CN209086074U - Intelligent chemical anchor bolt detection device - Google Patents
Intelligent chemical anchor bolt detection device Download PDFInfo
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- CN209086074U CN209086074U CN201821122380.6U CN201821122380U CN209086074U CN 209086074 U CN209086074 U CN 209086074U CN 201821122380 U CN201821122380 U CN 201821122380U CN 209086074 U CN209086074 U CN 209086074U
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- 238000001514 detection method Methods 0.000 title claims abstract description 63
- 239000000126 substance Substances 0.000 title claims abstract description 52
- 238000012545 processing Methods 0.000 claims abstract description 31
- 230000005540 biological transmission Effects 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims description 18
- 230000008569 process Effects 0.000 claims description 12
- 238000013461 design Methods 0.000 abstract description 6
- 239000000306 component Substances 0.000 description 15
- 238000010276 construction Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000009933 burial Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 230000005520 electrodynamics Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000007586 pull-out test Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000012876 topography Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Abstract
The utility model provides a kind of Intelligent chemical anchor bolt detection device, including central processing unit, wireless transmission component, pressure control assembly, hydraulic pump module and component of taking pictures；The wireless transmission component is connected with the central processing unit；The hydraulic pump module is connected with the central processing unit；The pressure control assembly is connected with the central processing unit；The component of taking pictures is connected with the central processing unit.The utility model proposes a kind of Intelligent chemical anchor bolt detection device, Self-pressurizing agri is carried out using rechargeable electric hydraulic pump and is automatically reset, design is automatically saved and by wireless terminal progress detection data to the image taking for detecting operation, the cumbersome of the manually recorded data of traditional detection mode can be removed from, and electric hydraulic pump can mitigate the working strength of operating personnel significantly, improve working efficiency.
Description
Technical field
This application involves the technical field of vehicle monitoring, in particular to a kind of Intelligent chemical anchor bolt detection device.
Background technique
With the continuous propulsion of the big construction of railway, chemical anchor bolts are applied in contact net equipment installation anchoring in railway tunnel
It is more and more extensive, it is designed in many railway tunnel and anchors contact net equipment using chemical anchor bolts, used by long-term scene
Verifying and technical perfection, chemical anchor bolts material quality itself and construction method have tended towards stability reliably, but because of anchor bolt construction base
This is all used manually, and the outer state for pulling out stress of vibration is chronically at after anchor bolt installation, with potential security risk, so
Chemical anchor bolts require to carry out pull-out test after the completion of construction, guarantee that each chemical anchor bolts all meet corresponding design and draw
Pull out force, or in the chemical anchor bolts operational process in later period, irregularly detected, guarantee that the status safety of anchor bolt is stablized.
The instrument majority of existing detection pulling capacity is the hydraulic device to be pressurizeed using manual pump, is able to carry out drawing
The display of power, but this quasi-instrument not can be carried out automatically saving and analyzing for detection data, can not be remembered using more time-consuming
The image document for recording on-site test operation, can not fully meet the technical requirements of on-site test operation.
Utility model content
To solve the above-mentioned problems, the utility model proposes a kind of Intelligent chemical anchor bolt detection device, utilization is rechargeable
Electric hydraulic pump Self-pressurizing agri and automatically reset, design by wireless terminal carry out detection data automatically save and it is right
The image taking for detecting operation, can remove the cumbersome of the manually recorded data of traditional detection mode from, and electric hydraulic pump can be significantly
Mitigate the working strength of operating personnel, improves working efficiency.
The specific technical solution of the utility model is as follows:
The utility model proposes a kind of Intelligent chemical anchor bolt detection device, including central processing unit, wireless transmission component,
Pressure control assembly, hydraulic pump module and component of taking pictures；
The wireless transmission component is connected with the central processing unit；
The hydraulic pump module is connected with the central processing unit；
The pressure control assembly is connected with the central processing unit；
The component of taking pictures is connected with the central processing unit.
Preferably, the hydraulic pump module includes charged hydraulic pump and pressure sensor.
It is preferably in the above scheme, the rechargeable pressure pump is connect with the pressure sensor.
