CN208824067U - A kind of purifying cutting fluid processor - Google Patents

Abstract

The utility model belongs to machining equipment manufacturing technology field, more particularly to a kind of purifying cutting fluid processor, the rack inner cavity of quadrangle box structure is equipped with an infusion pipeline, and pipeline is disposed with filter, pneumatic diaphragm pump, flow regulator, ultraviolet sterilizer, vibration coalescer, current stabilization case, degreasing unit from front to back and returns to lathe sink through liquid back pipe road again；Wherein filter is located at the intermediate lower part of rack inner cavity, pneumatic diaphragm pump is located at the left side of current stabilization case, flow regulator is located at the left side of pneumatic diaphragm pump and is located at the positive downside of filter, coalescer is shaken to be close to rack antetheca and be located at the front side of pneumatic diaphragm pump, the output end nozzle of degreasing unit runs through rack right side wall, and its lower end is provided with the oil storage box of waste oil after collection processing, and oil storage box is fixed on the outside of rack left side wall；Liquid inlet device is set in lathe sink, and main structure is simple, and design concept is ingenious, easy to install and use, and application environment is friendly.

Description

A kind of purifying cutting fluid processor

Technical field:

The utility model belongs to machining equipment manufacturing technology field, and in particular to a kind of purifying cutting fluid processor.

Background technique:

Currently, being a common phenomenon because cutting causes the tool temperature of lathe excessively high, adding in field of machining During work, to prevent the cutter of lathe from overheating, the prior art usually can all be cooled down cutter using cutting fluid, with Protect cutter.Cutting fluid after use would generally be contaminated with metal fillings, main shaft oil, and the impurity such as the greases such as rail oil and dust hold Easily make cutting fluid rotten and generate unpleasant peculiar smell, and the abrasion of cutter can be accelerated, cutting fluid is caused not reuse directly, And it directly carries out scrapping after collecting the cutting fluid after these uses handling and is then easy to pollute the environment, and wave can be generated Take, causes production cost excessively high.Therefore, design prepares a kind of purifying cutting fluid processor, can Intelligent purifying cutting fluid, reduce Cutting fluid replacement frequency reduces production cost.

Utility model content:

The purpose of the utility model is to overcome disadvantage present on the prior art, seeking design, to provide a kind of cutting fluid net Change processor, be mainly used for the processing of machine tool cutting liquid in-line purification, oil removing, sterilization, deodorization functions guarantee cutting fluid cleaning.

To achieve the goals above, the utility model relates to a kind of purifying cutting fluid processor by following technical solution To realize: the rack inner cavity of quadrangle box structure is equipped with an infusion pipeline, which is disposed with filter, gas from front to back Dynamic diaphragm pump, flow regulator, ultraviolet sterilizer, vibration coalescer, current stabilization case, degreasing unit are returned to through liquid back pipe road again Lathe sink；Wherein filter is located at the intermediate lower part of rack inner cavity, and the electrical control gear to carry out electrical equipment control is Square structure is close to be configured at the right side wall of rack, and the length and width of the length and width of electrical control gear and rack right side wall Close, to make full use of space, electrical control gear is connect with degreasing unit and flow regulator power information respectively, oil removing dress The output end set is connected to oil outlet pipe；The length and width of the current stabilization case of square structure are close with electrical control gear, are close to electric-controlled The left side wall of device processed is configured, and to make full use of space, pneumatic diaphragm pump is located at the left side of current stabilization case, and is located at filtering The lower right side of device, flow regulator are located at the left side of pneumatic diaphragm pump and are located at the positive downside of filter, vibration coalescence Device is close to rack antetheca and is located at the front side of pneumatic diaphragm pump, and main structure includes shield, liquid storage box and vibration unit, uses So that dispersed oil accelerates to form larger oil droplet；Degreasing unit is located in rack at left side wall, the output end of degreasing unit Nozzle runs through rack right side wall, and its lower end is provided with the oil storage box of waste oil after collection processing, and oil storage box is fixed at machine On the outside of frame left side wall；Liquid inlet device is set to the left side of rack and is connected by the input terminal of pipeline and filter, oil storage box It is located at the same side of rack with liquid inlet device, in order to be operated, liquid inlet device is set in lathe sink, to take out Upper layer cutting fluid mixed liquor is taken, cutting fluid mixed liquor enters filter through liquid inlet device, and filter is to filter out cutting fluid Large granular impurity in mixed liquor, and ultraviolet sterilizer will be entered through pneumatic diaphragm pump after filtered cutting fluid mixed liquor, The bacterium and fungi that ultraviolet sterilizer goes out in mixed liquor to kill cutting fluid, rear to enter vibration coalescer, vibration coalescer makes Dispersed oil accelerates to form larger oil droplet after enter current stabilization case, current stabilization case use bottom in and top out frame mode, cut to make Larger oil droplet in liquid mixed liquor floats, and the larger oil droplet after floating enters degreasing unit, is then discharged out to oil storage box, clean cutting Liquid flows back to lathe sink by the road, completes purification process.

