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CN209045531U - A kind of semiconductor chip package - Google Patents

A kind of semiconductor chip package Download PDF

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Publication number
CN209045531U
CN209045531U CN201820601704.8U CN201820601704U CN209045531U CN 209045531 U CN209045531 U CN 209045531U CN 201820601704 U CN201820601704 U CN 201820601704U CN 209045531 U CN209045531 U CN 209045531U
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semiconductor chip
layer
wiring
wiring substrate
package structure
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周辉星
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Pep Innovation Pte Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the groups H01L21/18 - H01L21/326 or H10D48/04 - H10D48/07 e.g. sealing of a cap to a base of a container
    • H01L21/56Encapsulations, e.g. encapsulation layers, coatings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/18High density interconnect [HDI] connectors; Manufacturing methods related thereto

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Production Of Multi-Layered Print Wiring Board (AREA)

Abstract

本公开公开了一种半导体芯片封装结构,其包括:半导体芯片;布线基板,其具有由至少一个迹线和/或焊垫构成的布线图形;再布线结构,用于引出所述半导体芯片正面的焊垫,所述再布线结构的至少一部分分布在所述布线基板上;包封结构,用于包封所述半导体芯片、布线基板和再布线结构。本公开的布线基板包括有例如复杂多电路设计这样的特征,这些特征都可以被嵌入到组装的封装结构中,从而可提高整个封装结构的性能,使得半导体芯片和路由电路之间的相互连接成为内部结构,从而缩短了电路路径。

The present disclosure discloses a semiconductor chip packaging structure, which includes: a semiconductor chip; a wiring substrate having a wiring pattern composed of at least one trace and/or a pad; A bonding pad, at least a part of the redistribution structure is distributed on the wiring substrate; an encapsulation structure is used for encapsulating the semiconductor chip, the wiring substrate and the redistribution structure. The wiring substrate of the present disclosure includes features such as complex multi-circuit designs, which can be embedded in the assembled package structure, thereby improving the performance of the entire package structure, making the interconnection between the semiconductor chip and the routing circuit a internal structure, thus shortening the circuit path.

Description

一种半导体芯片封装结构A semiconductor chip packaging structure

本公开要求2017年9月15日在新加坡提出的No.10201707613W的专利申请的优先权,在此以引用的方式并入其全文。This disclosure claims priority to patent application No. 10201707613W filed in Singapore on September 15, 2017, which is hereby incorporated by reference in its entirety.

技术领域technical field

本公开涉及半导体芯片封装领域,特别涉及一种半导体芯片封装结构。The present disclosure relates to the field of semiconductor chip packaging, and in particular, to a semiconductor chip packaging structure.

背景技术Background technique

随着半导体技术的发展,芯片的尺寸越来越小,芯片表面的I/O引脚密度也越来越高,扇出型封装应运而生,扇出型封装将芯片高密度的I/O 引脚扇出为低密度的封装引脚。With the development of semiconductor technology, the size of the chip is getting smaller and smaller, and the I/O pin density on the chip surface is getting higher and higher, and the fan-out package comes into being. Pin fan-outs are low density package pins.

现有的扇出型封装方法主要包括:提供载板,在载板上设置粘接层,将芯片的正面贴装到粘结层上,将芯片进行塑封,之后剥离粘接层和载板,在芯片的正面形成再布线层、植入焊接球、切割。The existing fan-out packaging method mainly includes: providing a carrier board, arranging an adhesive layer on the carrier board, attaching the front side of the chip to the adhesive layer, plastic-sealing the chip, and then peeling off the adhesive layer and the carrier board, A redistribution layer is formed on the front side of the chip, solder balls are implanted, and dicing.

这种传统的扇出型封装方法,由于需要在粘贴芯片之后再布线,且板级封装需要一次性处理多层高密度布线,因而封装工艺难管控会影响封装后的良率;为了实现芯片封装的小型化,再布线层中会存在以高密度形成的微细布线图形,微细布线图形容易在布线层产生断路或短路问题;此外,如果芯片内部电路结构复杂,则需要在半导体芯片正面形成比较密集的布线,由此会产生因为半导体芯片表面积太小而导致布线困难,另外由于布线过于密集容易导致布线失败而造成产品的成品率低,这种情况下产品在使用过程中也容易损坏。This traditional fan-out packaging method requires wiring after the chip is pasted, and board-level packaging needs to process multiple layers of high-density wiring at one time, so the packaging process is difficult to control and will affect the yield after packaging; in order to achieve chip packaging Due to the miniaturization of the chip, there will be fine wiring patterns formed with high density in the rewiring layer, and the fine wiring patterns are prone to open circuit or short circuit problems in the wiring layer; in addition, if the internal circuit structure of the chip is complex, it needs to be formed on the front of the semiconductor chip. Therefore, the wiring is difficult because the surface area of the semiconductor chip is too small. In addition, the wiring is too dense and the wiring is easy to fail, resulting in a low yield of the product. In this case, the product is also easily damaged during use.

实用新型内容Utility model content

(一)要解决的技术问题(1) Technical problems to be solved

为了克服现有技术存在的上述缺陷,本公开提出了一种半导体芯片封装结构。In order to overcome the above-mentioned defects in the prior art, the present disclosure proposes a semiconductor chip packaging structure.

根据本公开的一个方面,提出一种半导体芯片封装结构,其包括:半导体芯片;布线基板,其具有由至少一个迹线和/或焊垫构成的布线图形;再布线结构,用于引出所述半导体芯片正面的焊垫,所述再布线结构的至少一部分分布在所述布线基板上;包封结构,用于包封所述半导体芯片、布线基板和再布线结构。According to one aspect of the present disclosure, a semiconductor chip packaging structure is proposed, which includes: a semiconductor chip; a wiring substrate having a wiring pattern composed of at least one trace and/or a pad; and a rewiring structure for drawing out the A bonding pad on the front side of a semiconductor chip, at least a part of the rewiring structure is distributed on the wiring substrate; an encapsulation structure is used to encapsulate the semiconductor chip, the wiring substrate and the rewiring structure.

根据本公开的另一方面,还提出一种半导体芯片封装结构,包括:第一芯片封装结构;至少一个第二芯片封装结构,所述第二芯片封装结构包括封装好的芯片以及用于引出所述芯片正面的焊垫的再布线结构;其中,至少一个所述第二芯片封装结构的再布线结构与至少一个所述第一芯片封装结构的布线基板的连接层电连接。According to another aspect of the present disclosure, a semiconductor chip packaging structure is also proposed, including: a first chip packaging structure; at least one second chip packaging structure, the second chip packaging structure including a packaged chip and a lead-out The rewiring structure of the bonding pad on the front side of the chip; wherein, at least one rewiring structure of the second chip packaging structure is electrically connected to the connection layer of at least one wiring substrate of the first chip packaging structure.

(三)有益效果(3) Beneficial effects

本公开公开的半导体芯片封装结构中,由于设置有布线基板,可以将需要在待封装半导体芯片正面完成的布线转移到布线基板上进行,布线基板的尺寸与板级封装过程中使用的载板面积相同,其上包括有例如复杂多电路设计这样的特征,这些特征都可以被嵌入到组装的封装结构中,从而可提高整个封装结构的性能,使得半导体芯片和路由电路(routing circuit) 之间的相互连接成为内部结构,从而缩短了电路路径;此外,进一步的,将再布线层中的细微布线转移到布线基板上进行,减小了再布线层的断路或短路的概率,同时可减少再布线层的层数,实现封装的小型化的目的;进一步的,提供预成型的布线基板,可先行测试再封装,可标记具有缺陷的单元,确保已知不良单元未被使用,适用于复杂度高、整合密度高的封装制程,不仅能提升封装制程体良率,更能有效地进一步减少无谓的制作材料成本。In the semiconductor chip packaging structure disclosed in the present disclosure, since the wiring substrate is provided, the wiring that needs to be completed on the front side of the semiconductor chip to be packaged can be transferred to the wiring substrate. The same, including features such as complex multi-circuit designs, which can be embedded in the assembled package structure, thereby improving the performance of the entire package structure, making the connection between the semiconductor chip and the routing circuit (routing circuit). The interconnection becomes an internal structure, thereby shortening the circuit path; in addition, further, the fine wiring in the rewiring layer is transferred to the wiring substrate, which reduces the probability of disconnection or short circuit of the rewiring layer, and can reduce the rewiring. The number of layers can achieve the purpose of miniaturization of the package; further, a pre-formed wiring substrate can be provided, which can be tested first and then packaged, and the defective units can be marked to ensure that the known defective units are not used, which is suitable for high complexity. , The packaging process with high integration density can not only improve the yield of the packaging process, but also effectively further reduce the unnecessary cost of manufacturing materials.

