CN208787738U - A kind of welder - Google Patents
A kind of welder Download PDFInfo
- Publication number
- CN208787738U CN208787738U CN201821175068.3U CN201821175068U CN208787738U CN 208787738 U CN208787738 U CN 208787738U CN 201821175068 U CN201821175068 U CN 201821175068U CN 208787738 U CN208787738 U CN 208787738U
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- Prior art keywords
- welding
- plate
- welding plate
- head
- face
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- 238000003466 welding Methods 0.000 claims abstract description 249
- 230000005540 biological transmission Effects 0.000 claims description 19
- 230000000694 effects Effects 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 8
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000005476 soldering Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Resistance Welding (AREA)
Abstract
The utility model provides a kind of welder, it include: welding plate, the welding plate is equipped with several plumb joints, and the welding plate includes the first face and the second face being disposed opposite to each other, first face is towards the end face of welding object, and one end of the plumb joint protrudes from the first face setting；Driving mechanism, the driving mechanism are connect with the welding plate, for driving the welding plate mobile, to adjust the spacing between the welding plate and the welding object.Welding plate can be driven mobile by driving mechanism in this way, adjust the spacing between the welding plate and welding object, spot welding is carried out to welding object to realize, the problems such as effectively preventing sliding weldering caused by traditional hand weldering operator's dynamics unevenness, burn-through, to be effectively improved the welding effect to welding object.
Description
Technical Field
The utility model relates to the field of welding technique, especially, relate to a welding device.
Background
At present, in the field of welding of ultrathin sheets, a welding head of a welding gun is made of all-copper materials, an operator holds the welding gun to press and slide in a downward mode during welding, and the welding head adopts a copper wheel structure and is enabled to realize welding with a contact surface of the welding head and the ultrathin sheet by pushing the copper wheel to rotate. However, in the welding process, the contact surface of the ultrathin sheet can generate a large amount of heat, and because the welding head is made of pure copper, due to expansion and contraction, the welding head of the copper wheel structure can expand, so that the copper wheel is in contact with the fixed support, and the plug can not rotate, so that the welding effect is influenced, manual welding is easy to generate welding slip, and the welding force is difficult to control, and the ultrathin sheet is easy to weld through.
SUMMERY OF THE UTILITY MODEL
An embodiment of the utility model provides a welding set to among the solution prior art, there is the poor problem of welding effect to the welding of super thin sheet material.
An embodiment of the utility model provides a welding set, include:
the welding device comprises a welding plate, a welding head and a welding head, wherein the welding plate is provided with a plurality of welding heads, the welding plate comprises a first surface and a second surface which are arranged in a back-to-back manner, the first surface is an end surface facing a welding object, and one end of each welding head protrudes out of the first surface;
and the driving mechanism is connected with the welding plate and used for driving the welding plate to move so as to adjust the distance between the welding plate and the welding object.
Optionally, the welding plate comprises a welding plate body and connecting portions arranged on two sides of the welding plate body, the welding plate body is provided with a plurality of through holes, the welding head is embedded and fixed in the through holes, and the connecting portions are connected with the driving mechanism.
Optionally, the height of each welding head protruding from the first surface is the same.
Optionally, the other end of the welding head protrudes from the second surface.
Optionally, the height of each welding head protruding from the second surface is the same.
Optionally, the driving mechanism includes a driving body and a transmission rod, and the connecting portion is fixedly connected to the transmission rod;
the driving body drives the transmission rod to move, and the transmission rod drives the welding plate to move so as to adjust the distance between the welding plate and a welding object.
Optionally, the welding device further includes a fixing support, the driving body is fixedly disposed on the fixing support, and the connecting portion is slidably connected to the fixing support.
Optionally, the fixed bracket is provided with a sliding groove, and the connecting part is arranged on a sliding block matched with the sliding groove; or, the fixed support is provided with a slide rail, and the connecting part is provided with a groove matched with the slide rail.
Optionally, a plurality of the welding heads are distributed on the welding plate in a rectangular array.
