CN209095308U - Double-eccentric bearing automatic 8-shaped plane grinding device for large-caliber gate valve flashboard - Google Patents
Double-eccentric bearing automatic 8-shaped plane grinding device for large-caliber gate valve flashboard Download PDFInfo
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- CN209095308U CN209095308U CN201821394177.4U CN201821394177U CN209095308U CN 209095308 U CN209095308 U CN 209095308U CN 201821394177 U CN201821394177 U CN 201821394177U CN 209095308 U CN209095308 U CN 209095308U
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Abstract
本新型属于平面研磨装置,具体涉及一种大口径闸阀闸板的双偏心带轴承自动8字平面研磨装置。一种大口径闸阀闸板的双偏心自动8字平面研磨装置,包括电动研磨机,平面支撑磨板,闸板,研磨砂,偏心研磨板,偏心研磨杆,所述的平面支撑磨板设置在电动研磨机上,在平面支撑磨板上设置闸板和研磨砂,在研磨砂上设置偏心研磨板,在偏心研磨板上设置偏心研磨杆,偏心研磨杆通过滚动轴承设置在偏心研磨板上。本新型的效果是:利用小8字研磨法原理有两个显著特点:1.形成了迷宫密封轨迹;2.由于研磨板的偏心绕轴转和自转的作用,研磨板的研磨砂一直处于均布研磨,同时提高了研磨砂的寿命。
The new model belongs to a plane grinding device, in particular to a double eccentric belt bearing automatic 8-figure plane grinding device for the gate plate of a large-diameter gate valve. A double eccentric automatic figure-8 plane grinding device for large-diameter gate valve gate plate, including electric grinding machine, plane supporting grinding plate, gate plate, grinding sand, eccentric grinding plate, eccentric grinding rod, and the plane supporting grinding plate is arranged in the On the electric grinder, the gate plate and grinding sand are set on the plane supporting grinding plate, the eccentric grinding plate is set on the grinding sand, the eccentric grinding rod is set on the eccentric grinding plate, and the eccentric grinding rod is set on the eccentric grinding plate through the rolling bearing. The effect of the new type is: using the principle of the small 8-figure grinding method has two notable features: 1. The labyrinth sealing track is formed; 2. Due to the eccentricity of the grinding plate around the axis and the rotation, the grinding sand of the grinding plate is always in a uniform state. Cloth grinding, while improving the life of the grinding sand.
Description
技术领域technical field
本新型属于平面研磨装置,具体涉及一种大口径闸阀闸板的双偏心带轴承自动8字平面研磨装置。The new model belongs to a plane grinding device, in particular to a double eccentric belt bearing automatic eight-figure plane grinding device for the gate plate of a large-diameter gate valve.
背景技术Background technique
现有的闸板的中心旋转平面研磨技术是属于圆周研磨。首先,其轨迹为规则同心圆。微观下,密封面质量主要是波峰的值和表面偏差的程度大小的影响,当两个密封表面施加压力使波峰发生压缩变形形成了毛细孔。水分子通过微观下的迷宫通道时增加了运动阻力从而起到密封作用,但这不是最好的研磨方式。首先,因为单位宽度的密封面下,迷宫通道越复杂,其密封效果越好;其次,研磨板的研磨砂一直处于同一位置研磨,使用时间较长后,会出现凹槽,不利于研磨。The existing center rotating plane grinding technology of the gate belongs to the circular grinding. First, its trajectory is a regular concentric circle. Microscopically, the quality of the sealing surface is mainly affected by the value of the wave crest and the degree of surface deviation. When the two sealing surfaces apply pressure, the wave crest is compressed and deformed to form capillary pores. When water molecules pass through the microscopic labyrinth channels, they increase the resistance to movement and thus act as a seal, but this is not the best way to grind. First, the more complicated the labyrinth channel is under the sealing surface of unit width, the better the sealing effect; secondly, the grinding sand of the grinding plate is always ground in the same position, and after a long time of use, grooves will appear, which is not conducive to grinding.
实用新型内容Utility model content
本新型针对现有技术的缺陷,提供一种大口径闸阀闸板的双偏心自动8字平面研磨装置。Aiming at the defects of the prior art, the new model provides a double-eccentric automatic figure-8 plane grinding device for the gate plate of a large-diameter gate valve.