It is preferably in the above scheme, the pressure sensor is connect by data line with the central processing unit.
It is preferably in the above scheme, the pressure control assembly is that force (forcing) pump stops when pressure reaches specified threshold
Only pressurize.
It is preferably in the above scheme, the pressure control assembly passes through hydraulic tube phase with charged hydraulic pump
Even.
It is preferably in the above scheme, the component of taking pictures includes camera and display screen.
It is preferably in the above scheme, the camera carries out whole shooting to operation process, and transfers data to
The central processing unit.
It is preferably in the above scheme, the pressure threshold of the display screen real-time display change value of pressure and setting.
It is preferably in the above scheme, the wireless transmission component is radio network unit, including wifi, 3G/4G/5G
At least one of with bluetooth.
It is preferably in the above scheme, the central processing unit passes through the wireless transmission component and background data center
It is connected.
It is preferably in the above scheme, described device further includes storage assembly, the storage assembly and the centre
Device is managed to be connected.
It is preferably in the above scheme, the storage assembly saves the video and/or figure that the camera is recorded
Piece.
It is preferably in the above scheme, the storage assembly also saves the chemical anchors downloaded from background data center
At least one of route name, tunnel number, pillar number and pressure threshold where bolt.
It is preferably in the above scheme, the central processing unit receives and processes data information.
The utility model proposes a kind of Intelligent chemical anchor bolt detection device, image camera function can recorde detection operation
Real time status, guarantee job content authenticity.The wireless transmission method of data terminal keeps equipment more succinct, using more convenient,
Also remove interference of the connecting line to detection operation from.Chemical anchor bolts are detected using detection system, construction can be effectively ensured
The working strength of construction quality and anchor bolt, it is most important that contact net security risk caused by avoiding because of anchor bolt problem.
Detailed description of the invention
Fig. 1 is the structure chart of a preferred embodiment of Intelligent chemical anchor bolt detection device according to the invention.
Fig. 2 is the system construction drawing of another preferred embodiment of Intelligent chemical anchor bolt detection device according to the invention.
Specific embodiment
Embodiment 1
As shown in Figure 1, a kind of Intelligent chemical anchor bolt detection device include central processing unit 100, pressure control assembly 110,
Hydraulic pump module 120, wireless transmission component 130, take pictures component 140 and storage assembly 150.
Central processing unit 100 is the core of Intelligent chemical anchor bolt detection device, selects single board computer or PLC, function
It is as follows:
1, it is communicated by wireless transmission component 130 with background data center, route name where downloading chemical anchor bolts,
Tunnel number, pillar number and pressure threshold, video and/or picture after upload process upload chemical anchor bolts pressure detection data；
2, it is connected by data line with hydraulic pump module 120, pressure value information is obtained by pressure sensor；
3, it is connected by data line with pressure control assembly 110, when insufficient pressure, is assigned to pressure control assembly 110
Pressurization instruction assigns stopping pressurization instruction to pressure control assembly 110 when pressure reaches threshold value；
4, it is connected with component 140 of taking pictures, assigns shooting instruction to component 140 of taking pictures, obtains the photo for component shooting of taking pictures
Perhaps video and photo or video are analyzed and is handled, retain useful data information and image/video information；
5, it is connected with storage assembly 150, by the route name where chemical anchor bolts, tunnel number, pillar number, pressure threshold, number
It is believed that breath and image/video information are stored in storage assembly 150, in the detection process, above-mentioned data are extracted for detecting chemistry
Anchor bolt.
Pressure control assembly 110 is force (forcing) pump, pumps with the charged hydraulic and is connected by hydraulic tube, when pressure value is less than
When specified threshold, pressure control assembly 110 continues to pressurize to hydraulic pump, when pressure reaches specified threshold, stops pressurization.
Hydraulic pump module 120 includes charged hydraulic pump and pressure sensor, and charged hydraulic pump and pressure sensor connect
It connects, pressure sensor obtains the pressure value of charged hydraulic pump, and pressure sensor is selected and 100 phase of central processing unit by data
Even.