附图说明Description of drawings

图1是形成本公开的半导体芯片封装结构的流程图;1 is a flow chart of forming a semiconductor chip package structure of the present disclosure;

图2是根据本公开第一载板的截面图;2 is a cross-sectional view of a first carrier plate according to the present disclosure;

图3是根据本公开在第一载板上贴装粘接层后的截面图;FIG. 3 is a cross-sectional view of an adhesive layer on a first carrier board according to the present disclosure;

图4是根据本公开在第一载板上贴装半导体芯片后的截面图;FIG. 4 is a cross-sectional view after mounting a semiconductor chip on the first carrier according to the present disclosure;

图5是根据本公开在第一载板上设置位置标记的平面示意图;5 is a schematic plan view of setting position marks on the first carrier plate according to the present disclosure;

图6a-图6c是根据本公开一实施例的布线基板的示意图;6a-6c are schematic diagrams of a wiring substrate according to an embodiment of the present disclosure;

图7是根据本公开一实施例在第一载板贴装布线基板和半导体芯片后的截面图;7 is a cross-sectional view of a first carrier after mounting a wiring substrate and a semiconductor chip according to an embodiment of the present disclosure;

图8是根据本公开一实施例形成第一包封层后的截面图;8 is a cross-sectional view after forming a first encapsulation layer according to an embodiment of the present disclosure;

图9a和图9b是根据本公开一实施例将包封层打薄的示意图;9a and 9b are schematic diagrams of thinning the encapsulation layer according to an embodiment of the present disclosure;

图9c是根据本公开一实施例剥离第一载板和粘接层的示意图;9c is a schematic diagram of peeling off the first carrier plate and the adhesive layer according to an embodiment of the present disclosure;

图10是根据本公开一实施例形成再布线结构的流程图;10 is a flowchart of forming a redistribution structure according to an embodiment of the present disclosure;

图11是根据本公开一实施例形成第一绝缘层后的截面图;11 is a cross-sectional view after forming a first insulating layer according to an embodiment of the present disclosure;

图12是根据本公开一实施例在第一绝缘层上形成开口后的截面图;12 is a cross-sectional view after forming an opening in the first insulating layer according to an embodiment of the present disclosure;

图13是根据本公开一实施例形成被填充的过孔和图形化线路后的截面图;13 is a cross-sectional view after forming filled vias and patterned lines according to an embodiment of the present disclosure;

图14是根据本公开一实施例在图形化线路上形成凸柱的截面图;14 is a cross-sectional view of forming a stud on a patterned circuit according to an embodiment of the present disclosure;

图15是根据本公开一实施例形成最外层绝缘层后的截面图;15 is a cross-sectional view after forming an outermost insulating layer according to an embodiment of the present disclosure;

图16是根据本公开另一实施例形成两层再布线层后的截面图;16 is a cross-sectional view after forming two redistribution layers according to another embodiment of the present disclosure;

图17、图18a和图18b是根据本公开一实施例对封装结构进行切割的示意图;17, 18a and 18b are schematic diagrams of cutting a package structure according to an embodiment of the present disclosure;

图19是根据本公开一实施例形成的封装结构焊接到电路板的截面图;19 is a cross-sectional view of a package structure formed according to an embodiment of the present disclosure soldered to a circuit board;

图20和图21是根据本公开一实施例通过布线基板的路由层连接其他电路板的示意图。20 and 21 are schematic diagrams of connecting other circuit boards through a routing layer of a wiring substrate according to an embodiment of the present disclosure.

具体实施方式Detailed ways

为使本公开的目的、技术方案和优点更加清楚明白,以下结合具体实施例,并参照附图,对本公开进一步详细说明。In order to make the objectives, technical solutions and advantages of the present disclosure clearer, the present disclosure will be further described in detail below with reference to the specific embodiments and the accompanying drawings.

本公开主要是针对现有技术中半导体芯片板级封装结构和封装方法中存在的在半导体正面进行布线有一定困难且容易造成半导体芯片损坏这样的问题提出的。本公开的半导体芯片封装结构中设置有布线基板,可将半导体芯片正面的线路以及再布线层中的至少部分布线引到布线基板上进行布线,降低了布线的难度,增加了线路的稳定性,同时减小了再布线层数,因而减小封装体积,提高了封装芯片的性能;同时对布线基板可先行测试,能淘汰选具有缺陷的单元,予以标记,以筛选出不具有缺陷的单元,进而提高整体封装良率。The present disclosure is mainly proposed to address the problems in the prior art semiconductor chip board-level packaging structures and packaging methods that it is difficult to perform wiring on the front side of the semiconductor and is likely to cause damage to the semiconductor chip. The semiconductor chip packaging structure of the present disclosure is provided with a wiring substrate, and at least part of the wiring on the front side of the semiconductor chip and the rewiring layer can be led to the wiring substrate for wiring, which reduces the difficulty of wiring and increases the stability of the circuit. At the same time, the number of re-wiring layers is reduced, thereby reducing the package volume and improving the performance of the packaged chip; at the same time, the wiring substrate can be tested first, and the defective units can be eliminated and marked to screen out the non-defective units. This in turn improves the overall packaging yield.

图1是根据形成本公开提出的半导体芯片封装结构的流程图。参照图 1,包括:FIG. 1 is a flow chart of forming a semiconductor chip package structure proposed in accordance with the present disclosure. Referring to Figure 1, include:

步骤S1,提供第一载板100。Step S1 , providing the first carrier board 100 .

如图2所示,第一载板100优选为正方形或长方形面板,包括第一表面和第二表面,第一表面为第一载板100的上表面,第二表面为第一载板 100的下表面,两个表面并无实质区别,此处称为第一表面和第二表面仅仅是为了区分二者。第一载板100可以是金属材料,例如铜或钢,也可以是非金属材料,例如聚合物,另外也可以是硅片(silicon wafer)。在第一载板100的第一表面通过激光或机械雕刻或钻孔,或通过化学蚀刻的方式形成至少一个标记位置,这些标记的位置对应着芯片设置在第一载板100 上的位置,每个标记对应一个半导体芯片的位置,设置标记的目的是方便半导体芯片300在第一载板100上进行准确放置。图5示出了芯片放置到第一载板100的示意图。As shown in FIG. 2 , the first carrier board 100 is preferably a square or rectangular panel, including a first surface and a second surface, the first surface is the upper surface of the first carrier board 100 , and the second surface is the upper surface of the first carrier board 100 . The lower surface, there is no substantial difference between the two surfaces, and the first surface and the second surface are referred to here only to distinguish the two. The first carrier 100 may be a metallic material, such as copper or steel, or a non-metallic material, such as a polymer, or a silicon wafer. At least one mark position is formed on the first surface of the first carrier board 100 by laser or mechanical engraving or drilling, or by chemical etching, and the positions of these marks correspond to the positions where the chip is arranged on the first carrier board 100. Each mark corresponds to the position of one semiconductor chip, and the purpose of setting the mark is to facilitate accurate placement of the semiconductor chip 300 on the first carrier board 100 . FIG. 5 shows a schematic diagram of chip placement on the first carrier board 100 .

步骤S2,在第一载板100的表面形成粘接层200。In step S2 , the adhesive layer 200 is formed on the surface of the first carrier board 100 .