本新型的技术方案是:一种大口径闸阀闸板的双偏心自动8字平面研磨装置,包括电动研磨机,平面支撑磨板,闸板,研磨砂,偏心研磨板,偏心研磨杆,所述的平面支撑磨板设置在电动研磨机上,在平面支撑磨板上设置闸板和研磨砂,在研磨砂上设置偏心研磨板,在偏心研磨板上设置偏心研磨杆,偏心研磨杆通过滚动轴承设置在偏心研磨板上。The new technical scheme is: a double eccentric automatic figure 8 plane grinding device for the gate plate of a large-diameter gate valve, comprising an electric grinding machine, a plane supporting grinding plate, a gate plate, grinding sand, an eccentric grinding plate, and an eccentric grinding rod. The plane support grinding plate is set on the electric grinding machine, the gate plate and grinding sand are set on the plane supporting grinding plate, the eccentric grinding plate is set on the grinding sand, the eccentric grinding rod is set on the eccentric grinding board, and the eccentric grinding rod is set on the eccentric through rolling bearings. Grinding plate.
如上所述的一种大口径闸阀闸板的双偏心自动8字平面研磨装置,其中,在偏心研磨板中心设置偏心距离旋转孔。The above-mentioned double eccentric automatic figure-8 plane grinding device for the gate plate of a large-diameter gate valve, wherein an eccentric distance rotating hole is arranged in the center of the eccentric grinding plate.
如上所述的一种大口径闸阀闸板的双偏心自动8字平面研磨装置,其中,所述的偏心研磨杆为具有偏心距离的研磨杆。The above-mentioned double eccentric automatic figure-8 plane grinding device for the gate plate of a large-diameter gate valve, wherein the eccentric grinding rod is a grinding rod with an eccentric distance.
本新型的效果是:利用小8字研磨法原理有两个显著特点:1. 形成了迷宫密封轨迹;2.由于研磨板的偏心绕轴转和自转的作用,研磨板的研磨砂一直处于均布研磨,同时提高了研磨砂的寿命。这两点有效的控制了闸阀闸板的平整度,降低了阀门的泄露率,是非常适合大口径闸阀闸板研磨,同时还增加了轴承结构提高了研磨板使用寿命。The effect of the new type is: the principle of the small 8-figure grinding method has two notable features: 1. The labyrinth seal track is formed; 2. Due to the eccentric rotation of the grinding plate around the axis and the rotation, the grinding sand of the grinding plate is always in a uniform state. Cloth grinding, while improving the life of the grinding sand. These two points effectively control the flatness of the gate valve gate and reduce the leakage rate of the valve. It is very suitable for the grinding of large-diameter gate valve gates. At the same time, it also increases the bearing structure and improves the service life of the grinding board.
附图说明Description of drawings
图1是双偏心研磨传动系统图Figure 1 is a diagram of the double eccentric grinding transmission system
图2是双偏心研磨旋转和自转迹线示意图。Figure 2 is a schematic diagram of the double eccentric grinding rotation and rotation traces.
图3是带滚动轴承的偏心研磨杆结构3D示意图。Figure 3 is a 3D schematic diagram of the eccentric grinding rod structure with rolling bearings.
图4是8字自动研磨装置装配研磨关系的3D示意图。FIG. 4 is a 3D schematic diagram of the assembling and grinding relationship of the figure-8 automatic grinding device.
图5是图4的侧视机构示意图。FIG. 5 is a schematic side view of the mechanism of FIG. 4 .
图6是8字自动研磨的密封面轨迹示意图。Figure 6 is a schematic diagram of the trajectory of the sealing surface of the figure-8 automatic grinding.
图7是图1的局部放大示意图。FIG. 7 is a partial enlarged schematic view of FIG. 1 .
图中:1、电动研磨机,2、平面支撑磨板,3、闸板,4、研磨砂, 5、偏心研磨板,6、偏心研磨杆、7、滚动轴承,A、杆的偏心距,B、板的偏心距,c、旋转迹线,d、自转迹线。In the picture: 1. Electric grinder, 2. Planar support grinding plate, 3. Gate plate, 4. Grinding sand, 5. Eccentric grinding plate, 6. Eccentric grinding rod, 7. Rolling bearing, A, eccentric distance of rod, B , plate eccentricity, c, rotation trace, d, rotation trace.
