CN208693804U - The device of the uniform pellet of intelligence manufacture or particle - Google Patents
The device of the uniform pellet of intelligence manufacture or particle Download PDFInfo
- Publication number
- CN208693804U CN208693804U CN201721690905.1U CN201721690905U CN208693804U CN 208693804 U CN208693804 U CN 208693804U CN 201721690905 U CN201721690905 U CN 201721690905U CN 208693804 U CN208693804 U CN 208693804U
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- China
- Prior art keywords
- particle
- controller
- round
- intelligence manufacture
- longitudinal cutter
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- 239000002245 particle Substances 0.000 title claims abstract description 58
- 239000008188 pellet Substances 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000001125 extrusion Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 11
- 238000003860 storage Methods 0.000 claims description 8
- 229940098458 powder spray Drugs 0.000 claims description 7
- 239000000523 sample Substances 0.000 claims description 5
- 238000002789 length control Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 2
- 238000009940 knitting Methods 0.000 claims 1
- 230000032683 aging Effects 0.000 abstract description 2
- 230000006353 environmental stress Effects 0.000 abstract description 2
- 238000005520 cutting process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000011122 softwood Substances 0.000 description 3
- 239000002552 dosage form Substances 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000002775 capsule Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000005563 spheronization Methods 0.000 description 1
Landscapes
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model relates to a kind of devices for preparing pellet or particle, provide the device of a kind of uniform pellet of intelligence manufacture or particle, cylinder including having gas source controller, with piston and top is provided with the extruded tube of feed opening, loading hopper with charging valve, longitudinal cutter with longitudinal cutter controller, particle rounding mechanism and PLC control mechanism, gas source controller is connected with cylinder and gas source respectively, cylinder is connected by squeezing out bar with piston, the lower part of loading hopper is connected with tube inner chamber is squeezed out, longitudinal cutter is located at extruded tube end and squeezes out orifice plate end, particle rounding mechanism is located at the lower section of extruded tube, the upper end of charging valve is equipped with charging valve control, gas source controller, feed valve control, longitudinal cutter controller and particle rounding mechanism and PLC control mechanism are electrically connected, the present apparatus is for producing little particle Product has many advantages, such as that heat-resisting, ageing-resistant, high mechanical strength, environmental stress crack resistance, creep-resistant property are good.
Description
Technical field
The utility model relates to a kind of devices for preparing pellet or particle.
Background technique
Particle, pellet are Chinese medicine and the common two kinds of dosage forms of Western medicine, and extrusion spheronization is this kind of most common side of dosage form of manufacture
One of method.Its it is maximum the disadvantage is that grain obtained, ball cause different in size, uneven, influence metering that is beautiful and being packed into capsule
It is inaccurate.In addition, preparation process is also mostly manual operation.
Utility model content
The purpose of the utility model is to provide a kind of uniform pellet of intelligence manufacture or the devices of particle, to overcome the prior art
Existing defect.
The device of the uniform pellet of the intelligence manufacture or particle, including having the cylinder of gas source controller, having piston
And top be provided with feed opening extruded tube, with the charging loading hopper of valve, the longitudinal cutter with longitudinal cutter controller,
Grain rounding mechanism and PLC control mechanism；
The gas source controller is connected with cylinder and gas source respectively, and the cylinder is by squeezing out bar and the work
Plug is connected；
The lower part of the loading hopper is connected with the inner cavity of the extruded tube, and the longitudinal cutter is arranged described
Extruded tube end extrusion orifice plate end, the lower section of the end of extruded tube is arranged in the particle rounding mechanism, described
Charging valve upper end be equipped with charging valve control；
The gas source controller, charging valve control, longitudinal cutter controller and particle rounding mechanism respectively with it is described
PLC control mechanism electrical connection, for control piston, feed valve and particle rounding mechanism movement.
The beneficial effect of utility model is:
Piston is promoted and squeezes out bar instead of traditional extrusion screw rod, the gas in softwood is made to be easy to be discharged, makes extrusion
Material length can than more consistent, squeeze out orifice plate exterior set one can laterally, longitudinal movement cutter, when extrudate length reaches
When to setting value, particle is cut from orifice plate, changes tradition side with the centrifugal force of scratching plate that the long grain rolling of extrusion is disconnected
Uniform particle can not be made in method, conventional method, and by PLC centralized control, touch screen operation, Parameter adjustable, data can be stored up
It deposits and can be traced, equipped with perfect sensing system, guarantee the accurate of metering, the almost the same particle of length, pellet can be made.