如图3所示,在第一载板100的第一表面形成粘接层200,通过粘接层200可将半导体芯片300贴装于载板100的第一表面。粘接层200可采用易剥离的材料,以便后期将载板100和其第一表面上封装好的芯片300 剥离开来,例如可采用通过加热能够使其失去粘性的热分离材料。或者,粘接层200可采用两层结构,热分离材料层和芯片附着层,热分离材料层粘贴在载板100上,在加热时会失去粘性,进而能够从载板100上剥离下来,而芯片附着层用于粘贴半导体芯片300;而半导体芯片300从载板100 剥离后,可以通过化学清洗方式去除其上的芯片附着层;或者,可通过层压、印刷等方式,在载板100上形成粘接层200。As shown in FIG. 3 , an adhesive layer 200 is formed on the first surface of the first carrier 100 , and the semiconductor chip 300 can be mounted on the first surface of the carrier 100 through the adhesive layer 200 . The adhesive layer 200 can be made of an easily peelable material, so that the carrier board 100 and the chip 300 packaged on the first surface thereof can be peeled off later, for example, a thermal separation material that can lose its adhesiveness by heating can be used. Alternatively, the adhesive layer 200 may adopt a two-layer structure, a thermal separation material layer and a chip attach layer. The thermal separation material layer is pasted on the carrier board 100 and loses its adhesiveness when heated, and then can be peeled off from the carrier board 100 , and The die attach layer is used for attaching the semiconductor chip 300; after the semiconductor chip 300 is peeled off from the carrier board 100, the die attach layer thereon can be removed by chemical cleaning; The adhesive layer 200 is formed.

步骤S3,在第一载板100的预定位置设置至少一个半导体芯片300。In step S3 , at least one semiconductor chip 300 is arranged on a predetermined position of the first carrier board 100 .

如图4和图5所示,将至少一个半导体芯片300贴装于第一载板100 的第一表面101上,半导体芯片300背面朝上,正面朝向第一载板100。As shown in FIG. 4 and FIG. 5 , at least one semiconductor chip 300 is mounted on the first surface 101 of the first carrier board 100 , with the backside of the semiconductor chip 300 facing upward and the front side facing the first carrier board 100 .

半导体芯片300是通过对一个半导体晶圆进行减薄、切割而成,半导体芯片300的正面是由芯片内部电路引出至芯片表面的导电电极构成,焊垫或连接点制备在这些导电电极上。The semiconductor chip 300 is formed by thinning and cutting a semiconductor wafer. The front surface of the semiconductor chip 300 is composed of conductive electrodes drawn from the internal circuit of the chip to the surface of the chip, and bonding pads or connection points are prepared on these conductive electrodes.

在形成粘接层200之前,在第一载板100的第一表面101预先设置有半导体芯片300的粘贴位置102,在形成粘接层200之后,将半导体芯片 300粘贴在第一载板100的预定位置102处。半导体芯片300上也设有对位标志,以在粘贴时与第一载板100上的粘贴位置102瞄准对位。每个半导体芯片300对应一个预定位置102。一次封装过程中,半导体芯片300 可以是至少一个,即在第一载板100上同时贴装至少一个半导体芯片300,进行封装,并在完成封装后,再切割成至少一个封装体,一个封装体可以包括至少一个半导体芯片300,而至少一个半导体芯片300的位置可以根据实际产品的需要进行设置。Before the adhesive layer 200 is formed, the first surface 101 of the first carrier board 100 is provided with a bonding position 102 of the semiconductor chip 300 in advance. After the bonding layer 200 is formed, the semiconductor chip 300 is bonded on the first carrier board 100 . Predetermined location 102 . The semiconductor chip 300 is also provided with an alignment mark, so as to be aligned with the pasting position 102 on the first carrier board 100 when pasting. Each semiconductor chip 300 corresponds to a predetermined position 102 . In one packaging process, there may be at least one semiconductor chip 300 , that is, at least one semiconductor chip 300 is mounted on the first carrier board 100 at the same time for packaging, and after the packaging is completed, it is cut into at least one package body, one package body At least one semiconductor chip 300 may be included, and the position of the at least one semiconductor chip 300 may be set according to actual product requirements.

步骤S4,提供预先形成的布线基板400(wiring substrate)。In step S4, a pre-formed wiring substrate 400 is provided.

图6a为布线基板的截面图,图6b和图6c为布线基板的平面图。参照图6a、图6b和图6c,优选地,布线基板400的尺寸与形状和第一基板 100相同,在封装过程中,布线基板400和半导体芯片300都要通过粘接层贴装到第一基板100的第一表面101,在布线基板400上设置至少一个开口401,在贴装时将半导体芯片300设置在该开口位置,如果还有其他部件也需要通过粘接层200贴装到第一载板100,则布线基板400也需要有容纳这些部件的开口402。本公开并不限制贴装顺序,可以先贴装半导体芯片300再贴装粘接层200,也可以反过来。6a is a cross-sectional view of the wiring board, and FIGS. 6b and 6c are plan views of the wiring board. 6a, 6b and 6c, preferably, the size and shape of the wiring substrate 400 are the same as those of the first substrate 100. During the packaging process, both the wiring substrate 400 and the semiconductor chip 300 are attached to the first substrate 400 through an adhesive layer. On the first surface 101 of the substrate 100, at least one opening 401 is set on the wiring substrate 400, and the semiconductor chip 300 is set at the opening position during mounting, and if there are other components, it needs to be mounted on the first surface through the adhesive layer 200. If the carrier board 100 is used, the wiring substrate 400 also needs to have openings 402 for accommodating these components. The present disclosure does not limit the mounting sequence. The semiconductor chip 300 may be mounted first and then the adhesive layer 200 may be mounted, or vice versa.

在实际的封装过程中,有可能第一载板100的面积比较大,而布线基板400的尺寸比较小,也可以使用两个或以上的布线基板400拼接在第一载板100上,拼接后的尺寸与第一载板100的表面积相同。每个布线基板 400上设置至少一个开口401用于容纳半导体芯片300,也可设置其他开口402用于设置其他部件。In the actual packaging process, it is possible that the area of the first carrier board 100 is relatively large, while the size of the wiring substrate 400 is relatively small. It is also possible to use two or more wiring substrates 400 to be spliced on the first carrier board 100 . is the same size as the surface area of the first carrier plate 100 . At least one opening 401 is provided on each wiring substrate 400 for accommodating the semiconductor chip 300, and other openings 402 may be provided for arranging other components.

例如,当第一基板100的尺寸是900cm*900cm时,可以使用一块尺寸是900cm*900cm的布线基板,也可以使用九块尺寸是300cm*300cm的布线基板,也可以使用九块100cm*900cm的布线基板400,也可以使用一块100cm*900cm和四块200cm*900cm的布线基板400。For example, when the size of the first substrate 100 is 900cm*900cm, one wiring board with a size of 900cm*900cm may be used, nine wiring boards with a size of 300cm*300cm, or nine wiring boards with a size of 100cm*900cm may be used As the wiring board 400, one wiring board 400 of 100 cm*900 cm and four wiring boards 400 of 200 cm*900 cm may be used.

布线基板400的选用可根据实际需求进行确定,并不仅仅局限于本公开所列举的各种情况。但无论使用几块布线基板400,每块布线基板400 上都具有至少一个开口401用于容纳半导体芯片300。图6b所示的布线基板400,其上开口401仅用于容纳半导体芯片300,图6c所示的布线基板 400,其上开口401用于容纳半导体芯片300,开口402用于容纳其他部件。图6b和图6c仅是示例性的,开口401和402的数量和形状需根据电路的实际情况进行设置。The selection of the wiring substrate 400 can be determined according to actual needs, and is not limited to the various situations listed in the present disclosure. However, no matter how many wiring substrates 400 are used, each wiring substrate 400 has at least one opening 401 for accommodating the semiconductor chip 300 . In the wiring substrate 400 shown in Fig. 6b, the upper opening 401 is used only for accommodating the semiconductor chip 300, and the upper opening 401 of the wiring substrate 400 shown in Fig. 6c is used for accommodating the semiconductor chip 300, and the opening 402 is used for accommodating other components. 6b and 6c are only exemplary, and the number and shape of the openings 401 and 402 need to be set according to the actual situation of the circuit.

布线基板400可包括多个相同或不同的基板单元,每个基板单元对应至少一个半导体芯片300。The wiring substrate 400 may include a plurality of identical or different substrate units, each of which corresponds to at least one semiconductor chip 300 .

每个布线基板400包括至少一个路由层(routing layer)403和至少一个连接层(connection layer)404。Each wiring substrate 400 includes at least one routing layer 403 and at least one connection layer 404 .

