CN208902361U - A kind of bottle of liquor leakproofness leak tester of single-station - Google Patents
A kind of bottle of liquor leakproofness leak tester of single-station Download PDFInfo
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- CN208902361U CN208902361U CN201821789107.9U CN201821789107U CN208902361U CN 208902361 U CN208902361 U CN 208902361U CN 201821789107 U CN201821789107 U CN 201821789107U CN 208902361 U CN208902361 U CN 208902361U
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Abstract
The utility model discloses a kind of bottle of liquor leakproofness leak testers of single-station, including cabinet, detection cabin and testing agency.Cabinet includes cabinet and is located at cabinet upper operating platform；Upper layer box body and lower layer box body are divided by partition in cabinet；Detection cabin is located on the top surface of cabinet, which includes cabin and be connected to the hatchcover of cabin top surface by clamp system, and sealing device is equipped between the top surface and hatchcover in cabin；The filling mold with the external shape fits of bottle of liquor is equipped in cabin；Testing agency includes the vacuum pump being mounted in the lower layer box body of cabinet and the vacuum regulator being mounted in layer box body, charging vacuum solenoid, discharging vacuum solenoid and pressure transmitter；Vacuum pump, vacuum regulator, charging vacuum solenoid, discharging vacuum solenoid and pressure transmitter are electrically connected with the PLC controller being mounted in station.The leak tester of the utility model high-precision can detect the leakage of the miniature aperture of bottle, and realize completely lossless detection.
Description
Technical Field
The utility model relates to a bottled wine leakproofness leak hunting machine of simplex position.
Background
At present, the method mainly adopted by various wine brewing enterprises to detect the leakage of bottled wine is very original. I.e. the capped bottles are placed upside down in a special buffer for a period of time (typically 1 day). And then, manually checking whether wine seeps out of the wine bottle to judge whether the wine is leaked. This method has several disadvantages: 1. the inspection method is original and needs to depend on the responsibility of the staff; 2. unqualified products with serious leakage can be picked out through manual detection, but the difficulty of detecting unqualified products with slow leakage is high, the missing detection is easy to generate, and the image of an enterprise is reduced finally; 3. the detection period is too long and the labor intensity is high; 4. some of the microleakage products are not effectively detected even after being left for a period of time.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's defect and provide a bottled wine leakproofness leak hunting machine of simplex position, it can the high accuracy detect the leakage of beverage bottle micro-aperture to realize nondestructive test completely.
The purpose of the utility model is realized like this: a single-station leakage detector for the sealing performance of bottled wine comprises a case, a detection cabin and a detection mechanism; wherein,
the case comprises a case body and an operating platform arranged on the upper part of the case body; the inside of the case is divided into an upper-layer case body and a lower-layer case body through a partition plate;
the detection cabin is arranged on the top surface of the case and comprises a cabin and a cabin cover connected to the top surface of the cabin through a clamping mechanism, and a sealing device is arranged between the top surface of the cabin and the cabin cover; a filling mould matched with the appearance of the bottled wine is arranged in the cabin;
the detection mechanism comprises a vacuum pump arranged in the lower layer box body of the case, and a vacuum pressure reducing valve, a feeding vacuum electromagnetic valve, a discharging vacuum electromagnetic valve and a pressure transmitter which are arranged in the upper layer box body of the case; the vacuum pump, the vacuum pressure reducing valve, the feeding vacuum solenoid valve, the discharging vacuum solenoid valve and the pressure transmitter are all electrically connected with a PLC (programmable logic controller) installed in the operating platform; the vacuum pump is sequentially connected with the vacuum pressure reducing valve and the feeding vacuum electromagnetic valve through an air pipe; the feeding vacuum solenoid valve, the discharging vacuum solenoid valve and the pressure transmitter are communicated with the detection cabin through air pipes.
The single-station bottled wine sealing leak detection machine is characterized in that the table top of the operating table is inclined and is provided with the touch screen.
The single-station bottle wine sealing leak detector is characterized in that the sealing device is a star-shaped sealing ring.
The utility model discloses a bottled wine leakproofness leak hunting machine of simplex position, the high accuracy detects the leakage of the miniature aperture of beverage bottle to the realization is to the good beverage bottle nondestructive test of encapsulation, thereby can reduce the seepage wine quantity of dispatching from the factory, reduces staff intensity of labour, shortens wine quality check time, promotes the product image of making wine enterprise.
Drawings
FIG. 1 is an outline view of a single-station leakage detecting machine for sealing bottled wine according to the present invention;
fig. 2 is an axial section view of the single-station bottle wine sealing leakage detector of the utility model.
Fig. 3 is a working schematic diagram of a detection mechanism in the leak detector of the present invention.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings.
Referring to fig. 1 and 2, the single-station bottle wine leak detector of the present invention includes a case 1, a detection chamber 7 and a detection mechanism; wherein,
the case 1 comprises a case body and an operation platform 2 arranged on the upper part of the case body; the table top of the operation table 2 is inclined and is provided with a touch screen 20; the interior of the case 1 is divided into an upper case body 11 and a lower case body 12 through a partition plate 10;
the detection cabin 7 is arranged on the top surface of the case 1, the detection cabin 7 comprises a cabin 71 and a cabin cover 72 connected to the top surface of the cabin through a clamping mechanism 9, a sealing device 73 is arranged between the top surface of the cabin 71 and the cabin cover 72, and the sealing device 73 is a star-shaped sealing ring; a filling mould 8 matched with the appearance of the bottled wine 30 is arranged in the chamber 71;
the detection mechanism comprises a vacuum pump 3, a vacuum pressure reducing valve 4, a feeding vacuum electromagnetic valve 51, a discharging vacuum electromagnetic valve 52 and a pressure transmitter 6; the vacuum pump 3 is arranged in the lower-layer box body 12 of the case 1; the vacuum pressure reducing valve 4, the feeding vacuum solenoid valve 5, the discharging vacuum solenoid valve and the pressure transmitter 6 are all arranged in an upper-layer box body 11 of the chassis; the vacuum pump 3, the vacuum pressure reducing valve 4, the feeding vacuum electromagnetic valve 51, the discharging vacuum electromagnetic valve 52 and the pressure transmitter 6 are all electrically connected with a PLC (programmable logic controller) installed in the operation table, and the vacuum pump 3 is sequentially connected with the vacuum pressure reducing valve 4 and the feeding vacuum electromagnetic valve 51 through air pipes; the feeding vacuum solenoid valve 51, the discharging vacuum solenoid valve 52 and the pressure transmitter 6 are all communicated with the detection chamber 7 through air pipes (see fig. 3).
The utility model discloses a bottled wine leakproofness leak hunting machine of simplex position adopts the mode of vacuum decay to realize detecting. Firstly, supplying power and gas to a system; checking that the vacuum pump 3 always provides a stable vacuum pressure; placing the mold 8 with the bottle shape corresponding to the wine bottle to be detected into the cabin 71; then the standard body 30 of the bottled wine is put into the mould 8; closing the cabin 71 by the cabin cover 72 through the quick clamping device 9; giving an instruction for starting detection to the PLC controller through a touch screen 20 on the operation table 2; the feeding vacuum solenoid valve 5 is conducted; the vacuum pump 3 pumps a set vacuum to the detection cabin 7 through a pneumatic control element; the feeding vacuum solenoid valve 51 is closed, and the vacuum pressure of the detection chamber 7 is adjusted through the vacuum pressure reducing valve 4; at the moment, the PLC controls the pressure transmitter 6 to acquire a vacuum pressure value P1 of the detection cabin 7, wherein the vacuum value at the moment is the maximum vacuum value P; stabilizing the pressure for a certain time T; controlling the pressure transmitter 6 to acquire a vacuum pressure value P2 of the detection cabin 7 again; the discharging vacuum solenoid valve 52 is conducted to lead the detection cabin 7 to be communicated with the atmosphere; the quick clamping device 9 is opened. This results in a maximum vacuum pressure value Pmax and a pressure difference ap-P2-P1. The values measured by the bottled wine standard body 30 are a set of standard values (the bottled wine detection has higher requirements on environmental temperature and humidity, and different standards for judging different temperatures and humidities). Setting the maximum vacuum pressure value Pmax and the maximum pressure difference value delta Pmax according to the standard value, putting the wine to be detected into the detection cabin 7, detecting P1 and P2 according to the method, and comparing the detected data of the wine to be detected with the standard value to judge whether the wine leaks or not. When the delta P exceeds a set value delta Pmax, namely the vacuum attenuation is large, the wine to be bottled is judged to be leakage.