The present apparatus, mainly for the production of Small granular product, has heat-resisting, ageing-resistant, mechanical strength using the round as a ball granulation of cutting is squeezed
The advantages that height, environmental stress crack resistance, creep-resistant property are good.
Detailed description of the invention
Fig. 1 is the apparatus structure schematic diagram of the uniform pellet of intelligence manufacture or particle.
Fig. 2 is extruded tube structural schematic diagram.
Fig. 3 is control circuit schematic diagram.
Specific embodiment
Referring to Fig. 1 and Fig. 2, the device of the uniform pellet of the intelligence manufacture or particle, comprising:
Cylinder 1 with gas source controller 200, with piston 9 and top is provided with the extruded tube 7 of feed opening 8, with charging
The loading hopper 5 of valve 6, the longitudinal cutter 13 with longitudinal cutter controller 11, particle rounding mechanism 27 and PLC control mechanism
100；
The gas source controller 200 such as solenoid valve, is connected with cylinder 1 and gas source, the cylinder 1 is by squeezing respectively
Rod 26 is connected with the piston 9；
The lower part of the loading hopper 5 is connected with the inner cavity of the extruded tube 7, and the setting of longitudinal cutter 13 exists
The end of extruded tube 7 is arranged in the end of the extrusion orifice plate 10 of 7 end of extruded tube, the particle rounding mechanism 27
Lower section, the upper end of the charging valve 6 are equipped with charging valve control 4；
Gas source controller 200, charging valve control 4, longitudinal cutter controller 11 and the particle rounding mechanism 27 divides
It is not electrically connected with the PLC control mechanism 100, for controlling the dynamic of piston 9, charging valve 6 and particle rounding mechanism 27
Make；
Preferably, the feed opening 8 that the top of the cylinder of the extruded tube 7 is equipped with connects with the lower part of loading hopper 5, described
Charging valve 6 be arranged in the loading hopper 5, be connected by connecting rod with the charging valve control 4 on 5 top of loading hopper
It connects；
Preferably, the particle rounding mechanism 27 includes: storage bin(hopper) 16, weight controller equipped with blanking valve 19
17, round as a ball bucket 18, round as a ball motor 25, stranding disk 24 plus sprinkler head 21 plus powder spray head 20；
One end of 18 downside of round as a ball bucket is equipped with the discharge valve 22 being connected with discharge valve controller 23, discharging
Valve positioner 23 is used to control the closing and unlatching of discharge valve 22；
The weight controller 17 is connected with the blanking valve 19, for controlling the opening and closing of blanking valve 19；
The lower section of storage bin(hopper) 16 is arranged in the round as a ball bucket 18；
Rub the bottom that round as a ball bucket 18 is arranged in disk 24 with the hands, the round as a ball motor 25 is connected with the stranding disk 24；
Described plus sprinkler head 21 and plus powder spray head 20 be separately positioned on the top in round as a ball bucket 18；
Weight controller 17, round as a ball motor 25 plus the sprinkler head 21 plus powder spray head 20 and discharge valve controller 23
It is electrically connected respectively with PLC control mechanism 100；
Preferably, the device of the uniform pellet of the intelligence manufacture or particle further include: longitudinal cutter Lateral Controller 12,
The longitudinal cutter Lateral Controller 12 is connected with the longitudinal cutter 13, longitudinal cutter Lateral Controller 12 with it is described
PLC control mechanism 100 be electrically connected；
It preferably, further include particle length control probe 15, the particle length control probe 15 controls machine with PLC
Structure 100 is electrically connected；
Preferably, the utility model further includes camera 14 and computer touch display screen 3, acquires the reality of longitudinal cutter pelletizing
When image；The camera 14 and computer touch display screen 3 are electrically connected with the PLC control mechanism 100 respectively；
Preferably, further include the extrusion pressure sensor 2 being arranged in cylinder 1, the extrusion pressure sensor 2 with
PLC control mechanism 100 is electrically connected；
It preferably, further include particle collector 28, for collecting product pellet or particle, the collector is arranged in institute
The lower section for the material valve 22 stated, and be connected by connecting plate 29；
It further, further include rack, all parts are arranged in the rack.
