CN208701268U - A kind of production system of high-quality 12 spinnings fine denier high intensity low shrinkage type polyester industrial yarn - Google Patents
A kind of production system of high-quality 12 spinnings fine denier high intensity low shrinkage type polyester industrial yarn Download PDFInfo
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- CN208701268U CN208701268U CN201820691074.8U CN201820691074U CN208701268U CN 208701268 U CN208701268 U CN 208701268U CN 201820691074 U CN201820691074 U CN 201820691074U CN 208701268 U CN208701268 U CN 208701268U
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- fine denier
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- 238000009987 spinning Methods 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 229920000728 polyester Polymers 0.000 title claims abstract description 16
- 208000012886 Vertigo Diseases 0.000 title claims description 42
- 238000005098 hot rolling Methods 0.000 claims abstract description 17
- 238000001125 extrusion Methods 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 238000001816 cooling Methods 0.000 claims abstract description 13
- 238000002844 melting Methods 0.000 claims abstract description 9
- 230000008018 melting Effects 0.000 claims abstract description 9
- 238000007493 shaping process Methods 0.000 claims abstract description 9
- 238000007664 blowing Methods 0.000 claims abstract description 7
- 238000000465 moulding Methods 0.000 claims abstract description 7
- 238000010791 quenching Methods 0.000 claims abstract description 5
- 230000000171 quenching effect Effects 0.000 claims abstract description 5
- 238000005259 measurement Methods 0.000 claims description 3
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 239000003921 oil Substances 0.000 description 16
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 2
- 235000011613 Pinus brutia Nutrition 0.000 description 2
- 241000018646 Pinus brutia Species 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010583 slow cooling Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
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- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
The utility model relates to the production systems that a kind of high-quality 12 are spun fine denier high intensity low shrinkage type polyester industrial yarn, it successively includes second oiling device, six pairs of roller stretching shaping equipments, Network device and coiling and molding machine before extrusion molten machine, metering pump, filament spinning component, lateral-blowing air cooling device, first spinning boundling oiling device, stretching；The extrusion molten machine includes the six heating melting areas and rear heating zone to cool down step by step, the filament spinning component includes diameter 80-90mm spinneret, annealer is equipped at the filament spinning component rear portion, the lateral-blowing air cooling device includes quenching air window and cooler, and six pairs of roller stretching shaping equipments include six pairs of hot-rollings.Low energy consumption for the utility model, and end properties are excellent, high-efficient.
Description
Technical field
The utility model relates to a kind of spinning production systems, and in particular to a kind of production of 12 spinnings fine denier polyester industrial yarn
System.
Background technique
Domestic Qiang Du≤7.1cn/dtex, high-quality of the dry-hot shrinkage in 2.5-3.0% (190 degree, 0.01cn/dtex)
Fine denier high intensity low shrinkage type polyester industrial yarn lies substantially in space state, ancient track road, constant force, the scales such as You Fu, Hai Lide producer
Due to equipment design problem, such product is not all released temporarily.Its subdivision for being widely used in shading fabric and high-grade sewing thread
Field.
Summary of the invention
Goal of the invention: the purpose of this utility model is to overcome deficiencies in the prior art, and providing one kind, low energy consumption, at
Moral character can be excellent, the production system of high-quality 12 high-efficient spinning fine denier high intensity low shrinkage type polyester industrial yarns.
Technical solution: in order to solve the above-mentioned technical problem, a kind of 12 spinning fine-deniers of high-quality described in the utility model are high
The production system of strong low-shrinkage type polyester industrial yarn, it successively includes extrusion molten machine, metering pump, filament spinning component, side-blown air cooling
Second oiling device before device, first spinning boundling oiling device, stretching, six pairs of roller stretching shaping equipments, Network device and
Coiling and molding machine；The extrusion molten machine includes the six heating melting areas and rear heating zone to cool down step by step, the filament spinning component
Including diameter 80-90mm spinneret, it is equipped with annealer at the filament spinning component rear portion, the lateral-blowing air cooling device includes side-blown
Air regulator and cooler, six pairs of roller stretching shaping equipments include six pairs of hot-rollings.
