CN209086092U - The removable marine jack-up unit shoe model loading test device of one kind - Google Patents
The removable marine jack-up unit shoe model loading test device of one kind Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于海上工程技术领域,具体涉及一种可移动海上自升式平台桩靴模型加载测试装置。The utility model belongs to the technical field of offshore engineering, and in particular relates to a movable offshore self-elevating platform pile shoe model loading test device.
背景技术Background technique
近年来随着我国海洋油气开发,目前海上自升式平台可移动性强、可以有效减少海洋油气开发的成本以及作业稳定性好等优点,被广泛的应用,其主要结构包括上部结构、桩腿和桩靴。一般采用三桩腿形式的独立桩靴基础,可以在海床土体中对上部平台起到支撑和抗倾覆作用。其与传统桩基础平台相比入泥深度更小,且在相同的入泥深度下可以获得更大的承载力和更好的稳定性。In recent years, with the development of my country's offshore oil and gas, the current offshore jack-up platform has the advantages of strong mobility, can effectively reduce the cost of offshore oil and gas development, and good operation stability. and pile boots. Generally, an independent spud shoe foundation in the form of three legs is used, which can support and resist overturning of the upper platform in the seabed soil. Compared with the traditional pile foundation platform, the mud penetration depth is smaller, and greater bearing capacity and better stability can be obtained under the same mud penetration depth.
可移动井口平台在正常油气开采作业时,通常附近会存在自升式钻井平台(船)在执行钻井或维修作业。由于目前钻井平台桩靴的直径范围一般在6至20m之间,属于超大直径结构。故桩靴贯入过程会向下方和四周方向产生较大的挤排土作用,且拔出过程存在二次挤土与排土作用过程。因此海上自升式钻井平台插拔桩过程不可避免地对周围井口平台的桩靴基础产生不利影响,严重时可能会导致周围平台发生倾斜甚至倾覆,造成严重的工程事故。When the movable wellhead platform is in normal oil and gas extraction operations, there is usually a jack-up drilling platform (vessel) nearby performing drilling or maintenance operations. Since the diameter of the current drilling platform pile boots is generally between 6 and 20m, it is a super-large diameter structure. Therefore, the penetration process of the pile shoe will produce a large effect of extruding soil in the downward and surrounding directions, and there is a secondary extruding and expelling process in the pulling out process. Therefore, the process of inserting and pulling out piles on the offshore jack-up drilling platform will inevitably have an adverse impact on the pile shoe foundation of the surrounding wellhead platforms. In severe cases, the surrounding platforms may be tilted or even overturned, resulting in serious engineering accidents.
因此模拟可移动井口平台在位状态受影响条件,并对承载力和位移变化进行分析,评价井口平台稳定性,对于井口平台自身的安全性评价有着重要意义。Therefore, it is of great significance for the safety evaluation of the wellhead platform to simulate the affected conditions of the movable wellhead platform, analyze the bearing capacity and displacement changes, and evaluate the stability of the wellhead platform.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供一种可移动海上自升式平台桩靴模型加载测试装置。The purpose of the utility model is to overcome the deficiencies of the prior art, and to provide a movable offshore jack-up platform pile shoe model loading test device.
本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:
一种可移动海上自升式平台桩靴模型加载测试装置,导轨、试验土槽、加载桩靴、传感器、数据采集仪和计算机,所述导轨横置于试验土槽之上,在导轨上设置有可沿导轨移动的加载桩靴,加载桩靴包括用于与放置电机并用于夹在导轨上的电机安装板和下垫板、以及贯穿电机安装板和下垫板的传动机构,所述传动机构包括水平上动板、竖直传力导向杆和水平下动板,水平下动板下端设置法兰盘,法兰盘下端设置桩靴加载杆,在电机安装板的下端设置有步进电机,步进电机上端设置有丝杠,丝杠穿过电机安装板通过上动板丝杠付与水平上动板相连接,步进电机驱动电机丝杠转动,电机丝杠转动向水平上动板施加向下的力,使传动机构推动桩靴加载杆向下运动;计算机通过数据采集仪与传感器相连。A movable offshore self-elevating platform pile shoe model loading test device, guide rails, test soil grooves, loading pile shoes, sensors, data acquisition instruments and a computer, the guide rails are placed transversely on the test soil grooves, and the guide rails are arranged on the guide rails. There is a loading shoe that can move along the guide rail, the loading shoe includes a motor mounting plate and a lower backing plate for placing the motor and being clamped on the guide rail, and a transmission mechanism passing through the motor mounting plate and the lower backing plate, the transmission The mechanism includes a horizontal upper moving plate, a vertical force transmission guide rod and a horizontal lower moving plate. The lower end of the horizontal lower moving plate is provided with a flange plate, the lower end of the flange plate is provided with a pile shoe loading rod, and a stepper motor is arranged at the lower end of the motor mounting plate. The upper end of the stepping motor is provided with a lead screw, which passes through the motor mounting plate and is connected to the horizontal upper moving plate through the upper moving plate screw. The downward force makes the transmission mechanism push the pile shoe loading rod to move downward; the computer is connected with the sensor through the data acquisition instrument.