The utility model is run in this way:
Connect general supply, open external compressed air, be put into loading hopper 5 it is to be extruded, stirred through three-phase pelletizer
Softwood after uniformly sets the charging times of charging valve control 4 on computer touch display screen 3, and then feed valve 6
Automatic decline with extruded tube feed opening 8 until be closed completely, and by computer touch display screen 3, starting cylinder 1 makes to squeeze out bar 26
Band piston 9, softwood material is slowly pushed to the right, and is squeezed out from the die hole for squeezing out orifice plate 10, and it is long by particle to squeeze out length
15 identification of degree control probe drives longitudinal cutter 13 by longitudinal cutter controller 11, material is cut when reaching setting length
Get off, while cutter Lateral Controller 12 first moves right certain distance, squeezes out orifice plate 10 to reach with the particle squeezed out
Top, then to the left compress longitudinal cutter 13 and squeeze out orifice plate 10, backward lower cutting, such continuous action.
Particle under cutting is fallen into the storage bin(hopper) 16 equipped with blanking valve 19, when material reaches constant weight, weight
Controller 17, which opens valve 19, falls into particle in round as a ball bucket 18, is then turned off, and round as a ball motor 25, which drives, at this time rubs 24 turns of disk with the hands
It is dynamic, add water prode 21 to spray quantitative water when needing and be attached to particle surface, keep particle wet in favor of being easy to round as a ball, then plus
Powder spray head 20 sprays quantitative powder and is attached to particle surface, particle completed under the action of centrifugal force and frictional force it is round as a ball, these
Cylindrical material is ceaselessly rolled in bucket wall and stranding disk, is gradually rolled into spheroidal.The discharge valve 22 of particle rounding mechanism by
Discharge valve controller 23 is opened, and finished product is sent into collector, has simultaneously reached constant weight again in storage charging 16, out
Material valve 22 is closed immediately, and blanking valve 19 is opened, and repeats the above round as a ball work.
When the material of extrusion has pushed, piston 9 already close to squeeze out orifice plate 10 when, squeeze out bar 26 with piston 9 from
Dynamic to retract original position, the valve 6 that feeds at this time is lifted up, and can up and down reciprocatingly set number for several times, make material in loading hopper 5 from
Feed opening 8 falls, and the subsequent valve 6 that feeds is closed, and piston 9 starts to push to extrusion 10 direction of orifice plate, starts to squeeze out, more than repetition
Feed work, until all having squeezed to material.
If only needing to produce uniform particle, spheronizator can be removed, from the lower installation collector of storage bin(hopper) 16, directly
Connect to obtain not round as a ball single-size.
All operations, including number, height, time of the present apparatus etc. can be arranged from computer touch display screen 3.?
When squeezing out, cutting particle, real-time image transmission can be acquired by camera 14, operator can be in computer touch display screen 3
Upper observation image.Extrusion pressure (extruded velocity) can also be adjusted according to production requirement, and pressure is bigger, and extruded velocity is faster.
Claims (9)
1. the device of the uniform pellet of intelligence manufacture or particle characterized by comprising have the cylinder of gas source controller (200)
(1), piston (9) are had and top is provided with the extruded tube (7) of feed opening (8), the loading hopper (5) with charging valve (6), has
Longitudinal cutter (13), particle rounding mechanism (27) and the PLC control mechanism (100) of longitudinal cutter controller (11)；
The gas source controller is connected with the cylinder (1) and gas source respectively, and the cylinder is by squeezing out bar (26)
It is connected with the piston (9)；
The lower part of the loading hopper is connected with the inner cavity of the extruded tube, and described squeeze is arranged in the longitudinal cutter
The end of the extrusion orifice plate (10) of cylinder end out, the lower section of the end of extruded tube is arranged in the particle rounding mechanism, described
Charging valve upper end be equipped with charging valve control (4)；
Gas source controller (200), charging valve control (4), longitudinal cutter controller (11) and the particle rounding mechanism
(27) it is electrically connected respectively with the PLC control mechanism (100).