Measurement controller and pressure controller are respectively equipped on the metering pump.
Temperature controller is equipped on pipeline between the metering pump and filament spinning component.
The extrusion molten machine is diameter 90-105mm screw extruder.
The filament spinning component is 12 single components.
The annealer is mobile annealer.
The hot-rolling diameter is 220mm.
The coiling and molding machine is 2 up- coilers of position 12.
The extrusion molten: using diameter for 90-105mm screw extruder, and screw rod heating zone is six areas, a Qu Wendu
315-300 DEG C, two 310-295 DEG C of areas, three 305-295 DEG C of areas, 4th area cool down district by district to 295-290 DEG C of 6th area.
The metering pump use 4.5-6.0cc/rpm metering pump, 10-25 revs/min of revolving speed.
The slow cooling: melt quantitative is sent to 12 single filament spinning components by metering pump, is sprayed through diameter 80-90mm spinneret hole
Out, using mobile annealer, 300-320 DEG C of temperature, decline in shovel board.
The side-blown air cooling: by the tow of slow cooling, being cooled down by the cold wind that quenching air window is uniformly blown out, and is completed
Curing molding, 20-23 DEG C of temperature, wind speed 0.4-0.7m/s, relative humidity 75-90%.
First of spinning boundling oils: after tow cooling, by using oil nozzle collection in second floor spinning shaft lower part
Beam oils, and finish is this GXM-100 of pine, and oil applying rate is controlled in 0.3-0.5%.
Second oils before the stretching: before stretching starts, being oiled using oil nozzle second, finish is this GXM- of pine
100, one of two total oil applying rate 0.6-0.9%.
Six pairs of roller stretchings sizing: the tow to oil through twice carries out drawing and setting, first pair of hot-rolling by six pairs of rollers
75-85 DEG C of temperature, second pair 90-95 DEG C of hot-rolling, third is to 120-130 DEG C of hot-rolling, fourth, fifth pair 230-245 DEG C of hot-rolling, the 6th
To 160-190 DEG C of hot-rolling, is stretched using two-stage and bounced back with two-stage, total draw ratio 5.5-6.0, always bounce back 7-9%, tensile speed
2800-3100m/min。
The Network device: after the completion of drawing and setting, Switzerland Heberlein respective model nozzle, network pressure are used
2.5-3.0 bar。
The utility model has the advantages that the utility model is compared with prior art, remarkable advantage is: the utility model uses to cool down step by step
Six heating melting areas and rear heating zone extrusion molten machine, guarantee slice melting uniformly and melt outlet temperature it is lower, just
10-25 revs/min of revolving speed, guarantee that fiber number is uniform, using diameter using 4.5-6.0cc/rpm metering pump in side-blown air cooling
80-90mm spinneret, (conventional 165-190mm), melt residence time reduces more than half, is equipped with movement at filament spinning component rear portion
Formula annealer declines in shovel board, reduces labor intensity and difficulty, guarantees shovel board quality, reduces lousiness, is different from traditional volume
Around oiling, in such a way that first of spinning boundling oils, under the premise of guaranteeing to oil uniformity, it is dry not to effectively reduce item
Even rate, while reducing spinning tension, reduces the generation of lousiness, and second oils the uniformity put and guarantee to oil before the stretching, adopts
It is formed with six pairs of roller stretchings, wherein a pair of rolls just uses hot-rolling, increases the stretcher strain residence time, reduce tensile stress, from
And lousiness is effectively reduced, it is stretched using two-stage and is bounced back with two-stage, it is excellent to be effectively ensured end properties, and hot-rolling diameter is 220mm, is protecting
In the case where demonstrate,proving quality, energy consumption is effectively reduced, using 2 up- coilers of position 12, compared with 4-8 are spun, before guaranteeing quality
It puts, effectively increases production capacity, reduce costs, market competition advantage is obvious, and this system overall throughput is big, high production efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the connection signal in six heating melting areas and rear heating zone of extrusion molten machine described in the utility model
Figure；
Fig. 3 is the quenching air window of lateral-blowing air cooling device described in the utility model and the connection schematic diagram of cooler；
Fig. 4 is the connection schematic diagram of six pairs of hot-rollings of six pairs of roller stretching shaping equipments described in the utility model.
Specific embodiment
The utility model is further described with reference to the accompanying drawings and examples.
As shown in Figure 1, Figure 2, Figure 3 and Figure 4,12 spinning fine denier high intensity low shrinkage types of a kind of high-quality described in the utility model
The production system of polyester industrial yarn, it successively include extrusion molten machine 1, metering pump 2, filament spinning component 3, lateral-blowing air cooling device 4,
First of spinning boundling oiling device 5 stretches 6, six pairs of roller stretching shaping equipments 7 of preceding second oiling device, Network device 8 and volume
Winding forming machine 9；The extrusion molten machine 1 includes the six heating melting areas 10 and rear heating zone 11 to cool down step by step, the spinning
Component 3 includes diameter 80-90mm spinneret, is equipped with annealer 12, the lateral-blowing air cooling device at 3 rear portion of filament spinning component
4 include quenching air window 13 and cooler 14, and six pairs of roller stretching shaping equipments 7 include six pairs of hot-rollings 15；In the metering pump 2
On be respectively equipped with measurement controller 16 and pressure controller 17；It is equipped on pipeline between the metering pump 2 and filament spinning component 3
Temperature controller 18；The extrusion molten machine 1 is diameter 90-105mm screw extruder；The filament spinning component 3 is 12 single
Component；The annealer 12 is mobile annealer；15 diameter of hot-rolling is 220mm；The coiling and molding machine 9 is 2 positions
12 up- coilers.The utility model is guaranteed using the extrusion molten machine in the six heating melting areas and rear heating zone to cool down step by step
Slice melting is uniformly and melt outlet temperature is lower, is convenient for side-blown air cooling, using 4.5-6.0cc/rpm metering pump, revolving speed 10-
25 revs/min, guarantee that fiber number is uniform, using diameter 80-90mm spinneret, (conventional 165-190mm), melt residence time is reduced
More than half, is equipped with mobile annealer at filament spinning component rear portion, declines in shovel board, reduce labor intensity and difficulty, guarantee
Shovel board quality reduces lousiness, is different from traditional winding and oils, in such a way that first of spinning boundling oils, in guarantee
Under the premise of oily uniformity, yarn unevenness is effectively reduced, while reducing spinning tension, reduces the generation of lousiness, second
Oil the uniformity put and guarantee to oil before the stretching, is formed using six pairs of roller stretchings, wherein a pair of rolls just uses hot-rolling, increases
Add the stretcher strain residence time, reduce tensile stress, to effectively reduce lousiness, is stretched using two-stage and bounced back with two-stage, effectively
Guarantee that end properties are excellent, hot-rolling diameter is that 220mm effectively reduces energy consumption in the case where guaranteed quality, using 2 positions 12
Head up- coiler under the premise of guaranteeing quality, effectively increases production capacity, reduces costs, market competition is excellent compared with 4-8 are spun
Gesture is obvious, and this system overall throughput is big, high production efficiency.
The utility model provides a kind of thinking and method, and there are many method and the approach for implementing the technical solution, with
It is only preferred embodiments of the present invention described in upper, it is noted that for those skilled in the art,
Without departing from the principle of this utility model, several improvements and modifications can also be made, these improvements and modifications should also regard
For the protection scope of the utility model, all undefined components in this embodiment can be implemented in the prior art.
Claims (8)
1. a kind of production system of high-quality 12 spinnings fine denier high intensity low shrinkage type polyester industrial yarn, it is characterised in that: it is successively wrapped
Extrusion molten machine (1), metering pump (2), filament spinning component (3), lateral-blowing air cooling device (4), first of spinning boundling is included to oil dress
Second oiling device (6), six pairs of roller stretching shaping equipments (7), Network device (8) and coiling and molding machine (9) before setting (5), stretching；
The extrusion molten machine (1) includes the six heating melting areas (10) to cool down step by step and rear heating zone (11), the filament spinning component
(3) include diameter 80-90mm spinneret, be equipped with annealer (12) at the filament spinning component (3) rear portion, the side-blown air cooling dress
Setting (4) includes quenching air window (13) and cooler (14), and six pairs of roller stretching shaping equipments (7) include six pairs of hot-rollings (15).