Optionally, the driving mechanism includes at least one of a stepping motor, a servo motor or an air cylinder.
The utility model provides a welding set can weld the board through the actuating mechanism drive and remove, adjusts weld the interval between board and the welding object to realize carrying out spot welding to the welding object, effectively avoided the welding that traditional hand welding operating personnel dynamics inequality caused smooth, weld the scheduling problem of wearing, thereby effectively improve the welding effect to the welding object.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the description of the embodiments of the present invention will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive labor.
Fig. 1 is a schematic structural diagram of a welding device according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a welding plate according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a welding plate with a welding head according to an embodiment of the present invention.
Reference numerals:
a weld plate 10; a weld plate body 11;
a through-hole 111; a connecting portion 12;
mounting holes 121; a bonding head 20;
a drive mechanism 30; a drive body 31;
a transmission rod 32; the bracket 40 is fixed.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, of the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1 to 3, an embodiment of the present invention provides a welding device, including:
the welding device comprises a welding plate 10, wherein a plurality of welding heads 20 are arranged on the welding plate 10, the welding plate 10 comprises a first surface and a second surface which are arranged in a back-to-back mode, the first surface is an end surface facing a welding object, and one end of each welding head 20 protrudes out of the first surface;
and the driving mechanism 30 is connected with the welding plate 10 and used for driving the welding plate 10 to move so as to adjust the distance between the welding plate 10 and the welding object.
In this embodiment, through actuating mechanism 30 drive weld the board 10 and remove, can be through predetermineeing actuating mechanism 30's speed and removal concrete, adjust the interval between board 10 and the welding object welds the object to realize carrying out spot welding to the welding object, effectively avoided the welding that traditional manual welding operating personnel dynamics inequality caused to slide, weld and wear the scheduling problem, thereby effectively improve the welding effect to the welding object.
The welding device further comprises a welding power supply, and the welding power supply is used for supplying power to the welding head. Electrodes electrically connected to a welding power source and conductive traces electrically connected to the welding head 20 may be provided on the welding plate 10. Moreover, the welding plate 10 may further include a welding plate body 11 having a conductive property and connection portions 12 disposed at two sides of the welding plate body 11, where the connection portions 12 are made of an insulating material to prevent an electrical signal output by the welding power source from being conducted to the driving mechanism 30 through the welding plate, thereby affecting the working performance of the driving mechanism 30.
Wherein, the utility model provides a welding set mainly used for the welding of ultra-thin sheet material, for example, the sheet material of thickness range between 0.01-0.1 millimeter. For ultrathin sheets with the thickness ranging from 0.01 mm to 0.1 mm, if traditional manual welding is adopted, because a welding object is too thin, the problems of weak welding or welding holes and the like often occur due to different force of operators in the process of pressing a welding head.
For example, in the process of welding two stainless steel sheets with a thickness of 0.05 mm and a width of 1 m, the two stainless steel sheets can be overlapped together, and then the welding head 20 is moved to the welding area to realize the overlapping welding of the two stainless steel sheets. For strip-shaped welding areas, the welding heads 20 may be distributed in a rectangular array on the welding plate 10 to match the strip-shaped welding areas, thereby improving the welding efficiency.
As shown in fig. 2, the soldering board body 11 is provided with a plurality of through holes 111, and the soldering tip 20 is embedded in the through holes 111 so that the soldering tip 20 is fixed on the soldering board body 11. In the present embodiment, the bonding head 20 is connected to the through hole 111 with interference. Further, the through holes 111 provided in the bonding pad body 11 may be arranged in an array so that the bonding pads 20 are embedded in the through holes 111, wherein the distribution of the bonding pads 20 on the bonding pad body 11 depends on the shape of the bonding area of the bonding object. The distribution shape of the welding heads 20 arranged on the welding plate 10 is matched with the shape of the welding area on the welding object, so that the welding object is subjected to spot welding, the required welding effect can be achieved through one-time welding, and the welding efficiency is effectively improved.
