming effect is good, and the prepared protective layer has good anti-corrosion, anti-skid, anti-corrosion Aging performance, good adhesion, not easy to fall off, can effectively increase the anti-corrosion, anti-slip, and anti-aging properties of the bottom plate 1, so that the device has a long service life, and it is particularly important to prevent patients from slipping when using the device. The phenomenon.
工作原理:底板1用于支撑整个装置,四个自锁式万向轮6使得该装置便于移动,便于在不需要移动时,及时锁止该装置的位置,升降支撑单元2作为患者的座椅使用,下肢被动锻炼单元4用于被动训练患者的下肢,上肢主动锻炼单元3用于患者主动进行上肢训练,防护外壳5用于将下肢被动锻炼单元4包围在其内部,可防止下肢被动锻炼单元4工作时夹伤患者或者其他人员。Working principle: The bottom plate 1 is used to support the whole device, the four self-locking universal wheels 6 make the device easy to move, and it is convenient to lock the position of the device in time when no movement is required, and the lifting support unit 2 is used as the patient's chair Use, the lower limb passive exercise unit 4 is used to passively train the lower limbs of the patient, the upper limb active exercise unit 3 is used for the patient to actively perform upper limb training, and the protective shell 5 is used to enclose the lower limb passive exercise unit 4 inside it, which can prevent the lower limb passive exercise unit. 4. Pinch patients or other personnel while working.
使用方法:使用时,通过操作圆杆11摇动转动杆13,转动杆13带动主动锥齿轮14旋转,主动锥齿轮14带动从动锥齿轮17旋转,从动锥齿轮17带动螺纹杆18旋转,螺纹杆18与方形支撑块19底部的螺纹孔23相配合利用螺纹传动的原理实现方形支撑块19带动支撑板20的升降,进而调节支撑板20的高度,将双脚放置在第二横板33并将双脚插入固定带34的内部,然后通过控制开关调节伺服电机43的转速,调节到适合自己的下肢训练强度,然后双手握住球型手柄52来回往复推拉滑块50在限位槽49的内部运动,在来回往复推拉滑块的过程中,起到主动对患者的上肢进行训练,从而达到康复训练的目的。How to use: When using, shake the rotating rod 13 by operating the round rod 11, the rotating rod 13 drives the driving bevel gear 14 to rotate, the driving bevel gear 14 drives the driven bevel gear 17 to rotate, the driven bevel gear 17 drives the threaded rod 18 to rotate, and the thread The rod 18 cooperates with the threaded hole 23 at the bottom of the square support block 19 to realize the lifting and lowering of the square support block 19 to drive the support plate 20 by using the principle of threaded transmission, and then adjust the height of the support plate 20. Insert both feet into the inside of the fixing belt 34, and then adjust the speed of the servo motor 43 through the control switch to adjust the training intensity of the lower limbs that suits you, and then hold the ball handle 52 with both hands to push and pull the slider 50 back and forth in the limit slot 49. The internal movement, in the process of pushing and pulling the slider back and forth, plays an active role in training the upper limbs of the patient, so as to achieve the purpose of rehabilitation training.
安装方法:installation method:
第一步、首先将四个自锁式万向轮6通过螺钉对称固定安装在底板1的底部四角,并将四个自锁式万向轮6锁死;The first step is to firstly install the four self-locking universal wheels 6 on the bottom four corners of the bottom plate 1 through screws symmetrically, and lock the four self-locking universal wheels 6;
第二步、按照附图5-8所示,进行组装升降支撑单元2,组装好以后将方形壳体7固定安装在底板1的上部即可;The second step is to assemble the lifting support unit 2 as shown in the attached drawings 5-8. After the assembly is completed, the square shell 7 can be fixedly installed on the upper part of the base plate 1;
第三步、按照如图9-11所示,进行组装下肢被动锻炼单元4;The third step, as shown in Figure 9-11, assemble the lower limb passive exercise unit 4;
第四步、按照附图12所示,进行组装上肢主动锻炼单元3;The fourth step, as shown in Figure 12, assemble the upper limb active exercise unit 3;
第五步、在升降支撑单元2、下肢被动锻炼单元4和上肢主动锻炼单元3组装完毕以后,进行接线安装控制开关,即安装完毕。Step 5: After the lifting support unit 2, the lower limb passive exercise unit 4 and the upper limb active exercise unit 3 are assembled, connect the wiring and install the control switch, that is, the installation is completed.
本实用新型中未涉及部分均与现有技术相同或可采用现有技术加以实现。The parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art.
本具体实施例仅仅是对本实用新型的解释,其并不是对本实用新型的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本实用新型的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present utility model, and it is not a limitation of the present utility model. Those skilled in the art can make modifications to the present embodiment without creative contribution as needed after reading this specification, but as long as the utility model is used in the present invention All new types of claims are protected by the patent law.
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CN110680677A (en) * | 2019-10-22 | 2020-01-14 | 浙江树人学院(浙江树人大学) | Physical Rehabilitation Trainer |
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CN109259983B (en) * | 2018-11-14 | 2024-04-16 | 南通市第二人民医院 | Multifunctional rehabilitation device for orthopedics department |
CN110680677A (en) * | 2019-10-22 | 2020-01-14 | 浙江树人学院(浙江树人大学) | Physical Rehabilitation Trainer |
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