2. the production system of high-quality 12 spinnings fine denier high intensity low shrinkage type polyester industrial yarn according to claim 1, special
Sign is: measurement controller (16) and pressure controller (17) are respectively equipped on the metering pump (2).
3. the production system of high-quality 12 spinnings fine denier high intensity low shrinkage type polyester industrial yarn according to claim 1, special
Sign is: being equipped with temperature controller (18) on the pipeline between the metering pump (2) and filament spinning component (3).
4. the production system of high-quality 12 spinnings fine denier high intensity low shrinkage type polyester industrial yarn according to claim 1, special
Sign is: the extrusion molten machine (1) is diameter 90-105mm screw extruder.
5. the production system of high-quality 12 spinnings fine denier high intensity low shrinkage type polyester industrial yarn according to claim 1, special
Sign is: the filament spinning component (3) is 12 single components.
6. the production system of high-quality 12 spinnings fine denier high intensity low shrinkage type polyester industrial yarn according to claim 1, special
Sign is: the annealer (12) is mobile annealer.
7. the production system of high-quality 12 spinnings fine denier high intensity low shrinkage type polyester industrial yarn according to claim 1, special
Sign is: hot-rolling (15) diameter is 220mm.
8. the production system of high-quality 12 spinnings fine denier high intensity low shrinkage type polyester industrial yarn according to claim 1, special
Sign is: the coiling and molding machine (9) is 2 up- coilers of position 12.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820691074.8U CN208701268U (en) | 2018-05-10 | 2018-05-10 | A kind of production system of high-quality 12 spinnings fine denier high intensity low shrinkage type polyester industrial yarn |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820691074.8U CN208701268U (en) | 2018-05-10 | 2018-05-10 | A kind of production system of high-quality 12 spinnings fine denier high intensity low shrinkage type polyester industrial yarn |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208701268U true CN208701268U (en) | 2019-04-05 |
Family
ID=65934429
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820691074.8U Active CN208701268U (en) | 2018-05-10 | 2018-05-10 | A kind of production system of high-quality 12 spinnings fine denier high intensity low shrinkage type polyester industrial yarn |
Country Status (1)
| Country | Link |
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| CN (1) | CN208701268U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111719190A (en) * | 2020-06-23 | 2020-09-29 | 陈志祥 | Production process of superfine denier single-board ring-blown POY |
| CN111719189A (en) * | 2020-06-23 | 2020-09-29 | 陈志祥 | 5D or 7D POY spinning line equipment is blown to superfine denier veneer ring |
| CN111793839A (en) * | 2020-06-30 | 2020-10-20 | 浙江海利环保科技股份有限公司 | Method for delaying filament bundle cooling spinning of multi-F fine denier regenerated polyester filament |
-
2018
- 2018-05-10 CN CN201820691074.8U patent/CN208701268U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111719190A (en) * | 2020-06-23 | 2020-09-29 | 陈志祥 | Production process of superfine denier single-board ring-blown POY |
| CN111719189A (en) * | 2020-06-23 | 2020-09-29 | 陈志祥 | 5D or 7D POY spinning line equipment is blown to superfine denier veneer ring |
| CN111793839A (en) * | 2020-06-30 | 2020-10-20 | 浙江海利环保科技股份有限公司 | Method for delaying filament bundle cooling spinning of multi-F fine denier regenerated polyester filament |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: No.18 Xinzha East Road, Xinjian Town, Yixing City, Wuxi City, Jiangsu Province Patentee after: Jiangsu solide New Material Group Co.,Ltd. Address before: 214253 village of new town, Yixing City, Wuxi, Jiangsu Patentee before: WUXI SUOLIDE TECHNOLOGY DEVELOPMENT Co.,Ltd. |
|
| CP03 | Change of name, title or address |