如图6a所示的示例中,布线基板400有上下两层路由层403,404,上下两层路由层403,404之间通过连接层405连接。较佳的,所述连接层405包括至少一焊柱或一填充了导电材料的过孔,所述焊柱或填充过孔的两端分别连接所述路由层403,404。开口401的位置用于设置半导体芯片300,开口402的位置用于设置其他部件。In the example shown in FIG. 6 a , the wiring substrate 400 has two upper and lower routing layers 403 and 404 , and the upper and lower routing layers 403 and 404 are connected by a connection layer 405 . Preferably, the connection layer 405 includes at least one solder post or a via hole filled with conductive material, and two ends of the solder post or the via hole filled with the routing layers 403 and 404 are respectively connected. The position of the opening 401 is used for arranging the semiconductor chip 300, and the position of the opening 402 is used for arranging other components.

布线基板400可以使用已有在售的产品,也可以定制化制作。路由层 403,404上有布线图形(wiring pattern),布线图形包括迹线(trace)和/或焊垫(pad),如果是定制化布线基板,则根据半导体芯片300的布线要求在布线基板上预先设计布线图形,如果是购买在售产品,则布线基板上的布线图形被标准化设计,通常只能使用布线图形中的部分迹线和/或焊垫。The wiring board 400 may use existing products, or may be customized. There are wiring patterns on the routing layers 403 and 404, and the wiring patterns include traces and/or pads. If it is a customized wiring substrate, it is arranged on the wiring substrate according to the wiring requirements of the semiconductor chip 300. The wiring pattern is designed in advance. If the product is purchased for sale, the wiring pattern on the wiring substrate is standardized and designed, and usually only part of the traces and/or pads in the wiring pattern can be used.

预先提供的布线基板中可包括再布线层中的至少部分布线,降低了布线的难度,增加了线路的稳定性,同时减小了布线层数,因而减小封装体积,提高了封装芯片的性能;进一步地,预先提供布线基板对布线基板可先行测试,能汰选具有缺陷的封装单元,予以标记,以筛选出不具有缺陷的封装单元,进而提高整体封装良率。The pre-provided wiring substrate can include at least part of the wiring in the rewiring layer, which reduces the difficulty of wiring, increases the stability of the circuit, and reduces the number of wiring layers, thereby reducing the package volume and improving the performance of the packaged chip. ; Further, the wiring substrate is provided in advance to test the wiring substrate, and the defective packaging units can be selected and marked, so as to screen out the non-defective packaging units, thereby improving the overall packaging yield.

半导体芯片300的正面是由芯片内部电路引出至芯片表面的导电电极构成,焊垫和/或连接点制备在这些导电电极上。在对半导体芯片300的封装过程中,为了实现封装结构的预定功能,可选地,还需要对部分焊垫或连接点之间建立电连接。然后需要将至少一个焊垫和/或连接点引出到封装体外用于和其他电路元件进行连接。这个过程是半导体芯片的再布线过程。The front surface of the semiconductor chip 300 is composed of conductive electrodes drawn from the internal circuits of the chip to the surface of the chip, and solder pads and/or connection points are prepared on these conductive electrodes. In the packaging process of the semiconductor chip 300 , in order to realize the predetermined function of the packaging structure, optionally, it is also necessary to establish electrical connections between some of the pads or connection points. Then at least one solder pad and/or connection point needs to be drawn out of the package for connection with other circuit elements. This process is the rewiring process of the semiconductor chip.

现有技术的再布线是在半导体芯片的正面完成。本公开的再布线至少部分地在布线基板上实现。Rewiring in the prior art is done on the front side of the semiconductor chip. The rewiring of the present disclosure is implemented at least in part on a wiring substrate.

步骤S5,将所述布线基板400设置到第一载板100上。In step S5 , the wiring substrate 400 is arranged on the first carrier board 100 .

图7示出了所述布线基板400设置到第一载板100之后的截面图。在该步骤,通过在第一载板100和布线基板400上预先形成的对准标记(该标记在图中未示出),将布线基板400对准到第一载板100上,通过粘接层200将布线基板400粘贴到第一载板100上。FIG. 7 shows a cross-sectional view of the wiring substrate 400 after the wiring substrate 400 is disposed on the first carrier board 100 . In this step, the wiring substrate 400 is aligned on the first carrier board 100 by an alignment mark (the mark is not shown in the figure) formed in advance on the first carrier board 100 and the wiring substrate 400, and is bonded by bonding The layer 200 adheres the wiring substrate 400 to the first carrier board 100 .

由于在粘接层200上已经粘贴了半导体芯片300,所以继续粘贴布线基板400的时候,要保证布线基板400不接触到半导体芯片300,如图7 所示,在布线基板400上预先已经形成开口401,该开口区域可以容纳半导体芯片300,每个半导体芯片300都与其对应的布线基板400的开口401 对准。另外,也可以先贴装布线基板400,然后再贴装半导体芯片300。Since the semiconductor chip 300 has already been pasted on the adhesive layer 200 , when the wiring substrate 400 is to be pasted, it is necessary to ensure that the wiring substrate 400 does not touch the semiconductor chip 300 . As shown in FIG. 7 , an opening has been formed in the wiring substrate 400 in advance. 401 , the opening area can accommodate the semiconductor chips 300 , and each semiconductor chip 300 is aligned with the opening 401 of the corresponding wiring substrate 400 . Alternatively, the wiring board 400 may be mounted first, and then the semiconductor chip 300 may be mounted.

为了更加方便地将布线基板400贴装到第一载板100上,可以提供一临时支撑板,在其表面形成一粘接层,将布线基板400通过粘贴的方式贴装到一个临时支撑板上,在安装过程中,将布线基板400的一面朝向第一载板100的上表面,由于临时支撑板的表面积与第一载板100的表面积相同,形状也相同,将二者对齐并接触,可将布线基板400贴装到粘接层200,随后将临时支撑板剥离,并去除布线基板400上的粘接层,即完成了布线基板400的贴装。In order to more conveniently attach the wiring substrate 400 to the first carrier board 100, a temporary support plate may be provided, an adhesive layer may be formed on the surface thereof, and the wiring substrate 400 may be attached to the temporary support plate by sticking During the installation process, one side of the wiring substrate 400 faces the upper surface of the first carrier board 100. Since the surface area of the temporary support board is the same as that of the first carrier board 100 and the shape is the same, aligning and contacting the two can The wiring substrate 400 is attached to the adhesive layer 200 , then the temporary support plate is peeled off, and the adhesive layer on the wiring substrate 400 is removed, and the attachment of the wiring substrate 400 is completed.

临时支撑板和临时粘接层可以与第一载板100和粘接层200的材料相同。另外,临时支撑板也可以是玻璃板,临时粘接层也可以是紫外线粘接层,当暴露在紫外光时便失去粘性,可使得临时支撑板剥离。The temporary support plate and the temporary adhesive layer may be of the same material as the first carrier plate 100 and the adhesive layer 200 . In addition, the temporary support plate may also be a glass plate, and the temporary adhesive layer may also be an ultraviolet adhesive layer, which loses its viscosity when exposed to ultraviolet light, so that the temporary support plate can be peeled off.

根据上面的描述,是将布线基板400首先贴装到临时支撑板,然后再转移到第一载板100。According to the above description, the wiring substrate 400 is firstly attached to the temporary support plate and then transferred to the first carrier plate 100 .

另外,也可以使用真空工具将布线基板400吸附(hold)后安装到第一载板100并进行按压,以保证贴装完好。In addition, the wiring substrate 400 can also be mounted on the first carrier board 100 after being held by a vacuum tool and pressed, so as to ensure that the mounting is complete.

步骤S6,在第一载板100上形成包封层500(Encapsulation layer)。Step S6 , an encapsulation layer 500 (Encapsulation layer) is formed on the first carrier board 100 .

图8示出了在第一载板100上增加了包封层500之后的截面图。在形成包封层500时,包封材料填充了布线基板400上的开口,包封住至少一个半导体芯片300和布线基板400。从图8中看出,包封层500包封了至少一个半导体芯片300的背面、布线基板400的上表面以及布线基板400 与半导体芯片300之间的空隙,其上表面是一平面。包封层500具有上表面501。FIG. 8 shows a cross-sectional view after the encapsulation layer 500 is added to the first carrier board 100 . When the encapsulation layer 500 is formed, the encapsulation material fills the opening on the wiring substrate 400 and encapsulates at least one semiconductor chip 300 and the wiring substrate 400 . 8, the encapsulation layer 500 encapsulates the back surface of at least one semiconductor chip 300, the upper surface of the wiring substrate 400, and the gap between the wiring substrate 400 and the semiconductor chip 300, the upper surface of which is a flat surface. The encapsulation layer 500 has an upper surface 501 .