Wireless transmission component 130 is radio network unit, including wifi, 3G/4G/5G and bluetooth, for connecting centre
Device 100 and background data center are managed, data transmitting between the two is responsible for.
Component 140 of taking pictures includes camera and display screen, and camera carries out whole shooting to operation process, and data are passed
It is defeated by 100 central processing units, the pressure threshold of display screen real-time display change value of pressure and setting.
Storage assembly 150 is connected with central processing unit 110, storage assembly 150 save the video recorded of camera and/
Or picture, save route name, tunnel number, pillar number and the pressure threshold where the chemical anchor bolts downloaded from background data center
Value.
Embodiment 2
Contact net is stable most important safely for train, and the contact net davit, lower anchor base in tunnel are more
Number is installed by the directly fixed mode of chemical anchor bolts.Live anchor bolt burial and construction is all made of manually, and anchor bolt is long in addition
Phase is in stress, separately has regional complicated climatic effect, has the biggish hidden danger that falls off.At present for being contacted in tunnel
The detection of the chemical anchor bolts pulling capacity of net davit also in the more primary stage, equipment mainly by using manual pump into
It row pressurization and resets, and the display of pulling capacity can only be carried out, data can not be automatically saved, function is relatively simple, using also comparing
It is relatively time consuming laborious, and lack live image data and supplemented, the authenticity of detection job content and data can not also be obtained
To guarantee.
To guarantee that chemical anchor bolts bury construction quality, the great hidden danger of quality of contact net is eliminated from source, is badly in need of a kind of intelligence
Chemical anchor bolts detection system, can be easy to use, save function in conjunction with image taking and data, improve pulling capacity detection effect
Rate guarantees detection data authenticity, to achieve the purpose that ensure contact net operational safety.
A set of intelligent chemical anchor bolts detection system is present embodiments provided, is carried out certainly using rechargeable electric hydraulic pump
Dynamic to pressurize and automatically reset, design has wireless terminal to carry out automatically saving and clapping the image of detection operation for detection data
It takes the photograph, the cumbersome of the manually recorded data of traditional detection mode can be removed from, and electric hydraulic pump can mitigate the work of operating personnel significantly
Make intensity, improves working efficiency.The image camera function of simultaneity factor can recorde the real time status of detection operation, guarantee operation
Content authenticity.The wireless transmission method of data terminal keeps equipment more succinct, using more convenient, also removes connecting line to detection
The interference of operation.Using detection system chemical anchor bolts are detected, the construction quality and anchor bolt of construction can be effectively ensured
Working strength, it is most important that contact net security risk caused by avoiding because of anchor bolt problem.
Self-pressurizing agri and automatically reset using electrodynamic pump, with wireless data terminal can fast select tunnel name,
Route name, davit number, anchor bolt number etc., and automatically saving, analyzing for corresponding data is carried out, terminal also has image taking function
Can, can at the scene anchor bolt detection operation when operation process is photographed to record, guarantee operation authenticity and data validity.
This detection system has the advantages that
Safety and stability
The safety of this system essentially consists in charged hydraulic pump, and our company uses the Klauke (Ke Laoke) of German import
Charged hydraulic pump, properties of product are stable, highly-safe.The protection design that other equipment are also used using open air is adapted to, structure
Stablize.
It is practical reliable
The equipment such as spot sensor, wireless terminal are all made of famous brand name product, and performance is stablized.Electric hydraulic pump uses light
Loose effortless, control is simple accurate；2.4g Radio Transmission Technology is widely used, technology maturation, adapts to various complex environments；Image
Shooting module uses small structure, high performance camera, has not only reached good image taking effect, but also do not take up space, using just
It is prompt.
Favorable expandability
Equipment uses wireless network transmissions data, not by the influence of topography, is more convenient operation, expansible GPS positioning technology, remote
Journey Video Supervision Technique etc., system are designed as excel standard data interface, can also increase or be compatible with the prison of other systems newly in the later period
Device is surveyed, or accesses other big data analysis systems, quite convenient for extension.
Investment is reasonable
On the basis of meeting actually detected demand, cost performance, as far as possible reduction system cost are fully considered.