For example, if the welding area of the welding object is long, the welding heads 20 disposed on the welding plate 10 may be distributed in long shape, so as to perform spot welding on the welding object; when the welding area of the welding object is arc-shaped, the welding heads 20 disposed on the welding plate 10 may be distributed in an arc shape so as to perform spot welding on the welding object.
The bonding head 20 may be of a stick-like configuration so that the bonding head 20 is embedded in the through-hole 111.
As shown in fig. 3, each of the bonding pads 20 protrudes from the first surface of the bonding pad 10 to the same height, so that all the bonding pads 20 facing the bonding object can simultaneously bond the bonding area on the bonding object, thereby improving the bonding efficiency.
The height of each welding head 20 protruding from the second surface of the welding plate 10 is the same, so that when a part of the welding head 20 facing one side of the welding object is consumed, the part of the welding head 20 located on one side of the second surface can be pressed down to one side of the welding object through a pressing plate, so that the part of the welding head 20 located on one side of the second surface moves to one side of the first surface, the welding head 20 is fully utilized, and the waste of the welding head 20 is avoided.
The driving mechanism 30 includes a driving body 31 and a transmission rod 32, the connecting portion 12 is fixedly connected to the transmission rod 32, the driving body 31 drives the transmission rod 32 to move, and the transmission rod 32 drives the welding plate 10 to move, so as to adjust a distance between the welding plate 10 and a welding object. Specifically, a mounting hole 121 may be provided on the connecting portion 12, and the transmission rod 32 is partially inserted into the mounting hole 121 and is in interference connection with the mounting hole 121, so as to achieve the fixed connection between the connecting portion 12 and the transmission rod 32; the fixed connection of the transmission rod 32 and the connecting portion 12 can be realized in a clamping mode, and the replacement efficiency of the welding plate 10 can be improved by detachably connecting the transmission rod with the connecting portion in a clamping mode and the like.
Furthermore, the driving mechanism 30 generally includes a controller, which is connected to the driving body 31 and can receive a control command input by a user to control the driving body 31 to rotate, and further drive the transmission rod 32 to drive the welding plate 10 to move, so as to adjust a distance between the welding plate 10 and a welding object, and to connect or disconnect the welding head 20 disposed on the welding plate 10 and the welding object, thereby performing spot welding on the welding object.
As shown in fig. 1, the welding device further includes a fixing bracket 40, the driving body 31 is fixedly disposed on the fixing bracket 40, and the connecting portion 12 is slidably connected to the fixing bracket 40, so that the stability of the welding plate 10 during the moving process can be improved. Specifically, a sliding groove may be disposed on the fixing bracket 40, and a sliding block matched with the sliding groove may be disposed on the connecting portion 12, so as to realize the sliding connection between the connecting portion 12 and the fixing bracket 40; alternatively, a slide rail may be provided on the fixing bracket 40, and a groove matched with the slide rail may be provided on the connecting portion 12, so as to realize the sliding connection of the connecting portion 12 and thus the fixing bracket 40. In the present embodiment, the sliding connection between the connecting portion 12 and the fixing bracket 40 may have another sliding connection structure.
The driving mechanism 30 may be a motor driving system such as a stepping motor system, a servo motor system, or a fluid transmission system such as an air cylinder or a hydraulic cylinder, as long as the welding plate 10 can be precisely driven to move.
The welding device comprises the following steps in the process of welding a welding object by using the welding device:
step one, determining the length of a welding head and the distribution range of the welding head on a welding plate according to a welding object.
And secondly, arranging the welding head on the welding plate according to the distribution range.
In the step, through holes for installing welding heads are arranged on the welding plate, the through holes are distributed on the welding plate in an array mode, the welding heads are inserted into the corresponding through holes according to the distribution condition of the welding heads on the welding plate, and the welding heads are fixed on the welding plate through interference connection between the welding heads and the through holes.
And thirdly, setting welding parameters based on the length of the welding object and the length of the welding head.