包封层500可采用层压(Lamination)环氧树脂膜或ABF(Ajinomoto buildupfilm)的方式形成,也可以通过对环氧树脂化合物进行注塑成型 (Injection molding)、压模成型(Compression molding)或转移成型(Transfer molding)的方式形成。包封层500包括与第一载板相对的第一表面501(图 10所示的上表面),基本呈平板状,且与第一载板100的表面平行。The encapsulation layer 500 can be formed by lamination epoxy resin film or ABF (Ajinomoto buildup film), or by injection molding, compression molding or transfer of epoxy resin compound. Formed by transfer molding. The encapsulation layer 500 includes a first surface 501 (the upper surface shown in FIG. 10 ) opposite to the first carrier board, which is substantially flat and parallel to the surface of the first carrier board 100 .

步骤S7,将包封层500的第一表面501打薄。In step S7, the first surface 501 of the encapsulation layer 500 is thinned.

为了降低最后封装完成后的产品的厚度,需要将包封层500打薄,可以通过对第一表面501进行机械研磨或抛光来减薄,图9a是打薄包封层 500的示意图,图9b是打薄包封层500之后的结构图。包封层500的厚度可减薄至布线基板400的上表面,从而暴露布线基板400的迹线和焊垫 (the traces and pads)。在该打薄步骤中尽可能不损坏布线基板,这就需要布线基板是由可研磨的材料形成,在布线基板的表面要暴露布线图形 (wiringpattern),尽管布线图形会被部分打薄,但是不影响其性能。根据图中示出的示例,布线基板400的上层路由层404有由迹线和焊垫形成的布线图形,打薄步骤不损坏该布线图形的性能。图中所述的布线基板有两层路由层,下层403和上层404。In order to reduce the thickness of the final encapsulated product, the encapsulation layer 500 needs to be thinned, which can be thinned by mechanically grinding or polishing the first surface 501. FIG. 9a is a schematic diagram of thinning the encapsulation layer 500, and FIG. 9b It is a structural diagram after the encapsulation layer 500 is thinned. The thickness of the encapsulation layer 500 may be thinned to the upper surface of the wiring substrate 400 , thereby exposing the traces and pads of the wiring substrate 400 . In this thinning step, the wiring substrate is not damaged as much as possible, which requires that the wiring substrate is formed of a grindable material, and the wiring pattern (wiring pattern) is exposed on the surface of the wiring substrate. Although the wiring pattern is partially thinned, it is not affect its performance. According to the example shown in the figure, the upper routing layer 404 of the wiring substrate 400 has a wiring pattern formed by traces and pads, and the thinning step does not impair the performance of the wiring pattern. The wiring substrate described in the figure has two routing layers, a lower layer 403 and an upper layer 404 .

步骤S8,将第一载板100从包封层500剥离。In step S8 , the first carrier 100 is peeled off from the encapsulation layer 500 .

图9c示出了从包封层500剥离第一载板100的示意图,剥离第一载板100后,露出半导体芯片300的正面301、包封层500的下表面502以及布线基板400的下表面。在该步骤,可直接机械地剥离第一第一载板100,但容易损坏包封层500,因此优选地,粘接层200是热分离材料,通过加热的方式,使得粘接层200上的热分离材料在遇热后降低粘性,进而剥离第一载板100,不会损坏到包封层500。9c shows a schematic diagram of peeling off the first carrier 100 from the encapsulation layer 500. After peeling the first carrier 100, the front surface 301 of the semiconductor chip 300, the lower surface 502 of the encapsulation layer 500 and the lower surface of the wiring substrate 400 are exposed . In this step, the first and first carrier board 100 can be directly mechanically peeled off, but the encapsulation layer 500 is easily damaged. Therefore, preferably, the adhesive layer 200 is a thermal separation material, and by heating, the adhesive layer 200 is made of The thermal separation material reduces the viscosity after being heated, and then peels off the first carrier plate 100 without damaging the encapsulation layer 500 .

步骤S9,形成再布线结构。Step S9, forming a rewiring structure.

图11-16示出了在剥离第一载板100后形成再布线结构的示意图。11-16 show schematic diagrams of forming a redistribution structure after the first carrier 100 is peeled off.

图10是根据本公开半导体芯片封装方法中形成再布线结构的流程图;如图10所示,步骤S9进一步包括:FIG. 10 is a flowchart of forming a redistribution structure in a semiconductor chip packaging method according to the present disclosure; as shown in FIG. 10 , step S9 further includes:

步骤S901,形成第一绝缘层600。In step S901, a first insulating layer 600 is formed.

参照图11,在剥离第一载板100后,在第一载板100所在的位置,也就是半导体芯片300的正面、布线基板100以及包封层500的下表面上形成第一绝缘层600。图11为形成第一绝缘层600后的截面图。该绝缘层 600覆盖了半导体芯片300的正面、布线基板100以及包封层500的下表面。第一绝缘层600是通过涂覆糊状物(coating paste),或者喷射液体(spraying(fluid))或者层压薄膜(lamination film)等方式形成,优选使用的材料可以是ABF(Ajinomoto Buildup Film)绝缘膜,聚酰亚胺(polyimide) 或一氧化铅(PBO)。第一绝缘层600需要牢固地粘贴到整个表面,完全覆盖布线基板400的下表面、半导体芯片300的正面和包封层500的下表面,最好在设置了第一绝缘层600之后对其再进行固化处理(curingprocess),例如可采用高温或紫外线固化。11 , after peeling off the first carrier board 100 , a first insulating layer 600 is formed on the position of the first carrier board 100 , that is, the front surface of the semiconductor chip 300 , the wiring substrate 100 and the lower surface of the encapsulation layer 500 . FIG. 11 is a cross-sectional view after the first insulating layer 600 is formed. The insulating layer 600 covers the front surface of the semiconductor chip 300, the wiring substrate 100 and the lower surface of the encapsulation layer 500. The first insulating layer 600 is formed by coating paste, spraying (fluid) or lamination film, etc. The preferred material may be ABF (Ajinomoto Buildup Film) Insulating film, polyimide (polyimide) or lead monoxide (PBO). The first insulating layer 600 needs to be firmly adhered to the entire surface, completely covering the lower surface of the wiring substrate 400, the front surface of the semiconductor chip 300, and the lower surface of the encapsulation layer 500, preferably after the first insulating layer 600 is disposed. A curing process is carried out, for example, high temperature or ultraviolet curing can be used.

形成绝缘层600,其作用是保护半导体芯片300的正面以及布线基板 400的表面,也为后续的工艺提供平整的表面。The insulating layer 600 is formed to protect the front surface of the semiconductor chip 300 and the surface of the wiring substrate 400, and also to provide a flat surface for subsequent processes.

步骤S902,在第一绝缘层600上形成至少一个开口601。Step S902 , at least one opening 601 is formed on the first insulating layer 600 .

如图12所示,在第一绝缘层600上设置至少一个开口601。开口601 用于将半导体芯片300正面的焊垫绕线到布线基板400的路由层403,并方便实现焊垫之间的电路连接。因此,至少一个开口601的位置设置在与半导体芯片300正面的至少一个焊垫对应的位置,和/或设置在与路由层 403的至少一个迹线(trace)和/或焊垫对应的位置。As shown in FIG. 12 , at least one opening 601 is provided on the first insulating layer 600 . The openings 601 are used for routing the bonding pads on the front surface of the semiconductor chip 300 to the routing layer 403 of the wiring substrate 400, and to facilitate circuit connection between the bonding pads. Therefore, at least one opening 601 is positioned at a position corresponding to at least one bonding pad on the front surface of semiconductor chip 300, and/or positioned at a position corresponding to at least one trace and/or bonding pad of routing layer 403.

通过开口601可将半导体芯片300正面的焊垫绕线到电路基板400的路由层403上的迹线和/或焊垫,通过路由层403上的布线图形(wiring pattern)就能够实现半导体芯片300的布线。Through the openings 601 , the bonding pads on the front side of the semiconductor chip 300 can be routed to the traces and/or bonding pads on the routing layer 403 of the circuit substrate 400 , and the semiconductor chip 300 can be realized through the wiring pattern on the routing layer 403 . wiring.

本公开对开口601的形状不做限定,可以是圆形、椭圆形或线型等。可通过使用掩模光刻曝光(photolithography using mask exposureto pattern) 的方式刻图第一绝缘层600同时形成至少一个开口601,在这种情况下第一绝缘层600的材料是光敏材料。还可通过激光直接成像,利用激光照射来刻图第一个绝缘层600,依次形成各开口601(一次形成一个开口,依次形成),在这种情况下第一绝缘层600的材料是激光反应(laser-reactive) 材料。The present disclosure does not limit the shape of the opening 601, which may be a circle, an ellipse, or a linear shape. The first insulating layer 600 can be patterned and at least one opening 601 is formed by using photolithography using mask exposure to pattern, in this case, the material of the first insulating layer 600 is a photosensitive material. It is also possible to directly image the first insulating layer 600 by laser irradiation, and form the openings 601 in sequence (one opening at a time, and then sequentially). In this case, the material of the first insulating layer 600 is laser reactive. (laser-reactive) material.

步骤S903,通过形成至少一个被填充过孔(filled vias)602和图形化线路(patterned traces)603完成布线。Step S903 , the wiring is completed by forming at least one filled via 602 and patterned traces 603 .

为了实现通过布线基板400完成半导体芯片300的布线,则需要将半导体芯片300正面的焊垫绕线到布线基板400对应的迹线和/或焊垫上,也就是将第一绝缘层600上与半导体芯片300的焊垫对应的开口601电连接到与布线基板400的迹线和/或焊垫对应的开口601。In order to complete the wiring of the semiconductor chip 300 through the wiring substrate 400, it is necessary to wire the pads on the front side of the semiconductor chip 300 to the traces and/or pads corresponding to the wiring substrate 400, that is, to connect the first insulating layer 600 to the semiconductor chip 300. The openings 601 corresponding to the bonding pads of the chip 300 are electrically connected to the openings 601 corresponding to the traces and/or bonding pads of the wiring substrate 400 .

因此在步骤903,如图13所示,首先将导电材料(例如铜)填充到第一绝缘层600的开口601中,需要完全填充,从而形成被填充过孔602,例如可采用光刻和半加性电镀工艺(semi-additive electrolytic plating process) 实现填充。这些被填充过孔602物理地电连接到半导体芯片300的焊垫以及布线基板400的迹线/焊垫。然后根据实际电路设计需要,将需要进行电连接的被填充过孔602在第一绝缘层600的表面通过导电材料形成电连接,从而在第一绝缘层600的表面形成图形化线路603。图13所示的图形化线路603的形式仅是示例性的,其具体形式需要根据所封装的半导体芯片要实现的具体功能进行其电路设计,而并不仅仅局限于图13所示的情况。Therefore, in step 903, as shown in FIG. 13, firstly, a conductive material (eg, copper) is filled into the opening 601 of the first insulating layer 600, which needs to be completely filled, thereby forming the filled via hole 602. Additive electroplating process (semi-additive electrolytic plating process) to achieve filling. These filled vias 602 are physically and electrically connected to the pads of the semiconductor chip 300 and the traces/pads of the wiring substrate 400 . Then, according to actual circuit design requirements, the filled vias 602 that need to be electrically connected are electrically connected on the surface of the first insulating layer 600 through conductive materials, thereby forming patterned lines 603 on the surface of the first insulating layer 600 . The form of the patterned circuit 603 shown in FIG. 13 is only exemplary, and its specific form needs to be designed according to the specific function to be implemented by the packaged semiconductor chip, and is not limited to the situation shown in FIG. 13 .

通过这种方式可以实现但不局限于例如以下几种情况:半导体芯片正面有需要相互电连接的第一和第二被填充过孔,路由层403对应位置设置有第三和第四被填充过孔,第三和第四被填充过孔通过路由层403上的迹线电连接,可通过在第一绝缘层表面利用图形化线路将第一被填充过孔电连接到第三被填充过孔,将第二被填充过孔电连接到第三被填充过孔,从而实现第一和第二被填充过孔之间的电连接,将现有技术中需要在半导体芯片正面完成的再布线转移到了布线基板上。In this way, it can be realized but not limited to the following situations: the front side of the semiconductor chip has first and second filled vias that need to be electrically connected to each other, and the routing layer 403 is provided with third and fourth filled vias at corresponding positions The holes, the third and fourth filled vias are electrically connected by traces on the routing layer 403, and the first filled vias can be electrically connected to the third filled vias by using patterned lines on the surface of the first insulating layer , the second filled via is electrically connected to the third filled via, thereby realizing the electrical connection between the first and the second filled via, and transferring the rewiring that needs to be completed on the front side of the semiconductor chip in the prior art onto the wiring board.

在本公开,半导体芯片300对应的被填充过孔可以全部电连接到布线基板400对应的被填充过孔,也可以部分连接,当部分连接的时候,在半导体芯片300的正面也可以完成部分再布线。In the present disclosure, the filled vias corresponding to the semiconductor chip 300 may be all electrically connected to the filled vias corresponding to the wiring substrate 400 , or may be partially connected. When partially connected, the front surface of the semiconductor chip 300 may also be partially reconnected. wiring.

可以对第一绝缘层600通过化学方法处理以进一步提高与图形化线路 603的附着力,特别是与图形化线路603相接触那些暴露的表面要通过化学方法处理以进一步提高与图形化线路603的附着力。The first insulating layer 600 can be chemically treated to further improve the adhesion to the patterned lines 603, especially those exposed surfaces in contact with the patterned lines 603 are chemically treated to further improve the adhesion to the patterned lines 603. adhesion.

步骤S904,在图形化线路603上形成焊垫或凸柱604以及第二绝缘层605。Step S904 , forming pads or bumps 604 and a second insulating layer 605 on the patterned circuit 603 .

根据步骤S904,当完成半导体芯片300的布线之后,需要将至少一个焊垫引出,以方便与其他电路元件进行连接。According to step S904, after the wiring of the semiconductor chip 300 is completed, at least one bonding pad needs to be drawn out to facilitate connection with other circuit elements.

如图14所示,在所述图形化线路603上通过光刻或电镀的方式形成至少一个焊垫或凸柱604,所述焊垫或凸柱604由导电材料(例如金属) 制成,截面形状优选为圆形,也可以是其他形状,例如长方形或正方形等,形状和尺寸可以根据实际情况进行设置,本公开对此不作限制。所述焊垫或凸柱604与所述图形化线路603进行物理电连接。As shown in FIG. 14 , at least one pad or bump 604 is formed on the patterned circuit 603 by photolithography or electroplating, and the pad or bump 604 is made of a conductive material (such as metal). The shape is preferably a circle, but can also be other shapes, such as a rectangle or a square, etc. The shape and size can be set according to the actual situation, which is not limited in the present disclosure. The pads or bumps 604 are physically and electrically connected to the patterned lines 603 .

在第一绝缘层600上形成第二绝缘层605,第二绝缘层605完全包封图形化线路603,且厚度能够包封焊垫或凸柱604的四周,焊垫或凸柱604 的表面暴露,以方便与其他电路进行电连接。可通过涂覆糊状物(coating paste),或者喷射液体(spraying(fluid))或者层压薄膜(lamination film)等方式形成第二绝缘层,且优选使用与第一绝缘层600相同的材料,例如 ABF(Ajinomoto Buildup Film)绝缘膜,聚酰亚胺(polyimide)或一氧化铅(PBO)。A second insulating layer 605 is formed on the first insulating layer 600 . The second insulating layer 605 completely encapsulates the patterned circuit 603 and has a thickness that can encapsulate the periphery of the pad or the bump 604 , and the surface of the pad or bump 604 is exposed. , to facilitate electrical connection with other circuits. The second insulating layer may be formed by coating paste, spraying (fluid), or lamination film, etc., and preferably the same material as the first insulating layer 600 is used, For example, ABF (Ajinomoto Buildup Film) insulating film, polyimide (polyimide) or lead monoxide (PBO).

如果第二绝缘层605是最后一层,则可使用其他材料,例如焊接剂或环氧成型化合物(soldermask or epoxy molding compound),最好进行固化处理,例如可采用高温或紫外线固化。If the second insulating layer 605 is the last layer, other materials such as solder mask or epoxy molding compound may be used, preferably by curing, such as high temperature or UV curing.

图15所示的示例形成了由第一绝缘层600、开口601、被填充的过孔 602以及图形化轨迹603形成的第一再布线层。但本公开并不局限于此,根据实际布线需要,还可以设置第二再布线层、第三再布线层、……、第 N再布线层,每个再布线层的设置都与第一再布线层相似,例如,形成第二再布线层包括:在第一绝缘层600上与形成第一绝缘层600相同的方式形成第二绝缘层,第二绝缘层包封住图形化线路603,在第二绝缘层上与图形化线路603对应的位置形成至少一个第二开口,利用导电材料对第二开口进行填充形成第二被填充过孔,对所述第二被填充过孔进行电连接在第二绝缘层上形成第二图形化线路,在第二图形化线路上形成至少一个第二焊垫或凸柱,在第二绝缘层上形成第三绝缘层作为最外层绝缘层,第三绝缘层包封第二图形化线路和第二焊垫或凸柱的四周,暴露第二焊垫或凸柱的表面。The example shown in FIG. 15 forms a first redistribution layer formed of a first insulating layer 600, openings 601, filled vias 602, and patterned traces 603. However, the present disclosure is not limited to this, and according to actual wiring requirements, a second rewiring layer, a third rewiring layer, . Similar to the wiring layer, for example, forming the second redistribution layer includes: forming a second insulating layer on the first insulating layer 600 in the same manner as forming the first insulating layer 600, the second insulating layer encapsulating the patterned circuit 603, At least one second opening is formed on the second insulating layer at a position corresponding to the patterned line 603, the second opening is filled with a conductive material to form a second filled via, and the second filled via is electrically connected to the A second patterned line is formed on the second insulating layer, at least one second pad or bump is formed on the second patterned line, a third insulating layer is formed on the second insulating layer as the outermost insulating layer, the third The insulating layer encapsulates the second patterned circuit and the periphery of the second pad or the bump, and exposes the surface of the second pad or bump.

同样可以采用类似的方法形成第三再布线层、……、第N再布线层。The third redistribution layer, . . . , the Nth redistribution layer can also be formed by a similar method.

在形成要求数量的再布线层后,再形成最外层绝缘层,从而完成该封装结构。After the required number of rewiring layers are formed, the outermost insulating layer is formed, thereby completing the package structure.

步骤S10,将组装结构分割成至少一个封装单元。Step S10, dividing the assembly structure into at least one packaging unit.

先提供预成型的布线基板,再在芯片上进行再布线工艺,由于布线基板上包括了部分再布线层的布线图形,可有效减小芯片损坏的几率。A preformed wiring substrate is provided first, and then a rewiring process is performed on the chip. Since the wiring substrate includes some wiring patterns of the rewiring layer, the probability of chip damage can be effectively reduced.

在该步骤,如图17所示,沿着分割线607,通过激光或者机械方式进行切割,将组装结构分割成至少一个封装单元,每个封装单元包括至少一个半导体芯片300。图18b示出了切割后的封装单元的截面图,其中18b 的结构具有两层绝缘层。In this step, as shown in FIG. 17 , along the dividing line 607 , cutting is performed by laser or mechanical means to divide the assembled structure into at least one package unit, each package unit including at least one semiconductor chip 300 . Figure 18b shows a cross-sectional view of the diced package unit, wherein the structure of 18b has two insulating layers.

图19示出了封装单元在使用时的示意图,在使用过程中通过焊料700 将封装单元上导电焊垫或凸柱604焊接到基板或电路板上800上,然后与其他电路原件进行连接。19 shows a schematic diagram of the package unit in use. During use, the conductive pads or bumps 604 on the package unit are soldered to the substrate or circuit board 800 through solder 700, and then connected with other circuit components.

参照本公开附图描述的示例,布线基板400包括路由层403,404,路由层403,404之间通过连接层连接。路由层403,404上个别分布有由迹线和/焊垫形成的图形化线路。Referring to the examples described in the drawings of the present disclosure, the wiring substrate 400 includes routing layers 403 and 404 , and the routing layers 403 and 404 are connected by connection layers. The routing layers 403, 404 are individually distributed with patterned lines formed by traces and/or pads.

图20和图21示出了适用于本公开的堆叠封装结构。如图20所示的封装结构单元10,当布线基板400的顶表面暴露时,可以将主动和/或被动元件405连接到布线基板400的路由层404上的图形化线路。如图21 所示的封装结构单元10”,也可将第二封装单元附着到第一封装单元的布线基板400的路由层404上以实现封装单元的堆叠封装,可通过焊料406进行附着20 and 21 illustrate a package-on-package structure suitable for use in the present disclosure. 20, when the top surface of the wiring substrate 400 is exposed, active and/or passive components 405 may be connected to patterned lines on the routing layer 404 of the wiring substrate 400. As shown in the package structure unit 10 ″ shown in FIG. 21 , the second package unit can also be attached to the routing layer 404 of the wiring substrate 400 of the first package unit to realize the stacking package of the package units, which can be attached by solder 406

本公开提出的半导体芯片封装结构通过上述方法得到。The semiconductor chip package structure proposed in the present disclosure is obtained by the above method.

图18a示出了根据本公开一实施例的半导体芯片封装结构。参照图18a,该半导体芯片封装结构包括:半导体芯片300,其正面由芯片内部电路引出至芯片表面的导电电极构成,所述导电电极上制备有焊垫或连接点;布线基板400,其具有由至少一个迹线和/或焊垫构成的布线图形;包封层500,用于包封住所述半导体芯片300以及所述布线基板400。FIG. 18a illustrates a semiconductor chip package structure according to an embodiment of the present disclosure. 18a, the semiconductor chip package structure includes: a semiconductor chip 300, the front surface of which is composed of conductive electrodes drawn from the internal circuit of the chip to the surface of the chip, on which pads or connection points are prepared; a wiring substrate 400, which has A wiring pattern formed by at least one trace and/or a pad; the encapsulation layer 500 is used to encapsulate the semiconductor chip 300 and the wiring substrate 400 .

在包封层500的下表面、布线基板400的下表面以及半导体芯片300 的正面上形成有再布线结构。再布线结构用于对半导体芯片进行再布线,所述再布线结构的至少一部分分布在布线基板上。A rewiring structure is formed on the lower surface of the encapsulation layer 500 , the lower surface of the wiring substrate 400 , and the front surface of the semiconductor chip 300 . The rewiring structure is used for rewiring the semiconductor chip, and at least a part of the rewiring structure is distributed on the wiring substrate.

如图18a所示的实施例中,再布线结构具有一个布线层,即第一布线层,所述第一布线层包括第一绝缘层600,在所述第一绝缘层600上设置有至少一个第一开口601,所述第一开口的位置与所述半导体芯片300正面的至少一个焊垫对应,并且与布线基板400的至少一个迹线和/或焊垫对应,所述至少一个第一开口中填充有导电材料而成为第一被填充的过孔 602,在所述第一绝缘层上具有由导电材料形成的用于将两个或更多个第一被填充过孔进行电连接的第一图形化线路603。所述第一图形化线路603 上包括至少一个导电凸柱。所述布线结构包括第二绝缘层605,所述第二绝缘层包封所述第一布线层以及导电凸柱,暴露所述导电凸柱的表面。在该实施例中,第二绝缘层是最外层。In the embodiment shown in FIG. 18a, the re-wiring structure has one wiring layer, that is, a first wiring layer, the first wiring layer includes a first insulating layer 600, and at least one wiring layer is disposed on the first insulating layer 600 A first opening 601, the position of the first opening corresponds to at least one bonding pad on the front surface of the semiconductor chip 300, and corresponds to at least one trace and/or bonding pad of the wiring substrate 400, the at least one first opening The first filled via hole 602 is filled with a conductive material, and the first insulating layer has a first filled via hole 602 formed of a conductive material for electrically connecting two or more first filled via holes. A patterned circuit 603 . The first patterned circuit 603 includes at least one conductive bump. The wiring structure includes a second insulating layer 605, the second insulating layer encapsulates the first wiring layer and the conductive bumps, and exposes the surfaces of the conductive bumps. In this embodiment, the second insulating layer is the outermost layer.

