CN208730401U - Fully automatic hot pressing equipment - Google Patents
Fully automatic hot pressing equipment Download PDFInfo
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- CN208730401U CN208730401U CN201821142792.6U CN201821142792U CN208730401U CN 208730401 U CN208730401 U CN 208730401U CN 201821142792 U CN201821142792 U CN 201821142792U CN 208730401 U CN208730401 U CN 208730401U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model discloses a full-automatic hot-pressing device, which comprises a bedplate, a circulating conveying mechanism arranged on the bedplate, and a control system, an automatic feeding mechanism, an ultrasonic welding mechanism, a punching mechanism, a finished product recovery mechanism and a waste recovery mechanism which are arranged on the bedplate in sequence; the control system, the automatic feeding mechanism and the ultrasonic welding mechanism are arranged on one side of the circulating conveying mechanism, and the finished product recycling mechanism and the waste recycling mechanism are arranged on the other side of the circulating conveying mechanism; the punching mechanism is arranged above the circulating conveying mechanism; a plurality of follow-up clamps are arranged on the circulating conveying mechanism; place follow-up fixture's earmuff semi-manufactured goods are followed circulation conveying mechanism is carried extremely in proper order automatic feeding mechanism, ultrasonic bonding mechanism, die-cut mechanism, finished product recovery mechanism and waste recovery mechanism realize automatic cycle and carry, reduce earmuff manufacturing cost and improve earmuff production efficiency.
Description
Technical field
The utility model relates to hot-press equipment fields, and in particular, to a kind of full-automatic hot-pressing equipment.
Background technique
Earphone is a pair of of converting unit, it receives the electric signal that media player or receiver are issued, using close to ear
Piece loudspeaker convert it into the sound wave that can be heard, and ear fitting is realized by ear muff, to improve relaxing for ear
Suitable sense and sound ring are rung；Ear muff is significant as the osculating element with ear；One set of headphones is needed with two ear muffs, ear muff
Demand greatly improved along with the high sales volume of earphone.
The production technology of entire ear muff is more complicated, such as: welding, punching, pressure maintaining；The production of existing ear muff passes through more
A independent jig completes independent process, and semi-finished product need manpower to carry out the multiple station transfer realization each process of semi-finished product, fixed
Position precision is not high and largely wastes time, and causes existing ear muff high production cost and production efficiency low, is not able to satisfy existing big
Batch production.
Utility model content
The utility model provides a kind of full-automatic hot-pressing equipment, with solve in above-mentioned background existing ear muff high production cost and
The low deficiency of production efficiency；A kind of full-automatic hot-pressing equipment include platen, the circulation conveying mechanism being arranged on the platen and
It is successively set on control system on the platen, automatic feed mechanism, ultrasonic welding institution, punching mechanism, finished product recycling
Mechanism, Waste recovery mechanism；The control system, automatic feed mechanism, ultrasonic welding institution are arranged in the circulation conveying
The other side of the circulation conveying mechanism, the punching is arranged in the side of mechanism, the finished product recovering mechanism, Waste recovery mechanism
Cut the top that the circulation conveying mechanism is arranged in mechanism；Multiple servo-actuated fixtures are provided in the circulation conveying mechanism；It is described
Circulation conveying mechanism, automatic feed mechanism, ultrasonic welding institution, punching mechanism, finished product recovering mechanism and Waste recovery mechanism
It is electrically connected with the control system；It is controlled by the control system center, realizes that ear muff semi-finished product are sequentially completed TPU plate
The processes such as ultrasonic bonding, punching, finished product recycling and waste recovery, to complete the production of ear muff finished product；Be placed on it is described with
The ear muff semi-finished product of dynamic fixture are successively delivered to the automatic feed mechanism, ultrasonic welding machine along the circulation conveying mechanism
Structure, punching mechanism, finished product recovering mechanism and Waste recovery mechanism realize automatic cycle conveying, reduce ear muff production cost and mention
High ear muff production efficiency；It is located at the automatic feed mechanism in first rack and is provided with first sensor；It is the multiple
It is provided with L-type frame on servo-actuated fixture, the servo-actuated fixture is realized by the induction of the L-type frame and the first sensor
Positioning, guarantees the positioning accuracy of ear muff semi-finished product, to guarantee ear muff production precision and yields.
The technical solution of the utility model is as follows:
A kind of full-automatic hot-pressing equipment includes platen, the circulation conveying mechanism being arranged on the platen and is successively set on
Control system, automatic feed mechanism, ultrasonic welding institution, punching mechanism, finished product recovering mechanism, waste material on the platen are returned
Receive mechanism；The side of the circulation conveying mechanism is arranged in the control system, automatic feed mechanism, ultrasonic welding institution,
The other side of the circulation conveying mechanism, the punching mechanism setting is arranged in the finished product recovering mechanism, Waste recovery mechanism
In the top of the circulation conveying mechanism；Multiple servo-actuated fixtures are provided in the circulation conveying mechanism；The cyclic conveyor
Structure, automatic feed mechanism, ultrasonic welding institution, punching mechanism, finished product recovering mechanism and Waste recovery mechanism with the control
System electrical connection processed；It is controlled by the control system center, realizes that ear muff semi-finished product are sequentially completed the supersonic welding of TPU plate
It connects, be punched, finished product recycling and the processes such as waste recovery, to complete the production of ear muff finished product.