具体实施方式Detailed ways
如图1所示,一种大口径闸阀闸板的双偏心自动8字平面研磨装置,主要包括电动研磨机1,平面支撑磨板2,闸板3,研磨砂4,偏心研磨板5,偏心研磨杆6,滚动轴承7。As shown in Figure 1, a double eccentric automatic figure-8 plane grinding device for large-diameter gate valve gate mainly includes an electric grinder 1, a plane supporting grinding plate 2, a gate plate 3, grinding sand 4, an eccentric grinding plate 5, an eccentric Grinding rod 6, rolling bearing 7.
在研磨板中心加工带有偏心距离旋转孔;Machining a rotating hole with an eccentric distance in the center of the grinding plate;
加工带有偏心距离的旋转轴。Machining of rotary axes with eccentric distances.
组件(间隙配合)安装在电动研磨机上,依靠电动研磨机 30-60r/min的转轴低速转动偏心研磨杆,偏心研磨杆产生推力推动偏心研磨板,形成偏心旋转运动,又由于研磨板的偏心形成了离心力,研磨板同时开始产生自转形成自转轨迹,自转和公转研磨轨迹更复杂,有效的提高了闸板的密封性能。The component (clearance fit) is installed on the electric grinder, and the eccentric grinding rod is rotated at a low speed by the rotating shaft of the electric grinder at a low speed of 30-60r/min. With the centrifugal force, the grinding plate starts to generate rotation at the same time to form a rotation trajectory, and the rotation and revolution grinding trajectory is more complicated, which effectively improves the sealing performance of the gate.
本专利目的在于提供一种大口径闸阀闸板的双偏心带轴承自动8 字平面研磨装置结构,该结构是在原中心旋转平面研磨技术的基础上改进,把中心旋转研磨法改进为偏心旋转+自转研磨。由于,偏心研磨板和偏心研磨杆的两个偏心,会出现同步的两个运动。一个是研磨板绕轴偏中心运动,一个是由于离心力的原因产生的自转。这样就把原有的同心圆轨迹变成无数小8字轨迹,8字研磨法要比中心旋转和直线运动研磨法的密封效果要好。微观下,8字研磨法是形成了更复杂的迷宫密封,波峰的峰顶平整度较好,介质的分子可以在复杂的迷宫中相互碰撞,就好比作宏观下的调节阀的环流对冲的迷宫结构,从而降低压力,减小动能,更有效的保障了密封性能。为了提高偏心研磨板和偏心研磨杆使用寿命,在研磨板上增加滚动轴承,从而减小杆与板直接的摩擦力。The purpose of this patent is to provide a double eccentric belt bearing automatic figure-8 plane grinding device structure for large-diameter gate valve gate. Grind. Due to the two eccentricities of the eccentric grinding plate and the eccentric grinding rod, two simultaneous movements occur. One is the eccentric movement of the grinding plate around the axis, and the other is the rotation due to centrifugal force. In this way, the original concentric circle trajectory becomes countless small 8-figure trajectories, and the 8-figure grinding method has a better sealing effect than the center rotation and linear motion grinding methods. Microscopically, the figure-8 grinding method forms a more complicated labyrinth seal, the peaks of the wave crests have better flatness, and the molecules of the medium can collide with each other in the complex labyrinth, which is like the labyrinth of the circulation hedging of the regulating valve in the macroscopic view. structure, thereby reducing pressure, reducing kinetic energy, and more effectively ensuring sealing performance. In order to improve the service life of the eccentric grinding plate and the eccentric grinding rod, rolling bearings are added to the grinding plate to reduce the direct friction between the rod and the plate.
上述具体实施方式用来解释说明本专利,而不是对本专利进行限制,在本专利的精神和权利要求的保护范围内,对本专利作出的任何修改和改变,都落入本专利的保护范围。The above-mentioned specific embodiments are used to explain this patent, rather than to limit this patent. Any modification and change made to this patent within the protection scope of the spirit and claims of this patent shall fall into the protection scope of this patent.
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CN110860999A (en) * | 2018-08-28 | 2020-03-06 | 中核苏阀科技实业股份有限公司 | Double eccentric belt bearing automatic figure 8 plane grinding device for large diameter gate valve gate |
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CN110860999A (en) * | 2018-08-28 | 2020-03-06 | 中核苏阀科技实业股份有限公司 | Double eccentric belt bearing automatic figure 8 plane grinding device for large diameter gate valve gate |
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