2. the device of the uniform pellet of intelligence manufacture according to claim 1 or particle, which is characterized in that the extruded tube
The feed opening that is equipped with of top of cylinder connect with loading hopper lower part, the charging valve is arranged in the loading hopper,
It is connected by connecting rod with the charging valve control on loading hopper top.
3. the device of the uniform pellet of intelligence manufacture according to claim 1 or particle, which is characterized in that the particle rolling
Circular knitting machine structure includes: storage bin(hopper) (16), weight controller (17), round as a ball bucket (18), round as a ball motor equipped with blanking valve (19)
(25), disk (24) plus sprinkler head (21) are rubbed with the hands and add powder spray head (20)；
One end on the downside of the round as a ball bucket is equipped with the discharge valve (22) being connected with discharge valve controller (23)；
The weight controller is connected with the blanking valve；
The lower section of storage bin(hopper) is arranged in the round as a ball bucket；
The bottom of the round as a ball bucket is arranged in the stranding disk (24), and the round as a ball motor is connected with the stranding disk
It connects；
Described plus sprinkler head and plus powder spray head be separately positioned on the top in round as a ball bucket；
Weight controller, round as a ball motor plus the sprinkler head plus powder spray head and discharge valve controller are controlled with PLC respectively
Mechanism electrical connection.
4. the device of the uniform pellet of intelligence manufacture according to claim 1 or particle, which is characterized in that further include longitudinal cut
Knife Lateral Controller (12), the longitudinal cutter Lateral Controller are connected with the longitudinal cutter, and the longitudinal direction is cut
Knife Lateral Controller and the PLC control mechanism are electrically connected.
5. the device of the uniform pellet of intelligence manufacture according to claim 1 or particle, which is characterized in that further include that particle is long
Degree control probe (15), the particle length control probe are electrically connected with the PLC control mechanism.
6. the device of the uniform pellet of intelligence manufacture according to claim 1 or particle, which is characterized in that further include camera
(14) and computer touch display screen (3), the camera and computer touch display screen are electrical with the PLC control mechanism respectively
Connection.
7. the device of the uniform pellet of intelligence manufacture according to claim 1 or particle, which is characterized in that further include that setting exists
Extrusion pressure sensor (2) in cylinder, the extrusion pressure sensor and the PLC control mechanism are electrically connected.
8. the device of the uniform pellet of intelligence manufacture according to claim 1 or particle, which is characterized in that further include that particle is received
Storage (28), for collecting product pellet or particle, the lower section of the material valve (22) is arranged in the collector, and leads to
Connecting plate (29) is crossed to be connected.
9. the device of the uniform pellet of intelligence manufacture according to claim 1 or particle, which is characterized in that it further include rack,
All parts are arranged in the rack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721690905.1U CN208693804U (en) | 2017-12-07 | 2017-12-07 | The device of the uniform pellet of intelligence manufacture or particle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721690905.1U CN208693804U (en) | 2017-12-07 | 2017-12-07 | The device of the uniform pellet of intelligence manufacture or particle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208693804U true CN208693804U (en) | 2019-04-05 |
Family
ID=65933698
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721690905.1U Active CN208693804U (en) | 2017-12-07 | 2017-12-07 | The device of the uniform pellet of intelligence manufacture or particle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208693804U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113400507A (en) * | 2020-03-16 | 2021-09-17 | 南京科亚化工成套装备有限公司 | High-efficient granulation forming device |
| CN115958717A (en) * | 2023-02-15 | 2023-04-14 | 深圳市裕麟环境工程有限公司 | Preparation method of rosin-based series adsorption resin for sewage treatment material |
-
2017
- 2017-12-07 CN CN201721690905.1U patent/CN208693804U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113400507A (en) * | 2020-03-16 | 2021-09-17 | 南京科亚化工成套装备有限公司 | High-efficient granulation forming device |
| CN115958717A (en) * | 2023-02-15 | 2023-04-14 | 深圳市裕麟环境工程有限公司 | Preparation method of rosin-based series adsorption resin for sewage treatment material |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |