CN209044774U - A kind of prepaid low-voltage broken circuit control device - Google Patents
A kind of prepaid low-voltage broken circuit control device Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种断路控制装置,尤其是涉及一种低压预付费断路控制装置。The utility model relates to a circuit breaking control device, in particular to a low-voltage prepaid circuit breaking control device.
背景技术Background technique
预付费电表又叫做定量电能表、IC卡电度表,除了具有普通电能表的计量功能外,特别的是用户先买电,买电后才能用电,若用完电后用户不继续买电,则自动切断电源停止供电。Prepaid electricity meters are also called quantitative electricity meters and IC card electricity meters. In addition to the metering function of ordinary electricity meters, in particular, the user buys electricity first, and can use electricity after buying electricity. If the electricity is used up, the user does not continue to buy electricity. , it will automatically cut off the power supply and stop the power supply.
低压断路器(曾称自动开关)是一种不仅可以接通和分断正常负荷电流和过负荷电流,还可以接通和分断短路电流的开关电器。低压断路器在电路中除起控制作用外,还具有一定的保护功能,如过负荷、短路、欠压和漏电保护等。低压断路器一般都具有感受部分和执行部分组成,感受部分接收外界输入的信号,并通过转换放大与判断,做出有规律的反应,使执行部分动作,输出相应的指令,实现控制的目的。感受部分为电磁机构,执行部分则是触头系统。电磁机构的作用是将电磁能转换为机械能,从而带动执行部分触头动作。A low-voltage circuit breaker (formerly called an automatic switch) is a switching appliance that can not only make and break normal load current and overload current, but also make and break short-circuit current. In addition to the control function in the circuit, the low-voltage circuit breaker also has certain protection functions, such as overload, short circuit, undervoltage and leakage protection. Low-voltage circuit breakers are generally composed of a sensing part and an execution part. The sensing part receives the external input signal, and through conversion, amplification and judgment, makes a regular response, makes the execution part act, and outputs the corresponding command to achieve the purpose of control. The sensing part is an electromagnetic mechanism, and the execution part is a contact system. The role of the electromagnetic mechanism is to convert electromagnetic energy into mechanical energy, thereby driving the execution of part of the contact action.
授权公告号为CN 206877941 U的中国专利文献公布了一种小型断路器,包括断路器和分励脱扣器,所述的分励脱扣器拼接在断路器的一侧并单独成为一级,设置在分励脱扣器内的操作机构通过连接轴与设置在断路器内的操作机构联动,在分励脱扣器内设有用于接收夕阳F控制信号的接线端和分励脱扣装置,所述的分励脱扣装置与接线端电连接用于在收到夕阳时言号后瞬时脱扣。本实用新型通过采用拼装式的小型断路器,将用于磁保护的电磁脱扣器与用于远程控制的分励脱扣装置分别置于小型断路器的不同极内,而且不设置电子线路板,采用接线端直接与分励脱扣装置电连接的瞬时分励脱扣结构,从而避免了电磁通过电子线路板对分励脱扣器进行干扰。但是该断路器不能用于预付费控制,无法满足需求。The Chinese patent document with the authorization announcement number CN 206877941 U discloses a small circuit breaker, including a circuit breaker and a shunt release, the shunt release is spliced on one side of the circuit breaker and becomes a single level, The operating mechanism arranged in the shunt release is linked with the operating mechanism arranged in the circuit breaker through the connecting shaft. The shunt release is provided with a terminal for receiving the sunset F control signal and a shunt release device. The shunt tripping device is electrically connected to the terminal for instantaneous tripping after receiving the sunset signal. The utility model adopts the assembled miniature circuit breaker, the electromagnetic release for magnetic protection and the shunt release device for remote control are respectively placed in different poles of the miniature circuit breaker, and no electronic circuit board is arranged. , The instantaneous shunt tripping structure in which the terminal is directly electrically connected to the shunt tripping device is adopted, thereby avoiding electromagnetic interference on the shunt tripping device through the electronic circuit board. But this circuit breaker cannot be used for prepaid control and cannot meet the demand.
授权公告号为CN 203881827 U的中国专利文献公布了一种单相预付费电度表。多功能单相预付费电度表,它包括单相预付费电度表和断路器,单相预付费电度表的火线进口端、零线进及出口端分别由导线对应与断路器的火线出口端、零线出口端相连,断路器的火线进口端、零线进口端与电源相连;其特征在于:分励脱扣器与断路器固定,分励脱扣器的拨杆插入断路器的开关拨动插口中;分励脱扣器的脱扣信号输入端由线与单相预付费电度表的脱扣信号输出端相连,分励脱扣器的火线进口端、零线进口端分别由导线对应与单相预付费电度表的火线出口端、零线进及出口端相连。该电度表在具有原单相预付费电度表功能的同时,还具有遥控供电、断电的功能。但是本实用新型缺乏过负荷、短路、欠压和漏电保护等保护功能。The Chinese patent document with the authorization announcement number CN 203881827 U discloses a single-phase prepaid watt-hour meter. The multi-function single-phase prepaid watt-hour meter includes a single-phase prepaid watt-hour meter and a circuit breaker. The live line inlet, neutral line inlet and outlet ends of the single-phase prepaid watt-hour meter are respectively connected by wires corresponding to the live line of the circuit breaker. The outlet end and the neutral wire outlet end are connected, and the live wire inlet end and the neutral wire inlet end of the circuit breaker are connected to the power supply; it is characterized in that the shunt release is fixed with the circuit breaker, and the lever of the shunt release is inserted into the circuit breaker. In the switch toggle socket; the trip signal input end of the shunt release is connected to the trip signal output end of the single-phase prepaid watt-hour meter by a wire, and the live wire inlet and neutral wire inlet of the shunt release are respectively Correspondingly, the wires are connected to the live wire outlet end, the neutral wire inlet and outlet ends of the single-phase prepaid watt-hour meter. The watt-hour meter not only has the function of the original single-phase prepaid watt-hour meter, but also has the functions of remote power supply and power off. However, the utility model lacks protection functions such as overload, short circuit, undervoltage and leakage protection.
实用新型内容Utility model content
有鉴于此,本实用新型的目的是针对现有技术的不足,提供一种低压预付费断路控制装置,将断路器的分励脱扣器与智能控制电路板连接,在预付费电表信号控制下实现自动切断电源停止供电的功能。In view of this, the purpose of this utility model is to provide a low-voltage prepaid circuit breaker control device for the deficiencies of the prior art, which connects the shunt release of the circuit breaker with the intelligent control circuit board, and under the control of the prepaid meter signal Realize the function of automatically cutting off the power supply and stopping the power supply.
为达到上述目的,本实用新型采用以下技术方案:一种低压预付费断路控制装置,包括断路器、智能控制电路板和预付费电表;所述断路器内设置分励脱扣器,所述分励脱扣器上设置手动开关,所述分励脱扣器与智能控制电路板上的继电器开关连接;所述智能控制电路板包括单片机、继电器开关、预付费电表端口,单片机通过预付费电表端口与预付费电表连接,单片机控制继电器开关的开闭。In order to achieve the above purpose, the utility model adopts the following technical solutions: a low-voltage prepaid circuit breaker control device, comprising a circuit breaker, an intelligent control circuit board and a prepaid electricity meter; a shunt release is arranged in the circuit breaker, and the A manual switch is arranged on the excitation release, and the shunt release is connected to the relay switch on the intelligent control circuit board; the intelligent control circuit board includes a single-chip microcomputer, a relay switch, and a prepaid meter port, and the single-chip microcomputer passes through the prepaid meter port. It is connected with the prepaid electricity meter, and the single-chip microcomputer controls the opening and closing of the relay switch.
作为本实用新型的进一步改进,所述断路器内设置过电流脱扣器。As a further improvement of the present invention, an overcurrent release is arranged in the circuit breaker.
作为本实用新型的进一步改进,所述断路器内设置过热脱扣器As a further improvement of the present invention, the circuit breaker is provided with an overheat release
作为本实用新型的进一步改进,所述断路器内设置欠电压脱扣器。As a further improvement of the present invention, an undervoltage release is arranged in the circuit breaker.
作为本实用新型的进一步改进,所述断路器内设置电动操作机构,所述电动操作机构通过内轴带动断路器的手柄转动,实现开合闸,电动操作机构与智能控制电路板上的控制端口连接。As a further improvement of the present invention, an electric operating mechanism is arranged in the circuit breaker, and the electric operating mechanism drives the handle of the circuit breaker to rotate through the inner shaft to realize opening and closing. The electric operating mechanism and the control port on the intelligent control circuit board connect.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
1、本实用新型具有过载、短路及过欠压保护功能,另外还具有预付费控制功能,体积小功能全,可利用现有预付费电表实现断电和送电的远程控制及安全用电防护,实用性强。1. The utility model has the functions of overload, short circuit and overvoltage and undervoltage protection, and also has a prepaid control function. It is small in size and full in functions. It can utilize the existing prepaid electricity meter to realize remote control of power failure and power transmission and safe electricity consumption protection. , strong practicability.
2、当过电压或欠电压时,微控制器能通过电压采样并识别出电压故障,同时发出脱扣指令使断路器脱扣。2. When overvoltage or undervoltage occurs, the microcontroller can detect the voltage fault through voltage sampling, and at the same time issue a tripping command to trip the circuit breaker.
3、当被保护线路发生过载或短路时,断路器中的主电路开关触点能够自动脱扣、切断电源,从而起到过载或短路保护作用。3. When the protected line is overloaded or short-circuited, the main circuit switch contacts in the circuit breaker can automatically trip and cut off the power supply, thus playing the role of overload or short-circuit protection.
4、通过控制信号线电平的变化来控制断路器的分合操作,脱扣时电动操作机构带动手柄转动实现快速脱扣;合闸操作时电机转动通过内轴带动手柄转动实现合闸。4. Control the opening and closing operation of the circuit breaker by controlling the change of the level of the signal line. When tripping, the electric operating mechanism drives the handle to rotate to achieve rapid tripping; during the closing operation, the motor rotates through the inner shaft to drive the handle to rotate to realize closing.
5、本断路器的费控功能是通过电表的预付费控制功能来实现的,无需另外配置预付费模块,充分利用现有资源。5. The charge control function of the circuit breaker is realized through the prepayment control function of the electric meter, and there is no need to configure additional prepayment modules, making full use of existing resources.
6、预付费电表的控制端在正常状态输出220V高电平,在欠费状态输出0V低电平。电表输出端与智能控制电路板连接,智能控制电路板接收到电表输出处于高电平的信号,则单片机向继电器开关输出断开信号,继电器保持断开状态,分励脱扣器不工作,断路器处于合闸状态,供电正常。当电表欠费向智能控制电路板输出低电平控制信号,单片机则向继电器开关持续输出脉冲闭合信号,继电器闭合,分励脱扣器接通,断路器瞬时断开电路,继电器开关在脉冲闭合信号的控制下间断闭合和断开,直至用户缴费,电表处于正常状态输出220V 高电平信号时,单片机控制继电器开关保持断开状态。电表欠费过程中由于单片机向继电器开关持续输出脉冲闭合信号,即使用户强行对断路器进行合闸操作,断路器也会再次自动断开,防止窃电。6. The control terminal of the prepaid meter outputs a high level of 220V in the normal state and a low level of 0V in the arrears state. The output terminal of the electric meter is connected to the intelligent control circuit board. When the intelligent control circuit board receives the signal that the output of the electric meter is at a high level, the single-chip microcomputer outputs a disconnection signal to the relay switch, the relay remains disconnected, the shunt release does not work, and the circuit is open. The device is in the closed state and the power supply is normal. When the meter is in arrears, it outputs a low-level control signal to the intelligent control circuit board, and the single-chip microcomputer continuously outputs a pulse closing signal to the relay switch. Under the control of the signal, it is closed and disconnected intermittently until the user pays the bill. When the meter is in a normal state and outputs a 220V high-level signal, the single-chip microcomputer controls the relay switch to keep the open state. During the arrears process of the meter, because the single-chip microcomputer continues to output the pulse closing signal to the relay switch, even if the user forcibly closes the circuit breaker, the circuit breaker will automatically open again to prevent electricity theft.
附图说明Description of drawings
图1为本实用新型实施例一结构示意图。FIG. 1 is a schematic structural diagram of a first embodiment of the present invention.
附图标记:1-断路器,2-智能控制电路板,3-电表,4-分励脱扣器,5-手动开关,6-单片机,7-继电器开关,8-电流脱扣器,9-过热脱扣器,10-欠电压脱扣器。Reference numerals: 1-circuit breaker, 2-intelligent control circuit board, 3-electricity meter, 4-shunt release, 5-manual switch, 6-microcomputer, 7-relay switch, 8-current release, 9 - Overheat release, 10-undervoltage release.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例一Example 1
如图1所示,一种低压预付费断路控制装置,包括断路器1、智能控制电路板2和预付费电表3;所述断路器1采用TH35-7.5型钢安装轨垂直安装于配电箱中,断路器1内设置分励脱扣器4,所述分励脱扣器4上设置手动开关5,所述分励脱扣器4与智能控制电路板 2上的继电器开关7连接;所述智能控制电路板2包括单片机6、继电器开关7、预付费电表3端口,单片机6通过预付费电表3端口与预付费电表3连接,单片机6控制继电器开关7的开闭。As shown in Figure 1, a low-voltage prepaid circuit breaker control device includes a circuit breaker 1, an intelligent control circuit board 2 and a prepaid electricity meter 3; the circuit breaker 1 is vertically installed in a distribution box using a TH35-7.5 steel mounting rail , a shunt release 4 is arranged in the circuit breaker 1, a manual switch 5 is arranged on the shunt release 4, and the shunt release 4 is connected with the relay switch 7 on the intelligent control circuit board 2; the The intelligent control circuit board 2 includes a single-chip microcomputer 6, a relay switch 7, and a 3 port of a prepaid electricity meter. The single-chip microcomputer 6 is connected to the prepaid electricity meter 3 through the 3 port of the prepaid electricity meter.
本断路器1的费控功能是通过电表3的预付费控制功能来实现的,无需另外配置预付费模块,充分利用现有资源。预付费电表3的控制端在正常状态输出220V高电平,在欠费状态输出0V低电平。电表3 输出端与智能控制电路板2连接,智能控制电路板2接收到电表3输出处于高电平的信号的信号,则单片机6向继电器开关7输出断开信号,继电器保持断开状态,分励脱扣器4不工作,断路器1处于合闸状态,供电正常。当电表3欠费向智能控制电路板2输出低电平控制信号,单片机6则向继电器开关7持续输出脉冲闭合信号,继电器闭合,分励脱扣器4接通,断路器1瞬时断开电路,继电器开关7在脉冲闭合信号的控制下间断闭合和断开,直至用户缴费,电表3处于正常状态输出220V高电平信号时,单片机6控制继电器开关7保持断开状态。电表3欠费过程中由于单片机6向继电器开关7持续输出脉冲闭合信号,即使用户强行对断路器1进行合闸操作,断路器1也会再次自动断开,防止窃电。The charge control function of the circuit breaker 1 is realized by the prepayment control function of the electric meter 3, and there is no need to configure additional prepayment modules, and the existing resources are fully utilized. The control terminal of the prepaid electricity meter 3 outputs a high level of 220V in a normal state, and a low level of 0V in arrears state. The output terminal of the electric meter 3 is connected to the intelligent control circuit board 2, and the intelligent control circuit board 2 receives the signal that the electric meter 3 outputs a signal at a high level, then the single-chip microcomputer 6 outputs a disconnection signal to the relay switch 7, and the relay remains disconnected. The excitation release 4 does not work, the circuit breaker 1 is in the closed state, and the power supply is normal. When the electricity meter 3 is in arrears and outputs a low-level control signal to the intelligent control circuit board 2, the single-chip microcomputer 6 continuously outputs a pulse closing signal to the relay switch 7, the relay is closed, the shunt release 4 is turned on, and the circuit breaker 1 instantly disconnects the circuit , the relay switch 7 is closed and disconnected intermittently under the control of the pulse closing signal, until the user pays the bill, and when the meter 3 is in a normal state and outputs a 220V high-level signal, the single-chip microcomputer 6 controls the relay switch 7 to keep the open state. During the arrears process of the electricity meter 3, because the single-chip microcomputer 6 continues to output a pulse closing signal to the relay switch 7, even if the user forcibly closes the circuit breaker 1, the circuit breaker 1 will automatically open again to prevent electricity theft.
所述断路器1内设置过电流脱扣器8、过热脱扣器9和欠电压脱扣器10。过电流保护是应用在二次回路上的一种常见保护,利用电流互感器二次感应电流,通过继电器,达到线路、电机、变压器等的保护作用。过热脱扣器在电路发生短路时瞬时切断电路,保护电路和用电设备不受进一步损坏。欠电压脱扣器是在它的端电压降至额定工作电压的70%至35%范围内,欠电压脱扣器运作,避免用电器因电压波动过大造成损坏。欠电压脱扣器在电源电压等于脱扣器额定工作电压的35%时,能防止断路器闭全;电源电压等于或大于85%欠电压脱扣器的额定工作电压时,在热态条件下,保证断路器可靠闭合。The circuit breaker 1 is provided with an overcurrent release 8 , an overheat release 9 and an undervoltage release 10 . Overcurrent protection is a common protection applied to the secondary circuit. It uses the secondary induced current of the current transformer to achieve the protection of the line, motor, transformer, etc. through the relay. The overheat release instantly cuts off the circuit when a short circuit occurs, protecting the circuit and electrical equipment from further damage. The under-voltage release works when its terminal voltage drops to 70% to 35% of the rated working voltage, and the under-voltage release operates to avoid damage to electrical appliances due to excessive voltage fluctuations. When the power supply voltage is equal to 35% of the rated working voltage of the release, the undervoltage release can prevent the circuit breaker from closing completely; when the supply voltage is equal to or greater than 85% of the rated working voltage of the undervoltage release, under thermal conditions , to ensure the reliable closing of the circuit breaker.
本实用新型具有过载、短路及过欠压保护功能,另外还具有预付费控制功能,体积小功能全,可利用现有预付费电表3实现断电和送电的远程控制及安全用电防护,实用性强。The utility model has the functions of overload, short circuit and overvoltage and undervoltage protection, and also has the function of prepayment control, with small size and complete functions, and can utilize the existing prepaid electricity meter 3 to realize remote control of power failure and power transmission and safe power consumption protection. Strong practicality.
当过电压或欠电压时,微控制器能通过电压采样并识别出电压故障,同时发出脱扣指令使断路器1脱扣,当被保护线路发生过载或短路时,断路器1中的主电路开关触点能够自动脱扣、切断电源,从而起到过载或短路保护作用。When overvoltage or undervoltage occurs, the microcontroller can detect the voltage fault through voltage sampling, and at the same time issue a trip command to trip the circuit breaker 1. When the protected line is overloaded or short-circuited, the main circuit in the circuit breaker 1 will trip. The switch contacts can automatically trip and cut off the power supply, so as to protect against overload or short circuit.
实施例二Embodiment 2
本实施例和实施例一的结构基本相同,其区别在于:断路器1内设置电动操作机构,所述电动操作机构通过内轴带动断路器1的手柄转动,实现开合闸,电动操作机构与智能控制电路板2上的控制端口连接。The structure of this embodiment is basically the same as that of the first embodiment, the difference is that an electric operating mechanism is arranged in the circuit breaker 1, and the electric operating mechanism drives the handle of the circuit breaker 1 to rotate through the inner shaft to realize opening and closing. Control port connection on Smart Control Board 2.
电动操作机构包括电机和与电机轴联动的传动杆,手柄内部设置轴孔,传动杆的一端固定在手柄内部的轴孔中,传动杆与手柄同步转动。The electric operating mechanism includes a motor and a transmission rod linked with the motor shaft, a shaft hole is arranged inside the handle, one end of the transmission rod is fixed in the shaft hole inside the handle, and the transmission rod rotates synchronously with the handle.
智能控制电路板上的单片机接收到预付费电表通过控制信号线电平的变化传递的分合闸指令,单片机解读后将此指令传输给电动操作机构,进而控制断路器1的分合操作。脱扣时电动操作机构带动手柄转动实现快速脱扣;合闸操作时电机转动通过内轴带动手柄转动实现合闸。The single chip microcomputer on the intelligent control circuit board receives the opening and closing instruction transmitted by the prepaid meter through the change of the control signal line level. During tripping, the electric operating mechanism drives the handle to rotate to achieve rapid tripping; during closing operation, the motor rotates through the inner shaft to drive the handle to rotate to realize closing.
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,本领域普通技术人员对本实用新型的技术方案所做的其他修改或者等同替换,只要不脱离本实用新型技术方案的精神和范围,均应涵盖在本实用新型的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solutions of the present invention are not departing from the technical solutions of the present invention. The spirit and scope of the present invention should be included in the scope of the claims of the present invention.
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CN110363922A (en) * | 2019-08-12 | 2019-10-22 | 国网冀北电力有限公司承德供电公司 | A billing trip system and method |
CN110600338A (en) * | 2019-10-25 | 2019-12-20 | 国网河南省电力公司濮阳供电公司 | Low-voltage intelligent charge control switch |
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CN110363922A (en) * | 2019-08-12 | 2019-10-22 | 国网冀北电力有限公司承德供电公司 | A billing trip system and method |
CN110600338A (en) * | 2019-10-25 | 2019-12-20 | 国网河南省电力公司濮阳供电公司 | Low-voltage intelligent charge control switch |
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