The single-station bottled wine leak tightness detector of the utility model realizes nondestructive detection of packaged bottled wine, and can not cause any change to products; the test time is short, and the operation is simple; the deterministic detection method has scientific, unified and controllable discrimination standard, and the detection parameters can be adjusted according to products, so that the consistency of the products is better. Through set up the star sealing washer between detecting the cabin and detecting the cabin cover to and the guiding mechanism who connects on the bottom plate of detecting the cabin, can guarantee to detect the cabin and detect accurate location and sealed between the cabin cover, both guaranteed the detection precision, also convenient quick detection. The mould is arranged in the detection cabin, so that the detection of various bottled wine products can be compatible, and the mould replacement is very convenient.
The above embodiments are provided only for the purpose of illustration, not for the limitation of the present invention, and those skilled in the relevant art can make various changes or modifications without departing from the spirit and scope of the present invention, therefore, all equivalent technical solutions should also belong to the scope of the present invention, and should be defined by the claims.
Claims (3)
1. A single-station leakage detector for the sealing performance of bottled wine comprises a case, a detection cabin and a detection mechanism; it is characterized in that the preparation method is characterized in that,
the case comprises a case body and an operating platform arranged on the upper part of the case body; the inside of the case is divided into an upper-layer case body and a lower-layer case body through a partition plate;
the detection cabin is arranged on the top surface of the case and comprises a cabin and a cabin cover connected to the top surface of the cabin through a clamping mechanism, and a sealing device is arranged between the top surface of the cabin and the cabin cover; a filling mould matched with the appearance of the bottled wine is arranged in the cabin;
the detection mechanism comprises a vacuum pump arranged in the lower layer box body of the case, and a vacuum pressure reducing valve, a feeding vacuum electromagnetic valve, a discharging vacuum electromagnetic valve and a pressure transmitter which are arranged in the upper layer box body of the case; the vacuum pump, the vacuum pressure reducing valve, the feeding vacuum solenoid valve, the discharging vacuum solenoid valve and the pressure transmitter are all electrically connected with a PLC (programmable logic controller) installed in the operating platform; the vacuum pump is sequentially connected with the vacuum pressure reducing valve and the feeding vacuum electromagnetic valve through an air pipe; the feeding vacuum solenoid valve, the discharging vacuum solenoid valve and the pressure transmitter are communicated with the detection cabin through air pipes.
2. The single-station leakage detecting machine for detecting the sealing property of the bottled wine according to claim 1, wherein the table top of the operating table is inclined and is provided with a touch screen.
3. The single-station machine for leak detection of the sealability of wine bottles of claim 1 wherein said sealing means is a star-shaped sealing ring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821789107.9U CN208902361U (en) | 2018-11-01 | 2018-11-01 | A kind of bottle of liquor leakproofness leak tester of single-station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821789107.9U CN208902361U (en) | 2018-11-01 | 2018-11-01 | A kind of bottle of liquor leakproofness leak tester of single-station |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208902361U true CN208902361U (en) | 2019-05-24 |
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ID=66577365
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821789107.9U Active CN208902361U (en) | 2018-11-01 | 2018-11-01 | A kind of bottle of liquor leakproofness leak tester of single-station |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208902361U (en) |
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2018
- 2018-11-01 CN CN201821789107.9U patent/CN208902361U/en active Active
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