This system structure chart is as shown in Fig. 2, mainly by charged hydraulic pump, hydraulic pump control terminal, wireless data terminal
Composition, hydraulic pump provide pressure output, hydraulic pump control terminal mainly control hydraulic pump starting, stopping and threshold value setting,
Data show that wireless terminal includes data storage, image taking and saves function.
1, charged hydraulic pumps
The charged hydraulic of German Klauke imported with original packaging pumps, and provides power for the detection of chemical anchor bolts pulling capacity, designs
Compact, portable construction is suitble to outdoor portable to use.Hydraulic pump is that large-size screen monitors are shown, facilitates the pressure value in observation operation, has
Two pieces of high-performance lithium batteries, can the continuous work longer time, also remote-controlled switch operation, have it is intelligent crimp system IPS with
And the function of being carried out data transmission by USB, have the function of that retracting reset and midway automatically stops, and facilitates behaviour using remote control switch
Make, it is more labor-saving to carry equipment operation equipped with both shoulders packet.In hydraulic pump front end equipped with a pressure sensor and a nut conversion
Head is connected chemical anchor bolts by conversion head, make pressure sensor be between anchor bolt and hydraulic pump, by pressure sensor come
It determines the pulling capacity that hydraulic pump adds chemical anchor bolts, anchor bolt is tested with defined pulling capacity numerical value, has been seen whether
The abnormal phenomenon such as loosen, fall off.Technical parameter is as shown in table 1.
| Serial number | The scope of application | Technical indicator |
| 1 | Maximum output pressure | 700bar |
| 2 | Oil mass | 1000cc |
| 3 | Low pressure range | 1.2L/min |
| 4 | High pressure range | 0.3L/min |
| 5 | Cell voltage | 18V |
| 6 | Rechargeable | 22 minutes |
| 7 | Environment temperature | - 15 DEG C to 40 DEG C |
Table 1
2, camera
CMOS high definition panorama camera, for photographing to record to operation field, technical parameter such as table 2 are used in system
It is shown.
| Serial number | The scope of application | Technical indicator |
| 1 | Size sensor | 1/4 inch |
| 2 | Output format | RawRGB |
| 3 | Frame per second | 1080P (1920*1024): 30fps |
| 4 | Lens aperture | F2.8 |
| 5 | Camera lens visual angle | 70 |
| 6 | Lens focus | 3.34mm |
| 7 | Operating temperature | - 30 DEG C to 70 DEG C |
Table 2
3, pressure sensor
Pressure sensor has direct influence as the core component in system, on measurement accuracy.In conjunction with field condition,
High-precision annular pressure sensor is selected in system, is fully able to meet the technical need in application process, technical parameter such as table 3
It is shown.
Table 3
The software function of background data center:
Software function includes setting line tower foundation information, setting prexxure of the hydraulic pump threshold value, detection data processing, image taking, number
According to functions such as export.
1. basic information is arranged: according to actually detected position, by route name, tunnel name, the branch where each chemical anchor bolts
The information such as column number are recorded in software, and retrospect is facilitated to inquire.
2. threshold value is arranged: one upper limit threshold of setting is provided according to detection, as long as pressure is raised to threshold value in the detection process
It can then be automatically stopped, avoid the excessive damage chemical anchor bolts problem of pressure.
4. data processing: to the pulling capacity test data real-time display of detection, and storing data into corresponding basis letter
In breath.
5. image taking: carrying out image taking to operation process, the function such as focusing, the scaling of terminal control camera can be passed through
Can, and image is automatically saved.
6. data export: the data and image being measured, which correspond, generates data file, can export file and separately deposit,
Or it is analyzed and processed.
The cost of anchor bolt detection can be effectively reduced in this system, improve precision and efficiency of detecting, to grasp presence states in real time,
Processing security risk provides data and supports in time.The time-consuming and laborious detection means of tradition can be exempted, improve railway power supply detection certainly
Dynamicization, intelligent level, moment are kept in contact the normal operating conditions of net, provide a strong guarantee for safety of railway traffic.Pass through
Innate detection problem is effectively solved using advanced molding Intelligent chemical anchor bolt detection means, to explore solution chemistry
New approach, the new way of anchor bolt detection.
The utility model in order to better understand, the above combination specific embodiment of the utility model are described in detail,
It but is not limitations of the present invention.It is all made to the above embodiment any according to the technical essence of the utility model
Simple modification, still falls within the range of technical solutions of the utility model.In this specification the highlights of each of the examples are
Differences from other embodiments, the same or similar part cross-reference between each embodiment.For system reality
For applying example, since it is substantially corresponding with embodiment of the method, so being described relatively simple, related place is referring to embodiment of the method
Part explanation.
Claims (15)
1. a kind of Intelligent chemical anchor bolt detection device, including it is central processing unit, wireless transmission component, pressure control assembly, hydraulic
Pump assembly and component of taking pictures, it is characterised in that:
The wireless transmission component is connected with the central processing unit；
The hydraulic pump module is connected with the central processing unit；
The pressure control assembly is connected with the central processing unit；
The component of taking pictures is connected with the central processing unit.
2. Intelligent chemical anchor bolt detection device as described in claim 1, it is characterised in that: the hydraulic pump module includes charging
Formula hydraulic pump and pressure sensor.
3. Intelligent chemical anchor bolt detection device as claimed in claim 2, it is characterised in that: charged hydraulic pump with it is described
Pressure sensor connection.
4. Intelligent chemical anchor bolt detection device as claimed in claim 3, it is characterised in that: the pressure sensor passes through data
Line is connect with the central processing unit.
5. Intelligent chemical anchor bolt detection device as claimed in claim 2, it is characterised in that: the pressure control assembly is pressurization
Pump stops pressurization when pressure reaches specified threshold.
6. Intelligent chemical anchor bolt detection device as claimed in claim 5, it is characterised in that: the pressure control assembly with it is described
Charged hydraulic pump is connected by hydraulic tube.
7. Intelligent chemical anchor bolt detection device as described in claim 1, it is characterised in that: the component of taking pictures includes camera
And display screen.
8. Intelligent chemical anchor bolt detection device as claimed in claim 7, it is characterised in that: the camera to operation process into
The whole shooting of row, and transfer data to the central processing unit.
9. Intelligent chemical anchor bolt detection device as claimed in claim 8, it is characterised in that: the display screen real-time display pressure
The pressure threshold of changing value and setting.
10. Intelligent chemical anchor bolt detection device as claimed in claim 9, it is characterised in that: the wireless transmission component is nothing
Line network equipment, including at least one of wifi, 3G/4G/5G and bluetooth.
11. Intelligent chemical anchor bolt detection device as claimed in claim 10, it is characterised in that: the central processing unit passes through institute
Wireless transmission component is stated to be connected with background data center.
12. Intelligent chemical anchor bolt detection device as claimed in claim 11, it is characterised in that: described device further includes storage group
Part, the storage assembly are connected with the central processing unit.
13. Intelligent chemical anchor bolt detection device as claimed in claim 12, it is characterised in that: described in the storage assembly saves
The video and/or picture that camera is recorded.
14. Intelligent chemical anchor bolt detection device as claimed in claim 13, it is characterised in that: the storage assembly also save from
At least one of route name, tunnel number, pillar number and pressure threshold where the chemical anchor bolts that background data center is downloaded.
15. the Intelligent chemical anchor bolt detection device as described in any one of claim 1-14, it is characterised in that: the centre
Reason device receives and processes data information.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821122380.6U CN209086074U (en) | 2018-07-16 | 2018-07-16 | Intelligent chemical anchor bolt detection device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821122380.6U CN209086074U (en) | 2018-07-16 | 2018-07-16 | Intelligent chemical anchor bolt detection device |
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| CN209086074U true CN209086074U (en) | 2019-07-09 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115917454A (en) * | 2020-06-21 | 2023-04-04 | 哈勃股份有限公司 | Power tools with images of crimping |
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2018
- 2018-07-16 CN CN201821122380.6U patent/CN209086074U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115917454A (en) * | 2020-06-21 | 2023-04-04 | 哈勃股份有限公司 | Power tools with images of crimping |
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