Further, the circulation conveying mechanism includes the first rack and motor-driven mechanism；The motor-driven mechanism is set
It sets in one end of first rack, one end that the motor-driven mechanism is arranged in first rack is arranged in parallel that there are two main
Movable sprocket, two drive sprockets are connect with motor-driven mechanism；The other end of first rack is arranged in parallel there are two driven sprocket；
Two chains are arranged in parallel in first rack, the chain is engaged with the drive sprocket and the driven sprocket；Two
Multiple lugs are respectively arranged on chain described in item, the servo-actuated fixture is fixed on the lug of two chains；It is logical
It crosses the fixed servo-actuated fixture of the lug and realizes that the servo-actuated fixture is defeated along the operating track of circulation conveying mechanism circulation
It send, reduce ear muff production cost and improves ear muff production efficiency.
Further, the automatic feed mechanism, ultrasonic welding institution, punching mechanism, finished product recovering mechanism and waste material return
Mechanism is received to be placed equidistant on the platen；Multiple servo-actuated fixtures correspond to the automatic feed mechanism, ultrasonic welding machine
Structure, punching mechanism, finished product recovering mechanism and Waste recovery mechanism are placed equidistant on two chains；It is located in first rack
First sensor is provided at the automatic feed mechanism；It is provided with L-type frame on the multiple servo-actuated fixture, passes through the L
The positioning of the servo-actuated fixture is realized in the induction of type frame and the first sensor, guarantees the positioning accuracy of ear muff semi-finished product, from
And guarantee ear muff production precision and yields.
Further, the servo-actuated fixture includes backing plate and two bottom plates；Described two bottom plates are fixed by screws in respectively
On the lug；Die cavity is provided on the backing plate, the periphery of the die cavity is provided with sword end；Spiral shell is distinguished on two bottom plates
Line is connected with two bolts, and the bolt hole with bolt-clearance cooperation is provided on the backing plate, and the bolt sleeve is equipped with branch
Support the spring of the backing plate, the position that the bottom plate is located among two bolts is provided with guide post, be provided on the backing plate with
The pilot hole that the guide post is used cooperatively；It realizes that the servo-actuated fixture guiding pushes by the spring and the guide post, improves
The ultrasonic bonding precision and waste material die cutting accuracy of TPU plate.
Further, the automatic feed mechanism includes motor lead screw lifting body, is arranged in the motor lead screw jack
The vacuum suction feed mechanism of material storage mechanism and the setting material storage mechanism side on structure；The material storage mechanism includes rotary pneumatic
Cylinder, the storing area being arranged on the rotary cylinder and four second sensors being arranged in around the storing area；The storage
It is provided with plate in material area, a material waiting section and the rising area symmetrical with the material waiting section are set on the plate；It is described
The rotation of rotary cylinder drives the plate rotation to realize the material waiting section and the conversion for rising zone position；The material waiting section
Multiple TPU plates are placed with the rising area and the positioning of multiple TPU plates is realized by two profiling columns；The material storage mechanism
Switch material waiting section by the rotary cylinder, improve storing amount and guarantees the ownership of rising area；By in the vacuum suction
Expect that mechanism realizes TPU plate automatic absorbing feeding.
Further, the ultrasonic welding institution includes the second rack being arranged on the platen, second rack
On be provided with telescope support, cylinder is provided on the telescope support, energy converter, the transducing are provided with below the cylinder
It is provided with change secondary bar below device, is provided with soldering tip below the change secondary bar；It is stretched out by the cylinder output shaft, successively band
The energy converter, the change secondary bar and soldering tip decline are moved, until soldering tip pressing TPU plate and ear muff semi-finished product, described
Energy converter converts mechanical oscillation for high-frequency electrical energy and amplifies along the change secondary bar, and the soldering tip conducted, realize TPU plate and
The ultrasonic bonding of ear muff semi-finished product.
Further, the punching mechanism includes fixing seat, pressurized cylinder arranged on the fixing seat, is arranged in the increasing
The guiding mechanism of cylinder pressure two sides and the pressing mold being arranged on the pressurized cylinder piston bar；The pressing mold is realized by the pressurized cylinder
Along two guiding mechanism liftings, to realize the pressing of the pressing mold and the servo-actuated fixture sword end and realize ear muff half
The punching of finished product.
Further, the finished product recovering mechanism includes clamping feed mechanism and the clamping feed mechanism side being arranged in
Automatic conveyor line；By the Collaboration for clamping feed mechanism and the automatic conveyor line, the automatic of ear muff finished product is realized
Recycling reduces ear muff production cost and improves ear muff production efficiency.
Further, the Waste recovery mechanism includes vacuum suction feed mechanism and is arranged in the vacuum suction feeder
The oblique funnel of structure side；By the Collaboration of the vacuum suction feed mechanism and the oblique funnel, realize that waste material returns automatically
It receives.
Compared with prior art, the utility model full-automatic hot-pressing equipment has the advantages that
1, realize the servo-actuated fixture along the fortune of the circulation conveying mechanism by the fixed servo-actuated fixture of the lug
Transition mark circulation conveying reduces ear muff production cost and improves ear muff production efficiency；
2, the circulation conveying mechanism, automatic feed mechanism, ultrasonic welding institution, punching mechanism, finished product recovering mechanism
It is electrically connected with the control system with Waste recovery mechanism；It is controlled by the control system center, realizes ear muff semi-finished product
The processes such as ultrasonic bonding, punching, finished product recycling and the waste recovery of TPU plate are sequentially completed, to complete the life of ear muff finished product
It produces；
3, the material storage mechanism switches material waiting section by the rotary cylinder, improves storing amount and guarantees possessing for rising area
Amount；TPU plate automatic absorbing feeding is realized by the vacuum suction feed mechanism；
4, by the pressurized cylinder realize the pressing mold along two guiding mechanisms liftings, thus realize the pressing mold with
The pressing at the servo-actuated fixture sword end and the punching for realizing ear muff semi-finished product.