In the step, the welding parameters are used for controlling the driving mechanism to drive the welding plate to move so that the welding head is connected with a welding object, and the welding process is realized. Wherein, welding parameter includes displacement, moving time etc to through accurate control displacement and moving time, realize the accurate control to the welding, promote the welding effect.
And step four, receiving input operation of a user, and calling the welding parameter control driving mechanism to drive the welding plate to move according to the input operation.
In this step, the input operation may be a pressing operation on a control button on a center console of the welding apparatus. The welding process is realized by calling the welding parameters to control the driving mechanism to drive the welding plate to move based on the input operation.
Like this, through above-mentioned welding set, welding position, welding pressure and the time of can accurate control welding object promote the welding effect.
Moreover, compared with manual welding, the welding device can save labor force and effectively avoid the problem of infirm welding or welding holes caused by manual welding.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. A welding device, comprising:
the welding device comprises a welding plate, a welding head and a welding head, wherein the welding plate is provided with a plurality of welding heads, the welding plate comprises a first surface and a second surface which are arranged in a back-to-back manner, the first surface is an end surface facing a welding object, and one end of each welding head protrudes out of the first surface;
and the driving mechanism is connected with the welding plate and used for driving the welding plate to move so as to adjust the distance between the welding plate and a welding object.
2. The welding device according to claim 1, wherein the welding plate comprises a welding plate body and connecting portions arranged on two sides of the welding plate body, the welding plate body is provided with a plurality of through holes, the welding head is embedded and fixed in the through holes, and the connecting portions are connected with the driving mechanism.
3. The welding device of claim 1, wherein each welding head protrudes from the first face to the same height.
4. The welding device of any one of claims 1 to 3, wherein the other end of the welding head is disposed protruding from the second face.
5. The welding device of claim 4, wherein each welding head protrudes from the second face at the same height.
6. The welding device according to claim 2, wherein the driving mechanism comprises a driving body and a transmission rod, and the connecting part is fixedly connected with the transmission rod;
the driving body drives the transmission rod to move, and the transmission rod drives the welding plate to move so as to adjust the distance between the welding plate and a welding object.
7. The welding device of claim 6, further comprising a fixed bracket, wherein the driving body is fixedly disposed on the fixed bracket, and the connecting portion is slidably connected to the fixed bracket.
8. The welding device according to claim 7, wherein the fixed bracket is provided with a sliding groove, and the connecting part is arranged on a sliding block matched with the sliding groove; or,
the fixed support is provided with a slide rail, and the connecting part is provided with a groove matched with the slide rail.
9. The welding device of claim 1, wherein a plurality of said welding heads are distributed in a rectangular array on said weld plate.
10. The welding device of claim 1, wherein the drive mechanism comprises at least one of a stepper motor, a servo motor, or a pneumatic cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821175068.3U CN208787738U (en) | 2018-07-24 | 2018-07-24 | A kind of welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821175068.3U CN208787738U (en) | 2018-07-24 | 2018-07-24 | A kind of welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208787738U true CN208787738U (en) | 2019-04-26 |
Family
ID=66203195
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821175068.3U Expired - Fee Related CN208787738U (en) | 2018-07-24 | 2018-07-24 | A kind of welder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208787738U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115502516A (en) * | 2022-10-09 | 2022-12-23 | 北京理工大学 | A high-efficiency manufacturing method for a metal lattice sandwich panel |
-
2018
- 2018-07-24 CN CN201821175068.3U patent/CN208787738U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115502516A (en) * | 2022-10-09 | 2022-12-23 | 北京理工大学 | A high-efficiency manufacturing method for a metal lattice sandwich panel |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PP01 | Preservation of patent right |
Effective date of registration: 20200817 Granted publication date: 20190426 |
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| PP01 | Preservation of patent right | ||
| PD01 | Discharge of preservation of patent |
Date of cancellation: 20230817 Granted publication date: 20190426 |
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| PD01 | Discharge of preservation of patent | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190426 |
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| CF01 | Termination of patent right due to non-payment of annual fee |