Further, the gantry base in the utility model is provided with Castor structure easy to remove.

Further, it is pneumatic vibrator or electric vibrator that coalescer is shaken in the utility model.

Further, the liquid inlet device in the utility model includes flexible liquid receiving mouth, floating ball and mounting bracket, floating ball At the two sides of elastic liquid receiving mouth, float elastic liquid receiving mouth, in order to only absorb upper layer oil slick, L-shaped installation branch Frame one end is fixed on the pipeline connecting with elastic liquid receiving mouth, and the other end is to be fixed on lathe, with to entering elastic liquid receiving mouth It is fixed；Floating ball can replace with foam panel structure.

Further, the filter in the utility model is Y type basket filter, in order to clear up and reduce consumptive material, mistake Filter diameter range is 0.5~1mm.

Further, flow regulator is that angle stroke controls ball valve in the utility model.

Further, the main structure of the electrical control gear in the utility model includes indicator light, display screen, control Switch and controller, control other electrical components, and wherein display screen and control switch are located at the inclined surface knot of rack right upper portion On structure, inclined surface structure can watch display screen convenient for operator, in order to shorten route, while convenient for operation control.

Further, the main structure of degreasing unit includes oil liquid separator box, oil-collecting device, oil reservoir inspection in the utility model Survey device electric diaphragm pump, liquid level detector and oil skimming machine；Oil-collecting device includes air knife component and receipts oil box；Oil liquid separator box Include oil separator and clear water tanks, hydraulic fluid port is picked out under oil liquid separator box, side takes back liquid pipeline, and oil liquid separator box is more septaliums Type structure is equipped with oil reservoir detector and oil-collecting device in first sink, after oil reservoir detector detects setting core intersection Controller, controller output order to air knife component are issued a signal to, air knife component blows upper layer oil slick and molecule auxiliary Enter to receive oil box and extract oil slick out oil liquid separator box (secondary filtration) through electric diaphragm pump, removes the mixed of most oil slick and molecule It closes liquid and enters second sink of oil liquid separator box, micro oil slick through oil skimming machine pulls oil slick out (three-stage filtration), liquid after floating Position height sensor, which detects, issues a signal to controller after liquid level is excessively high or height, and controller output guidance adjusts dress to flow It sets, adjusts the speed of liquid inlet volume, to reach feed liquor and the out balance of liquid, improve purification efficiency, purified cutting fluid enters net Water tank is equipped with the concentration of concentration detector detection cutting fluid in clear water tanks, outputs signals to whether display screen prompt needs to add Add new cutting fluid.

Further, oil skimming machine is one of belt, disc type and tubular type in degreasing unit in the utility model.

Further, pneumatic diaphragm pump can replace with electrodynamic type and vane pump to realize extraction liquid in the utility model Function.