Detailed description of the invention:
Fig. 1 is the perspective view of the utility model full-automatic hot-pressing equipment；
Fig. 2 is the perspective view of the control system of the utility model full-automatic hot-pressing equipment；
Fig. 3 is the perspective view of the circulation conveying mechanism of the utility model full-automatic hot-pressing equipment；
Partial enlarged view of the Fig. 4 along Fig. 3 section；
Fig. 5 is the perspective view of the servo-actuated fixture of the utility model full-automatic hot-pressing equipment；
Fig. 6 is the front view of the servo-actuated fixture of the utility model full-automatic hot-pressing equipment；
Fig. 7 is the cross-sectional view of the line A-A along Fig. 6；
Fig. 8 is the perspective view of the automatic feed mechanism of the utility model full-automatic hot-pressing equipment；
Fig. 9 is the perspective view of the motor lead screw lifting body in Fig. 8；
Figure 10 is the perspective view of the material storage mechanism of Fig. 8；
Figure 11 is the perspective view of the ultrasonic welding institution of the utility model full-automatic hot-pressing equipment；
Figure 12 is the main view of the ultrasonic welding institution of the utility model full-automatic hot-pressing equipment；
Figure 13 is the cross-sectional view of the line B-B along Figure 12；
Figure 14 is the structure chart of the punching mechanism of the utility model full-automatic hot-pressing equipment；
Figure 15 is the perspective view of the finished product recovering mechanism of the utility model full-automatic hot-pressing equipment；
Figure 16 is the perspective view of the Waste recovery mechanism of the utility model full-automatic hot-pressing equipment.
Platen 1, circulation conveying mechanism 2, control system 3, automatic feed mechanism 4, ultrasonic welding institution 5, punching mechanism
6, finished product recovering mechanism 7, Waste recovery mechanism 8, servo-actuated fixture 9, the first rack 21, first sensor 211, motor-driven mechanism
22, driving motor 221, shaft coupling 222, driving shaft 223, drive sprocket 23, driven sprocket 24, chain 25, lug 251, display
Screen 31, emergency stop switch 32 start switch 33, hand/automatic switch 34, stop button 35, motor lead screw lifting body 41, brake electricity
Machine 411, synchronous belt drive mechanism 412, screw lift structure 413, support frame 414, material storage mechanism 42, rotary cylinder 421, storage
Expect area 422, second sensor 423, plate 424, material waiting section 4221, rising area 4222, profiling column 4223, linear guiding mechanism
4224, vacuum suction feed mechanism 43, fixed frame 431, the first cylinder mobile mechanism 432, the first support plate 433, the second cylinder move
Motivation structure 434, adsorbing mechanism 436, the second rack 51, telescope support 52, cylinder 53, energy converter 54, becomes secondary at second support plate 435
Bar 55, soldering tip 56, fixing seat 61, pressurized cylinder 62, guiding mechanism 63, guiding axis 631, linear bearing 632, pressing mold 64, in clamping
Expect mechanism 71, stand 711, third cylinder mobile mechanism 712, third support plate 713, the 4th cylinder mobile mechanism 714, the 4th support plate
715, cylinder pawl 716, automatic conveyor line 72, oblique funnel 81, die cavity 91, sword end 911, backing plate 92, L-type frame 921, bottom plate 93, bullet
Spring 94, guide post 95, ear muff semi-finished product 96.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Referring to Fig.1-4, a kind of full-automatic hot-pressing equipment include platen 1, the circulation conveying mechanism that is arranged on the platen 1
2 and be successively set on the platen 1 control system 3, automatic feed mechanism 4, ultrasonic welding institution 5, punching mechanism 6,
Finished product recovering mechanism 7, Waste recovery mechanism 8；The control system 3, automatic feed mechanism 4, the setting of ultrasonic welding institution 5 exist
The side of the circulation conveying mechanism 2, the finished product recovering mechanism 7, Waste recovery mechanism 8 are arranged in the circulation conveying mechanism
The top of the circulation conveying mechanism 2 is arranged in 2 other side, the punching mechanism 6；It is arranged in the circulation conveying mechanism 2
There are multiple servo-actuated fixtures 9；The circulation conveying mechanism 2, automatic feed mechanism 4, ultrasonic welding institution 5, punching mechanism 6, at
Product recovering mechanism 7 and Waste recovery mechanism 8 are electrically connected with the control system 3；Display screen is arranged in 3 surface of control system
31, the display screen 31 is respectively arranged below emergency stop switch 32, starts switch 33, hand/automatic switch 34 and stop button 35；
By the 3 center control of control system, realize that ear muff semi-finished product are sequentially completed the ultrasonic bonding, punching, finished product time of TPU plate
The processes such as receipts and waste recovery, to complete the production of ear muff finished product.
The circulation conveying mechanism 2 includes the first rack 21 and motor-driven mechanism 22；The motor-driven mechanism 22 is set
It sets in one end of first rack 21, one end that the motor-driven mechanism 22 is arranged in first rack 21 is arranged in parallel
There are two drive sprocket 23, two drive sprockets 23 are connect with the motor-driven mechanism 22；First rack 21
The other end is arranged in parallel there are two driven sprocket 24；Two chains 25, the chain are arranged in parallel in first rack 21
25 engage with the drive sprocket 23 and the driven sprocket 24；The motor-driven mechanism 22 includes driving motor 221 and institute
State the driving shaft 223 that driving motor 221 exports the shaft coupling 222 of axis connection and connect with described 222 one end of shaft coupling；Pass through
The rotation of driving motor 221 successively drives the shaft coupling 222 and the driving shaft 223 to rotate；Two drive sprockets 23 are right
Title is distributed in the driving shaft 223 and is fixedly connected with the driving shaft 223；Described in two drive sprockets 23 and two from
Movable sprocket 24 corresponds and is arranged on same axial plane, and two drive sprockets 23 and two driven sprockets 24 are distinguished
It is engaged with two chains 25, to form two chain delivery tracks；It is respectively arranged on two chains 25
Multiple lugs 251, the servo-actuated fixture 9 are fixed on the lug 251 of two chains 25；The lug 251 passes through
Screw is fixedly connected with the servo-actuated fixture 9, realizes that the servo-actuated fixture 9 is servo-actuated with the conveying of two chains 25, from
And realize that the servo-actuated fixture 9 is servo-actuated with the conveying of the circulation conveying mechanism 2.
The automatic feed mechanism 4, ultrasonic welding institution 5, punching mechanism 6, finished product recovering mechanism 7 and Waste recovering machine
Structure 8 is placed equidistant on the platen 1；Multiple servo-actuated fixtures 9 correspond to the automatic feed mechanism 4, ultrasonic welding machine
Structure 5, punching mechanism 6, finished product recovering mechanism 7 and Waste recovery mechanism 8 are placed equidistant on two chains 25；First machine
It is located at the automatic feed mechanism 4 on frame 21 and is provided with first sensor 211；L is provided on the multiple servo-actuated fixture 9
Type frame 921, the L-type frame 921 are fixed on 92 bottom end of backing plate；Pass through the L-type frame 921 and the first sensor 211
Induction realize the positioning of the servo-actuated fixture 9, guarantee the positioning accuracy of ear muff semi-finished product 96, to guarantee that ear muff produces precision
And yields.
Referring to Fig. 5-7, the servo-actuated fixture 9 includes backing plate 92 and two bottom plates 93；Described two bottom plates 93 pass through respectively
Screw is fixed on the lug 251, realizes that the servo-actuated fixture 9 is servo-actuated along two chain delivery tracks；The backing plate
Die cavity 91 is provided on 92, the die cavity 91 uses contoured design, engages ear muff semi-finished product 96 by the die cavity 91；The mould
The periphery of chamber 91 is provided with sword end 911, realizes ear muff semi-finished product 96 by the punching mechanism 6 and the pressing at the sword end 911
The punching of peripheral waste material；Two bolts are threaded on two bottom plates 93 respectively, are provided on the backing plate 92 and institute
The bolt hole of bolt-clearance cooperation is stated, the bolt sleeve is equipped with the spring 94 for supporting the backing plate 92,94 both ends of spring point
It is not bonded the backing plate 92 and the seat board 93；The position that the bottom plate 93 is located among two bolts is provided with guide post 95, institute
State the pilot hole for being provided on backing plate 92 and being used cooperatively with the guide post 95；The servo-actuated fixture 9 is realized by the spring 94
The stickiness of the servo-actuated fixture 9 is buffered and improved in the pushing of the ultrasonic welding institution 5 and the punching mechanism 6, is increased
The 96 waste material cutting effect of ultrasonic bonding effect and ear muff semi-finished product of strong ear muff semi-finished product 96 and TPU plate；Pass through the guide post
95 realize the pushing guiding of the servo-actuated fixture 9.
Referring to Fig. 8-10, the automatic feed mechanism 4 includes motor lead screw lifting body 41, is arranged in the motor lead screw
The vacuum suction feed mechanism 43 of material storage mechanism 42 and setting 42 side of material storage mechanism on lifting body 41；The motor
Screw rod lifting body 41 includes the synchronous belt drive mechanism of brake motor 411, the setting output of brake motor 411 axis connection
412, the screw lift structure 413 being connected to the synchronous belt drive mechanism 412 and setting 413 two sides of screw lift structure
Support frame 414；Being rotated by the brake motor 411 drives synchronous belt drive mechanism 412 to rotate, while screw rod being driven to go up and down
Mechanism 413 and support frame as described above 414 are gone up and down；
The material storage mechanism 42 includes rotary cylinder 421, the storing area 422 on the setting rotary cylinder 421 and setting
Four second sensors 423 around the storing area 422；Plate 424, the plate 424 are provided on the storing area 422
One material waiting section 4221 of upper setting and the rising area 4222 symmetrical with the material waiting section 4221；The rotary cylinder 421
Rotation drives the conversion of the rotation of plate 424 the realization material waiting section 4221 and 4222 position of the rising area；It is described wait expect
Area 4221 and the rising area 4222 place multiple TPU plates and realize the positioning of multiple TPU plates by two profiling columns 4223；
Four symmetrical linear guiding mechanisms 4225 are arranged in 4223 surrounding of profiling column；The rotary cylinder 421 is arranged described
, the storing area 422 setting plate fixed with the storing area 422 is simultaneously realized by screw in the lower section at 422 center of storing area
The 4224 fixed material waiting sections 4221 and the rising area 4222；The material waiting section 4221 and the rising area 4222 are along the rotation
Rotaring cylinder 421 is symmetrical；The rotation of plate 424 is driven by the rotation of the rotary cylinder 421, to realize described wait expect
The switching in area 4221 and the rising area 4222；Support frame as described above 414 is set to 4222 lower section of rising area, passes through the branch
The lifting of support 414 drives multiple TPU plates equidistantly to go up and down；Four second sensors 423 incude the positioning of TPU plate in real time
And with 411 Collaboration of brake motor.
The vacuum suction feed mechanism 43 includes the fixed frame 431 being arranged on the platen 1, the setting fixed frame
First cylinder mobile mechanism 432 of 431 sides, the first support plate 433 in setting first cylinder mobile mechanism 432, setting
Second cylinder mobile mechanism 434 of first support plate 433, the second load that second cylinder mobile mechanism, 434 one end is set
Plate 435 and the adsorbing mechanism 436 being distributed on second support plate 435；First cylinder mobile mechanism 432 and described second
Cylinder mobile mechanism 434 is orthogonal；The absorption and release of single TPU plate are realized by the adsorbing mechanism 436；By described
First cylinder mobile mechanism 432 and second cylinder mobile mechanism 434 realize TPU plate from the rising area 4222 be transplanted to
The servo-actuated fixture 9 on the same axial plane in the rising area 4222.
1-13 referring to Fig.1, the ultrasonic welding institution 5 include the second rack 51 being arranged on the platen 1, institute
It states and is provided with telescope support 52 in the second rack 51, cylinder 53, the lower section of the cylinder 53 are provided on the telescope support 52
It is provided with energy converter 54, the lower section of the energy converter 54, which is provided with, becomes secondary bar 55, and the lower section for becoming secondary bar 55 is provided with soldering tip
56；Mechanical oscillation are converted by high-frequency electrical energy by the energy converter 54, and are conducted to the change secondary bar 55, and itself consumption pole
It is few；The change secondary bar 55 amplifies the particle displacement of mechanical oscillation or speed, and ultrasonic energy is concentrated on the soldering tip 56；
The original height of the 56 distance TPU plate of soldering tip is adjusted by the telescope support 52；It is stretched out by 53 output shaft of cylinder,
Successively drive the energy converter 54, the change secondary bar 55 and the soldering tip 56 to decline, until the soldering tip 56 pressing TPU plate and
Ear muff semi-finished product 96, the energy converter 54 convert mechanical oscillation for high-frequency electrical energy and amplify along the change secondary bar 55, the weldering
First 56 are conducted, and realize the ultrasonic bonding of TPU plate and ear muff semi-finished product 96；The servo-actuated folder is realized by the spring 94
Tool 9 buffers and improves the stickiness of TPU plate and ear muff semi-finished product 96 in the pushing of the ultrasonic welding institution 5, enhances TPU plate
With the welding effect of ear muff semi-finished product 96.
Referring to Fig.1 4, the punching mechanism 6 includes fixing seat 61, the pressurized cylinder 62 being arranged in the fixing seat 61, sets
Set the guiding mechanism 63 in 62 two sides of pressurized cylinder and the pressing mold 64 that is arranged on 62 piston rod of pressurized cylinder；The guiding
Mechanism 63 realizes the guiding lifting of the pressing mold 64 using guiding axis 631 and linear bearing 632；It is defeated by the pressurized cylinder 62
Shaft stretches out, and the pressing mold 64 is pushed along 62 output shaft of pressurized cylinder and two 63 directions of guiding mechanism, until pressing
It to the sword end 911 of the servo-actuated fixture 9, realizes that ear muff semi-finished product 96 are separated along the sword end 911, forms 97 finished product of ear muff and give up
Material；Realize that the servo-actuated fixture 9 buffers in the pushing of the punching mechanism 6 and improves the servo-actuated fixture by the spring 94
9 stickiness enhances the 96 waste material cutting effect of ear muff semi-finished product.
Referring to Fig.1 5, the finished product recovering mechanism 7 includes clamping feed mechanism 71 and being arranged in the clamping feed mechanism
The automatic conveyor line 72 of 71 sides；The feed mechanism 71 that clamps includes the stand 711 being arranged on the platen 1, described in setting
The third cylinder mobile mechanism 712 of 711 side of stand, the third support plate 713 in setting third cylinder mobile mechanism 712,
Be arranged the 4th cylinder mobile mechanism 714 of the third support plate 713, described 4th cylinder mobile mechanism, 714 one end of setting the
Four support plate 715 and the cylinder pawl 716 that is distributed on the 4th support plate 715；Third cylinder mobile mechanism 712 and described the
Four cylinder mobile mechanisms 714 are orthogonal；97 finished product of ear muff is engaged by the flexible realization of the cylinder pawl 716, to realize
The clamping of 97 finished product of ear muff；Ear is realized by third cylinder mobile mechanism 712 and the 4th cylinder mobile mechanism 714
It covers 97 finished products and is transplanted to the automatic conveyor line 72 from the servo-actuated fixture 9；It is realized by the rotation of the automatic conveyor line 72
The recycling of 97 finished product of ear muff.
Referring to Fig.1 6, the Waste recovery mechanism 8 includes the vacuum suction feed mechanism 43 and is arranged in the vacuum
Adsorb the oblique funnel 81 of 43 side of feed mechanism；The vacuum suction feed mechanism 43 includes the fixation being arranged on the platen 1
Frame 431, the first cylinder mobile mechanism 432 of setting 431 side of fixed frame, setting first cylinder mobile mechanism 432
On the first support plate 433, the second cylinder mobile mechanism 434 of setting first support plate 433, setting second cylinder it is mobile
The second of 434 one end of mechanism support plate 435 and the adsorbing mechanism 436 that is distributed on second support plate 435；First cylinder moves
Motivation structure 432 and second cylinder mobile mechanism 434 are orthogonal；The absorption of waste material is realized by the adsorbing mechanism 436
With release；Realize that waste material is servo-actuated from described by first cylinder mobile mechanism 432 and second cylinder mobile mechanism 434
Fixture 9 is transplanted to the oblique funnel 81；The recycling of waste material is realized by the oblique funnel 81.
The full-automatic hot-pressing equipment realizes that the ear muff semi-finished product 96 being placed on the servo-actuated fixture 9 are defeated by the circulation
Send mechanism 2 successively by the ultrasonic welding institution 5, the punching mechanism 6, the finished product recovering mechanism 7 and the waste material
Recovering mechanism 8, to complete the recycling of 97 finished product of ear muff and waste recovery.
Motion flow:
33 are started switch described in the control system 3 by pressing, realizes the full-automatic hot-pressing equipment starting；It uses
The ear muff semi-finished product 96 are bonded the die cavity 91 of the servo-actuated fixture 9 close to described 3 one end of control system by person, pass through institute
Lug 231 is stated to be fixedly connected with the servo-actuated fixture 9, realize the servo-actuated fixture 9 with the conveying of two chains 25 and with
It is dynamic, to realize the servo-actuated fixture 9 successively by the automatic feed mechanism 4, the ultrasonic welding institution 5, the punching
Mechanism 6, the finished product recovering mechanism 7 and the Waste recovery mechanism 8 are cut, ear muff production cost is reduced and improves ear muff production
Efficiency.
The automatic feed mechanism 4, ultrasonic welding institution 5, punching mechanism 6, finished product recovering mechanism 7 and Waste recovering machine
Structure 8 is placed equidistant on the platen 1；Multiple servo-actuated fixtures 9 correspond to the automatic feed mechanism 4, ultrasonic welding machine
Structure 5, punching mechanism 6, finished product recovering mechanism 7 and Waste recovery mechanism 8 are placed equidistant on two chains 25；First machine
It is located at the automatic feed mechanism 4 on frame 21 and is provided with first sensor 211；L is provided on the multiple servo-actuated fixture 9
Type frame 921, the L-type frame 921 are fixed on 92 bottom end of backing plate；Pass through the L-type frame 921 and the first sensor 211
Induction realize the positioning of the servo-actuated fixture 9, guarantee the positioning accuracy of ear muff semi-finished product 96, to guarantee that ear muff produces precision
And yields.
When the servo-actuated fixture 9 is on same axial plane with the automatic feed mechanism 4, jacked by the motor lead screw
The rotation of mechanism 41 drives described two support frames as described above 414 to go up and down along the screw lift structure 413, and support frame as described above 414 is set
It is placed in 4222 lower section of rising area, drives multiple TPU plates to go up and down at equal intervals by the lifting of support frame as described above 414；Pass through institute
State the absorption position that second sensor 423 positions TPU plate；The vacuum suction feed mechanism 43 is mobile by first cylinder
Mechanism 432 and second cylinder mobile mechanism 434 realize that TPU plate is transplanted to and the rising area from the rising area 4222
The servo-actuated fixture 9 on 4222 same axial planes；The rotation of the plate 424 is driven by the rotation of the rotary cylinder 421,
To realize the switching of the material waiting section 4221 and the rising area 4222；The material waiting section 4221 and the rising area 4222 are logical
Two profiling columns 4223 are crossed to engage TPU plate and fill in real time；Support frame as described above 414 is set under the rising area 4222
Side drives multiple TPU plates to go up and down at equal intervals by the lifting of support frame as described above 414.
When the servo-actuated fixture 9 be on same axial plane with the ultrasonic welding institution 5, pass through the cylinder 53 output
Axis stretches out, and the energy converter 54, the change secondary bar 55 and the soldering tip 56 is successively driven to decline, until the soldering tip 56 presses
TPU plate and ear muff semi-finished product 96, the energy converter 54 convert mechanical oscillation for high-frequency electrical energy and amplify along the change secondary bar 55,
The soldering tip 56 is conducted, and realizes the ultrasonic bonding of TPU plate and ear muff semi-finished product 96；Pass through four symmetrical springs
94 realize that the servo-actuated fixture 9 buffers in the pushing of the ultrasonic welding institution 5 and improves TPU plate and ear muff semi-finished product 96
Stickiness, enhance TPU plate and ear muff semi-finished product 96 welding effect.
When the servo-actuated fixture 9 is on same axial plane with the punching mechanism 6, pass through 62 output shaft of pressurized cylinder
It stretches out, the pressing mold 64 is pushed along 62 output shaft of pressurized cylinder and two 63 directions of guiding mechanism, until being pressure bonded to institute
The sword end 911 of servo-actuated fixture 9 is stated, realizes that ear muff semi-finished product 96 are separated along the sword end 911, forms ear muff finished product 96 and waste material；
The servo-actuated fixture 9 is realized in the pushing buffering of the punching mechanism 6 by the spring 94 and improves the servo-actuated fixture 9
Stickiness enhances 96 waste material cutting effect of ear muff semi-finished product.
When the servo-actuated fixture 9 be on same axial plane with the finished product recovering mechanism 7, passes through the third cylinder and move
Mechanism 712 is transplanted to the 4th cylinder mobile mechanism 714 realization ear muff finished product from the servo-actuated fixture 9 described automatic defeated
Line sending 72；The recycling of ear muff finished product is realized by the rotation of the automatic conveyor line 72.
When the servo-actuated fixture 9 is on same axial plane with the Waste recovery mechanism 8, pass through the adsorbing mechanism 436
Realize the absorption and release of waste material；It is realized by first cylinder mobile mechanism 432 and second cylinder mobile mechanism 434
Waste material is transplanted to the oblique funnel 81 from the servo-actuated fixture 9；The recycling of waste material is realized by the oblique funnel 81.
The utility model is not limited to above-mentioned specific embodiment, and those skilled in the art visualize from above-mentioned
Hair, without creative labor, the various transformation made all fall within the protection scope of the utility model.
Claims (10)
1. a kind of full-automatic hot-pressing equipment, it is characterised in that: the full-automatic hot-pressing equipment includes platen (1), is arranged described
Circulation conveying mechanism (2) on platen (1) and the control system (3) being successively set on the platen, automatic feed mechanism
(4), ultrasonic welding institution (5), punching mechanism (6), finished product recovering mechanism (7), Waste recovery mechanism (8)；The control system
Unite (3), the setting of automatic feed mechanism (4), ultrasonic welding institution (5) is in the side of the circulation conveying mechanism (2), it is described at
Product recovering mechanism (7), Waste recovery mechanism (8) are arranged in the other side of the circulation conveying mechanism (2), the punching mechanism
(6) it is arranged in the top of the circulation conveying mechanism (2)；Multiple servo-actuated fixtures are provided on the circulation conveying mechanism (2)
(9)；The circulation conveying mechanism (2), automatic feed mechanism (4), ultrasonic welding institution (5), punching mechanism (6), finished product return
It receives mechanism (7) and Waste recovery mechanism (8) is electrically connected with the control system (3).
2. full-automatic hot-pressing equipment according to claim 1, it is characterised in that: the circulation conveying mechanism (2) includes the
One rack (21) and motor-driven mechanism (22)；The motor-driven mechanism (22) is arranged the one of first rack (21)
End, one end that the motor-driven mechanism (22) is arranged in first rack (21) are arranged in parallel there are two drive sprocket (23),
Two drive sprockets (23) connect with motor-driven mechanism (22)；The other end of first rack (21) is arranged in parallel there are two driven
Sprocket wheel (24)；Two chains (25), the chain (25) and the drive sprocket are arranged in parallel in first rack (21)
(23) it is engaged with the driven sprocket (24)；It is respectively arranged with multiple lugs (251) on two chains (25), it is described servo-actuated
Fixture (9) is fixed on the lug (251) of two chains (25).
3. full-automatic hot-pressing equipment according to claim 2, it is characterised in that: the automatic feed mechanism (4), ultrasonic wave
Welding mechanism (5), punching mechanism (6), finished product recovering mechanism (7) and Waste recovery mechanism (8) are placed equidistant in the platen (1)
On；The corresponding automatic feed mechanism (4) of multiple servo-actuated fixtures (9), ultrasonic welding institution (5), punching mechanism (6),
Finished product recovering mechanism (7) and Waste recovery mechanism (8) are placed equidistant on two chains (25)；First rack (21) is upper
First sensor (211) are provided at the automatic feed mechanism (4)；L-type is provided on the multiple servo-actuated fixture (9)
Frame (921) realizes determining for servo-actuated fixture (9) by the L-type frame (921) and the induction of the first sensor (211)
Position.
4. full-automatic hot-pressing equipment according to claim 2, it is characterised in that: the servo-actuated fixture (9) includes backing plate
(92) and two bottom plates (93)；Described two bottom plates (93) are fixed by screws in respectively on the lug (251)；The backing plate
(92) it is provided on die cavity (91), the periphery of the die cavity (91) is provided with sword end (911)；On two bottom plates (93) respectively
Two bolts are threaded with, the bolt hole with bolt-clearance cooperation, the bolt sleeve are provided on the backing plate (92)
Equipped with the spring (94) for supporting the backing plate, the position that the bottom plate (93) is located among two bolts is provided with guide post (95),
The pilot hole being used cooperatively with the guide post (95) is provided on the backing plate (92).
5. full-automatic hot-pressing equipment according to claim 1, it is characterised in that: the automatic feed mechanism (4) includes electricity
Machine screw rod lifting body (41), the material storage mechanism (42) being arranged on the motor lead screw lifting body (41) and the setting storage
Expect the vacuum suction feed mechanism (43) of mechanism (42) side.
6. full-automatic hot-pressing equipment according to claim 5, it is characterised in that: the material storage mechanism (42) includes rotary pneumatic
Cylinder (421), setting on the rotary cylinder (421) storing area (422) and setting around the storing area (422) four
A second sensor (423)；Be provided with plate (424) on the storing area (422), on the plate (424) be arranged one to
Expect area (4221) and the rising area (4222) symmetrical with the material waiting section (4221)；The rotation of the rotary cylinder (421)
The plate (424) rotation is driven to realize the conversion of the material waiting section (4221) and the rising area (4222) position；It is described to
Material area (4221) and the rising area (4222) places multiple TPU plates and realizes multiple TPU by two profiling columns (4223)
The positioning of plate.
7. full-automatic hot-pressing equipment according to claim 1, it is characterised in that: the ultrasonic welding institution (5) includes
The second rack (51) being arranged on the platen (1) is provided with telescope support (52) on second rack (51), described to stretch
It is provided on contracting bracket (52) cylinder (53), is provided with energy converter (54) below the cylinder (53), the energy converter (54)
Lower section be provided with and become secondary bar (55), be provided with soldering tip (56) below the change secondary bar (55).
8. full-automatic hot-pressing equipment according to claim 1, it is characterised in that: the punching mechanism (6) includes fixing seat
(61), be arranged pressurized cylinder (62) on the fixing seat (61), setting the pressurized cylinder (62) two sides guiding mechanism
(63) and pressing mold (64) on the pressurized cylinder (62) piston rod is set.
9. full-automatic hot-pressing equipment according to claim 1, it is characterised in that: the finished product recovering mechanism (7) includes folder
Tight feed mechanism (71) and setting are in the automatic conveyor line (72) for clamping feed mechanism (71) side.
10. full-automatic hot-pressing equipment according to claim 1, it is characterised in that: the Waste recovery mechanism (8) includes true
The attached feed mechanism of suction (43) and setting vacuum suction feed mechanism (43) side oblique funnel (81).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821142792.6U CN208730401U (en) | 2018-07-18 | 2018-07-18 | Fully automatic hot pressing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821142792.6U CN208730401U (en) | 2018-07-18 | 2018-07-18 | Fully automatic hot pressing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208730401U true CN208730401U (en) | 2019-04-12 |
Family
ID=66027639
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821142792.6U Expired - Fee Related CN208730401U (en) | 2018-07-18 | 2018-07-18 | Fully automatic hot pressing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208730401U (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110142982A (en) * | 2019-06-11 | 2019-08-20 | 常州聚豪电气有限公司 | A kind of wheat trombone slide intelligence cutting production line |
| CN110254826A (en) * | 2019-07-15 | 2019-09-20 | 柳州市卓信自动化设备有限公司 | An automatic bag-loading and bag-taking mechanism |
| CN112743724A (en) * | 2021-01-22 | 2021-05-04 | 东莞市高贝瑞自动化科技有限公司 | Earphone sleeve waste punching mechanism |
| CN112829326A (en) * | 2020-12-23 | 2021-05-25 | 苏州恒富清洁科技有限公司 | Robotic sweeping wipes ultrasonic bonding and cutting device |
| CN113103595A (en) * | 2021-04-07 | 2021-07-13 | 广东思为客科技股份有限公司 | Earphone earmuff processing production system |
| CN113395650A (en) * | 2021-07-01 | 2021-09-14 | 深圳市鼎泰威科技有限公司 | Production line for earmuff wrappers |
| CN113954177A (en) * | 2021-10-09 | 2022-01-21 | 贝隆精密科技股份有限公司 | Ultrasonic punching machine |
| CN113954176A (en) * | 2021-10-09 | 2022-01-21 | 贝隆精密科技股份有限公司 | Multifunctional ultrasonic punching machine with one-way discharging function |
| CN115043007A (en) * | 2022-06-08 | 2022-09-13 | 江苏威尔德曼智能科技有限公司 | Sewing needle ultrasonic welding equipment for packing |
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| CN110142982B (en) * | 2019-06-11 | 2024-04-05 | 常州聚豪电气有限公司 | Wheat draws pipe intelligence to cut production line |
| CN110142982A (en) * | 2019-06-11 | 2019-08-20 | 常州聚豪电气有限公司 | A kind of wheat trombone slide intelligence cutting production line |
| CN110254826A (en) * | 2019-07-15 | 2019-09-20 | 柳州市卓信自动化设备有限公司 | An automatic bag-loading and bag-taking mechanism |
| CN112829326A (en) * | 2020-12-23 | 2021-05-25 | 苏州恒富清洁科技有限公司 | Robotic sweeping wipes ultrasonic bonding and cutting device |
| CN112743724A (en) * | 2021-01-22 | 2021-05-04 | 东莞市高贝瑞自动化科技有限公司 | Earphone sleeve waste punching mechanism |
| CN113103595A (en) * | 2021-04-07 | 2021-07-13 | 广东思为客科技股份有限公司 | Earphone earmuff processing production system |
| CN113395650A (en) * | 2021-07-01 | 2021-09-14 | 深圳市鼎泰威科技有限公司 | Production line for earmuff wrappers |
| CN113954177A (en) * | 2021-10-09 | 2022-01-21 | 贝隆精密科技股份有限公司 | Ultrasonic punching machine |
| CN113954177B (en) * | 2021-10-09 | 2023-11-03 | 贝隆精密科技股份有限公司 | Ultrasonic punching machine |
| CN113954176B (en) * | 2021-10-09 | 2023-11-03 | 贝隆精密科技股份有限公司 | Multifunctional ultrasonic punching machine capable of achieving unidirectional discharging |
| CN113954176A (en) * | 2021-10-09 | 2022-01-21 | 贝隆精密科技股份有限公司 | Multifunctional ultrasonic punching machine with one-way discharging function |
| CN115043007A (en) * | 2022-06-08 | 2022-09-13 | 江苏威尔德曼智能科技有限公司 | Sewing needle ultrasonic welding equipment for packing |
| CN115043007B (en) * | 2022-06-08 | 2023-08-15 | 江苏威尔德曼智能科技有限公司 | Sewing needle ultrasonic welding packaging equipment |
| CN115157371A (en) * | 2022-06-24 | 2022-10-11 | 湖北工业大学 | a punching machine |
| CN115157371B (en) * | 2022-06-24 | 2023-09-05 | 湖北工业大学 | Punching machine |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190412 Termination date: 20200718 |