本公开的布线层并不局限于一层,在所述第一布线层上可依次形成第 N布线层,N大于等于2,第N布线层包括第N绝缘层、第N开口、第N 被填充过孔、第N图形化线路,当第N布线层是最后布线层时,第N图形化线路上包括至少一个导电凸柱,所述布线结构还包括第N+1绝缘层,所述第N+1绝缘层包封所述第N布线层以及导电凸柱,暴露所述导电凸柱的表面。第N布线层的形成方式与第一布线层相似。The wiring layer of the present disclosure is not limited to one layer, and an Nth wiring layer may be formed on the first wiring layer in sequence, where N is greater than or equal to 2, and the Nth wiring layer includes an Nth insulating layer, an Nth opening, an Nth Filling the via hole and the Nth patterned line, when the Nth wiring layer is the last wiring layer, the Nth patterned line includes at least one conductive bump, and the wiring structure further includes an N+1th insulating layer. An N+1 insulating layer encapsulates the Nth wiring layer and the conductive bump, and exposes the surface of the conductive bump. The Nth wiring layer is formed in a manner similar to that of the first wiring layer.

图16示出了N是2的情况,有两层布线层,第三绝缘层606是最外层绝缘层。FIG. 16 shows the case where N is 2, there are two wiring layers, and the third insulating layer 606 is the outermost insulating layer.

所述布线基板400包括至少一个路由层403,所述至少一个路由层上包括至少一个迹线和/或焊垫构成的布线图形。在另外的实施例中,如所述布线基板400包括两层或以上的路由层403,404,所述布线基板更包括至少一个连接层405,所述两层或以上的路由层403,404之间通过所述至少一个连接层相互连接。较佳的,所述连接层包括至少一焊柱或一填充了导电材料的过孔,所述焊柱或填充过孔的两端分别连接所述布线基板里不同的路由层。The wiring substrate 400 includes at least one routing layer 403, and the at least one routing layer includes at least one wiring pattern formed by traces and/or pads. In another embodiment, if the wiring substrate 400 includes two or more routing layers 403, 404, the wiring substrate further includes at least one connecting layer 405, and one of the two or more routing layers 403, 404 are connected to each other through the at least one connecting layer. Preferably, the connection layer includes at least one solder post or a via hole filled with conductive material, and two ends of the solder post or the via hole filled are respectively connected to different routing layers in the wiring substrate.

根据本公开的再一方面,还提出了一种堆叠式芯片封装结构,包括:第一芯片封装结构;至少一个第二芯片封装结构,所述第二芯片封装结构包括封装好的芯片以及用于引出所述芯片正面的焊垫的再布线结构;其中,至少一个所述第二芯片封装结构的再布线结构与至少一个所述第一芯片封装结构的布线基板的连接层电连接。所述第二芯片封装结构的再布线结构包括再布线层和导电凸柱,所述导电凸柱用于将再布线层从芯片封装结构中引出,所述导电凸柱与所述第一芯片封装结构的布线基板的连接层上的焊垫或连接点电连接。所述第一芯片封装结构和所述第二封装结构可利用上面描述的方法制备。According to yet another aspect of the present disclosure, a stacked chip package structure is also proposed, including: a first chip package structure; at least one second chip package structure, wherein the second chip package structure includes packaged chips and a A rewiring structure for drawing out the bonding pads on the front side of the chip; wherein, at least one rewiring structure of the second chip packaging structure is electrically connected to a connection layer of at least one wiring substrate of the first chip packaging structure. The redistribution structure of the second chip package structure includes a redistribution layer and conductive bumps, the conductive bumps are used to lead the redistribution layer from the chip package structure, and the conductive bumps are connected to the first chip package. The pads or connection points on the connection layer of the structured wiring substrate are electrically connected. The first chip package structure and the second package structure can be fabricated using the methods described above.

本公开的该半导体封装结构可通过上述描述的半导体封装方法制备得到,在此不再赘述具体行程过程。但本公开并不局限于此,通过不同于本公开的方法制备得到的于本公开的结构相同的半导体封装结构均属于本公开的保护范围。The semiconductor packaging structure of the present disclosure can be prepared by the semiconductor packaging method described above, and the specific process is not repeated here. However, the present disclosure is not limited thereto, and semiconductor package structures with the same structure as those of the present disclosure prepared by methods different from the present disclosure all belong to the protection scope of the present disclosure.

以上所述的具体实施例,对本公开的目的、技术方案和有益效果进行了进一步详细说明,应理解的是,以上所述仅为本公开的具体实施例而已,并不用于限制本公开,凡在本公开的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。The specific embodiments described above further describe the purpose, technical solutions and beneficial effects of the present disclosure in detail. It should be understood that the above are only specific embodiments of the present disclosure, and are not intended to limit the present disclosure. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present disclosure should be included within the protection scope of the present disclosure.

Claims (14)

1. A semiconductor chip package structure, which includes a semiconductor chip, is characterized by further comprising: a wiring substrate having a wiring pattern constituted by at least one trace and/or pad; the rewiring structure is used for leading out a welding pad on the front surface of the semiconductor chip, and at least one part of the rewiring structure is distributed on the wiring substrate; and an encapsulation structure for encapsulating the semiconductor chip, the wiring substrate and the rewiring structure.
2. The semiconductor chip package structure according to claim 1, wherein the wiring substrate comprises at least one routing layer, each routing layer having thereon a wiring pattern of at least one trace and/or pad.
3. The semiconductor chip package structure of claim 2, wherein the different routing layers are connected by a connection layer formed of a conductive material.
4. The semiconductor chip package structure of claim 3, wherein the connection layer comprises at least one solder post corresponding to a location of a trace and/or a pad on the two routing layers to which it is connected.
5. The semiconductor chip package structure according to claim 4, wherein: the wiring substrate includes at least one opening for accommodating the semiconductor chip.
6. The semiconductor chip package structure of claim 5, wherein the rewiring structure comprises at least one wiring layer.
7. The semiconductor chip package structure according to claim 6, wherein the wiring layer is formed on the front surface of the semiconductor chip and on the surface of a routing layer of a wiring substrate.
8. The semiconductor chip package structure according to claim 7, wherein the wiring layer comprises a first wiring layer including a first insulating layer formed on the lower surface of the wiring substrate and the front surface of the semiconductor chip, at least one first opening is provided on the first insulating layer, the first opening is positioned to correspond to at least one pad of the front surface of the semiconductor chip and to correspond to at least one trace and/or pad of the routing layer, the at least one first opening is filled with a conductive material to form a first filled via, and a first patterned line formed of a conductive material for electrically connecting two or more first filled vias is formed on the first insulating layer.
9. The semiconductor chip package structure of claim 8, wherein the wiring layer comprises an Nth wiring layer, the Nth wiring layer comprises an Nth insulating layer, at least one Nth opening, at least one Nth filled via and an Nth patterned line, the position of the at least one Nth opening corresponds to the (N-1) th patterned line, and N is greater than or equal to 2.
10. The semiconductor chip package structure of claim 9, comprising at least one conductive post on the patterned trace of the last wiring layer, wherein the encapsulation structure comprises an outermost insulating layer encapsulating the last wiring layer and the conductive post, exposing a surface of the conductive post.
11. The semiconductor chip package structure according to claim 10, wherein: the packaging structure further comprises a packaging layer used for packaging the back surface of the semiconductor chip and/or the upper surface of the wiring substrate, and the upper surface of the wiring substrate is the upper surface of the routing layer.
12. The semiconductor chip package structure according to claim 11, wherein: the wiring pattern of one routing layer is exposed outside the encapsulating layer.
13. A semiconductor chip package structure comprising:
at least one chip package structure according to any one of claims 1 to 12;
the second chip packaging structure comprises a packaged chip and a rewiring structure for leading out a welding pad on the front surface of the chip; wherein,
at least one of the rewiring structures of the second chip package is electrically connected to the connection layer of the wiring substrate of at least one of the chip packages according to any one of claims 1 to 12.
14. The semiconductor chip package structure according to claim 13, wherein the second chip package structure is a chip package structure according to any one of claims 1 to 12.
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