所述试验土槽呈正方体。The test soil tank was in the shape of a cube.
所述试验土槽的深度为1-3m。The depth of the test soil tank is 1-3m.
所述导轨设置有可移动的称重架,可通过称重架的移动改变导轨的位置。The guide rail is provided with a movable weighing frame, and the position of the guide rail can be changed through the movement of the weighing frame.
所述桩靴加载杆下端连接桩靴模型,所述桩靴模型为圆柱体或正方体。The lower end of the spud shoe loading rod is connected to a spud shoe model, and the spud shoe model is a cylinder or a cube.
所述传感器包括位移传感器和拉压传感器。The sensors include displacement sensors and tension-compression sensors.
所述位移传感器为拉线式位移传感器,传感器主体安装在水平上动板,传感器拉线穿过水平上动板一端固定在电机安装板上,传感器通过探测拉线长度变化得到加载装置位移变化。The displacement sensor is a wire-pull type displacement sensor, the main body of the sensor is installed on the horizontal upper moving plate, one end of the sensor wire is fixed on the motor mounting plate through the horizontal upper moving plate, and the sensor obtains the displacement change of the loading device by detecting the change of the length of the pulling wire.
所述拉压传感器为S型应变式传感器,安装在桩靴加载杆上,可测量桩靴所受竖向力,通过传感器可将实时变化的桩靴受力及桩靴位移通过动态数据采集仪进行采集,将所得的力和位移通过计算机软件输出。The tension and compression sensor is an S-type strain sensor, which is installed on the pile shoe loading rod and can measure the vertical force on the pile shoe. The acquisition is performed, and the resulting force and displacement are output through the computer software.
所述数据采集仪内设置有电机驱动器、电机驱动变压器、多轴运动控制器和电机驱动器,加载桩靴通过电机控制线与电机驱动器,电机驱动器连接电机驱动变压器,电机驱动变压器和电机驱动器与多轴运动控制器相连,电机驱动器和控制器变压器分别与电源开关相连。The data acquisition instrument is provided with a motor driver, a motor drive transformer, a multi-axis motion controller and a motor driver, the loading pile shoe is connected to the motor driver through a motor control line, the motor driver is connected to the motor drive transformer, and the motor drive transformer and the motor driver are connected to the multi-axis motor. The axis motion controller is connected, and the motor driver and the controller transformer are respectively connected with the power switch.
一种可移动海上自升式平台桩靴模型加载测试方法,按照下列步骤进行:A method for loading and testing a model of a movable offshore jack-up platform spud shoe, which is carried out according to the following steps:
步骤一、在砂土槽中用砂雨法填入砂土,并缓慢注水使砂土饱和,填土至规定高度后将土表面整平,将桩靴模型安装在加载系统加载杆上;Step 1. Fill the sand tank with sand rain method, and slowly inject water to make the sand saturated. After filling the soil to the specified height, level the soil surface, and install the pile shoe model on the loading rod of the loading system;
步骤二、通过桩靴加载装置将桩靴模型缓慢竖直向下移动至恰好与土表面接触,数据采集仪和计算机采集桩靴位移与承载力数据;桩靴上拔至完全离开土面,保存实验数据,整理试验设备关闭电源,试验结束。Step 2: Move the pile shoe model down slowly and vertically through the pile shoe loading device until it just touches the soil surface, and the data acquisition instrument and computer collect the displacement and bearing capacity data of the pile shoe; pull up the pile shoe until it completely leaves the soil surface, and save it. Experiment data, organize the test equipment, turn off the power supply, and the test is over.
所述步骤二中,输入程序控制加载系,使桩靴统按照“一次加载贯入-静止-二次加载贯入-上拔复位”的步骤进行操作。其中一次加载贯入加载速度为0.1mm/s,加载距离120mm;静止时间为1200s,静止期间人为对桩靴周围土体施加扰动;二次加载贯入速度为0.1mm/s,加载距离50mm;上拔复位速度为2mm/s,上拔位移为200mm。In the second step, a program is input to control the loading system, so that the spud shoe shaft operates according to the steps of "primary loading penetration-static-secondary loading penetration-pull-up reset". The loading speed of the first loading penetration is 0.1mm/s, and the loading distance is 120mm; the resting time is 1200s, and the soil around the pile boots is artificially disturbed during the resting period; the penetration speed of the secondary loading is 0.1mm/s, and the loading distance is 50mm; The pull-up reset speed is 2mm/s, and the pull-up displacement is 200mm.
本实用新型的优点和有益效果为:The advantages and beneficial effects of the present utility model are:
本实用新型是针对自升式平台插拔桩靴的小模型比尺的试验设备,可有效模拟自升式平台插拔桩靴贯入、在位、受扰动,拔出等工作状态,并在加载过程中土体抗力和变形准确测量。对自升式平台基础稳定性及安全评估具有重要的意义。同时该装置结构简单,安装定位方便,试验过程可编程控制,操作简单,自动化程度高。The utility model is a small model scale test equipment for the self-elevating platform plugging and unplugging pile shoes, which can effectively simulate the working states of the self-elevating platform plugging and unplugging pile shoes, such as penetration, in-position, disturbed, and pulling out, etc. Accurate measurement of soil resistance and deformation during loading. It is of great significance to the foundation stability and safety assessment of the jack-up platform. At the same time, the device has simple structure, convenient installation and positioning, programmable control of the test process, simple operation and high degree of automation.
附图说明Description of drawings
图1装置整体示意图。Figure 1 shows the overall schematic diagram of the device.
图2可移动底座示意图。Figure 2 Schematic diagram of the movable base.
图3定位系统示意图。Figure 3 is a schematic diagram of the positioning system.
图4插拔桩靴加载装置示意图。Fig. 4 is a schematic diagram of the loading device for plugging and unplugging pile shoes.
图5受影响桩靴加载装置示意图。Figure 5 Schematic diagram of the affected spud shoe loading device.
图6承载力-位移曲线图。Figure 6. Bearing capacity-displacement curve.
图中:1、步进电机;2、电机丝杠;3、电机安装板;4、电机支撑杆;5、下垫板; 6、垫板支撑柱;7、下垫板固定螺栓;8、导杆滑动副;9、定位横梁;10、水平上动板; 11、上动板丝杠副;12、竖直传力导向杆;13、水平下动板;14、法兰盘;15、桩靴加载杆;16、控制箱;17、电机控制线;18、电源线;19、箱体外壳;20、电源开关;21、多轴运动控制器;22、电机驱动器;23、控制器变压器;24、电机驱动变压器;25、内部导线;26、位移传感器;27、拉压传感器;28、动态数据采集仪;29、计算机;30数据连接线;31、导轨;32、试验土槽。In the figure: 1. Stepping motor; 2. Motor screw; 3. Motor mounting plate; 4. Motor support rod; Guide rod sliding pair; 9. Positioning beam; 10. Horizontal upper moving plate; 11. Upper moving plate screw pair; 12. Vertical force transmission guide rod; 13. Horizontal lower moving plate; 14. Flange plate; 15, Pile shoe loading rod; 16, control box; 17, motor control line; 18, power cord; 19, box shell; 20, power switch; 21, multi-axis motion controller; 22, motor driver; 23, controller transformer 24. Motor driven transformer; 25. Internal wire; 26. Displacement sensor; 27. Tension and pressure sensor; 28. Dynamic data acquisition instrument; 29. Computer;
对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,可以根据以上附图获得其他的相关附图。For those of ordinary skill in the art, other related drawings can be obtained from the above drawings without any creative effort.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本实用新型方案,下面结合具体实施例进一步说明本实用新型的技术方案。In order to make those skilled in the art better understand the solution of the present invention, the technical solution of the present invention is further described below with reference to specific embodiments.
实施例1Example 1
一种可移动海上自升式平台桩靴模型加载测试装置,导轨31、试验土槽32、加载桩靴33、传感器、数据采集仪和计算机,所述导轨横置于试验土槽之上,在导轨上设置有可沿导轨移动的加载桩靴,加载桩靴包括用于与放置电机并用于夹在导轨上的电机安装板3和下垫板5、以及贯穿电机安装板和下垫板的传动机构,所述传动机构包括水平上动板10、竖直传力导向杆12和水平下动板13,水平下动板下端设置法兰盘14,法兰盘下端设置桩靴加载杆15,在电机安装板的下端设置有步进电机1,步进电机上端设置有丝杠2,丝杠穿过电机安装板通过上动板丝杠付与水平上动板相连接,步进电机驱动电机丝杠转动,电机丝杠转动向水平上动板施加向下的力,使传动机构推动桩靴加载杆向下运动;计算机通过数据采集仪与传感器相连。A movable offshore self-elevating platform pile shoe model loading test device, guide rail 31, test soil groove 32, loading pile shoe 33, sensor, data acquisition instrument and computer, the guide rail is placed horizontally on the test soil groove, in The guide rail is provided with a loading spud shoe that can move along the guide rail. The loading spud shoe includes a motor mounting plate 3 and a lower backing plate 5 for placing the motor and being clamped on the guide rail, and a transmission through the motor mounting plate and the lower backing plate. The transmission mechanism includes a horizontal upper moving plate 10, a vertical force transmission guide rod 12 and a horizontal lower moving plate 13. The lower end of the horizontal lower moving plate is provided with a flange 14, and the lower end of the flange is provided with a pile shoe loading rod 15. The lower end of the motor mounting plate is provided with a stepper motor 1, and the upper end of the stepper motor is provided with a lead screw 2. The lead screw passes through the motor mounting plate and is connected to the horizontal upper moving plate through the upper moving plate lead screw, and the stepping motor drives the motor lead screw. Rotation, the motor lead screw rotates to exert downward force on the horizontal upper moving plate, so that the transmission mechanism pushes the pile shoe loading rod to move downward; the computer is connected with the sensor through the data acquisition instrument.
桩靴加载杆下端连接桩靴模型,桩靴模型为圆柱体。所述传感器包括位移传感器和拉压传感器。所述位移传感器为拉线式位移传感器,传感器主体安装在水平上动板,传感器拉线穿过水平上动板一端固定在电机安装板上,传感器通过探测拉线长度变化得到加载装置位移变化。所述拉压传感器为S型应变式传感器,安装在桩靴加载杆上,可测量桩靴所受竖向力,通过传感器可将实时变化的桩靴受力及桩靴位移通过动态数据采集仪进行采集,将所得的力和位移通过计算机软件输出。The lower end of the spud shoe loading rod is connected to the spud shoe model, and the spud shoe model is a cylinder. The sensors include displacement sensors and tension-compression sensors. The displacement sensor is a wire-pull type displacement sensor, the main body of the sensor is installed on the horizontal upper moving plate, one end of the sensor wire is fixed on the motor mounting plate through the horizontal upper moving plate, and the sensor obtains the displacement change of the loading device by detecting the change of the length of the pulling wire. The tension and compression sensor is an S-type strain sensor, which is installed on the pile shoe loading rod and can measure the vertical force on the pile shoe. The acquisition is performed, and the resulting force and displacement are output through the computer software.
所述数据采集仪内设置有电机驱动器、电机驱动变压器、多轴运动控制器和电机驱动器,加载桩靴通过电机控制线与电机驱动器,电机驱动器连接电机驱动变压器,电机驱动变压器和电机驱动器与多轴运动控制器相连,电机驱动器和控制器变压器分别与电源开关相连。The data acquisition instrument is provided with a motor driver, a motor drive transformer, a multi-axis motion controller and a motor driver, the loading pile shoe is connected to the motor driver through a motor control line, the motor driver is connected to the motor drive transformer, and the motor drive transformer and the motor driver are connected to the multi-axis motor. The axis motion controller is connected, and the motor driver and the controller transformer are respectively connected with the power switch.
下面以分析D=93.3mm的桩靴承载力变化实验为例,结合附图对本实用新型作进一步详细描述:The utility model is further described in detail with reference to the accompanying drawings by taking the analysis of the change experiment of the bearing capacity of the pile shoe with D=93.3mm as an example:
试验目的Test purposes
桩靴入土时,可得到某一深度时桩靴承载力,若桩靴周围土体受到扰动,土体的强度降低,在相同深度桩靴的承载力也会降低。利用本实用新型装置可模拟观察这一现象。When the pile shoe is buried, the bearing capacity of the pile shoe at a certain depth can be obtained. If the soil around the pile shoe is disturbed, the strength of the soil body will decrease, and the bearing capacity of the pile shoe at the same depth will also decrease. This phenomenon can be simulated and observed by using the device of the utility model.
2、试验准备2. Test preparation
试验土槽为2m×2m×2m方形土槽,试验开始前在砂土槽中用砂雨法填入砂土,并缓慢注水使砂土饱和,填土至规定高度后将土表面整平;The test soil tank is a 2m x 2m x 2m square soil tank. Before the test starts, the sand tank is filled with sand by the sand rain method, and water is slowly injected to make the sand soil saturated. After filling the soil to the specified height, the soil surface is leveled;
根据试验情况选择安装横梁型号为20a型工字钢,将加载系统安装在横梁上,调整安装横梁,两端固定在试验土槽外壁。According to the test situation, the installation beam type is 20a type I-beam, the loading system is installed on the beam, the installation beam is adjusted, and both ends are fixed on the outer wall of the test soil tank.
沿横梁方向可调整加载装置系统位置,按照实验要求对桩靴位置定位后,由固定螺栓锁紧;The position of the loading device system can be adjusted along the beam direction. After positioning the position of the pile shoe according to the experimental requirements, it is locked by the fixing bolts;
将桩靴模型安装在加载系统加载杆上。Mount the spud shoe model on the loading rod of the loading system.
连接数据采集仪和计算机等设备,并调试加载控制系统、传感器和计算机软件,即完成试验前的所有准备工作。Connect the data acquisition instrument and computer and other equipment, and debug and load the control system, sensors and computer software, that is, complete all the preparations before the test.
3、试验过程控制与数据采集3. Test process control and data collection
通过桩靴加载装置将桩靴模型缓慢竖直向下移动至恰好与土表面接触。The spud shoe model is slowly moved vertically downward through the spud shoe loading device until it is just in contact with the soil surface.
数据采集仪和计算机此时开始采集桩靴位移与承载力数据;The data acquisition instrument and computer start to collect the displacement and bearing capacity data of the pile shoe at this time;
加载系统输入控制程序,使桩靴统按照“一次加载贯入-静止-二次加载贯入-上拔复位”的步骤进行操作。其中一次加载贯入加载速度为0.1mm/s,加载距离120mm;静止时间为1200s,静止期间人为对桩靴周围土体施加扰动;二次加载贯入速度为0.1mm/s,加载距离50mm;上拔复位速度为2mm/s,上拔位移为200mm。Load the system input control program to make the spud shoe shaft operate according to the steps of "primary loading penetration-static-secondary loading penetration-pull-up reset". The loading speed of the first loading penetration is 0.1mm/s, and the loading distance is 120mm; the resting time is 1200s, and the soil around the pile boots is artificially disturbed during the resting period; the penetration speed of the secondary loading is 0.1mm/s, and the loading distance is 50mm; The pull-up reset speed is 2mm/s, and the pull-up displacement is 200mm.
桩靴上拔至完全离开土面,保存实验数据,整理试验设备关闭电源,试验结束。Pull up the pile boot until it completely leaves the soil surface, save the experimental data, organize the test equipment and turn off the power supply, and the test is over.
4、实验数据处理4. Experimental data processing
将得到的桩靴的实验数据整理得到承载力-位移曲线。对比两次加载贯入过程中承载力-位移关系,可得到桩靴承载力受扰动影响。在坐标系中以桩靴间距为横轴,承载力为纵轴可得到承载力-位移曲线,如图6所示。The bearing capacity-displacement curve is obtained by arranging the experimental data of the pile shoe. Comparing the bearing capacity-displacement relationship during the two loading penetrations, it can be found that the bearing capacity of the pile shoe is affected by the disturbance. In the coordinate system, taking the spacing of the pile boots as the horizontal axis and the bearing capacity as the vertical axis, the bearing capacity-displacement curve can be obtained, as shown in Figure 6.
实施例2Example 2
在实施例1的基础上,在试验土槽两侧所述导轨的两端设置有可移动的称重架,可通过称重架的移动改变导轨的位置。On the basis of Example 1, movable weighing frames are provided at both ends of the guide rails on both sides of the test soil tank, and the position of the guide rails can be changed through the movement of the weighing frames.
实施例3Example 3
在实施例1的基础上,在导轨的一侧设置多组加载桩靴,同时进行测试试验。On the basis of Example 1, multiple sets of loading spud shoes are set on one side of the guide rail, and tests are carried out at the same time.
以上对本实用新型做了示例性的描述,应该说明的是,在不脱离本实用新型的核心的情况下,任何简单的变形、修改或者其他本领域技术人员能够不花费创造性劳动的等同替换均落入本实用新型的保护范围。The present invention has been exemplarily described above. It should be noted that, without departing from the core of the present invention, any simple deformations, modifications or other equivalent replacements that can be performed by those skilled in the art without any creative effort will fall into place. into the protection scope of the present invention.
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CN109238888B (en) * | 2018-08-29 | 2023-11-28 | 天津大学 | Device and method for loading and testing pile shoe model of movable offshore jack-up platform |
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