The specifically used mode of the utility model carries out in accordance with the following steps:

Liquid inlet device is fixed in lathe sink, to extract the upper layer oil slick extracted in lathe sink, passes through behaviour Control electrical control gear carrys out starting device, and cutting fluid mixed liquor enters filter through liquid inlet device, filters large granular impurity (one Grade filters) enter ultraviolet sterilizer by pneumatic diaphragm pump, enter vibration coalescence after killing the bacterium and fungi in mixed liquor Device, vibration coalescer make dispersed oil accelerate to form larger oil droplet after enter current stabilization case, current stabilization case use bottom in and top out structure Mode enters the oil liquid separator box in degreasing unit, then through oil reservoir detector and receipts after so that the larger oil droplet in mixed liquor is floated Oily device, oil reservoir detector issue a signal to controller, controller output order to air knife group after detecting setting core intersection Upper layer oil slick and molecule auxiliary are blown into receipts oil box and extract oil slick out oil liquid separator box through electric diaphragm pump by part, air knife component The mixed liquor of (secondary filtration), the most oil slick of removal and molecule enters second sink of oil liquid separator box, micro oil slick Oil slick is pulled out (three-stage filtration) through oil skimming machine after floating, liquid level detector, which detects, issues letter after liquid level is excessively high or height Number controller is arrived, controller output guidance arrives flow regulator, adjusts the speed of liquid inlet volume, to reach the flat of feed liquor and liquid out Weighing apparatus improves purification efficiency, and purified cutting fluid enters clear water tanks, and concentration detector detection cutting fluid is equipped in clear water tanks Concentration, outputs signals to whether display screen prompt needs to add new cutting fluid, and clean cutting fluid is returned to through liquid return hole pipeline Lathe sink completes cleaning purification work.

Compared with prior art, acquirement has the beneficial effect that the utility model: liquid inlet device, oil storage box, oil removing dress Setting in the same side, it is convenient for operation and the cutting fluid after treatment and purification, electrical control gear is located in rack and liquid inlet The opposite side of device, can be convenient for observing and operating by the design of LED of bevel structure, electrical control gear and current stabilization Case designs and is close to rack inner sidewall using square structure, has greatly saved installation space, has made compact overall structure, main body knot Structure is simple, and design concept is ingenious, easy to install and use, and application environment is friendly, wide market.

Detailed description of the invention:

Fig. 1 is the main structure schematic illustration of the utility model.

Fig. 2 be the utility model relates to degreasing unit main structure schematic illustration.

Fig. 3 be the utility model relates to installation site relation principle schematic diagram of the degreasing unit in rack.

Fig. 4 be the utility model relates to vibration coalescer main structure schematic illustration.

Fig. 5 be the utility model relates to oil liquid separator box and clear water tanks position and connection relationship schematic illustration.

In figure: 1. racks 2. shake 3. ultraviolet sterilizer of coalescer, 4. liquid inlet device (41 42 floating balls of elastic liquid receiving mouth 43 mounting brackets) 5. oil storage box, 6. degreasing unit (61 oil liquid separator box, 62 oil-collecting device (621 air knife components 622 receive oil box) 63 67 clear water tanks of oil reservoir detector 64 electric diaphragm pump, 65 liquid level detector, 66 oil skimming machine, 68 concentration detector) 7. filters 9. electrical control gear of flow regulator 8. (91 indicator light, 92 display screen, 93 control switch, 94 controller (case)) 10. current stabilizations 11. pneumatic diaphragm pump of case (shield 21, liquid storage box 22 and vibration unit 23).

Specific embodiment:

The present invention will be further described by way of example and in conjunction with the accompanying drawings.

Embodiment 1:

A kind of purifying cutting fluid processor that the present embodiment is related to is realized by following technical solution: quadrangle box structure 1 inner cavity of rack be equipped with an infusion pipeline, which is disposed with filter 7, pneumatic diaphragm pump 11, flow tune from front to back Regulating device 8, ultraviolet sterilizer 3, vibration coalescer 2, current stabilization case 10, degreasing unit 6 return to lathe water through liquid back pipe road again Slot；Wherein filter 7 is located at the intermediate lower part of 1 inner cavity of rack, and the electrical control gear 9 to carry out electrical equipment control is rectangular Structure is close to be configured at the right side wall of rack 1, and the length and width phase of the length and width of electrical control gear 9 and 1 right side wall of rack Closely, to make full use of space, electrical control gear 9 is connect with degreasing unit 6 and 8 power information of flow regulator respectively, oil removing The output end of device 6 and fuel-displaced pipeline connection；The length and width of the current stabilization case 10 of square structure are close with electrical control gear 9, tightly The left side wall of patch electrical control gear 9 is configured, and to make full use of space, pneumatic diaphragm pump 11 is located at a left side for current stabilization case 10 Side, and it is located at the lower right side of filter 7, flow regulator 8 is located at the left side of pneumatic diaphragm pump 11 and is located at filter 7 It is positive downside place, vibration coalescer 2 be close to 1 antetheca of rack and be located at pneumatic diaphragm pump 11 front side, main structure include prevent Shield 21, liquid storage box 22 and vibration unit 23, to form larger oil droplet accelerate dispersed oil；Degreasing unit 6 is located at rack In 1 at left side wall, the output end nozzle of degreasing unit 6 runs through rack right side wall, and its lower end is provided with collection processing The oil storage box 5 of waste oil afterwards, oil storage box 5 are fixed on the outside of rack left side wall；Liquid inlet device 4 is set to the left side of rack 1 And connect with the input terminal of filter 7 by pipeline, oil storage box 5 and liquid inlet device 4 are located at the same side of rack, in order into Row operation, liquid inlet device 4 are set in lathe sink, and to extract upper layer cutting fluid mixed liquor, cutting fluid mixed liquor is through entering Liquid mouth device 4 enters filter 7, and filter 7, and will be filtered to filter out the large granular impurity in cutting fluid mixed liquor Enter ultraviolet sterilizer 3 through pneumatic diaphragm pump 11 after cutting fluid mixed liquor, ultraviolet sterilizer 3 goes out mixing to kill cutting fluid Bacterium and fungi in liquid, it is rear to enter vibration coalescer 2, vibration coalescer 2 accelerate dispersed oil to form larger oil droplet laggard Entering current stabilization case 10, current stabilization case 10 uses the frame mode of bottom in and top out, to make the larger oil droplet in cutting fluid mixed liquor float, on Larger oil droplet after floating enters degreasing unit 6, is then discharged out to oil storage box 5, clean cutting fluid flows back to lathe sink by the road, complete At purification process.

Further, 1 pedestal of rack in the present embodiment is provided with Castor structure easy to remove.

Further, it is pneumatic vibrator or electric vibrator that coalescer 2 is shaken in the present embodiment.

Further, the liquid inlet device 4 in the present embodiment includes flexible liquid receiving mouth 41, floating ball 42 and mounting bracket 43, floating ball 42 is located at the two sides of elastic liquid receiving mouth 41, floating in order to only absorb upper layer float elastic liquid receiving mouth 41 Oil, L-shaped 43 one end of mounting bracket are fixed on the pipeline connecting with elastic liquid receiving mouth 41, and the other end is to be fixed on lathe On, to be fixed to entering elastic liquid receiving mouth 41；Floating ball 42 can replace with foam panel structure.

Further, the filter 7 in the present embodiment is Y type basket filter, in order to clear up and reduce consumptive material, filtering Diameter range is 0.5~1mm.

Further, flow regulator 8 is that angle stroke controls ball valve in the present embodiment.

Further, the main structure of the electrical control gear electrical control gear 9 in the present embodiment includes indicator light 91, display screen 92, control switch 93 and controller 94, control other electrical components, wherein display screen 92 and control switch 93 In in the inclined surface structure of 1 right upper portion of rack, inclined surface structure can watch display screen 92 convenient for operator, in order to shorten Route, while convenient for operation control.

Further, the main structure of degreasing unit 6 includes oil liquid separator box 61, oil-collecting device 62, oil in the present embodiment 63 electric diaphragm pump 64 of layer detector, liquid level detector 65 and oil skimming machine 66；Oil-collecting device 62 includes air knife component 621 With receipts oil box 622；Oil liquid separator box 61 includes oil separator and clear water tanks, and hydraulic fluid port is picked out under oil liquid separator box 61, and side takes back Liquid pipeline, oil liquid separator box 61 are more partition trench structures, are equipped with oil reservoir detector 63 and oil-collecting device in first sink 62, oil reservoir detector 63 issues a signal to controller 94,94 output order of controller to air knife after detecting setting core intersection Upper layer oil slick and molecule auxiliary are blown into and receive oil box 622 through electric diaphragm pump 64 for oil slick by component 621, air knife component 621 It extracts out oil liquid separator box 61 (secondary filtration), the mixed liquor for removing most oil slick and molecule enters the of oil liquid separator box 61 Two sinks, micro oil slick pull oil slick (three-stage filtration) out through oil skimming machine 66 after floating, and liquid level detector 65 detects Controller 94 is issued a signal to after liquid level is excessively high or height, the output guidance of controller 94 arrives flow regulator 8, adjusts feed liquor The speed of amount improves purification efficiency to reach feed liquor and the out balance of liquid, and purified cutting fluid enters clear water tanks 67, water purification The concentration that concentration detector 68 detects cutting fluid is installed in case 67, outputs signals to whether the prompt of display screen 92 needs to add New cutting fluid.

Further, oil skimming machine 66 is one of belt, disc type and tubular type in degreasing unit 6 in the present embodiment.

Further, pneumatic diaphragm pump 11 can replace with electrodynamic type and vane pump to realize extraction liquid in the present embodiment Function.

The specifically used mode of the present embodiment carries out in accordance with the following steps:

Liquid inlet device 4 is fixed in lathe sink, to extract the upper layer oil slick extracted in lathe sink, passes through behaviour Control electrical control gear 9 carrys out starting device, and cutting fluid mixed liquor enters filter 7 through liquid inlet device 4, filters large granular impurity (by-pass filtration) enters ultraviolet sterilizer 3 by pneumatic diaphragm pump 11, enters shake after killing the bacterium and fungi in mixed liquor Dynamic coalescer 2, vibration coalescer 2 make dispersed oil accelerate to form larger oil droplet after enter current stabilization case 10, under current stabilization case 10 uses Into upper frame mode out, the oil liquid separator box 61 in degreasing unit 6 is entered after so that the larger oil droplet in mixed liquor is floated, is then passed through Oil reservoir detector 63 and oil-collecting device 62, oil reservoir detector 63 issue a signal to controller after detecting setting core intersection, control For 94 output order of device processed to air knife component 621, upper layer oil slick and molecule are assisted being blown by air knife component 621 receives oil box 622 Oil slick is extracted out oil liquid separator box 61 (secondary filtration) through electric diaphragm pump 64, removes the mixing of most oil slick and molecule Liquid enters second sink of oil liquid separator box 61, and micro oil slick through oil skimming machine 66 pulls oil slick out (three-stage filtration) after floating, Liquid level detector 65, which detects, issues a signal to controller after liquid level is excessively high or height, and flow tune is arrived in controller output guidance Regulating device 8 adjusts the speed of liquid inlet volume, to reach feed liquor and the out balance of liquid, improves purification efficiency, purified cutting fluid into Enter clear water tanks 67, the concentration that concentration detector 68 detects cutting fluid is installed in clear water tanks 67, display screen 92 is output signals to and mentions Show and whether need to add new cutting fluid, clean cutting fluid returns to lathe sink through liquid return hole pipeline, completes cleaning purification work Make.

Claims (10)

1. a kind of purifying cutting fluid processor, it is characterised in that realize by following technical solution: the machine of quadrangle box structure Frame inner cavity be equipped with an infusion pipeline, the pipeline be disposed with from front to back filter, pneumatic diaphragm pump, flow regulator, Ultraviolet sterilizer, vibration coalescer, current stabilization case, degreasing unit return to lathe sink through liquid back pipe road again；Wherein filter position Intermediate lower part in rack inner cavity, the electrical control gear to carry out electrical equipment control is square structure, is close to the right side of rack Side-walls are configured, and the length and width of electrical control gear are close with the length and width of rack right side wall, electrical control gear difference It is connect with degreasing unit and flow regulator power information, the output end of degreasing unit is connected to oil outlet pipe；Square structure The length and width of current stabilization case are close with electrical control gear, and the left side wall for being close to electrical control gear is configured, pneumatic diaphragm pump position In the left side of current stabilization case, and it is located at the lower right side of filter, flow regulator is located at the left side of pneumatic diaphragm pump and position At the positive downside of filter, vibration coalescer is close to rack antetheca and is located at the front side of pneumatic diaphragm pump, main structure packet Include shield, liquid storage box and vibration unit；Degreasing unit is located in rack at left side wall, the output end nozzle of degreasing unit Through rack right side wall, and its lower end is provided with the oil storage box of waste oil after collection processing, and oil storage box is fixed at a rack left side Side-wall outer side；Liquid inlet device is set to the left side of rack and is connected by the input terminal of pipeline and filter, oil storage box and enters Liquid mouth device is located at the same side of rack, and liquid inlet device is set in lathe sink, and cutting fluid mixed liquor is through liquid inlet device Into filter, current stabilization case uses the frame mode of bottom in and top out.

2. a kind of purifying cutting fluid processor according to claim 1, it is characterised in that liquid inlet device includes flexible Liquid receiving mouth, floating ball and mounting bracket, floating ball are located at the two sides of elastic liquid receiving mouth, and L-shaped mounting bracket one end is fixed on and bullet Property liquid receiving mouth connection pipeline on, the other end is fixed on lathe.

3. a kind of purifying cutting fluid processor according to claim 1, it is characterised in that the main body knot of electrical control gear Structure includes indicator light, display screen, control switch and controller, controls other electrical components, wherein display screen and control switch In the inclined surface structure of rack right upper portion.

4. a kind of purifying cutting fluid processor according to claim 1, it is characterised in that the main structure packet of degreasing unit Include oil liquid separator box, oil-collecting device, oil reservoir detector electric diaphragm pump, liquid level detector and oil skimming machine；Oil-collecting device packet It includes air knife component and receives oil box；Oil liquid separator box includes oil separator and clear water tanks, and hydraulic fluid port is picked out under oil liquid separator box, and side connects Liquid back pipe road, oil liquid separator box are more partition trench structures, are equipped with oil reservoir detector and oil-collecting device in first sink.

5. a kind of purifying cutting fluid processor described in any claim in -4 according to claim 1, it is characterised in that rack Pedestal is provided with Castor structure easy to remove.

6. a kind of purifying cutting fluid processor described in any claim in -4 according to claim 1, it is characterised in that vibration Coalescer is pneumatic vibrator or electric vibrator.

7. a kind of purifying cutting fluid processor described in any claim in -4 according to claim 1, it is characterised in that filtering Device is Y type basket filter, and filter diameter range is 0.5~1mm.

8. a kind of purifying cutting fluid processor described in any claim in -4 according to claim 1, it is characterised in that flow Regulating device is that angle stroke controls ball valve.

9. a kind of purifying cutting fluid processor described in any claim in -4 according to claim 1, it is characterised in that oil removing Oil skimming machine is belt oil skimming machine or disc type oil skimming machine or tubular type oil skimming machine in device.

10. a kind of purifying cutting fluid processor described in any claim in -4 according to claim 1, it is characterised in that pneumatic Diaphragm pump can replace with electrodynamic type and vane pump to realize extraction liquid functional.